Generator set and sand and snow protection device therefor

Abstract

This utility model relates to a generator set and its sand and snow protection device. The sand and snow protection device is installed on the generator set. The generator set is surrounded by doors and baffles for protection and heat dissipation. The doors are located on the front and rear sides of the generator set, and each door has a mesh panel inside. Each door includes a side door panel with several waist-shaped air outlets and a louvered air outlet regulating valve. The side door panel and the air outlet regulating valve on the same side cooperate to regulate the airflow. Baffles are located on the left and right sides of the generator set, and each baffle includes a baffle plate and a louvered air inlet regulating valve. A side mesh panel is located at the air inlet regulating valve of each baffle, behind the air inlet regulating valve. A top mesh panel is located on the top of the generator set, and a bottom mesh panel is located below the base, with a perforated cooling plate on the bottom mesh panel. This utility model replaces the doors and baffles around the generator set, which require high-flow ventilation and heat dissipation, with air inlet and outlet regulating valves, improving the generator set's heat dissipation performance and allowing for rapid adjustment based on ambient temperature in different seasons or environmental conditions.

Description

Technical Field

[0001] This utility model relates to the technical field of under-mounted diesel generator sets for railway passenger cars and engineering vehicles, and in particular to a generator set and its anti-sand and snow protection device. Background Technology

[0002] Currently, oil bath air filters are commonly used in under-mounted diesel generator sets for railway passenger cars and engineering vehicles. However, they are not very effective at preventing dust and sand when the vehicles are out in operation. Working in dusty environments can easily cause diesel engine cylinder scoring, resulting in a high failure rate of the generator set. Furthermore, it is inconvenient to change the oil in the air filter and clean the filter element while the vehicle is in operation.

[0003] In terms of protective structure, the current units generally use door panels and baffles with waist holes to protect the diesel engine, generator and other unit components. In the environment of strong winds, sandstorms and snow, a large amount of sand and snow can accumulate inside the unit, which can cause the moving parts inside the unit to jam and the insulation of electrical components to drop, resulting in the unit not being able to work normally and reducing its service life. Utility Model Content

[0004] The technical problem to be solved by this utility model is: In order to overcome the above-mentioned technical problems, this utility model provides a generator set and its anti-sand and snow device, which greatly improves the use and maintenance of the generator set in the environment of strong winds, sandstorms and snow in the northwestern provinces.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: a generator set anti-sand and snow device, which is installed on the generator set. The generator set includes a base. The generator set is provided with door panels and baffles around its perimeter for protection and heat dissipation. The door panels are located on the front and rear sides of the generator set. The door panels are provided with mesh panels inside. The door panels include side door panels with several waist-shaped air outlets and louvered air outlet regulating valves. The side door panels and air outlet regulating valves on the same side cooperate with each other to regulate the air outlet. The baffles are located on the left and right sides of the generator set. The baffles include baffles and louvered air inlet regulating valves. The air inlet regulating valves of the baffles are provided with side mesh panels. The side mesh panels are located behind the air inlet regulating valves. The top of the generator set is provided with a top mesh panel. The bottom mesh panel is provided below the base. The bottom mesh panel is provided with a perforated sunshade plate to prevent sand and snow from entering the generator's heat dissipation vents.

[0006] The door panel includes a front door panel and a rear door panel. The front door panel includes a left front door panel and a right front door panel. The left front door panel is a side door panel with a waist-shaped air outlet. The right front door panel is an air outlet regulating valve. The opening of the air outlet valve blade can be manually adjusted to control the air volume and prevent sand and snow from entering. Multi-mesh stainless steel wire mesh is installed behind the left and right front door panels to prevent sand and snow from entering.

[0007] The rear door panel includes a left rear door panel and a right rear door panel. The right rear door panel is a side door panel with a waist-shaped air outlet. The left rear door panel is equipped with an air outlet regulating valve, which can manually adjust the opening of the air outlet valve blade to control the air volume and prevent sand and snow from entering. Multi-mesh stainless steel wire mesh is installed behind the left and right rear door panels to prevent sand and snow from entering.

[0008] The baffle includes a left baffle and a right baffle. The left baffle includes a left sub-baffle and a left air intake regulating valve. The left sub-baffle is a plate-type baffle used as the upper baffle for the generator set's cable hose. The left air intake regulating valve is a louvered air intake regulating valve. The left sub-baffle and the left air intake regulating valve are arranged vertically. The plate-type baffle reduces the intrusion of sand and snow at the top left end of the generator set. The left air intake regulating valve controls the air intake volume at the lower left end, which satisfies the generator's heat dissipation requirements and controls the intrusion of sand and snow at the lower left end of the generator set. The right baffle includes a right air intake regulating valve and a right sub-baffle. The right sub-baffle is a baffle with several waist-shaped air intake holes. The right air intake regulating valve is a louvered air intake regulating valve. The right air intake regulating valve and the right sub-baffle are arranged vertically, which satisfies the diesel engine's air intake heat dissipation requirements and controls the intrusion of sand and snow at the right end of the generator set. A paper air filter and a cyclone pre-filter are installed on the generator set base outside the right sub-baffle. The left-side air intake regulating valve allows manual adjustment of the valve blade opening to control the airflow and prevent sand and snow intrusion. A multi-mesh stainless steel wire mesh is connected behind the valve plate to further prevent sand and snow intrusion. Due to space constraints, the right-side air intake regulating valve uses a toggle handle, allowing for quick manual adjustment of the valve blade opening to control the airflow and prevent sand and snow intrusion. A multi-mesh stainless steel wire mesh is also connected behind the valve plate to prevent sand and snow intrusion.

[0009] The paper air filter adopts a tie rod and closed-body turnbuckle anti-loosening mechanism, which improves the installation reliability of the device.

[0010] The paper air filter features a movable dust extraction plate at the bottom, improving ease of use and maintenance. It also employs all-around six-sided protection, with the cover panels featuring a bent edge structure at the front and back. The plug-in cover panels, combined with locking hooks, offer a simple and reliable design, allowing for quick opening and closing as well as easy locking, further enhancing ease of use and maintenance. A high-performance cyclone pre-filter is connected to the top of the air filter cover, extending the lifespan of the paper air filter, reducing maintenance frequency, and lowering maintenance costs.

[0011] The paper air filter is either a Mann+Hummel cylindrical air filter or a Donaldson PowerCore honeycomb air filter.

[0012] The top mesh plate is fixed to the top of the generator set column with bolts with holes, and the bottom mesh plate is fixed to the bottom beam of the generator set base with bolts with holes, preventing sand and snow from entering from the top and featuring resistance to sand and snow accumulation and prevention of falling off.

[0013] The perforated exposure plate is a stainless steel perforated exposure plate.

[0014] The top mesh plate is made of double-layer nine-square grid perforated steel plate with folded edges for reinforcement. The inner layer of the top mesh plate is flatly sandwiched with multi-mesh stainless steel wire mesh, which is combined and welded into a whole, and has the characteristics of high strength and reliable connection.

[0015] This utility model provides a generator set with the aforementioned anti-sand and snow device.

[0016] The beneficial effects of this utility model are as follows: the generator set and its anti-sand and snow device of this utility model adopt a high-performance paper air filter, which improves the filtration accuracy and dust filtration efficiency of the air filter device; adopts a high-performance cyclone pre-filter, which extends the service life of the paper air filter, reduces the frequency of maintenance, and lowers maintenance costs; replaces the door panels and baffles around the unit that require high-flow ventilation and heat dissipation with inlet and outlet air regulating valves, which improves the heat dissipation performance of the unit and can be quickly adjusted according to the ambient temperature in different seasons or environmental conditions; and optimizes the installation and protection structure of the air filter device, which improves the installation reliability and ease of use and maintenance of the device. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is the front view of the generator set anti-sand and snow device of this utility model.

[0019] Figure 2 This is a top view of the generator set anti-sand and snow device of this utility model.

[0020] Figure 3 This is a left view of the generator set anti-sand and snow device of this utility model.

[0021] Figure 4 This is a rear view of the generator set anti-sand and snow device of this utility model.

[0022] Figure 5 This is a cross-sectional view of the generator set anti-sand and snow device of this utility model after the door panel has been removed.

[0023] Figure 6 yes Figure 5 A partial sectional view at point I in the middle.

[0024] Figure 7 This is a right view of the generator set anti-sand and snow device of this utility model.

[0025] Figure 8 This is a right view of the part of the generator set's sand and snow protection device that conceals the air filter.

[0026] Figure 9 This is a side view of the right air intake regulating valve of the generator set anti-sand and snow device of this utility model.

[0027] In the diagram: 1. Base; 2. Mesh panel; 3. Side mesh panel; 4. Top mesh panel; 5. Bottom mesh panel; 6. Perforated drying plate; 7. Left front door panel; 8. Right front door panel; 9. Left rear door panel; 10. Right rear door panel; 11. Left side baffle; 12. Left side air inlet regulating valve; 13. Right side air inlet regulating valve; 14. Right side baffle; 15. Paper air filter; 16. Cyclone pre-filter; 17. Pull rod; 18. Closed-body turnbuckle anti-loosening mechanism; 19. Movable dust removal plate; 20. Air outlet regulating valve; 21. Toggle handle. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0029] like Figure 1-9 As shown, this utility model discloses a generator set anti-sand and snow device, which is installed on the generator set. The generator set includes a base 1, and door panels and baffles are provided around the generator set for protection and heat dissipation. The door panels are located on the front and rear sides of the generator set, and mesh panels 2 are provided inside the door panels. The door panels include side door panels with several waist-shaped air outlets and louvered air outlet regulating valves 20. The side door panels and air outlet regulating valves 20 located on the same side cooperate with each other to regulate the air outlet. The baffles are located on the left and right sides of the generator set. The baffles include baffles and louvered air inlet regulating valves. Side mesh panels 3 are provided at the air inlet regulating valves of the baffles. The side mesh panels 3 are located behind the air inlet regulating valves. A top mesh panel 4 is provided on the top of the generator set, and a bottom mesh panel 5 is provided below the base 1. A perforated sunshade 6 is provided on the bottom mesh panel 5 to prevent sand and snow from entering the generator heat dissipation vents. Figure 6 The image shown is a partial sectional view of the bottom mesh plate 5 of the generator set sand and snow protection device of this utility model. Preferably, the perforated sunshade plate 6 is a stainless steel perforated sunshade plate.

[0030] like Figure 1 As shown, the door panel includes a front door panel and a rear door panel. The front door panel includes a left front door panel 7 and a right front door panel 8. The left front door panel 7 is a side door panel with a waist-shaped air outlet. The right front door panel 8 is equipped with an air outlet regulating valve 20, which can manually adjust the opening of the air outlet valve blade to control the air volume and prevent sand and snow from entering. Multi-mesh stainless steel wire mesh is installed behind the left front door panel 7 and the right front door panel 8 to prevent sand and snow from entering.

[0031] like Figure 4 As shown, the rear door panel includes a left rear door panel 9 and a right rear door panel 10. The right rear door panel 10 is a side door panel with a waist-shaped air outlet. The left rear door panel 9 is equipped with an air outlet regulating valve 20, which can manually adjust the opening of the air outlet valve blade to control the air volume and prevent sand and snow from entering. The left rear door panel 9 and the right rear door panel 10 are equipped with multi-mesh stainless steel wire mesh to prevent sand and snow from entering.

[0032] The baffle includes a left baffle and a right baffle, such as Figure 3 As shown, the left baffle includes a left sub-baffle 11 and a left air intake regulating valve 12. The left sub-baffle 11 is a plate-type baffle used as the upper baffle for the unit's cable hose. The left air intake regulating valve 12 is a louvered air intake regulating valve. The left sub-baffle 11 and the left air intake regulating valve 12 are arranged vertically. The plate-type baffle reduces the intrusion of sand and snow at the top left end of the unit, while the left air intake regulating valve 12 controls the air intake volume at the lower left end, thus meeting both the generator's heat dissipation requirements and controlling the intrusion of sand and snow at the lower left end of the unit. Figure 7-8 As shown, the right baffle includes a right-side air intake regulating valve 13 and a right-side sub-baffle 14. The right-side sub-baffle 14 is a baffle with several waist-shaped air intake holes. The right-side air intake regulating valve 13 is a louvered air intake regulating valve. The right-side air intake regulating valve 13 and the right-side sub-baffle 14 are arranged vertically to meet the air intake and heat dissipation requirements of the diesel engine while controlling the intrusion of sand and snow at the right end of the unit. A paper air filter 15 and a cyclone pre-filter 16 are installed on the generator set base 1 outside the right-side sub-baffle 14. The left-side air intake regulating valve 12 can be manually adjusted to adjust the opening of the air intake valve blades to control the air intake volume and prevent sand and snow intrusion. A multi-mesh stainless steel wire mesh plate is connected behind the valve plate to prevent sand and snow intrusion. Due to operating space limitations, if... Figure 9 As shown, the regulating valve handle of the right-side air intake regulating valve 13 is a toggle type, which can manually and quickly adjust the opening of the air intake valve blades to control the air intake volume and prevent sand and snow from entering. A multi-mesh stainless steel wire mesh plate is connected behind the valve plate to prevent sand and snow from entering.

[0033] The paper air filter 15 adopts a tie rod 17 and a closed-body turnbuckle anti-loosening mechanism 18, which improves the installation reliability of the device.

[0034] The paper air filter 15 features a movable dust extraction plate 19 at its bottom, improving ease of use and maintenance. It also boasts all-around six-sided protection, with the cover panels featuring a bent edge structure at the front and rear. The plug-in cover panels, coupled with locking hooks, offer a simple and reliable design, allowing for quick opening and closing as well as convenient locking, further enhancing ease of use and maintenance. A high-performance cyclone pre-filter is connected to the top of the air filter cover, extending the lifespan of the paper air filter, reducing maintenance frequency, and lowering maintenance costs.

[0035] Paper air filters 15 are Mann+Hummel cylindrical and Donaldson PowerCore honeycomb air filters.

[0036] The top mesh plate 4 is fixed to the top of the generator set column with bolts with holes, and the bottom mesh plate 5 is fixed to the bottom beam of the generator set base 1 with bolts with holes to prevent sand and snow from entering from the top. It has the characteristics of resisting sand and snow accumulation and preventing falling off.

[0037] The top mesh plate 4 is made of double-layer nine-square grid perforated steel plate with folded edges on all four sides. The inner layer of the top mesh plate 4 is flatly sandwiched with multi-mesh stainless steel wire mesh, which is combined and welded into a whole, and has the characteristics of high strength and reliable connection.

[0038] Another implementation method is, as Figure 1-9 As shown, a generator set of this utility model has the aforementioned generator set anti-sand and snow device.

[0039] This invention replaces the door panels and baffles around the unit, which require high-flow-rate air intake and exhaust for heat dissipation, with air intake and exhaust regulating valves. Because the installation structure is the same as the original door panels and baffles, they can be quickly disassembled and replaced. The regulating valve handle is a toggle type or handwheel type, allowing for manual and rapid adjustment of the blade opening to control the ventilation volume. Multi-mesh stainless steel wire mesh plates are installed on the top of the unit, on the door panels, baffles, and regulating valves. This satisfies the unit's heat dissipation requirements while effectively preventing strong winds, sandstorms, and snow from entering the unit. The mesh plates behind the door panels, baffles, and regulating valves are connected to the unit base 1 or the door panels, baffles, and regulating valves by bolts, screws, or rivets, allowing for easy disassembly and replacement.

[0040] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A sand and snow protection device for a generator set, installed on the generator set, the generator set including a base (1), the generator set being provided with doors and baffles around its perimeter for protection and heat dissipation, characterized in that: The door panel is located on the front and rear sides of the generator set. The door panel is equipped with a mesh plate (2). The door panel includes a side door panel with several waist-shaped air outlet holes and a louvered air outlet regulating valve (20). The side door panel and the air outlet regulating valve (20) on the same side cooperate to regulate the air outlet. The baffle is located on the left and right sides of the generator set. The baffle includes a baffle plate and a louvered air inlet regulating valve. The air inlet regulating valve of the baffle is equipped with a side mesh plate (3). The side mesh plate (3) is located behind the air inlet regulating valve. The top of the generator set is equipped with a top mesh plate (4). The bottom mesh plate (5) is provided below the base (1). The bottom mesh plate (5) is equipped with a perforated sunshade plate (6).

2. The generator set anti-sand and snow device as described in claim 1, characterized in that: The door panel includes a front door panel and a rear door panel. The front door panel includes a left front door panel (7) and a right front door panel (8). The left front door panel (7) is a side door panel with a waist-shaped air outlet. The right front door panel (8) is equipped with an air outlet regulating valve (20). A multi-mesh stainless steel wire mesh is installed behind the left front door panel (7) and the right front door panel (8).

3. The generator set anti-sand and snow device as described in claim 2, characterized in that: The rear door panel includes a left rear door panel (9) and a right rear door panel (10). The right rear door panel (10) is a side door panel with a waist-shaped air outlet. The left rear door panel (9) is equipped with an air outlet regulating valve (20). A multi-mesh stainless steel wire mesh is installed behind the left rear door panel (9) and the right rear door panel (10).

4. The generator set anti-sand and snow device as described in claim 1, characterized in that: The baffle includes a left baffle and a right baffle. The left baffle includes a left sub-baffle (11) and a left air intake regulating valve (12). The left sub-baffle (11) is a plate baffle, and the left air intake regulating valve (12) is a louvered air intake regulating valve. The left sub-baffle (11) and the left air intake regulating valve (12) are arranged vertically. The right baffle includes a right air intake regulating valve (13) and a right sub-baffle (14). The right sub-baffle (14) is a baffle with several waist-shaped air intake holes. The right air intake regulating valve (13) is a louvered air intake regulating valve. The right air intake regulating valve (13) and the right sub-baffle (14) are arranged vertically. A paper air filter (15) and a cyclone pre-filter (16) are provided on the generator set base (1) outside the right sub-baffle (14).

5. The generator set anti-sand and snow device as described in claim 4, characterized in that: The paper air filter (15) employs a pull rod (17) and a closed-body turnbuckle anti-detachment mechanism (18).

6. The generator set anti-sand and snow device as described in claim 4, characterized in that: The paper air filter (15) is equipped with a movable dust discharge plate (19) at the bottom.

7. The generator set anti-sand and snow device as described in claim 4, characterized in that: The paper air filter (15) is a Mann+Hummel cylindrical air filter or a Donaldson PowerCore honeycomb air filter.

8. The generator set anti-sand and snow device as described in claim 1, characterized in that: The top mesh plate (4) is fixed to the top of the generator set column by bolts with holes, and the bottom mesh plate (5) is fixed to the bottom beam of the generator set base (1) by bolts with holes.

9. The generator set anti-sand and snow device as described in claim 1, characterized in that: The top mesh plate (4) is made of double-layer nine-grid perforated steel plate with folded edges on all four sides. The inner layer of the top mesh plate (4) is flatly sandwiched with multi-mesh stainless steel wire mesh.

10. A generator set, characterized in that: The generator set has a sand and snow protection device as described in any one of claims 1-9.

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