Vehicle-mounted lithium battery rapid disassembly device

Abstract

The utility model relates to lithium battery disassembling device technical field, concretely relates to a quick disassembling device of on -vehicle lithium cell, including support panel, the upper surface of support panel is fixedly installed with the first air cylinder of left and right two mutual symmetry, the telescopic axle end detachably installed with clamping plate of first air cylinder, the top of support panel is provided with crossbeam board, the crossbeam board is fixedly installed with second air cylinder, the telescopic axle end detachably installed with lifting plate of second air cylinder, detachably installed with a plurality of small -size motor on lifting plate, the output shaft of small -size motor goes out lifting plate downwards, detachably installed with a plurality of dismounting cutters of small -size motor's output shaft end, the bottom surface central position department fixed installation of lifting plate has vacuum chuck, vacuum chuck is connected with vacuum pump, the utility model discloses convenient to dismounting operation, is favorable to the non - destructive recovery of battery shell and top cap.

Description

Technical Field

[0001] This utility model relates to the technical field of lithium battery disassembly devices, specifically to a vehicle-mounted lithium battery rapid disassembly device. Background Technology

[0002] With the rapid development of the new energy vehicle industry, the application of on-board lithium batteries is becoming increasingly widespread. When lithium batteries reach the end of their service life or fail, they need to be dismantled and recycled in order to achieve resource reuse and avoid environmental pollution.

[0003] Vehicle lithium batteries are typically compact in structure with tightly connected internal components. Traditional disassembly methods often rely on manual operation, such as using simple wrenches and screwdrivers. This method is not only inefficient and consumes a lot of manpower and time, but also poses a threat to the personal safety of operators because residual charge may remain in the lithium battery during disassembly, which can easily lead to short circuits, electric shocks, and other safety accidents.

[0004] To ensure worker safety, lithium battery disassembly tools are commonly used. For example, utility model patent CN211757557U discloses a rapid lithium battery disassembly device that solves the problems of existing disassembly devices easily damaging battery cells, thus reducing battery recycling efficiency, and the inconvenience of operation, which also affects disassembly efficiency. The device includes a collection box with a first motor fixedly installed on one side. A transmission mechanism is installed inside the collection box, and a peeling box is fixedly installed on the top. Peeling mechanisms are installed at the upper and lower parts of the peeling box's inner cavity. A mounting frame is fixedly installed on the top of the peeling box, and a cutting cylinder is fixedly installed on the top of the mounting frame. This rapid lithium battery disassembly device effectively ensures the integrity of the battery cells during disassembly, thereby improving battery recycling efficiency. Furthermore, the device is simple and convenient to operate, effectively ensuring both speed and efficiency in battery disassembly.

[0005] While the aforementioned technical solutions have their advantages, most dismantling devices primarily involve immersing the entire battery into the device for crushing, followed by sorting through sieving. Because the battery casing has a certain degree of hardness, direct crushing hinders the separation of the casing and top cover. Since the casing and top cover can be recycled, direct crushing actually impedes the non-destructive recycling of these components, affecting the overall performance. Therefore, we propose a rapid dismantling device for vehicle-mounted lithium batteries. Utility Model Content

[0006] The purpose of this invention is to provide a vehicle-mounted lithium battery quick disassembly device to address the deficiencies mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A vehicle-mounted lithium battery rapid disassembly device includes a support panel. Two symmetrical first cylinders are fixedly mounted on the upper surface of the support panel. Clamping plates are detachably mounted at the ends of the telescopic shafts of the first cylinders. A crossbeam is provided above the support panel. A second cylinder is fixedly mounted on the crossbeam. A lifting plate is detachably mounted at the ends of the telescopic shafts of the second cylinders. Multiple small motors are detachably mounted on the lifting plate. The output shafts of the small motors extend downward through the lifting plate. Multiple disassembly tools are detachably mounted at the ends of the output shafts of the small motors. A vacuum suction cup is fixedly mounted at the center of the bottom surface of the lifting plate. The vacuum suction cup is connected to a vacuum pump.

[0009] Preferably, a bolt plate is fixedly installed at the end of the telescopic shaft of the first cylinder, and the clamping plate is detachably installed on the side of the bolt plate.

[0010] Preferably, a rubber pad is fixedly installed on the side of the clamping plate, and the rubber pad is attached to the side of the vehicle lithium battery for protection against pinching damage.

[0011] Preferably, a clamping gap is provided between the two clamping plates, and the lifting plate is located directly above the clamping gap.

[0012] Preferably, a fixing plate is fixedly installed at the end of the telescopic shaft of the second cylinder, and the lifting plate is detachably installed on the bottom surface of the fixing plate.

[0013] Preferably, the lifting plate is provided with multiple mounting holes, and the output shaft of the small motor passes through the corresponding mounting holes. The multiple mounting holes are used for the position adjustment operation of the small motor.

[0014] This setting allows you to adjust the position of the small motor based on the battery model.

[0015] Preferably, a vertically arranged guide post is fixedly installed on the upper surface of the lifting plate, and a guide sleeve is fixedly installed on the bottom surface of the crossbeam plate. The guide post is located inside the guide sleeve and is slidably connected to the guide sleeve.

[0016] Preferably, the vacuum pump is fixedly mounted on the upper surface of the lifting plate, and the vacuum suction cup is connected to the vacuum pump through a gas pipe;

[0017] This setting allows the vacuum pump to perform suction operations on the vacuum suction cup.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This utility model achieves stable clamping of vehicle lithium batteries by setting up a first cylinder with left and right symmetry and a detachable clamping plate at its end, together with the rubber pad on the side of the clamping plate. The rubber pad can effectively prevent damage to the battery. At the same time, the detachable clamping plate is easy to replace according to different battery sizes, ensuring that different models of lithium batteries can be firmly fixed, providing a reliable foundation for subsequent disassembly.

[0020] 2. This utility model installs a second cylinder on a crossbeam plate, with a detachable lifting plate connected to the end of its telescopic shaft. The lifting plate has multiple mounting holes for adjusting the position of a small motor, and a disassembly tool can be detachably installed at the end of the output shaft of the small motor. This enables flexible adjustment of the position and type of the disassembly tool according to the battery model, allowing for precise separation and disassembly of components such as the battery casing and top cover. This avoids direct crushing and facilitates the non-destructive recycling of the battery casing and top cover, improving the efficiency of resource reuse.

[0021] 3. This utility model enables the separation of disassembled components by setting a vacuum suction cup connected to a vacuum pump at the center of the bottom surface of the lifting plate, which facilitates the separation of the battery casing and the top cover after disassembly. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is one of the partial structural schematic diagrams of this utility model;

[0024] Figure 3 This is the second partial structural schematic diagram of the present utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the lifting plate of this utility model;

[0026] The meanings of the labels in the diagram are as follows:

[0027] 1. Support panel; 10. First cylinder; 11. Bolt plate; 12. Clamping plate; 13. Rubber pad; 14. Clamping gap;

[0028] 2. Crossbeams;

[0029] 3. Second cylinder; 30. Fixing plate; 31. Lifting plate; 311. Assembly hole; 32. Small motor; 33. Disassembly tool; 34. Guide post; 35. Guide sleeve; 36. Vacuum pump; 37. Gas pipe; 38. Vacuum suction cup. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-4 This utility model provides a technical solution: a vehicle-mounted lithium battery quick disassembly device, including a support panel 1. Two symmetrical first cylinders 10 are fixedly installed on the upper surface of the support panel 1, so that the vehicle-mounted lithium battery can be stably clamped before disassembly. The telescopic function of the first cylinders 10 can flexibly adjust the clamping force to adapt to lithium batteries of different sizes and shapes, providing a stable foundation for subsequent disassembly operations and avoiding battery displacement during disassembly, which would affect efficiency and safety.

[0032] In this embodiment, a clamping plate 12 is detachably installed at the end of the telescopic shaft of the first cylinder 10, and a bolt plate 11 is fixedly installed at the end of the telescopic shaft of the first cylinder 10. The clamping plate 12 is detachably installed on the side of the bolt plate 11 by multiple fastening screws, so that the clamping plate 12 can be quickly replaced according to actual needs. Facing the special clamping requirements of different types of lithium batteries, the appropriate clamping plate 12 can be conveniently replaced, which enhances the versatility and practicality of the device.

[0033] like Figure 2 As shown, a rubber pad 13 is fixedly installed on the side of the clamping plate 12. The rubber pad 13 is attached to the side of the vehicle lithium battery for anti-pinch damage protection. When the lithium battery is clamped, the rubber pad 13 plays a buffering role, effectively preventing excessive clamping force from causing damage to the lithium battery, protecting the integrity of the internal structure and recyclable components of the lithium battery, and improving the quality of resource recycling.

[0034] Specifically, a crossbeam plate 2 is provided above the support panel 1, and a second cylinder 3 is fixedly installed on the crossbeam plate 2. A lifting plate 31 is detachably installed at the end of the telescopic shaft of the second cylinder 3. Multiple small motors 32 are detachably installed on the lifting plate 31. The output shafts of the small motors 32 extend downward through the lifting plate 31, and multiple disassembly tools 33 are detachably installed at the end of the output shafts of the small motors 32. The disassembly tools 33 can be tools such as screwdrivers. The small motors 32 can drive the disassembly tools 33 to rotate, so as to disassemble the screw connection between the battery shell and the top cover. A vacuum suction cup 38 is fixedly installed at the center of the bottom surface of the lifting plate 31. The vacuum suction cup 38 is connected to the vacuum pump 36, so as to use the vacuum suction cup 38 to perform a suction operation on the top cover, which facilitates the subsequent separation of the top cover from the battery shell.

[0035] Furthermore, a clamping gap 14 is provided between the two clamping plates 12, and the lifting plate 31 is located directly above the clamping gap 14, which clearly defines the placement area of ​​the lithium battery and the disassembly operation space, so that the disassembly tool 33 on the lifting plate 31 can be accurately aligned with the part of the lithium battery to be disassembled, improving the accuracy and efficiency of the disassembly operation and ensuring that the disassembly process is carried out in an orderly manner.

[0036] like Figure 3 As shown, a fixing plate 30 is fixedly installed at the end of the telescopic shaft of the second cylinder 3, and the lifting plate 31 is detachably installed on the bottom surface of the fixing plate 30, making the installation and removal of the lifting plate 31 more convenient. When it is necessary to maintain, replace, or adjust the installation position of the lifting plate 31 to adapt to different disassembly requirements, the operation can be carried out quickly, reducing equipment downtime and improving work efficiency.

[0037] like Figure 3 and Figure 4 As shown, the lifting plate 31 is provided with multiple mounting holes 311. The output shaft of the small motor 32 passes through the corresponding mounting holes 311. The multiple mounting holes 311 are used for position adjustment of the small motor 32, which can flexibly adjust the position of the small motor 32 according to the model, size and specific disassembly requirements of the vehicle lithium battery. This ensures that the disassembly tool 33 can accurately act on each disassembly point of the lithium battery, achieving precise disassembly and improving the device's adaptability to different lithium batteries.

[0038] In addition, a vertically arranged guide post 34 is fixedly installed on the upper surface of the lifting plate 31, and a guide sleeve 35 is fixedly installed on the bottom surface of the crossbeam plate 2. The guide post 34 is located inside the guide sleeve 35 and is slidably connected to the guide sleeve 35. When the lifting plate 31 is raised and lowered by the second cylinder 3, the guide post 34 slides inside the guide sleeve 35, which plays a guiding and stabilizing role. This prevents the lifting plate 31 from deviating or shaking during the raising and lowering process, ensures the accuracy of the movement trajectory of the disassembly tool 33, and improves the disassembly accuracy and equipment operation stability.

[0039] It is worth noting that the vacuum pump 36 is fixedly installed on the upper surface of the lifting plate 31, and the vacuum suction cup 38 is connected to the vacuum pump 36 through the gas pipe 37, so that the vacuum pump 36 can perform suction operation on the air in the vacuum suction cup 38, which is beneficial to the separation between the battery shell and the top cover during the disassembly of the lithium battery.

[0040] Finally, it should be noted that the first cylinder 10, the second cylinder 3, the small motor 32, the corresponding control system, and the external power supply involved in this utility model are all general standard parts or parts known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and the matching controller and power supply, are connected by wires. The specific connection method should refer to the working principle in this utility model. The electrical connections between each electrical component are completed in the order of operation. The detailed connection methods are all technologies known in the art.

[0041] When using the vehicle-mounted lithium battery quick disassembly device of this utility model, first place the vehicle-mounted lithium battery to be disassembled in the clamping gap 14 between the two clamping plates 12, start the two first cylinders 10 on the left and right, and their telescopic shafts drive the clamping plates 12 to move, stably clamping the lithium battery. The rubber pad 13 fits against the side of the lithium battery to prevent damage.

[0042] Next, according to the lithium battery model and disassembly requirements, the position of the small motor 32 on the lifting plate 31 is adjusted through the assembly hole 311, and a suitable disassembly tool 33 is installed at the end of the output shaft of the small motor 32. The second cylinder 3 is started, and its telescopic shaft drives the lifting plate 31 to descend, so that the disassembly tool 33 is aligned with the part of the lithium battery to be disassembled, such as the screw connection part between the battery casing and the top cover. The small motor 32 is turned on to drive the disassembly tool 33 to rotate and perform screw disassembly operation.

[0043] During the screw removal process, the vacuum suction cup 38 is also pressed against the top surface of the battery top cover. The vacuum pump 36 is started, and the vacuum suction cup 38 is sucked through the gas pipe 37. The vacuum suction cup 38 adheres to the lithium battery top cover. The second cylinder 3 is started again, which drives the lifting plate 31 to rise and separate the top cover from the battery casing. After the disassembly is completed, the first cylinder 10 releases the clamping plate 12 and takes out the disassembled lithium battery components, completing one disassembly process.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A vehicle-mounted lithium battery quick disassembly device, comprising a support panel (1), characterized in that: Two symmetrical first cylinders (10) are fixedly installed on the upper surface of the support panel (1). A clamping plate (12) is detachably installed at the end of the telescopic shaft of the first cylinder (10). A crossbeam plate (2) is provided above the support panel (1). A second cylinder (3) is fixedly installed on the crossbeam plate (2). A lifting plate (31) is detachably installed at the end of the telescopic shaft of the second cylinder (3). Multiple small motors (32) are detachably installed on the lifting plate (31). The output shaft of the small motor (32) extends downward through the lifting plate (31). Multiple disassembly tools (33) are detachably installed at the end of the output shaft of the small motor (32). A vacuum suction cup (38) is fixedly installed at the center of the bottom surface of the lifting plate (31). The vacuum suction cup (38) is connected to a vacuum pump (36).

2. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: A bolt plate (11) is fixedly installed at the end of the telescopic shaft of the first cylinder (10), and the clamping plate (12) is detachably installed on the side of the bolt plate (11).

3. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: A rubber pad (13) is fixedly installed on the side of the clamping plate (12). The rubber pad (13) is attached to the side of the vehicle lithium battery for protection against pinching damage.

4. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: A clamping gap (14) is provided between the two clamping plates (12), and the lifting plate (31) is located directly above the clamping gap (14).

5. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: A fixing plate (30) is fixedly installed at the end of the telescopic shaft of the second cylinder (3), and the lifting plate (31) is detachably installed on the bottom surface of the fixing plate (30).

6. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: The lifting plate (31) is provided with a plurality of mounting holes (311), and the output shaft of the small motor (32) passes through the corresponding mounting holes (311). The plurality of mounting holes (311) are used for the position adjustment operation of the small motor (32).

7. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: A vertically arranged guide post (34) is fixedly installed on the upper surface of the lifting plate (31), and a guide sleeve (35) is fixedly installed on the bottom surface of the crossbeam plate (2). The guide post (34) is located inside the guide sleeve (35) and is slidably connected to the guide sleeve (35).

8. The vehicle-mounted lithium battery rapid disassembly device according to claim 1, characterized in that: The vacuum pump (36) is fixedly installed on the upper surface of the lifting plate (31), and the vacuum suction cup (38) is connected to the vacuum pump (36) through a gas pipe (37).

Images