A testing device for chemical instruments

Abstract

The utility model discloses a kind of testing devices for chemical instrument, belong to instrument testing technical field;Including device ontology, fixed mechanism, testing mechanism, feeding mechanism and conveyer belt;Device ontology top is equipped with fixed mechanism, through fixed mechanism to clamp mounting chemical instrument;Testing mechanism for being used to with chemical instrument and carrying out test is provided in the side of fixed mechanism, testing mechanism is connected with moving mechanism;Moving mechanism drives testing mechanism to move towards or away from fixed mechanism;Feeding mechanism is located between conveyer belt and fixed mechanism, through feeding mechanism to test after being transferred from conveyer belt to fixed mechanism to chemical instrument, and the chemical instrument of qualified after testing is transferred from fixed mechanism to conveyer belt;The utility model solves the problem that manual operation is low in efficiency, test process is not standard, and lacks automated recovery mechanism.

Description

Technical Field

[0001] This utility model relates to the field of instrumentation and testing technology, specifically a testing device for chemical instruments. Background Technology

[0002] Chemical instrumentation plays a crucial role in modern chemical production, monitoring and controlling various process parameters such as pressure, temperature, and flow rate. The accuracy and reliability of these instruments directly affect the efficiency, safety, and product quality of chemical production. Therefore, rigorous testing of the instruments is an essential step in the manufacturing process of chemical instruments.

[0003] Traditional chemical instrument testing typically relies on manual operation. This involves manually placing the instrument at the testing location, connecting and testing it, and then removing it after testing. This manual approach is not only inefficient but also prone to human error, affecting the accuracy of test results. During manual operation, it's difficult to ensure that testing conditions are completely consistent each time; parameters such as the pressure application rate and testing time may vary depending on the operator. This lack of standardization can lead to inconsistent test results, affecting the accurate assessment of instrument quality. Furthermore, manual operation makes real-time monitoring and recording of the testing process difficult, hindering subsequent quality traceability and analysis.

[0004] After testing, qualified instruments proceed to the next process, while unqualified instruments are recycled for repair or scrapped. Traditionally, the sorting and recycling of qualified and unqualified products is done manually, which not only increases the number of steps but also easily leads to sorting errors, causing qualified and unqualified products to be mixed up.

[0005] The lack of an automated recycling mechanism also affects the continuity of the entire testing process, which is not conducive to the automation and intelligence of the production process.

[0006] Chemical instrumentation testing may involve hazardous conditions such as high pressure and high temperature, posing a significant safety risk to operators during manual operation. Improper operation could lead to accidents and threaten the personal safety of the operators.

[0007] Traditional testing equipment is often not designed with sufficient consideration for the safety of operators, and lacks necessary safety devices and early warning mechanisms. Utility Model Content

[0008] This invention overcomes the shortcomings of existing technologies and proposes a testing device for chemical instruments, which solves the problems of low efficiency of manual operation, non-standard testing process, and lack of automated recovery mechanism.

[0009] To achieve the above objectives, this utility model is implemented through the following technical solution: A testing device for chemical instruments includes a device body, a fixing mechanism, a testing mechanism, a feeding mechanism, and a conveyor belt. The fixing mechanism is located on the top of the device body and is used to clamp chemical instruments. A testing mechanism is located on one side of the fixing mechanism for docking with and testing the chemical instruments. The testing mechanism is connected to a moving mechanism. The moving mechanism drives the testing mechanism to move toward or away from the fixing mechanism. The feeding mechanism is located between the conveyor belt and the fixing mechanism. The feeding mechanism transfers the chemical instruments from the conveyor belt to the fixing mechanism for testing, and transfers qualified chemical instruments from the fixing mechanism to the conveyor belt.

[0010] Furthermore, a recycling channel is provided at the top center of the device body, and fixing mechanisms are installed on the left and right sides of the upper end of the recycling channel; a recycling box is provided inside the device body, and the recycling box is connected to the recycling channel vertically.

[0011] Furthermore, the fixing mechanism includes cylinder two, which are symmetrically arranged on the left and right sides of the recycling channel. The adjacent end of the two cylinder two is the driving end of cylinder two, and a clamping plate is fixedly provided on the driving end of cylinder two.

[0012] Furthermore, the clamping plate surface is provided with an arc-shaped instrument body placement groove and a semi-circular groove for the instrument connector on one side.

[0013] Furthermore, the testing mechanism includes a pressure testing connector, which corresponds to the semi-circular groove of the instrument connector. The pressure testing connector is connected to a pressure pump via a flexible pipe. The pressure pump is mounted on the device body, and the pressure testing connector is connected to the aforementioned moving mechanism.

[0014] Furthermore, the moving mechanism includes an internally threaded mounting block, a lead screw, and a motor; internally threaded mounting blocks are fixedly provided on both sides of the pressure test connector, and a lead screw is internally threadedly connected to the internally threaded mounting block, which is driven by the motor; the lead screw is rotatably connected to the device body.

[0015] Furthermore, the feeding mechanism includes a stepper motor, a rotating shaft, a rotating plate, a cylinder, and a suction cup; the rotating shaft is rotatably connected to the device body, the bottom end of the rotating shaft is connected to the stepper motor, the upper end of the rotating shaft is fixedly provided with a rotating plate, the lower ends of both sides of the rotating plate are fixedly provided with cylinders, the driving end of cylinders faces downward, and the driving end of cylinders is fixedly provided with a suction cup; the rotation radius of the suction cup is respectively set to correspond to the clamping plate and the conveyor belt.

[0016] Furthermore, the device body is equipped with an air pump one, a vacuum pump and an air pump two. The air pump one is driven by the air pump one, the vacuum pump and the suction cup are driven by a pipeline, and the air pump two is driven by the air pump two.

[0017] Furthermore, a hinged door is provided on the surface of the device body.

[0018] The beneficial effects of this utility model compared to the prior art are as follows: 1. Improve testing efficiency: Automated feeding and recycling: The automated feeding and recycling of chemical instruments is achieved through automated equipment such as conveyor belts, cylinders, and suction cups, which reduces manual operation steps and greatly improves testing efficiency. Especially in the case of mass production, it can significantly shorten the testing cycle and improve production efficiency. Continuous testing process: The entire testing process is automated and continuous. From loading, fixing, testing to recycling, each step is closely connected without human intervention, which further improves testing efficiency.

[0019] 2. Improve test accuracy: Standardized testing process: The design of the fixed mechanism and the testing mechanism ensures that the conditions are consistent for each test, avoiding the differences in test conditions that may be caused by manual operation, thereby improving the accuracy and reliability of the test results; Real-time monitoring and recording: The equipped control system can monitor and record parameters such as pressure and time during the test process in real time, which facilitates subsequent quality traceability and analysis, and further improves the standardization and accuracy of the test.

[0020] 3. Reduce labor intensity: Reduced manual operation: Automated feeding and recycling mechanisms reduce repetitive labor for operators and lower labor intensity. Especially in long-term, high-volume production, it can effectively reduce operator fatigue and improve work comfort.

[0021] Improved operational safety: Automated control reduces direct contact between operators and dangerous conditions such as high pressure and high temperature, thereby lowering safety risks and ensuring the personal safety of operators.

[0022] 4. Achieve automatic sorting of qualified and unqualified products: Automatic recycling mechanism: A recycling channel and recycling bin are designed to automatically send qualified products back to the conveyor belt and recycle unqualified products to the recycling bin, avoiding errors that may occur during manual sorting and improving the automation and reliability of the entire testing process. Improving quality control: The automatic sorting mechanism ensures the effective separation of qualified and unqualified products, facilitating subsequent repair or scrapping of unqualified products, and further improving the quality control level of chemical instruments. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2This is a schematic diagram of the fixing mechanism structure of this utility model; Figure 3 This is a schematic diagram of the overall internal structure of this utility model; Figure 4 This is a top view schematic diagram of the overall structure of this utility model.

[0024] In the diagram: 1. Device body; 2. Testing mechanism; 3. Fixing mechanism; 4. Feeding mechanism; 5. Conveyor belt; 6. Opening and closing door; 7. Stepper motor; 8. Rotating shaft; 9. Rotating plate; 10. Cylinder 1; 11. Suction cup; 12. Air pump 1; 13. Vacuum pump; 14. Recovery box; 15. Air pump 2; 16. Clamping plate; 17. Cylinder 2; 18. Recovery channel; 19. Pressure test connector; 20. Internal thread mounting block; 21. Lead screw; 22. Pressure pump; 23. Motor. Detailed Implementation

[0025] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, this utility model will be further described in detail with reference to the embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of this utility model and are not intended to limit it. The technical solution of this utility model will be described in detail below with reference to the embodiments and accompanying drawings, but the scope of protection is not limited thereto.

[0026] See Figures 1 to 4 This embodiment proposes a testing device for chemical instruments, including a device body 1, a fixing mechanism 3, a testing mechanism 2, a feeding mechanism 4, and a conveyor belt 5. A recovery channel 18 is located at the top center of the device body 1. Fixing mechanisms 3 are installed on the left and right sides of the upper end of the recovery channel 18 to clamp chemical instruments. The testing mechanism 2 is located at the top of the device body 1 and behind the recovery channel 18. After the fixing mechanism 3 fixes the chemical instrument, the testing mechanism 2 moves forward and connects with the chemical instrument to perform testing. The conveyor belt 5 is located on one side of the device body 1 and simultaneously in front of the recovery channel 18, transporting the chemical instrument to a designated location. The feeding mechanism 4 is located between the conveyor belt 5 and the fixing mechanism 3. The feeding mechanism 4 transfers the chemical instrument from the conveyor belt 5 to the fixing mechanism 3 for testing, and transfers qualified chemical instruments from the fixing mechanism 3 back onto the conveyor belt 5.

[0027] Specifically, the fixing mechanism 3 includes cylinder 2 17, which are symmetrically arranged on the left and right sides of the recovery channel 18. The adjacent end of the two cylinders 2 17 is the driving end of cylinder 2 17, and a clamping plate 16 is fixedly provided on the driving end of cylinder 2 17. The surface of the clamping plate 16 is provided with an arc-shaped instrument body placement groove and a semi-circular groove for the instrument connecting pipe head on one side. The chemical instrument can be firmly fixed by the two mating instrument body placement grooves. After the two instrument connecting pipe head semi-circular grooves are mated, the testing mechanism 2 can be easily inserted to connect with the chemical instrument.

[0028] The testing mechanism 2 includes a pressure testing connector 19, which corresponds to the semi-circular groove of the instrument connector. The pressure testing connector 19 is connected to the pressurization pump 22 via a flexible pipe. The pressurization pump 22 is mounted on the device body 1. The pressure testing connector 19 is connected to a moving mechanism, which drives the pressure testing connector 19 to move towards or away from the recovery channel 18.

[0029] The moving mechanism includes an internally threaded mounting block 20, a lead screw 21, and a motor 23; the pressure test connector 19 is fixedly provided with internally threaded mounting blocks 20 on both sides, and the lead screw 21 is internally threadedly connected to the internally threaded mounting block 20, which is driven by the motor 23. The lead screw 21 is rotatably connected to the device body 1.

[0030] The feeding mechanism 4 includes a stepper motor 7, a rotating shaft 8, a rotating plate 9, a cylinder 10, and a suction cup 11. The rotating shaft 8 is rotatably connected to the device body 1, and its bottom end is connected to the stepper motor 7. The rotating plate 9 is fixedly mounted on the upper end of the rotating shaft 8, and cylinders 10 are fixedly mounted on the lower ends of both sides of the rotating plate 9. The driving ends of cylinders 10 face downwards, and suction cups 11 are fixedly mounted on the driving ends of cylinders 10. The rotation radius of the suction cups 11 is respectively set to correspond to the clamping plate 16 and the conveyor belt 5.

[0031] The device body 1 is hinged to a switch door 6. Inside the device body 1 are air pump 12, air pump 2 15, vacuum pump 13 and recovery box 14. The recovery box 14 is vertically connected to the recovery channel 18. Vacuum pump 13 and suction cup 11 are driven by a pipe. Cylinder 10 is driven by air pump 12, and cylinder 2 17 is driven by air pump 2 15.

[0032] The working principle of the chemical instrument testing device proposed in this embodiment is as follows: The chemical instrument to be tested is transported to a designated position on one side of the device body 1 via conveyor belt 5. Stepper motor 7 is started, driving rotating shaft 8 to rotate, thereby rotating rotating plate 9. This causes cylinder 10 and suction cup 11 on one side of rotating plate 9 to move above conveyor belt 5. Cylinder 10 extends and retracts downward under the drive of air pump 12, causing suction cup 11 to contact the chemical instrument on conveyor belt 5. Suction cup 11 generates suction under the action of vacuum pump 13, adsorbing the chemical instrument.

[0033] Stepper motor 7 starts again, rotating plate 9 moves suction cup 11 with chemical instrument attached to it above clamping plate 16; cylinder 10 extends and retracts downward, transferring the chemical instrument from suction cup 11 to the arc-shaped instrument body placement slot of clamping plate 16; cylinder 2 17 extends and retracts inward under the drive of air pump 2 15, clamping surface on clamping plate 16 clamps and fixes the chemical instrument, keeping it stable during testing and preventing displacement or damage to the instrument due to pressure or other factors.

[0034] The pressure test connector 19 moves under the drive of the motor 23 through the cooperation of the internal thread mounting block 20 and the lead screw 21, so that the pressure test connector 19 is tightly connected to the instrument connector of the chemical instrument; the pressure test connector 19 is connected to the pressure pump 22 through the flexible pipe, the pressure pump 22 starts to work, and applies pressure to the inside of the chemical instrument to carry out the pressure test.

[0035] During the test, the device and external detection and control devices monitor and record parameters such as test pressure and time. If the chemical instrument can withstand the specified pressure and there are no abnormalities such as leakage during the test, it is judged as qualified. If leakage, damage or other non-compliance occurs, it is judged as unqualified.

[0036] For chemical instruments that pass the test, cylinder 17 extends and retracts outward under the drive of pump 15, and clamping plate 16 releases the chemical instruments; stepper motor 7 starts, and rotating plate 9 rotates, causing cylinder 10 and suction cup 11 on the other side of rotating plate 9 to move above clamping plate 16. Cylinder 10 extends and retracts downward, and suction cup 11 generates suction under the action of vacuum pump 13, adsorbing the qualified chemical instruments; then cylinder 10 extends and retracts upward to lift the chemical instruments, stepper motor 7 starts again, rotating plate 9 moves the chemical instruments above conveyor belt 5, cylinder 10 extends and retracts downward to put the qualified chemical instruments back on conveyor belt 5, and continue to transport them to the next process; Unqualified instruments are recycled to the recycling bin: When the cylinder 17 extends and retracts outward under the drive of the air pump 15, and the clamping plate 16 is released, the chemical instrument will fall directly into the recycling channel 18 due to its own gravity, and then fall into the recycling bin 14 along the recycling channel 18 for recycling.

[0037] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments. It should not be considered that the specific embodiments of the present invention are limited to this. For those skilled in the art, several simple deductions or substitutions can be made without departing from the present invention, and all such deductions or substitutions should be considered to fall within the scope of patent protection determined by the submitted claims.

Claims

1. A testing device for chemical instruments, characterized in that, The device includes a main body (1), a fixing mechanism (3), a testing mechanism (2), a feeding mechanism (4), and a conveyor belt (5). The main body (1) is equipped with a fixing mechanism (3) on top, which clamps chemical instruments. A testing mechanism (2) is provided on one side of the fixing mechanism (3) for docking with and testing chemical instruments. The testing mechanism (2) is connected to a moving mechanism. The moving mechanism drives the testing mechanism (2) to move toward or away from the fixing mechanism (3). The feeding mechanism (4) is located between the conveyor belt (5) and the fixing mechanism (3). The feeding mechanism (4) transfers chemical instruments from the conveyor belt (5) to the fixing mechanism (3) for testing, and transfers qualified chemical instruments from the fixing mechanism (3) to the conveyor belt (5).

2. The testing device for chemical instruments according to claim 1, characterized in that, The device body (1) has a recycling channel (18) at the top center, and a fixing mechanism (3) is installed on the left and right sides of the upper end of the recycling channel (18); the device body (1) has a recycling box (14) inside, and the recycling box (14) is connected to the recycling channel (18) vertically.

3. The testing device for chemical instruments according to claim 2, characterized in that, The fixing mechanism (3) includes cylinder two (17), which are symmetrically arranged on the left and right sides of the recycling channel (18). The adjacent end of the two cylinder two (17) is the driving end of cylinder two (17), and the driving end of cylinder two (17) is fixedly provided with a clamping plate (16).

4. A testing device for chemical instruments according to claim 3, characterized in that, The clamping plate (16) has an arc-shaped instrument body placement groove and a semi-circular groove for the instrument connector on one side.

5. A testing device for chemical instruments according to claim 4, characterized in that, The testing mechanism (2) includes a pressure test connector (19), which corresponds to the semi-circular groove of the instrument connector. The pressure test connector (19) is connected to the pressure pump (22) through a flexible pipe. The pressure pump (22) is installed on the device body (1), and the pressure test connector (19) is connected to the moving mechanism.

6. A testing device for chemical instruments according to claim 5, characterized in that, The moving mechanism includes an internal thread mounting block (20), a lead screw (21), and a motor (23); the pressure test connector (19) is fixedly provided with internal thread mounting blocks (20) on both sides, and the internal thread mounting block (20) is internally threadedly connected to the lead screw (21), which is driven by the motor (23); the lead screw (21) is rotatably connected to the device body (1).

7. A testing device for chemical instruments according to claim 3, characterized in that, The feeding mechanism (4) includes a stepper motor (7), a rotating shaft (8), a rotating plate (9), a cylinder (10), and a suction cup (11). The rotating shaft (8) is rotatably connected to the device body (1). The bottom end of the rotating shaft (8) is connected to the stepper motor (7). The rotating plate (9) is fixedly provided on the upper end of the rotating shaft (8). The cylinder (10) is fixedly provided on the lower ends of both sides of the rotating plate (9). The driving end of the cylinder (10) faces downward. The driving end of the cylinder (10) is fixedly provided with a suction cup (11). The rotation radius of the suction cup (11) is respectively set to correspond to the clamping plate (16) and the conveyor belt (5).

8. A testing device for chemical instruments according to claim 7, characterized in that, The device body (1) is equipped with an air pump (12), a vacuum pump (13) and an air pump (15). The cylinder (10) is driven by the air pump (12), the vacuum pump (13) and the suction cup (11) are driven by a pipe, and the cylinder (17) is driven by the air pump (15).

9. A testing device for chemical instruments according to claim 8, characterized in that, The device body (1) has a hinged door (6) on its surface.

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