A device for rapid detection of a pipe product

Abstract

The utility model relates to pipe fitting detection technical field especially is a kind of pipe fitting product rapid detection device, including support plate, the top of support plate is provided with detection component, detection component includes the mounting plate of support plate top, the bottom fixedly connected of mounting plate has circuit board, the side fixedly connected of support plate has installation frame, installation frame is installed with display, and it is electrically connected between display and circuit board through connecting line, by setting mounting plate, circuit board, the cooperation use of light supplementing lamp and display, CCD camera and CCD image sensor then constituted image acquisition system, can high-precisionly capture the image information of pipe fitting product, encoder is used to record the moving distance of pipe fitting product, ensure the accuracy of detection result, light supplementing lamp provides sufficient illumination condition, avoids the image blur or distortion problem caused by insufficient light, and display is real-time display detection process and result, and it is convenient for operator to intuitively understand the quality and size condition of pipe fitting product.

Description

Technical Field

[0001] This utility model relates to the field of pipe fitting testing technology, specifically a rapid testing device for pipe fitting products. Background Technology

[0002] PE stands for polyethylene. PE pipes are made from a highly crystalline, non-polar thermoplastic resin. In its original state, HDPE is milky white and, in thin sections, is somewhat translucent. PE has excellent resistance to most household and industrial chemicals. To understand the quality of the pipes, they need to be tested and treated to improve their performance.

[0003] Existing technologies, such as CN210892953U, provide a rapid detection device for the outer diameter of PPR pipes. This device fits tightly against the surface of the pipe and can fix pipes of various diameters, preventing the pipes from sliding left and right during fixation and thus avoiding measurement errors, resulting in more accurate measurements.

[0004] However, this device still has some shortcomings in its use:

[0005] 1. Pipe fittings are measured using a ruler. This method reduces measurement efficiency and requires manual operation, which not only increases labor intensity but also easily leads to measurement errors due to human factors, thus reducing its practicality.

[0006] 2. During the pipe inspection process, the device requires the pipe to be placed on the support plate. However, the limited ability of the top of the support plate to fix the pipe leads to a decrease in work efficiency. Summary of the Invention

[0007] The purpose of this invention is to provide a rapid testing device for pipe fittings, which addresses the problem mentioned in the background art where pipe fittings are measured using a ruler. This method reduces measurement efficiency and requires manual operation, which not only increases labor intensity but also easily leads to measurement errors due to human factors, thus reducing its practicality. During the pipe testing process, the device requires the pipe fittings to be placed on a support plate. However, due to the limited fixing capacity of the top of the support plate for the pipe fittings, this results in reduced work efficiency.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A rapid testing device for pipe fittings includes a support plate. A testing component is disposed on the top of the support plate. The testing component includes a mounting plate on the top of the support plate. A circuit board is fixedly connected to the bottom of the mounting plate. A CCD camera is fixedly connected to the bottom of the circuit board. A CCD image sensor and an encoder are electrically connected to both sides of the CCD camera, respectively. A mounting groove is formed on the bottom of the circuit board, and a supplementary light is fixedly connected in the mounting groove. A mounting frame is fixedly connected to the side of the support plate, and a display is mounted in the mounting frame. The display and the circuit board are electrically connected via a connecting wire.

[0010] As a preferred embodiment of this utility model, the top of the support plate is provided with a guide groove, the bottom of the mounting plate is fixedly connected with a movable block, the movable block extends into the guide groove and is slidably connected to the guide groove, the outer surface of the display is covered with a protective film, and the connecting line is located at the top of the mounting plate.

[0011] As a preferred embodiment of this utility model, a fixing bolt is provided on the top of the mounting plate. The fixing bolt passes through the mounting plate and the movable block and extends into the support plate. The fixing bolt is threadedly connected to the mounting plate.

[0012] As a preferred embodiment of this utility model, a bearing plate is fixedly connected to the bottom of the support plate, and a conveyor is installed on the top of the bearing plate, with the conveyor located at the bottom of the mounting plate.

[0013] As a preferred embodiment of this utility model, the bottom of the bearing plate is fixedly connected to a support leg, and the bottom of the support leg is fixedly connected to an anti-slip pad.

[0014] As a preferred embodiment of this utility model, four fixing bolts are provided, and the four fixing bolts are respectively located at the top corner of the mounting plate.

[0015] As a preferred embodiment of this utility model, the CCD camera is a Sony RX100V, and the fill light is located on the side of the CCD camera.

[0016] As a preferred embodiment of this utility model, the support plate consists of two pieces, which are positioned opposite each other, and the conveyor is located between the two support plates.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. In this utility model, by using a mounting plate, circuit board, CCD camera, CCD image sensor, encoder, supplementary light, and display in combination, rapid inspection of pipe fittings is achieved. The mounting plate stably supports core components such as the circuit board and CCD camera. The circuit board, as the control center, is responsible for receiving and processing image information from the CCD image sensor, as well as controlling the working status of the encoder and supplementary light. The CCD camera and CCD image sensor constitute an image acquisition system, which can capture image information of pipe fittings with high precision. The encoder is used to record the movement distance of the pipe fittings to ensure the accuracy of the inspection results. The supplementary light provides sufficient illumination to avoid image blurring or distortion caused by insufficient light. The display shows the inspection process and results in real time, allowing operators to intuitively understand the quality and size of the pipe fittings.

[0019] 2. In this utility model, the pipe fitting products are transported by using a mounting plate, a movable block, fixing bolts, a guide groove, and a conveyor in combination. The mounting plate has a movable block at the bottom, which slides in the guide groove and can flexibly adjust its position as the pipe fitting products move, further enhancing the flexibility of the inspection. The conveyor is responsible for transporting the pipe fitting products from one end to the other, improving the inspection efficiency. Since the mounting plate is connected to the support plate by fixing bolts, it is convenient to maintain the inspection components at the bottom of the mounting plate after removing the fixing bolts. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the detection component structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the bottom structure of the mounting plate of this utility model;

[0023] Figure 4 This is a schematic diagram of the top structure of the support plate of this utility model.

[0024] In the diagram: 1. Support plate; 2. Detection component; 201. Mounting plate; 202. Display; 203. Mounting frame; 204. Connecting wire; 205. Circuit board; 206. Mounting slot; 207. Fill light; 208. Moving block; 209. CCD camera; 210. Encoder; 211. CCD image sensor; 3. Carrier plate; 4. Conveyor; 5. Support leg; 6. Anti-slip pad; 7. Fixing bolt; 8. Guide groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0027] A rapid testing device for pipe fittings includes a support plate 1, a testing component 2 on the top of the support plate 1, a mounting plate 201 on the top of the support plate 1, a circuit board 205 fixedly connected to the bottom of the mounting plate 201, a CCD camera 209 fixedly connected to the bottom of the circuit board 205, a CCD image sensor 211 and an encoder 210 electrically connected to both sides of the CCD camera 209, a mounting groove 206 on the bottom of the circuit board 205, a supplementary light 207 fixedly connected in the mounting groove 206, a mounting frame 203 fixedly connected to the side of the support plate 1, a display 202 installed in the mounting frame 203, and an electrical connection between the display 202 and the circuit board 205 via a connecting wire 204. A guide groove 8 on the top of the support plate 1, a moving block 208 fixedly connected to the bottom of the mounting plate 201, the moving block 208 extending into the guide groove 8 and slidingly connected to the guide groove 8, a protective film covering the outer surface of the display 202, and the connecting wire 204 located on the top of the mounting plate 201.

[0028] The combined use of circuit board 205, CCD camera 209, CCD image sensor 211, encoder 210, supplementary light 207 and display 202 enables rapid inspection of pipe fitting products.

[0029] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a fixing bolt 7 is provided on the top of the mounting plate 201. The fixing bolt 7 passes through the mounting plate 201 and the moving block 208 and extends into the support plate 1. The fixing bolt 7 is threadedly connected to the mounting plate 201. A bearing plate 3 is fixedly connected to the bottom of the support plate 1. A conveyor 4 is installed on the top of the bearing plate 3. The conveyor 4 is located at the bottom of the mounting plate 201. A support leg 5 is fixedly connected to the bottom of the bearing plate 3. An anti-slip pad 6 is fixedly connected to the bottom of the support leg 5. Four fixing bolts 7 are provided. The four fixing bolts 7 are located at the top corner of the mounting plate 201. The CCD camera 209 is a Sony RX100V. The fill light 207 is located on the side of the CCD camera 209. There are two support plates 1. The two support plates 1 are positioned opposite each other. The conveyor 4 is located between the two support plates 1.

[0030] The installation plate 201, the movable block 208, the fixing bolt 7, the guide groove 8 and the conveyor 4 are used in combination to realize the conveying of pipe fitting products. The movable block 208 is set at the bottom of the installation plate 201. The movable block 208 slides in the guide groove 8 and can flexibly adjust its position as the pipe fitting products move.

[0031] The workflow of this utility model is as follows: When using the rapid inspection device for pipe fittings designed in this scheme, first check whether the device is working properly. After confirming that there are no problems, place the pipe fitting to be inspected on the conveyor 4 and start the conveyor 4. Through the conveying action of the conveyor 4, the pipe fitting is transported to the inspection range of the inspection component 2. During this process, the supplementary light 207 will automatically light up to provide sufficient light for the CCD camera 209 to take pictures. The CCD camera 209 captures the image of the pipe fitting through the CCD image sensor 211 and transmits the image data to the circuit board 205 for processing to determine whether the pipe fitting has defects or does not meet the size requirements. The encoder 210 will record the position and moving speed of the pipe fitting to ensure the accuracy and stability of the inspection. The inspection results will be displayed on the display 202 for the operator to view and record. If the inspection results are unqualified, the operator can take immediate measures to handle the problem to ensure product quality and production efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid testing device for pipe fittings, comprising a support plate (1), characterized in that: The top of the support plate (1) is provided with a detection component (2), the detection component (2) includes a mounting plate (201) on the top of the support plate (1), a circuit board (205) is fixedly connected to the bottom of the mounting plate (201), a CCD camera (209) is fixedly connected to the bottom of the circuit board (205), a CCD image sensor (211) and an encoder (210) are electrically connected to the two sides of the CCD camera (209), a mounting groove (206) is opened at the bottom of the circuit board (205), a fill light (207) is fixedly connected in the mounting groove (206), a mounting frame (203) is fixedly connected to the side of the support plate (1), a display (202) is installed in the mounting frame (203), and the display (202) and the circuit board (205) are electrically connected by a connecting line (204).

2. The rapid testing device for pipe fittings according to claim 1, characterized in that, The top of the support plate (1) is provided with a guide groove (8), and the bottom of the mounting plate (201) is fixedly connected with a moving block (208). The moving block (208) extends into the guide groove (8) and is slidably connected to the guide groove (8). The outer surface of the display (202) is covered with a protective film, and the connecting line (204) is located at the top of the mounting plate (201).

3. The rapid testing device for pipe fittings according to claim 1, characterized in that, The top of the mounting plate (201) is provided with a fixing bolt (7), which passes through the mounting plate (201) and the moving block (208) and extends into the support plate (1). The fixing bolt (7) is threadedly connected to the mounting plate (201).

4. The rapid testing device for pipe fittings according to claim 1, characterized in that, The bottom of the support plate (1) is fixedly connected to the bearing plate (3), and the top of the bearing plate (3) is equipped with a conveyor (4), which is located at the bottom of the mounting plate (201).

5. The rapid testing device for pipe fittings according to claim 4, characterized in that, The bottom of the bearing plate (3) is fixedly connected to a support leg (5), and the bottom of the support leg (5) is fixedly connected to an anti-slip pad (6).

6. The rapid testing device for pipe fittings according to claim 3, characterized in that, Four fixing bolts (7) are provided, and the four fixing bolts (7) are respectively located at the top corner of the mounting plate (201).

7. The rapid testing device for pipe fittings according to claim 1, characterized in that, The CCD camera (209) is a Sony RX100V, and the fill light (207) is located on the side of the CCD camera (209).

8. The rapid testing device for pipe fittings according to claim 4, characterized in that, The support plate (1) consists of two pieces, which are positioned opposite each other, and the conveyor (4) is located between the two support plates (1).

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