Mask cutting device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO XINYA SAFETY PROD CO LTD
- Filing Date
- 2024-09-18
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有的口罩在生产裁切加工过程中,对于口罩布料在输送过程中需要不断调整转速以避免布料松动或收应力破裂,但此种方式操作复杂,并对于出卷和收卷设备难以进行快速拆装更换可降低对口罩的裁切加工便捷性;且在裁切加工过程中,采用刀辊裁切时不便于对布料端头位置进行快速穿过固定,并采用人工手持的情况下具有一定的安全隐患,且在裁切加工过程中难以进行有效整平处理,进而容易使口罩裁切过程中出现褶皱而降低口罩裁切加工质量
[0013] This invention utilizes an output roller to unwind mask fabric rolls, and a take-up roller, powered by a motor, to rewind the cut fabric rolls. A rotating and lifting cutting roller enables continuous, one-time forming and cutting of the fabric rolls, improving the automation of mask cutting. It also allows for the recycling of waste materials. A ratchet and internal ratchet prevent excessive loosening of the output roller, ensuring the straightness of the fabric during transport and improving cutting quality. Rotation of the first turntable causes a screw to move the sliding chuck back and forth, facilitating the adjustment of the output and take-up rollers. This invention utilizes guide rollers to guide the fabric during disassembly and replacement. The rotation of the rotating cutting roller causes the gear set to drive the lifting gear and the lifting cutting roller to rotate in opposite directions. Simultaneously, a pulley system drives the leveling roller to rotate, facilitating the leveling of the fabric and preventing wrinkles that would reduce the quality of mask cutting. The rotation of the second turntable causes the adjusting screw to move the lifting sleeve up and down. Under the limiting action of the telescopic rod, the lifting frame can move the lifting cutting roller up and down, thus facilitating the passage of the mask fabric end through the rotating and lifting cutting rollers, improving the cutting effect of the mask fabric.
Smart Images

Figure CN224605317U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a mask cutting device, belonging to the field of mask production technology. Background Technology
[0002] A face mask is a hygiene and epidemic prevention product, generally worn over the mouth and nose to filter the air entering the mouth and nose, thereby blocking harmful gases, odors, droplets, viruses, and other substances. It is made of materials such as gauze or paper. Face masks have a certain filtering effect on the air entering the lungs. Wearing a face mask is very effective when respiratory infectious diseases are prevalent or when working in dusty or polluted environments. Face masks can be divided into air-filtering face masks and air-supplying face masks.
[0003] In the current mask production and cutting process, the rotation speed of the mask fabric needs to be constantly adjusted during the conveying process to prevent the fabric from loosening or tearing due to stress. However, this method is complicated to operate, and it is difficult to quickly disassemble and replace the unwinding and rewinding equipment, which reduces the convenience of mask cutting and processing. In addition, when using a cutting roller, it is not convenient to quickly pass and fix the end of the fabric, and there are certain safety hazards when it is handled manually. Furthermore, it is difficult to effectively flatten the fabric during the cutting process, which can easily lead to wrinkles and reduce the quality of mask cutting and processing. Utility Model Content
[0004] The purpose of this invention is to provide a mask cutting device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A mask cutting device includes a support frame, an output roller, and a take-up roller. The output roller is rotatably connected to the upper left inner side of the support frame, and the take-up roller is rotatably connected to the upper right inner side of the support frame. Mask fabric rolls are wrapped around the outer sides of both the output roller and the take-up roller. A rotating cutting roller is rotatably connected to the middle inner position of the support frame. A lifting cutting roller is provided above the rotating cutting roller. A discharge conveyor belt is rotatably connected to the lower right end of the support frame. A leveling roller is provided to the left side of the lifting cutting roller. The leveling roller is rotatably connected to the support frame. Guide clamping rollers are rotatably connected to both the left and right inner sides of the support frame.
[0007] Furthermore, a motor is fixedly connected to the upper right front side of the support frame, and a rotating chuck is fixedly connected to the rear end of the output shaft of the motor. The rotating chuck is slidably connected to the output roller.
[0008] Furthermore, a disassembly screw is spirally connected to the upper right side of the rear end wall of the support frame, a sliding chuck is rotatably connected to the front end of the disassembly screw, and a first turntable is fixedly connected to the rear end of the disassembly screw.
[0009] Furthermore, a pawl is rotatably connected to the upper front end of the unwinding roller, and an inner ratchet is slidably connected to the outer side of the pawl. The inner ratchet is fixedly connected to the support frame, and a torsion spring is provided on the surface of the rotating shaft between the pawl and the unwinding roller.
[0010] Furthermore, a fixed top frame is fixedly connected to the upper middle position of the support frame, and an adjusting screw is screwed to the middle position of the fixed top frame. A second turntable is fixedly connected to the upper end of the adjusting screw, and a lifting sleeve is screwed to the lower outer side of the adjusting screw. A lifting frame is fixedly connected to the lower end of the lifting sleeve. The lifting frame is rotatably connected to the lifting cutting roller. A limit telescopic rod is fixedly connected to the upper outer side of the lifting frame, and the limit telescopic rod is fixedly connected to the fixed top frame.
[0011] Furthermore, a gear set is fixedly connected to the front end of the rotating cutting roller, a pulley set is fixedly connected to the front end of the lower gear of the gear set, the left pulley of the pulley set is fixedly connected to the leveling roller, and a lifting gear is meshed with the upper end of the gear set, and the lifting gear is fixedly connected to the lifting cutting roller.
[0012] The beneficial effects of this utility model are:
[0013] This invention utilizes an output roller to unwind mask fabric rolls, and a take-up roller, powered by a motor, to rewind the cut fabric rolls. A rotating and lifting cutting roller enables continuous, one-time forming and cutting of the fabric rolls, improving the automation of mask cutting. It also allows for the recycling of waste materials. A ratchet and internal ratchet prevent excessive loosening of the output roller, ensuring the straightness of the fabric during transport and improving cutting quality. Rotation of the first turntable causes a screw to move the sliding chuck back and forth, facilitating the adjustment of the output and take-up rollers. This invention utilizes guide rollers to guide the fabric during disassembly and replacement. The rotation of the rotating cutting roller causes the gear set to drive the lifting gear and the lifting cutting roller to rotate in opposite directions. Simultaneously, a pulley system drives the leveling roller to rotate, facilitating the leveling of the fabric and preventing wrinkles that would reduce the quality of mask cutting. The rotation of the second turntable causes the adjusting screw to move the lifting sleeve up and down. Under the limiting action of the telescopic rod, the lifting frame can move the lifting cutting roller up and down, thus facilitating the passage of the mask fabric end through the rotating and lifting cutting rollers, improving the cutting effect of the mask fabric. Attached Figure Description
[0014] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the specific embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof.
[0015] Figure 1 This is a front view of a mask cutting device according to this utility model;
[0016] Figure 2 This is a rear sectional view of the installation structure of the take-up roller and mask fabric roll of the mask cutting device of this utility model;
[0017] Figure 3 This is a schematic diagram of the installation structure of the second turntable of a mask cutting device according to this utility model;
[0018] The diagram shows the following components: 1. Support frame; 2. Output roller; 3. Take-up roller; 4. Mask fabric roll; 5. Rotating cutting roller; 6. Lifting cutting roller; 7. Output conveyor belt; 8. Leveling roller; 9. Guide clamping roller; 10. Motor; 11. Rotating chuck; 12. Disassembly screw; 13. Sliding chuck; 14. First turntable; 15. Pawl; 16. Internal ratchet gear; 17. Fixed top frame; 18. Adjusting screw; 19. Second turntable; 20. Lifting sleeve; 21. Lifting frame; 22. Limiting telescopic rod; 23. Gear set; 24. Pulley block; 25. Lifting gear. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please refer to Example 1 Figures 1-3 This utility model provides a technical solution:
[0021] A mask cutting device includes a support frame 1, an output roller 2, and a take-up roller 3. The output roller 2 is rotatably connected to the upper left inner side of the support frame 1, and the take-up roller 3 is rotatably connected to the upper right inner side of the support frame 1. Mask fabric rolls 4 are wrapped around the outer sides of both the output roller 2 and the take-up roller 3. A rotating cutting roller 5 is rotatably connected to the middle of the inside of the support frame 1. A lifting cutting roller 6 is provided above the rotating cutting roller 5. A discharge conveyor belt 7 is rotatably connected to the lower right end of the support frame 1. A motor 10 is fixedly connected to the upper right front end of the support frame 1. A rotating chuck 11 is fixedly connected to the rear end of the output shaft of the motor 10. The rotating chuck 11 is slidably connected to the output roller 2. A disassembly screw 12 is spirally connected to the upper right rear end wall of the support frame 1. A sliding chuck 13 is rotatably connected to the front end of the disassembly screw 12. A first turntable 14 is fixedly connected to the rear end of the disassembly screw 12. A pawl 15 is rotatably connected to the upper front end of the output roller 2. An inner ratchet 16 is slidably connected to the outer side, and the inner ratchet 16 is fixedly connected to the support frame 1. A torsion spring is provided on the rotating shaft surface between the pawl 15 and the unwinding roller 2. The unwinding roller 2 enables the unwinding of the mask fabric roll 4, and the rotation of the motor 10 enables the winding roller 3 to wind up the cut mask fabric roll 4. The rotation of the cutting roller 5 and the lifting cutting roller 6 enable continuous one-time forming and cutting of the mask fabric roll 4, improving the automation effect of mask cutting and enabling the recycling of waste materials after cutting. The pawl 15 and the inner ratchet 16 prevent the unwinding roller 2 from becoming excessively loose, ensuring the straightness of the mask fabric during the conveying process and improving the cutting quality. The rotation of the first turntable 14 enables the disassembly screw 12 to drive the sliding chuck 13 to move back and forth, so as to facilitate the disassembly and replacement of the unwinding roller 2 and the winding roller 3.
[0022] Please refer to Example 2 Figure 1 and Figure 3The difference between this embodiment and embodiment 1 is as follows: a leveling roller 8 is provided on the left side of the lifting cutting roller 6, and the leveling roller 8 is rotatably connected to the support frame 1. The left and right sides of the support frame 1 are rotatably connected to guide clamping rollers 9. A fixed top frame 17 is fixedly connected to the middle position of the upper end of the support frame 1. An adjusting screw 18 is screwed to the middle position of the fixed top frame 17. A second turntable 19 is fixedly connected to the upper end of the adjusting screw 18. A lifting sleeve 20 is screwed to the outer side of the lower end of the adjusting screw 18. A lifting frame 21 is fixedly connected to the lower end of the lifting sleeve 20. The lifting frame 21 is rotatably connected to the lifting cutting roller 6. A limit telescopic rod 22 is fixedly connected to the outer side of the upper end of the lifting frame 21. The limit telescopic rod 22 is fixedly connected to the fixed top frame 17. A gear set 23 is fixedly connected to the front end of the rotating cutting roller 5. A pulley set 24 is fixedly connected to the front end of the lower gear of the gear set 23. The left pulley of group 24 is fixedly connected to the leveling roller 8. The upper end of gear group 23 is meshed with lifting gear 25, which is fixedly connected to lifting cutting roller 6. The guide roller 9 guides the fabric, and the rotation of the rotating cutting roller 5 causes gear group 23 to drive lifting gear 25 and lifting cutting roller 6 to rotate in opposite directions. At the same time, the pulley group 24 drives the leveling roller 8 to rotate, so as to level the fabric and avoid wrinkles that would reduce the cutting quality of the mask. The rotation of the second turntable 19 causes adjusting screw 18 to drive lifting sleeve 20 to move up and down. Under the limiting action of limiting telescopic rod 22, lifting frame 21 drives lifting cutting roller 6 to move up and down, so as to facilitate the passing of the mask fabric end through rotating cutting roller 5 and lifting cutting roller 6, thus improving the cutting effect of mask fabric.
[0023] The working principle of this utility model is as follows: During use, the unwinding roller 2 unwinds the mask fabric roll 4, and the rotating motor 10 causes the winding roller 3 to wind up the cut mask fabric roll 4. The rotating cutting roller 5 and the lifting cutting roller 6 enable continuous, one-time forming and cutting of the mask fabric roll 4, improving the automation of mask cutting and allowing for the recycling of waste materials. The ratchet 15 and internal ratchet 16 prevent the unwinding roller 2 from becoming excessively loose, ensuring the straightness of the mask fabric during transport and improving cutting quality. The rotation of the first turntable 14 causes the disassembly screw 12 to move the sliding chuck 13 back and forth, facilitating the unwinding process. Roller 2 and take-up roller 3 are disassembled and replaced. The guide clamping roller 9 guides the fabric. The rotation of the rotating cutting roller 5 causes the gear set 23 to drive the lifting gear 25 and the lifting cutting roller 6 to rotate in opposite directions. At the same time, the pulley set 24 drives the leveling roller 8 to rotate, so as to level the fabric and avoid wrinkles that would reduce the cutting quality of the mask. The rotation of the second turntable 19 causes the adjusting screw 18 to move the lifting sleeve 20 up and down. Under the limiting action of the limiting telescopic rod 22, the lifting frame 21 can drive the lifting cutting roller 6 up and down, so as to facilitate the passing of the mask fabric end through the rotating cutting roller 5 and the lifting cutting roller 6, thereby improving the cutting effect of the mask fabric.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mask cutting device, comprising a support frame (1), an output roller (2), and a take-up roller (3), characterized in that: The upper left end of the inner side of the support frame (1) is rotatably connected to the roll-out roller (2), the upper right end of the inner side of the support frame (1) is rotatably connected to the roll-up roller (3), the outer sides of the roll-out roller (2) and the roll-up roller (3) are both covered with a roll of mask fabric (4), the middle position inside the support frame (1) is rotatably connected to the rotating cutting roller (5), the upper part of the rotating cutting roller (5) is provided with the lifting cutting roller (6), the lower right end of the support frame (1) is rotatably connected to the discharge conveyor belt (7), the left side of the lifting cutting roller (6) is provided with the leveling roller (8), the leveling roller (8) is rotatably connected to the support frame (1), and the left and right sides inside the support frame (1) are rotatably connected to the guide clamping roller (9).
2. The mask cutting device according to claim 1, characterized in that: A motor (10) is fixedly connected to the upper right side of the front end of the support frame (1), and a rotating chuck (11) is fixedly connected to the rear end of the output shaft of the motor (10). The rotating chuck (11) is slidably connected to the output roller (2).
3. The mask cutting device according to claim 1, characterized in that: The upper right side of the rear end wall of the support frame (1) is spirally connected to a disassembly screw (12), the front end of the disassembly screw (12) is rotatably connected to a sliding chuck (13), and the rear end of the disassembly screw (12) is fixedly connected to a first turntable (14).
4. The mask cutting device according to claim 1, characterized in that: A pawl (15) is rotatably connected to the upper front end of the unwinding roller (2), and an inner ratchet gear (16) is slidably connected to the outer side of the pawl (15). The inner ratchet gear (16) is fixedly connected to the support frame (1), and a torsion spring is provided on the surface of the rotating shaft between the pawl (15) and the unwinding roller (2).
5. The mask cutting device according to claim 1, characterized in that: A fixed top frame (17) is fixedly connected to the middle position of the upper end of the support frame (1). An adjusting screw (18) is screwed to the middle position of the fixed top frame (17). A second turntable (19) is fixedly connected to the upper end of the adjusting screw (18). A lifting sleeve (20) is screwed to the outer side of the lower end of the adjusting screw (18). A lifting frame (21) is fixedly connected to the lower end of the lifting sleeve (20). The lifting frame (21) is rotatably connected to the lifting cutting roller (6). A limiting telescopic rod (22) is fixedly connected to the outer side of the upper end of the lifting frame (21). The limiting telescopic rod (22) is fixedly connected to the fixed top frame (17).
6. The mask cutting device according to claim 1, characterized in that: The front end of the rotating cutting roller (5) is fixedly connected to a gear set (23), the front end of the lower gear of the gear set (23) is fixedly connected to a pulley set (24), the left pulley of the pulley set (24) is fixedly connected to the leveling roller (8), the upper end of the gear set (23) is meshed with a lifting gear (25), and the lifting gear (25) is fixedly connected to the lifting cutting roller (6).