A sludge discharge device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI HANLAN ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2024-09-20
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]由于沉淀池对污水进行沉淀后需要对沉淀的污泥进行排放,而现有的沉淀池污泥排放结构存在一定的弊端,首先,现有的排泥结构不能够对污泥进行脱水,排放的污泥需要重新进行脱水处理,从而增加了水处理的成本,其次,现有的排泥结构不能同时对沉淀池内壁进行刮除清理,导致污泥排放不彻底,从而有一定的弊端
[0011] The beneficial effects of this utility model are that, during the operation of this device, the power mechanism is first turned on, which drives the spiral blades to lift and filter the sludge inside the sedimentation tank through the filter press cylinder. The filtered wastewater is then reintroduced into the inner wall of the sedimentation tank through the filter press holes, and the dewatered sludge is discharged into the storage tank through the sludge outlet pipe. At the same time, the power mechanism drives the sludge scraper to rotate inside the sedimentation tank, so that the sludge scraper can scrape off the sludge adhering to the inner wall of the sedimentation tank. The structure is reasonable, which facilitates sludge scraping and discharge inside the sedimentation tank, and also allows for dewatering of the sludge during discharge.
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Figure CN224598800U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment technology, and in particular to a sludge discharge device. Background Technology
[0002] Sedimentation is a type of wastewater treatment equipment widely used in industry. Industrial wastewater generated during industrial production is discharged into sedimentation tanks. Most sedimentation tanks work by using gravity sedimentation to settle some impurities in the wastewater to the bottom of the tank.
[0003] Since sedimentation tanks are used to settle wastewater, the settled sludge needs to be discharged. However, the existing sludge discharge structure of sedimentation tanks has certain drawbacks. First, the existing sludge discharge structure cannot dewater the sludge, and the discharged sludge needs to be dewatered again, which increases the cost of water treatment. Second, the existing sludge discharge structure cannot scrape and clean the inner wall of the sedimentation tank at the same time, resulting in incomplete sludge discharge, which has certain disadvantages. Utility Model Content
[0004] To solve the above problems, this utility model provides a sludge discharge device, which is achieved through the following technical solution.
[0005] A sludge discharge device includes a sedimentation tank, a filter press cylinder fixedly connected to the center of the sedimentation tank, two storage tanks fixedly connected to the end of the filter press cylinder away from the sedimentation tank, a rotating rod penetrating through the top of the filter press cylinder, a spiral blade fixedly connected to the end of the rotating rod extending into the filter press cylinder, a sludge discharge pipe penetrating through the outer surface of the filter press cylinder and communicating with the storage tanks, two sludge scraping strips rotatably connected inside the sedimentation tank, a reinforcing rod fixedly connected to the sludge scraping strips, a suspension rod fixedly connected to the reinforcing rod, and a power mechanism for driving the sludge scraping strips to move and driving the rotating rod to rotate.
[0006] Furthermore, the power mechanism includes a transmission box, which is fixedly connected to the top of one end of the filter press cylinder. A servo motor is fixedly connected to the top of the transmission box, and the output shaft of the servo motor is fixedly connected to the rotating rod.
[0007] Furthermore, two transmission rods are connected through the outer surface of the transmission box. A second helical gear is fixedly connected to one end of each transmission rod, and a first helical gear and a second helical gear are meshed and connected at the other end of the rotating rod.
[0008] Furthermore, a third helical gear is fixedly connected to the other end of the transmission rod, an annular rotating frame is rotatably connected to the outer surface of the transmission rod, and one end of the suspension rod is fixedly connected to the annular rotating frame. A fourth helical gear is fixedly connected to the top of the annular rotating frame, and the third helical gear and the fourth helical gear are meshed together.
[0009] Furthermore, the bottom of the filter press cylinder is 5-10cm away from the inner wall of the sedimentation tank, the pitch of the spiral blades is equal at the end near the inside of the sedimentation tank, and the pitch of the spiral blades gradually decreases at the end near the sludge outlet pipe. The outer surface of the filter press cylinder near the storage tank is provided with filter pressing holes.
[0010] Furthermore, the bottom of the storage box is set as an inclined surface, and a mud discharge pipe is connected through the downward inclined end of the bottom of the storage box, and a sealing cap is fixedly connected to one end of the mud discharge pipe.
[0011] The beneficial effects of this utility model are that, during the operation of this device, the power mechanism is first turned on, which drives the spiral blades to lift and filter the sludge inside the sedimentation tank through the filter press cylinder. The filtered wastewater is then reintroduced into the inner wall of the sedimentation tank through the filter press holes, and the dewatered sludge is discharged into the storage tank through the sludge outlet pipe. At the same time, the power mechanism drives the sludge scraper to rotate inside the sedimentation tank, so that the sludge scraper can scrape off the sludge adhering to the inner wall of the sedimentation tank. The structure is reasonable, which facilitates sludge scraping and discharge inside the sedimentation tank, and also allows for dewatering of the sludge during discharge. Attached Figure Description
[0012] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 : A schematic diagram of the sludge removal device of this utility model;
[0014] Figure 2 : A schematic diagram showing the connection between the filter press cylinder and the storage box of this utility model;
[0015] Figure 3 : A schematic diagram of the connection between the transmission box and the suspension rod of this utility model.
[0016] The attached figures are labeled as follows:
[0017] 1. Sedimentation tank;
[0018] 2. Filter press cylinder; 21. Rotating rod; 211. Spiral blade; 212. First helical gear; 22. Filter press hole; 23. Sludge outlet pipe;
[0019] 3. Scraper strip; 31. Reinforcing bar; 32. Suspension bar;
[0020] 4. Storage tank; 41. Sludge discharge pipe;
[0021] 5. Transmission box; 51. Servo motor; 52. Transmission rod; 521. Second helical gear; 522. Third helical gear; 53. Circular rotating frame; 531. Fourth helical gear. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figure 1-3 As shown, the present invention has the following specific embodiments.
[0024] Example:
[0025] A sludge discharge device includes a sedimentation tank 1, a filter press 2 fixedly connected to the center of the sedimentation tank 1, two storage tanks 4 fixedly connected to the end of the filter press 2 away from the sedimentation tank 1, a rotating rod 21 penetrating through the top of the filter press 2, a spiral blade 211 fixedly connected to the end of the rotating rod 21 extending into the filter press 2, a sludge discharge pipe 23 penetrating through the outer surface of the filter press 2 and communicating with the storage tanks 4, two sludge scraping strips 3 rotatably connected inside the sedimentation tank 1, a reinforcing rod 31 fixedly connected to the sludge scraping strips 3, a suspension rod 32 fixedly connected to the reinforcing rod 31, and a power mechanism for driving the sludge scraping strips 3 to move and driving the rotating rod 21 to rotate.
[0026] By adopting the above technical solution, when using the device, first turn on the power mechanism, which can drive the spiral blades 211 to lift and filter the sludge inside the sedimentation tank 1 through the filter press cylinder 2. The filtered wastewater is reintroduced into the inner wall of the sedimentation tank 1 through the filter press hole 22. The dewatered sludge is fed into the storage tank 4 through the sludge outlet pipe 23. At the same time, the power mechanism can drive the sludge scraper 3 to rotate inside the sedimentation tank 1, so that the sludge scraper 3 can scrape off the sludge adhering to the inner wall of the sedimentation tank 1. The structure is reasonable, which can facilitate sludge scraping and sludge discharge inside the sedimentation tank 1, and at the same time, sludge can be dewatered during discharge.
[0027] Specifically, the power mechanism includes a transmission box 5, which is fixedly connected to the top of one end of the filter press cylinder 2. A servo motor 51 is fixedly connected to the top of the transmission box 5, and the output shaft of the servo motor 51 is fixedly connected to the rotating rod 21.
[0028] Two transmission rods 52 are connected through the outer surface of the transmission box 5. One end of the transmission rod 52 is fixedly connected to a second helical gear 521, and the other end of the rotating rod 21 is fixed to a first helical gear 212, which meshes with the second helical gear 521.
[0029] The other end of the transmission rod 52 is fixedly connected to a third helical gear 522. The outer surface of the transmission rod 52 is rotatably connected to an annular rotating frame 53, and one end of the suspension rod 32 is fixedly connected to the annular rotating frame 53. The top of the annular rotating frame 53 is fixedly connected to a fourth helical gear 531, and the third helical gear 522 and the fourth helical gear 531 are meshed together.
[0030] The bottom of the filter press cylinder 2 is 5-10cm away from the inner wall of the sedimentation tank 1. The pitch of the spiral blades 211 is equal at the end near the inside of the sedimentation tank 1, and the pitch of the spiral blades 211 gradually decreases at the end near the sludge outlet pipe 23. The outer surface of the filter press cylinder 2 near the storage tank 4 is provided with filter press holes 22.
[0031] By adopting the above technical solution, the power mechanism can drive the spiral blades 211 to lift and filter the sludge inside the sedimentation tank 1, and drive the scraper strips 3 to scrape the sludge on the inner wall of the sedimentation tank 1. Specifically, the servo motor 51 can drive the rotating rod 21 to rotate, and the rotating rod 21 can drive the spiral blades 211 to rotate. Since the filter press cylinder 2 is 5-10 cm away from the inner wall of the sedimentation tank 1, and the rotating rod 21 extends to the bottom of the filter press cylinder 2, the rotating spiral blades 211 can lift the concentrated sludge inside the sedimentation tank 1 through the filter press cylinder 2. The lifted sludge is then filtered through the filter holes 22 in the filter press cylinder 2, allowing wastewater to flow into the sedimentation tank 1, and the squeezed sludge passes through the filter press cylinder 2. The sludge is fed into the storage tank 4 through the through-hole sludge pipe 23, which facilitates the sludge pressing and lifting, and the output of the sludge after dewatering. At the same time, the rotating rod 21 can drive the first helical gear 212 to rotate, the first helical gear 212 can drive the second helical gear 521 to rotate, the second helical gear 521 can drive the third helical gear 522 to rotate through the transmission rod 52, the third helical gear 522 can drive the fourth helical gear 531 to rotate, and the fourth helical gear 531 can drive the annular rotating frame 53 to rotate on the transmission box 5. Since the sludge scraper 3 is connected to the annular rotating frame 53 through the set suspension rod 32, it can drive the sludge scraper 3 to rotate inside the sedimentation tank 1, thereby scraping off the sludge adhering to the inner wall of the sedimentation tank 1.
[0032] Specifically, the bottom of the storage box 4 is set as an inclined surface, and the bottom of the storage box 4 is inclined downward and connected to the mud discharge pipe 41. One end of the mud discharge pipe 41 is fixedly connected to a sealing cap.
[0033] By adopting the above technical solution, the bottom of the storage tank 4 is designed to be inclined so that the sludge can slide down, and the sludge discharge pipe 41 that runs through the bottom of the storage tank 4 can facilitate the discharge of the internal sludge.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A sludge removal device, comprising a sedimentation tank (1), characterized in that, A filter press cylinder (2) is fixedly connected to the center of the sedimentation tank (1). Two storage tanks (4) are fixedly connected to the end of the filter press cylinder (2) away from the sedimentation tank (1). A rotating rod (21) passes through the top of the filter press cylinder (2). A spiral blade (211) is fixedly connected to the end of the rotating rod (21) that extends into the filter press cylinder (2). A mud outlet pipe (23) is connected through the outer surface of the filter press cylinder (2) and communicates with the storage tank (4). Two sludge scraping strips (3) are rotatably connected inside the sedimentation tank (1). A reinforcing rod (31) is fixedly connected to the sludge scraping strips (3). A suspension rod (32) is fixedly connected to the reinforcing rod (31). The system also includes a power mechanism, which is used to drive the sludge scraping strips (3) to move and drive the rotating rod (21) to rotate.
2. The sludge removal device according to claim 1, characterized in that: The power mechanism includes a transmission box (5), which is fixedly connected to the top of one end of the filter press cylinder (2). A servo motor (51) is fixedly connected to the top of the transmission box (5), and the output shaft of the servo motor (51) is fixedly connected to the rotating rod (21).
3. The sludge removal device according to claim 2, characterized in that: Two transmission rods (52) are connected through the outer surface of the transmission box (5). A second helical gear (521) is fixedly connected to one end of the transmission rod (52), and a first helical gear (212) fixed to the other end of the rotating rod (21) meshes with the second helical gear (521).
4. A sludge removal device according to claim 3, characterized in that: The other end of the transmission rod (52) is fixedly connected to a third helical gear (522). The outer surface of the transmission rod (52) is rotatably connected to an annular rotating frame (53), and one end of the suspension rod (32) is fixedly connected to the annular rotating frame (53). The top of the annular rotating frame (53) is fixedly connected to a fourth helical gear (531), and the third helical gear (522) and the fourth helical gear (531) are meshed together.
5. A sludge discharge device according to claim 4, characterized in that: The bottom of the filter press (2) is 5-10cm away from the inner wall of the sedimentation tank (1). The pitch of the spiral blades (211) near the inner end of the sedimentation tank (1) is equal, and the pitch of the spiral blades (211) near the sludge outlet pipe (23) gradually decreases. The outer surface of the filter press (2) near the storage tank (4) is provided with filter press holes (22).
6. A sludge removal device according to claim 1, characterized in that: The bottom of the storage box (4) is set as an inclined surface, and a mud discharge pipe (41) is connected through the bottom of the storage box (4) at the downward inclined end. A sealing cap is fixedly connected to one end of the mud discharge pipe (41).