Plate spring cloth laying table device
By designing a leaf spring fabric laying table device, the automated fabric supply, laying, and cutting were achieved, solving the problems of high labor intensity and low efficiency caused by manual operation in the existing technology, and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU WANSHI PRE COMPOSITE MATERIAL TECH CO LTD
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-04
AI Technical Summary
Existing leaf spring laying equipment is too basic and requires manual assistance, resulting in high labor intensity, making it difficult to adapt to mass production and affecting work efficiency.
A leaf spring fabric laying table device was designed, which includes a woven fabric feeding mechanism, a fabric pulling mechanism, a fabric laying mechanism, a telescopic hot roller die-casting mechanism, and a cross-cutting mechanism to realize automated fabric supply, laying, and cutting, reducing manual intervention.
It improved the efficiency and accuracy of fabric supply and laying, reduced labor intensity, adapted to the needs of mass production, and improved work efficiency.
Smart Images

Figure CN224588673U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of leaf spring laying table, specifically to leaf spring laying table equipment. Background Technology
[0002] The leaf spring laying table is a specialized piece of equipment used in the field of composite material molding. It is mainly used for laying and positioning fiber cloth in the production of leaf spring components, and its function directly affects the mechanical properties and molding accuracy of composite material leaf springs.
[0003] Currently, leaf spring laying equipment is relatively basic and requires manual operation. There are no standardized assembly line stations, and manual cutting, laying, and compaction are labor-intensive, making it difficult to adapt to mass production and affecting work efficiency. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a leaf spring laying table device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a leaf spring spreading table equipment, including a fixed table, a woven fabric feeding mechanism on the top of the fixed table, a fabric pulling mechanism on the right side of the fixed table, a spreading mechanism on the right side of the front of the fabric pulling mechanism, a telescopic hot roller die-casting mechanism on the front of the spreading mechanism, and a cross-cutting mechanism on the right side of the telescopic hot roller die-casting mechanism.
[0006] The woven fabric feeding mechanism includes a base fixing guide rail, which is located on the top left side of the fixed platform. A material box moving frame is fixedly connected to the top right side of the fixed platform. A fixed frame is slidably connected to the top of the material box moving frame. A material box lifting device is fixedly connected to the top left side of the fixed frame. A storage box is fixedly connected to the top of the material box lifting device. The bottom right side of the storage box is rotatably connected to the top right side of the material box moving frame. A material box pressure roller is rotatably connected to the top middle of the fixed frame. A front pressure roller is rotatably connected to the top right side of the fixed frame. An integrated cutting blade is slidably connected to the right side of the fixed frame.
[0007] Preferably, the bottom left side of the fixed frame is slidably connected to the inside of the base fixing guide cabinet. The base fixing guide rail can limit the fixed frame, making the fixed frame more stable during the back and forth movement.
[0008] Preferably, the fabric spreading mechanism includes a fixed quilting body, which is fixedly connected to the right side of the fixed platform. A first pushing cylinder is fixedly connected inside the fixed quilting body. A fabric spreading quilting frame is fixedly connected to the left side of the first pushing cylinder. A fixed quilting frame guide rail is slidably connected to the back end of the fabric spreading quilting frame. The fixed quilting frame guide rail is fixedly connected to the inside of the fixed quilting body. A clamping body is fixedly connected to the inside of the fabric spreading truss. A clamping sliding guide rail is slidably connected to the back end of the clamping body. The clamping sliding guide rail is fixedly connected to the inside of the fabric spreading truss.
[0009] Preferably, the fabric laying mechanism includes a support platform, which is fixedly connected to the front of the fixed quilting body. A first sliding guide rail is fixedly connected to the top of the support platform. A sliding plate is slidably connected inside the first sliding guide rail. A lead screw is fixedly connected to the middle of the top of the sliding plate. A fabric laying table is fixedly connected to the top of the lead screw. A guide telescopic column is fixedly connected to the bottom of the fabric laying table. The guide telescopic column is fixedly connected to the top of the sliding plate.
[0010] Preferably, there are four guide telescopic columns, which are fixedly connected to the top outer side of the sliding plate. The guide telescopic columns can support and limit the fabric laying table, making the fabric laying table more stable during the lifting and lowering process.
[0011] Preferably, the telescopic hot roller die-casting mechanism includes a hot roller pressing frame, a frame Y-axis fixedly connected to the top of the hot roller pressing frame, a movable frame slidably connected to the periphery of the frame Y-axis, a Z-axis pushing cylinder fixedly connected to the bottom center of the movable frame, a hot roller pushing frame fixedly connected to the bottom of the Z-axis pushing cylinder, a hot roller body rotatably connected to the bottom of the hot roller pushing frame, and a Z-axis cylinder guide column fixedly connected to the top periphery of the hot roller pushing frame.
[0012] Preferably, there are four Z-axis cylinder guide columns, which are fixedly connected to the outer side of the top of the hot press roller push frame. The Z-axis cylinder guide columns can support the hot press roller push frame, making the hot press roller push frame more stable during the lifting and lowering process.
[0013] Preferably, the cross-cutting machine mechanism includes a cutting machine frame, which is fixedly connected to the right side of the support platform. A Y-axis frame slide rail is fixedly connected to the top of the cutting machine frame, a Z-axis frame is slidably connected to the top of the Y-axis frame slide rail, an X-axis frame is slidably connected to the inner side of the Z-axis frame, and a cutting blade body is fixedly connected to the bottom of the X-axis frame.
[0014] Compared with the prior art, the present invention provides a leaf spring laying table device, which has the following beneficial effects:
[0015] 1. In this leaf spring fabric laying table equipment, the woven fabric feeding mechanism allows for easy switching between different feed boxes via a movable feed box frame. The feed box angle can be adjusted via a feed box lifter to prevent material jamming. The fabric pressure roller consists of two rollers: a lower roller is the driving roller, and an upper roller is the pressing roller, which can flatten the fabric. The fabric passes through two driven rollers and a pressure detection roller to detect pressure. The front pressure roller and the lower roller are driven by a motor to rotate and feed the fabric forward. The integrated cutting blade cuts the woven fabric more efficiently, accurately, and quickly.
[0016] 2. In this leaf spring fabric laying table equipment, the fabric is clamped by the clamp body in the fabric pulling mechanism. The first push cylinder can drive the fixed quilting guide rail to move, which can adjust the length of the pulled fabric. There are two fixed rollers that can move up and down at the connection between the fixed truss and the fabric weaving unit. They are opened when the fabric is conveyed and clamped when the fabric is cut, which can effectively prevent the fabric from deforming.
[0017] 3. In this leaf spring fabric laying table equipment, the stretched fabric is placed on the fabric laying table, which is made of stainless steel. The screw lifts the fabric, and the height can be adjusted according to the thickness of the fabric. The guide column plays a balancing role during lifting.
[0018] 4. In the leaf spring laying table equipment, in the telescopic hot roller die-casting mechanism, the laying table equipment moves to the hot roller pressing station. The width of the hot roller body is the same as that of the laying table. The Z-axis push cylinder is opened, and the hot roller body is pushed down to press the cut woven fabric, and hot pressing is performed from right to left.
[0019] 5. In the leaf spring spreading table equipment, the cross-cutting mechanism moves the spreading table to the cutting machine station via a sliding guide rail. The cutting machine is a three-axis cutting machine. According to the dimensions provided by the customer, the program is edited, and the Y-axis, Z-axis, and X-axis cut the woven fabric through the edited dimension path. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a front view structural diagram of the present invention;
[0022] Figure 2 A schematic diagram of the material supply mechanism for the weaving department;
[0023] Figure 3 This is a schematic diagram of the front pressure roller, the material box moving frame, and the fixed frame.
[0024] Figure 4This is a schematic diagram of the fabric-laying mechanism.
[0025] Figure 5 This is a schematic diagram of the fabric laying mechanism.
[0026] Figure 6 This is a schematic diagram of the telescopic hot roller die-casting mechanism;
[0027] Figure 7 This is a schematic diagram of the cross-cutting machine mechanism.
[0028] In the diagram: 1. Fixed platform; 200. Fabric feeding mechanism; 201. Base fixing guide rail; 202. Material box lifter; 203. Material box; 204. Material box pressure roller; 205. Front pressure roller; 206. Material box moving frame; 207. Integrated cutting knife; 208. Fixed frame; 300. Fabric pulling mechanism; 301. Fabric pulling quilting frame; 302. Fixed quilting frame guide rail; 303. First pushing cylinder; 304. Fixed quilting frame body; 305. Clamping body; 306. Clamping sliding guide rail; 400. Fabric laying mechanism; 401. Fabric laying table; 40 2. Lead screw lifting; 403. Guide telescopic column; 404. First sliding guide rail; 405. Support platform; 406. Sliding plate; 500. Telescopic hot roller die-casting mechanism; 501. Hot roller pressing frame; 502. Frame Y-axis; 503. Hot roller body; 504. Hot roller pushing frame; 505. Z-axis pushing cylinder; 506. Z-axis cylinder guide column; 507. Moving frame; 600. Cross-cutting machine mechanism; 601. Cutting machine frame; 602. Y-axis frame slide rail; 603. Z-axis frame; 604. X-axis frame; 605. Cutting blade body. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] This utility model provides the following technical solution:
[0032] Example 1
[0033] Please see Figure 1-7 The present invention provides a technical solution: a leaf spring fabric laying table device, including a fixed table 1, a woven fabric feeding mechanism 200 is provided on the top of the fixed table 1, a fabric pulling mechanism 300 is provided on the right side of the fixed table 1, a fabric laying mechanism 400 is provided on the right side of the front of the fabric pulling mechanism 300, a telescopic hot roller die-casting mechanism 500 is provided on the front of the fabric laying mechanism 400, and a cross-cutting mechanism 600 is provided on the right side of the telescopic hot roller die-casting mechanism 500.
[0034] The woven fabric feeding mechanism 200 includes a base fixing guide rail 201, which is located on the top left side of the fixed platform 1. A material box moving frame 206 is fixedly connected to the top right side of the fixed platform 1. A fixed frame 208 is slidably connected to the top of the material box moving frame 206. A material box lifter 202 is fixedly connected to the top left side of the fixed frame 208. A storage box 203 is fixedly connected to the top of the material box lifter 202. The bottom right side of the storage box 203 is rotatably connected to the top right side of the material box moving frame 206. A material box pressure roller 204 is rotatably connected to the top middle of the fixed frame 208. A front pressure roller 205 is rotatably connected to the top right side of the fixed frame 208. An integrated cutting blade 207 is slidably connected to the right side of the fixed frame 208.
[0035] Furthermore, the bottom left side of the fixed frame 208 is slidably connected to the inside of the base fixing guide cabinet. The base fixing guide rail 201 can limit the fixed frame 208, making the fixed frame 208 more stable during the back and forth movement.
[0036] Example 2
[0037] Please see Figure 1-7 Furthermore, based on Embodiment 1, the fabric spreading mechanism 300 further includes a fixed quilting body 304, which is fixedly connected to the right side of the fixed platform 1. A first pushing cylinder 303 is fixedly connected inside the fixed quilting body 304. A fabric spreading quilting frame 301 is fixedly connected to the left side of the first pushing cylinder 303. A fixed quilting frame guide rail 302 is slidably connected to the back end of the fabric spreading quilting frame 301. The fixed quilting frame guide rail 302 is fixedly connected to the inner side of the fixed quilting body 304. A clamping body 305 is fixedly connected to the inner side of the fabric spreading truss. A clamping sliding guide rail 306 is slidably connected to the back end of the clamping body 305. The clamping sliding guide rail 306 is fixedly connected to the inner side of the fabric spreading truss.
[0038] Example 3
[0039] Please see Figure 1-7Furthermore, based on Embodiment 1, the fabric laying mechanism 400 includes a support platform 405, which is fixedly connected to the front of the fixed quilting body 304. A first sliding guide rail 404 is fixedly connected to the top of the support platform 405. A sliding plate 406 is slidably connected inside the first sliding guide rail 404. A screw lifting 402 is fixedly connected to the middle of the top of the sliding plate 406. A fabric laying table 401 is fixedly connected to the top of the screw lifting 402. A guide telescopic column 403 is fixedly connected to the bottom of the fabric laying table 401. The guide telescopic column 403 is fixedly connected to the top of the sliding plate 406.
[0040] Furthermore, there are four guide telescopic columns 403, which are fixedly connected to the top outer side of the sliding plate 406. The guide telescopic columns 403 can support and limit the fabric laying table 401, making the fabric laying table 401 more stable during the lifting and lowering process.
[0041] Example 4
[0042] Please see Figure 1-7 Furthermore, based on Embodiment 1, the telescopic hot roller die-casting mechanism 500 further includes a hot roller pressing frame 501, a frame Y-axis 502 fixedly connected to the top of the hot roller pressing frame 501, a movable frame 507 slidably connected to the periphery of the frame Y-axis 502, a Z-axis pushing cylinder 505 fixedly connected to the bottom middle of the movable frame 507, a hot roller pushing frame 504 fixedly connected to the bottom of the Z-axis pushing cylinder 505, a hot roller body 503 rotatably connected to the bottom of the hot roller pushing frame 504, and a Z-axis cylinder guide column 506 fixedly connected to the top periphery of the hot roller pushing frame 504.
[0043] Furthermore, there are four Z-axis cylinder guide columns 506. The four Z-axis cylinder guide columns 506 are fixedly connected to the top outer side of the hot press roller push frame 504. The Z-axis cylinder guide columns 506 can support the hot press roller push frame 504, making the hot press roller push frame 504 more stable during the lifting and lowering process.
[0044] Example 5
[0045] Please see Figure 1-7 Furthermore, based on Embodiment 1, the cross-cutting machine mechanism 600 includes a cutting machine frame 601, which is fixedly connected to the right side of the support platform 405. A Y-axis frame slide rail 602 is fixedly connected to the top of the cutting machine frame 601, a Z-axis frame 603 is slidably connected to the top of the Y-axis frame slide rail 602, an X-axis frame 604 is slidably connected to the inner side of the Z-axis frame 603, and a cutting blade body 605 is fixedly connected to the bottom of the X-axis frame 604.
[0046] In actual operation, when this device is used, the woven fabric needs to be manually placed into the storage bins 203. There are two storage bins 203, one on the left and one on the right. The bin moving frame 206 facilitates switching between them. The bin lifting device 202 can adjust the angle of the bins to avoid jamming. The bin pressure roller 204 is divided into two rollers. The lower roller is the driving roller and the upper roller is the pressing roller, which flattens the fabric. The lower roller is driven by an external motor to rotate and automatically feed the fabric forward. The fabric passes through two driven rollers and a pressure detection roller to detect the pressure. The front pressure roller 205 is driven by an external lower roller motor to rotate and feed the fabric forward. The integrated cutting blade 207 can cut the woven fabric.
[0047] The woven fabric is fed into the inside of the clamp body 305 and clamped by the clamp body 305. The first push cylinder 303 is opened and pushed to the tail end by the fixed quilting guide rail 302. The clamp sliding guide rail 306 moves by the screw. The length of the pulled fabric can be adjusted by setting the program according to customer requirements. There are two vertically movable fixed rollers at the connection between the fixed quilting body 304 and the fixed frame. They are opened when the fabric is fed and clamped when the fabric is cut, which can effectively prevent the fabric from deforming.
[0048] The stretched fabric is placed on the fabric laying table 401, which is made of stainless steel. The fabric laying table 401 is lifted by a screw rod 402. The height of the fabric laying table 401 can be adjusted according to the thickness of the fabric. The guide telescopic column 403 plays a balancing role during lifting.
[0049] The fabric laying table 401 is moved to the hot roller pressing station. The frame Y-axis 502 moves parallel to the upper end of the fabric laying table 401. The hot pressing roller body 503 is the same width as the fabric laying table 401. The Z-axis pushes the cylinder 505 to open. The hot pressing roller body 503 is pushed down to press the cut woven fabric and performs hot pressing from right to left.
[0050] After achieving the hot pressing effect, the fabric laying table 401 is moved to the inside of the cutting machine frame 601 via the first sliding guide rail 404. According to the dimensions provided by the customer, the program is edited, and the Y-axis 602, Z-axis 603, and X-axis 604 cut the woven fabric through the edited dimension path.
[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A leaf spring spreading table device, comprising a fixed table (1), characterized in that: The fixed platform (1) is provided with a woven fabric feeding mechanism (200) on top, a fabric pulling mechanism (300) is provided on the right side of the fixed platform (1), a fabric laying mechanism (400) is provided on the right side of the front of the fabric pulling mechanism (300), a telescopic hot roller die-casting mechanism (500) is provided on the front of the fabric laying mechanism (400), and a cross-cutting machine mechanism (600) is provided on the right side of the telescopic hot roller die-casting mechanism (500). The woven fabric feeding mechanism (200) includes a base fixing guide rail (201), which is located on the top left side of the fixed platform (1). A material box moving frame (206) is fixedly connected to the top right side of the fixed platform (1). A fixed frame (208) is slidably connected to the top of the material box moving frame (206). A material box lifter (202) is fixedly connected to the top left side of the fixed frame (208). A storage box (203) is fixedly connected to the top of the material box lifter (202). The bottom right side of the storage box (203) is rotatably connected to the top right side of the material box moving frame (206). A material box pressure roller (204) is rotatably connected to the top middle of the fixed frame (208). A front pressure roller (205) is rotatably connected to the top right side of the fixed frame (208). An integrated cutting blade (207) is slidably connected to the right side of the fixed frame (208).
2. The leaf spring spreading table equipment according to claim 1, characterized in that: The bottom left side of the fixed frame (208) is slidably connected to the inside of the base fixed guide rail.
3. The leaf spring spreading table equipment according to claim 1, characterized in that: The fabric spreading mechanism (300) includes a fixed quilting body (304), which is fixedly connected to the right side of the fixed platform (1). A first push cylinder (303) is fixedly connected inside the fixed quilting body (304). A fabric spreading quilting frame (301) is fixedly connected to the left side of the first push cylinder (303). A fixed quilting frame guide rail (302) is slidably connected to the back end of the fabric spreading quilting frame (301). The fixed quilting frame guide rail (302) is fixedly connected to the inside of the fixed quilting body (304). A clamping body (305) is fixedly connected to the inside of the fabric spreading quilting frame. A clamping sliding guide rail (306) is slidably connected to the back end of the clamping body (305). The clamping sliding guide rail (306) is fixedly connected to the inside of the fabric spreading truss.
4. The leaf spring spreading table equipment according to claim 1, characterized in that: The fabric laying mechanism (400) includes a support platform (405), which is fixedly connected to the front of the fixed quilting body (304). A first sliding guide rail (404) is fixedly connected to the top of the support platform (405). A sliding plate (406) is slidably connected inside the first sliding guide rail (404). A screw lifting (402) is fixedly connected to the middle of the top of the sliding plate (406). A fabric laying table (401) is fixedly connected to the top of the screw lifting (402). A guide telescopic column (403) is fixedly connected to the bottom of the fabric laying table (401). The guide telescopic column (403) is fixedly connected to the top of the sliding plate (406).
5. The leaf spring spreading table equipment according to claim 4, characterized in that: There are four guide telescopic columns (403), and the four guide telescopic columns (403) are respectively fixedly connected to the outer side of the top of the sliding plate (406).
6. The leaf spring spreading table equipment according to claim 1, characterized in that: The telescopic hot roller die-casting mechanism (500) includes a hot roller pressing frame (501), a frame Y-axis (502) is fixedly connected to the top of the hot roller pressing frame (501), a movable frame (507) is slidably connected to the periphery of the frame Y-axis (502), a Z-axis push cylinder (505) is fixedly connected to the middle of the bottom of the movable frame (507), a hot roller push frame (504) is fixedly connected to the bottom of the Z-axis push cylinder (505), a hot roller body (503) is rotatably connected to the bottom of the hot roller push frame (504), and a Z-cylinder guide column (506) is fixedly connected to the periphery of the top of the hot roller push frame (504).
7. The leaf spring spreading table equipment according to claim 6, characterized in that: There are four Z-cylinder guide columns (506), and the four Z-cylinder guide columns (506) are respectively fixedly connected to the outer side of the top of the hot press roller push frame (504).
8. The leaf spring spreading table equipment according to claim 1, characterized in that: The cross-cutting machine mechanism (600) includes a cutting machine frame (601), which is fixedly connected to the right side of the support platform (405). A Y-axis frame slide rail (602) is fixedly connected to the top of the cutting machine frame (601), a Z-axis frame (603) is slidably connected to the top of the Y-axis frame slide rail (602), an X-axis frame (604) is slidably connected to the inner side of the Z-axis frame (603), and a cutting blade body (605) is fixedly connected to the bottom of the X-axis frame (604).