Full-automatic electric energy meter isolation sheet plug-in equipment
The fully automated energy meter insulating plate insertion equipment utilizes synchronous belt conveyor lines, visual positioning, and suction posture adjustment technology to achieve highly efficient and automated insertion of energy meter insulating plates, solving the problem of low efficiency in existing technologies and meeting the needs of large-scale production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAN LIANGLI INSTR & METER
- Filing Date
- 2025-08-18
- Publication Date
- 2026-07-28
AI Technical Summary
In existing technologies, the insertion of isolation plates in electricity meters mainly relies on manual or robotic step-by-step operations, resulting in low efficiency and difficulty in meeting the needs of large-scale mass production.
The fully automated energy meter separator inserting equipment integrates a synchronous belt conveyor, a feeding system, a vision positioning system, a robot system, a pressing mechanism, a detection mechanism, and a rejection mechanism. By utilizing the elasticity difference and spatial layout of the long-stroke and short-stroke suction cup components, the equipment achieves synchronous adjustment and gripping of the separator's posture, eliminating the need for additional posture adjustment steps.
It achieves fully automated insertion of isolation plates, improves insertion efficiency, reduces production costs, meets the needs of mass production, and requires no manual intervention.
Smart Images

Figure CN224560464U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of insertion equipment technology, and in particular relates to a fully automatic energy meter isolation plate insertion device. Background Technology
[0002] In the manufacturing process of electricity meters, the installation of isolation plates is an indispensable and crucial step, with a very large demand. Therefore, achieving fully automated insertion of electricity meter isolation plates is of paramount importance for improving electricity meter production efficiency. Electricity meter isolation plates are mostly made of materials such as plastic and ceramic, and primarily play an important role in electrical isolation, safety protection, and electromagnetic shielding. Their installation uses a bayonet process, requiring the protruding end of the isolation plate to be inserted into the electricity meter and then pressed to secure it.
[0003] Currently, the insertion of insulating plates for electricity meters is mainly done manually. With the increasing demand in the electricity meter market, this traditional manual insertion station is gradually becoming a bottleneck restricting electricity meter production. Manual insertion not only has low per capita output, making it difficult to meet the needs of large-scale mass production, but also has low overall operational efficiency. In existing technologies, some methods use robots in conjunction with gripper end effectors for insertion, with the main steps including grasping the insulating plate, adjusting its posture, and completing the insertion. However, this method requires sequential grasping and posture adjustment, resulting in a long operation time, and there is still considerable room for improvement in insertion efficiency within the effective timeframe. Therefore, this utility model proposes a fully automatic electricity meter insulating plate insertion device. Utility Model Content
[0004] The purpose of this invention is to provide a fully automatic energy meter isolation plate insertion device, which aims to solve the problems mentioned in the background art.
[0005] This utility model embodiment is implemented as follows: a fully automatic energy meter isolation plate insertion device, comprising:
[0006] Synchronous belt conveyor line is used to transport energy meters and position them sequentially to the insertion station, pressing station and testing station;
[0007] The feeding system is used to automate the feeding, sorting, and initial orientation screening of the separators.
[0008] A visual positioning system is used to identify the center coordinates (X,Y) and rotation angle (θ) around the Z-axis of the isolation plate within the visual positioning area.
[0009] A robotic system for grasping isolation plates based on visual positioning data and precisely inserting them into the insertion slot of an electricity meter; comprising an industrial robot and a suction and adjustment mechanism, wherein the suction and adjustment mechanism includes:
[0010] Mounting plate, connected to the end effector of the industrial robot;
[0011] Long-stroke suction cup assembly, comprising a long-stroke elastic element and a vacuum suction cup head connected to its bottom; with a compressible stroke of 15-30mm in the vertical direction;
[0012] Short-stroke suction cup assembly, comprising a short-stroke elastic element and a vacuum suction cup head connected to its bottom; having a compressible stroke of 2-5mm in the vertical direction or being incompressible;
[0013] Vacuum tubing connects to each vacuum suction head;
[0014] Positioning blocks are used to keep the separator in place during the suction process;
[0015] The elasticity difference and spatial layout of the long-stroke suction cup assembly and the short-stroke suction cup assembly enable the attitude adjustment to be completed simultaneously when gripping the isolation plate, forming an inclined attitude suitable for insertion.
[0016] The pressing mechanism, located above the synchronous belt conveyor line downstream of the insertion station, is used to apply pressure to the initially inserted isolation plates and to initially check whether the installation is in place.
[0017] The testing facility, located above the synchronous belt conveyor line downstream of the pressing station, is used to perform high-precision testing on the pressed isolation plates to determine the installation quality.
[0018] The rejection mechanism, located downstream of the testing station and on the side of the synchronous belt conveyor, is used to reject unqualified energy meters as determined by the testing agency.
[0019] Furthermore, the feeding system includes:
[0020] Linear vibration is used to linearly transport a stack of isolation plates to the inlet of a flexible vibrating disc;
[0021] A flexible vibrating plate is used to receive isolation plates from direct vibration. Through vibration, the isolation plates are visually judged within the vibrating plate, and finally, the posture of the isolation plates is made into a graspable state.
[0022] Furthermore, the visual positioning system includes:
[0023] An industrial camera is fixedly installed above the visual positioning area of the flexible vibrating disc outlet, used to capture images of the isolation plate and transmit them to the image processing system;
[0024] A light source, used to provide illumination suitable for imaging the isolation sheet;
[0025] The image processing system is used to analyze images and calculate the center coordinates (X,Y) of the isolator and the rotation angle (θ) around the Z-axis.
[0026] Furthermore, the pressing mechanism includes:
[0027] The downward-pressing cylinder is used to provide driving force;
[0028] The pressure block is used to directly contact the insulating sheet and evenly transmit pressure to the insertion area; the pressure cylinder drives the pressure block to move vertically.
[0029] The initial inspection sensor is used to detect the downward stroke or pressure to determine whether the isolation plate is in place.
[0030] Furthermore, the testing institution includes:
[0031] Inspect the cylinder;
[0032] The detection block is used to simulate the contact state of subsequent processes. The detection cylinder drives the detection block to contact the isolation plate.
[0033] The final inspection sensor is used to measure the displacement of the detection block to reflect the height and flatness of the isolation plate, or to measure the downward pressure resistance to determine the installation firmness, and thus determine the installation accuracy.
[0034] Furthermore, the rejection mechanism includes:
[0035] Lifting cylinders are used to lift unqualified energy meters and remove them from the surface of the synchronous belt conveyor line;
[0036] Remove cylinders;
[0037] The push plate is used to contact the electricity meter and apply a pushing force. The cylinder drives the push plate to push the electricity meter out of the synchronous belt conveyor line.
[0038] The collection chute is used to guide defective products into the defective product collection area.
[0039] Compared with the prior art, the beneficial effects of this utility model are:
[0040] This invention provides an automated device integrating vibration feeding, visual positioning, innovative suction posture adjustment, robotic insertion, mechanical pressing and fixing, and detection, enabling fully automated insertion of insulation plates for electricity meters. Its core advantage lies in its mechanical structure design, which synchronizes the insulation plate's posture adjustment with the gripping process. Utilizing the elasticity difference and spatial layout of the long-stroke and short-stroke suction cup components, a suitable tilt posture for insertion is naturally formed during gripping, eliminating additional posture adjustment steps, effectively shortening operation time, and improving insertion efficiency. Simultaneously, this mechanically based posture adjustment method is low-cost. Combined with automatic detection, the entire process requires no manual intervention, saving manpower, improving installation efficiency, and reducing production costs, thus better meeting the needs of mass production. Attached Figure Description
[0041] Figure 1This is a front view of the fully automatic energy meter isolation plate insertion device.
[0042] Figure 2 This is a partial 3D view of the isolation plate insertion equipment for fully automatic electricity meters.
[0043] Figure 3 A three-dimensional view of the extraction and adjustment mechanism in the isolation plate insertion equipment of a fully automatic energy meter.
[0044] Figure 4 This is a three-dimensional view of the pressing mechanism in the fully automatic energy meter isolation plate insertion equipment.
[0045] Figure 5 This is a three-dimensional view of the testing mechanism in the fully automatic energy meter isolation plate insertion equipment.
[0046] In the diagram: 1. Synchronous belt conveyor line; 2. Straight vibration; 3. Flexible vibrating plate; 4. Vision positioning system; 5. Robot system; 6. Pressing mechanism; 6. Pressing cylinder; 61. Pressing block; 62. Initial inspection sensor; 63. Inspection mechanism; 7. Inspection cylinder; 71. Inspection block; 72. Final inspection sensor; 73. Rejection mechanism; 8. Suction and adjustment mechanism; 9. Mounting plate; 91. Long stroke suction cup assembly; 92. Short stroke suction cup assembly; 93. Positioning block; 94. Detailed Implementation
[0047] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0048] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0049] like Figure 1-5 As shown, an embodiment of the present invention provides a fully automatic energy meter isolation plate insertion device, comprising:
[0050] Synchronous belt conveyor line 1 is responsible for continuously and orderly conveying the energy meters to various stations such as the insertion station, pressing station, and testing station, and positioning and clamping the energy meters at each station.
[0051] Working principle: The electricity meter moves with the synchronous belt, and is positioned and clamped when it reaches each work station. After completing the corresponding process, it continues to be conveyed.
[0052] The feeding system is used to automate the feeding, sorting, and initial orientation screening of the separators; it includes:
[0053] Vertical vibration 2 is used to linearly transport the stack of isolation plates to the inlet of the flexible vibrating disk 3;
[0054] The flexible vibrating plate 3 is used to receive the isolation plate from the direct vibrating plate 2. Through specific vibration, the isolation plate is visually judged within the vibrating plate, and finally the posture of the isolation plate is made into a graspable state.
[0055] Visual positioning system 4 is used to identify the spatial position and orientation of the isolation piece within the visual positioning area, providing coordinate data for robot grasping; including:
[0056] An industrial camera, fixedly mounted above the visual positioning area at the outlet of the flexible vibrating plate 3, is used to capture images of the isolation plate and transmit them to the image processing system. The industrial camera's field of view covers the entire visual positioning area.
[0057] Light source, used to provide suitable illumination for imaging of the isolation plate (such as coaxial light, backlight, or ring light), to ensure image clarity and facilitate identification of the isolation plate's outline and directional features.
[0058] An image processing system (embedded or host computer software) is used to analyze images and calculate the center coordinates (X, Y) of the isolator and the rotation angle (θ) around the Z-axis.
[0059] Working principle: After the isolation plate enters the vision positioning area, the light source is turned on and the industrial camera captures an image; the image processing system identifies and calculates the center coordinates (X,Y) and the rotation angle (θ) around the Z-axis of the isolation plate, and sends the (X,Y,θ) data to the industrial robot control system.
[0060] Robot system 5 is used to grasp the isolation piece based on visual positioning data and accurately insert it into the insertion position of the electricity meter; including:
[0061] Industrial robots, such as SCARA robots, six-axis articulated robots, or Cartesian coordinate robots, are mounted on equipment racks to transfer isolation plates. Their working range covers the visual positioning area of the flexible vibrating disc 3 and the insertion station of the synchronous belt conveyor line 1.
[0062] The end effector - suction adjustment mechanism 9 - is fixedly mounted on the end flange of the industrial robot. Its structural components are as follows:
[0063] Mounting plate 91 connects to the robot end flange.
[0064] The long-stroke suction cup assembly 92 includes a long-stroke elastic element (such as a long-stroke spring or a long-stroke silicone bellows) and a vacuum suction cup head connected to its bottom. This assembly has a large compressible stroke (e.g., 15-30 mm) in the vertical direction (Z-axis) and can automatically reset. It is used to accommodate height differences on the surface of the separator and provide elastic cushioning.
[0065] The short-stroke suction cup assembly 93 comprises a short-stroke elastic element (such as a short-stroke spring or a rigid short post) and a vacuum suction cup head attached to its base. This assembly has a small compressible stroke (e.g., 2-5 mm) or is virtually incompressible in the vertical direction (Z-axis). It is used to limit localized compression and assist in attitude adjustment.
[0066] Vacuum tubing is used to connect all vacuum suction heads to a vacuum source (such as a vacuum generator).
[0067] Positioning block 94, which includes a pom contour block, keeps the separator in place during the suction process.
[0068] Suction cup layout: Multiple long-stroke suction cup assemblies 92 and short-stroke suction cup assemblies 93 are installed on the mounting plate 91 in a specific spatial distribution. For example, a short-stroke suction cup assembly 93 is located in the center, and several long-stroke suction cup assemblies 92 are symmetrically distributed around it; or, along a specific direction (the expected tilt direction), one side is a short-stroke suction cup assembly 93, and the other side is a long-stroke suction cup assembly 92.
[0069] Working principle: After receiving (X,Y,θ) data, the industrial robot drives the suction and adjustment mechanism 9 to move above the isolation plate; during vertical descent, the long-stroke suction cup assembly 92 contacts the isolation plate first and is compressed (e.g., compressed 8mm), while the short-stroke suction cup assembly 93 contacts it later with minimal compression (e.g., <1mm); when the industrial robot lifts along the Z-axis, the long-stroke suction cup assembly 92 gradually and automatically resets (elongates) under the action of the long-stroke elastic element, but due to vacuum adsorption, the isolation plate still maintains an inclined posture to adapt to the tilting requirements during insertion; the robot carries the inclined isolation plate to the insertion station, aligns its protruding end with the energy meter slot, and completes the initial insertion.
[0070] The pressing mechanism 6, located above the synchronous belt conveyor 1 downstream of the insertion station, applies pressure to the initially inserted isolation plate to ensure it is fully inserted into the energy meter and to perform a preliminary check of proper installation. It includes:
[0071] A downward-pressing cylinder 61 (or servo electric cylinder) is used to provide driving force.
[0072] The pressure block 62 (shaped to match the isolation plate or the meter insertion area) is used to directly contact the isolation plate and evenly transmit pressure to the insertion area; the pressure cylinder 61 drives the pressure block 62 to move vertically.
[0073] The initial inspection sensor 63 (such as a laser displacement sensor, proximity switch, or pressure sensor) is used to detect the downward stroke or pressure to determine whether the isolation plate is in place (for example, if the stroke is too small, it may not be inserted to the bottom; if the stroke is too large, it may crush the isolation plate or the body).
[0074] Working principle: After the energy meter reaches the pressing position, the pressing cylinder 61 drives the pressing block 62 to press down vertically, applying a preset pressure (5-20N) to the inserted isolation plate to ensure it is fully inserted (accompanied by a "click" sound or reaching the preset depth). At the same time, the initial inspection sensor 63 detects the pressing stroke or pressure value of the pressing block 62 to preliminarily determine whether the installation is in place. If the stroke / pressure is within the preset qualified range, it is considered as passing the initial inspection; otherwise, it is marked as suspicious or defective.
[0075] Inspection unit 7, located above synchronous belt conveyor line 1 downstream of the pressing station, is used to perform high-precision inspection on the pressed isolation plate to ultimately determine the installation quality (whether it is installed firmly and in the correct position).
[0076] include:
[0077] Test cylinder 71 (or servo electric cylinder);
[0078] The detection block 72 (which may have a structure that simulates the contact surface of the insert) is used to simulate the contact state of subsequent processes. The detection cylinder 71 drives the detection block 72 to contact the isolation plate.
[0079] The final inspection sensor 73 (high-precision displacement sensor or pressure sensor) is used to measure the displacement of the detection block 72 to reflect the height and flatness of the isolation plate, or to measure the downward pressure resistance to determine the installation firmness, and thus determine the installation accuracy.
[0080] Working principle: After the energy meter arrives at the testing station, it performs a final, more precise test on the already pressed and fixed isolation plate. The testing cylinder 71 drives the testing block 72 to press down, making it contact the isolation plate. The final inspection sensor 73 calculates the actual height or flatness deviation of the isolation plate by measuring the displacement of the testing block 72, or judges the installation firmness of the isolation plate by measuring the pressing resistance. The measurement result is compared with the preset standard value: if it meets the standard, it is judged as a qualified product; otherwise, it is a non-qualified product.
[0081] The rejection mechanism 8, located downstream of the inspection station and on the side of the synchronous belt conveyor 1, is used to reject unqualified energy meters determined by the inspection mechanism 7. It includes:
[0082] The lifting cylinder is used to lift the defective electricity meter and remove it from the surface of the synchronous belt conveyor line 1.
[0083] Remove cylinders;
[0084] A pusher plate is used to contact the electricity meter and apply a pushing force. The pusher plate driven by the cylinder pushes the electricity meter out of the synchronous belt conveyor line 1.
[0085] The collection chute is used to guide defective products into the defective product collection area.
[0086] Working principle: When a defective energy meter arrives at the rejection station, the lifting cylinder extends and lifts the energy meter to a height above the plane of the synchronous belt conveyor line 1; the rejection cylinder drives the push plate to move and push the energy meter into the defective product collection area; finally, the lifting cylinder and the rejection cylinder reset, waiting for the next defective product.
[0087] The working principle of this utility model is as follows:
[0088] The workflow of this fully automatic energy meter insulating plate insertion equipment is as follows:
[0089] 1. Start-up and feeding: After the equipment is started, the stack of isolation plates is fed into the flexible vibrating plate 3 by the direct vibration 2; the flexible vibrating plate 3 vibrates and visually judges the isolation plates in the vibrating plate, and finally makes the isolation plates reach the state of being graspable.
[0090] 2. Visual positioning: The industrial camera takes pictures of the isolation plate within the visual positioning area, and the light source provides clear imaging conditions; the image processing system identifies and calculates the center coordinates (X,Y) and rotation angle (θ) of the current isolation plate, and sends the data to the industrial robot control system.
[0091] 3. Robot grasping and attitude adjustment:
[0092] Based on the (X,Y,θ) data, the industrial robot drives the suction and adjustment mechanism 9 to move above the isolation plate.
[0093] The industrial robot descends vertically along the Z-axis, causing the suction adjustment mechanism 9 to move vertically downwards as a whole. The silicone bellows of the long-stroke suction cup assembly 92 first contacts the surface of the isolation plate, and due to its long-stroke elasticity, it begins to undergo elastic compression deformation. As the industrial robot continues to descend, the long-stroke suction cup assembly 92 is compressed, and the bottom of the short-stroke suction cup assembly 93 contacts the surface of the isolation plate. At this time, the vacuum of the long-stroke suction cup assembly 92 and the short-stroke suction cup assembly 93 is activated. As the industrial robot rises vertically along the Z-axis, the long-stroke suction cup assembly 92 releases its stroke, causing the isolation plate to tilt to an insertable angle.
[0094] During this process, attitude adjustment is achieved as follows: The long-stroke suction cup assembly 92 is significantly compressed and sinks (for example, it sinks by 8 mm), while the short-stroke suction cup assembly 93 is hardly compressed and sinks (< 1 mm). Due to the difference in their spatial positions on the mounting plate 91 (one sinks more by compression and the other sinks less), the spacer adsorbed on the suction cups forms an inclination angle (5 - 10 degrees, usually inclined around an axis parallel to the conveying line direction) with the mounting plate 91, with the short-stroke suction cup assembly 93 side as the fulcrum and the long-stroke suction cup assembly 92 side lifted. This inclination angle is formed naturally during the grasping process without additional active attitude adjustment actions and time. By utilizing the stiffness difference in the Z direction between the long-stroke suction cup assembly 92 and the short-stroke suction cup assembly 93 and the height difference formed by their spatial positions, the attitude inclination is achieved passively.
[0095] When the industrial robot lifts along the Z axis, the long-stroke suction cup assembly 92 gradually resets automatically (extends) under the action of the long-stroke elastic element. However, due to vacuum adsorption, the spacer still maintains the inclined attitude. At this time, the spacer already has an inclined attitude suitable for insertion. This attitude makes the protruding end of the spacer face downward naturally (or towards a specific direction), which is conducive to guiding it into the bayonet of the electricity meter easily and accurately in the subsequent insertion step, achieving rapid initial insertion and saving the actions and time of the robot for additional attitude adjustment.
[0096] 4. Insertion by the industrial robot: The industrial robot carries the spacer in an inclined attitude and moves to directly above the insertion position of the electricity meter that has been positioned and clamped on the synchronous belt conveyor 1. The industrial robot aligns the protruding end of the spacer with the bayonet of the electricity meter along a preset trajectory (which may include small-angle rotation or straight insertion) and applies an appropriate insertion force to complete the preliminary insertion. The inclination angle formed during grasping greatly facilitates the alignment of the protruding end of the spacer with the bayonet and the initial insertion.
[0097] 5. Pressing and fixing and initial inspection: The electricity meter after insertion is conveyed to the pressing station. After arriving, the pressing cylinder 61 drives the pressing block 62 to press vertically downward, applying a set pressure to the spacer to press it completely into place and clamp it tightly (usually accompanied by a "click" sound). At the same time, the initial inspection sensor 63 monitors the pressing stroke or pressure of the pressing block 62 in real time. If the stroke / pressure is within the preset qualified range, it is regarded as passing the initial inspection; otherwise, it is marked as suspicious or defective.
[0098] 6. Final Inspection and Rejection: The energy meter is conveyed to the inspection station. Once in place, the inspection cylinder 71 drives the inspection block 72 to press vertically down on the contact isolation plate (or simulate contact). The final inspection sensor 73 accurately measures the downward displacement of the inspection block 72 (reflecting the final height of the isolation plate) or the downward resistance (reflecting the installation firmness), and compares it with the preset standard value to accurately determine the installation quality (whether it is in place and firm). The control system makes a judgment based on the final inspection results: qualified products continue to be conveyed to the next process; when unqualified products are conveyed to the rejection station, the rejection mechanism 8 is triggered to push them out of the synchronous belt conveyor line 1 and send them to the defective product collection point.
[0099] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these should also be considered within the scope of protection of this utility model. These will not affect the implementation effect of this utility model or the practicality of the patent.
Claims
1. A fully automatic energy meter insulating plate insertion device, characterized in that, include: Synchronous belt conveyor line is used to transport energy meters and position them sequentially to the insertion station, pressing station and testing station; The feeding system is used to automate the feeding, sorting, and initial orientation screening of the separators. A visual positioning system is used to identify the center coordinates (X,Y) and rotation angle (θ) around the Z-axis of the isolation plate within the visual positioning area. A robotic system for grasping isolation plates based on visual positioning data and precisely inserting them into the insertion slot of an electricity meter; comprising an industrial robot and a suction and adjustment mechanism, wherein the suction and adjustment mechanism includes: Mounting plate, connected to the end effector of the industrial robot; Long-stroke suction cup assembly, comprising a long-stroke elastic element and a vacuum suction cup head connected to its bottom; with a compressible stroke of 15-30mm in the vertical direction; Short-stroke suction cup assembly, comprising a short-stroke elastic element and a vacuum suction cup head connected to its bottom; having a compressible stroke of 2-5mm in the vertical direction or being incompressible; Vacuum tubing connects to each vacuum suction head; Positioning blocks are used to keep the separator in place during the suction process; The elasticity difference and spatial layout of the long-stroke suction cup assembly and the short-stroke suction cup assembly enable the attitude adjustment to be completed simultaneously when gripping the isolation plate, forming an inclined attitude suitable for insertion. The pressing mechanism, located above the synchronous belt conveyor line downstream of the insertion station, is used to apply pressure to the initially inserted isolation plates and to initially check whether the installation is in place. The testing facility, located above the synchronous belt conveyor line downstream of the pressing station, is used to perform high-precision testing on the pressed isolation plates to determine the installation quality. The rejection mechanism, located downstream of the testing station and on the side of the synchronous belt conveyor, is used to reject unqualified energy meters as determined by the testing agency.
2. The fully automatic energy meter isolator insertion device according to claim 1, characterized in that, The feeding system includes: Linear vibration is used to linearly transport a stack of isolation plates to the inlet of a flexible vibrating disc; A flexible vibrating plate is used to receive isolation plates from direct vibration. Through vibration, the isolation plates are visually judged within the vibrating plate, and finally, the posture of the isolation plates is made into a graspable state.
3. The fully automatic energy meter isolator insertion device according to claim 1, characterized in that, The visual positioning system includes: An industrial camera is fixedly installed above the visual positioning area of the flexible vibrating disc outlet, used to capture images of the isolation plate and transmit them to the image processing system; A light source, used to provide illumination suitable for imaging the isolation sheet; The image processing system is used to analyze images and calculate the center coordinates (X,Y) of the isolator and the rotation angle (θ) around the Z-axis.
4. The fully automatic energy meter isolator insertion device according to claim 1, characterized in that, The pressing mechanism includes: The downward-pressing cylinder is used to provide driving force; The pressure block is used to directly contact the insulating sheet and evenly transmit pressure to the insertion area; the pressure cylinder drives the pressure block to move vertically. The initial inspection sensor is used to detect the downward stroke or pressure to determine whether the isolation plate is in place.
5. The fully automatic energy meter isolator insertion device according to claim 1, characterized in that, The testing institutions include: Inspect the cylinder; The detection block is used to simulate the contact state of subsequent processes. The detection cylinder drives the detection block to contact the isolation plate. The final inspection sensor is used to measure the displacement of the detection block to reflect the height and flatness of the isolation plate, or to measure the downward pressure resistance to determine the installation firmness, and thus determine the installation accuracy.
6. The fully automatic energy meter isolator insertion device according to claim 1, characterized in that, The rejection mechanism includes: Lifting cylinders are used to lift unqualified energy meters and remove them from the surface of the synchronous belt conveyor line; Remove cylinders; The push plate is used to contact the electricity meter and apply a pushing force. The cylinder drives the push plate to push the electricity meter out of the synchronous belt conveyor line. The collection chute is used to guide defective products into the defective product collection area.