A template verticality adjustment frame with laser calibration

Abstract

This utility model discloses a template verticality adjustment frame with laser calibration, belonging to the field of verticality adjustment technology. The adjustment frame includes a base, with universal wheels installed at the four corners of the bottom end of the base. First side plates are symmetrically fixedly installed at the top end of the base. A support frame is rotatably installed between the two first side plates. A first adjustment component is installed on one side of the support frame. Support bars are symmetrically and slidably installed on the inner wall of the support frame. A second adjustment component is installed on the support bars. A bracket is fixedly installed on one side of the support bars. A clamping plate is fixedly installed at one end of the bracket. The template body is clamped between the two clamping plates. This adjustment frame is precisely calibrated by a laser head, the dual adjustment components are adaptable to different templates, the universal wheels facilitate movement, the structure is stable, and the adjustment efficiency and accuracy are improved.

Description

Technical Field

[0001] This utility model relates to the field of verticality adjustment technology, and more specifically, to a template verticality adjustment frame with laser calibration. Background Technology

[0002] In machining and related fields, the perpendicularity accuracy of templates has a significant impact on the quality of subsequent production processes. However, existing devices for adjusting template perpendicularity often have several shortcomings. For example, most adjusting frames lack precise calibration methods, making it difficult to quickly and accurately determine whether the template is in a vertical position, resulting in low adjustment efficiency. Some devices have unreasonable adjustment structure designs, making the adjustment process cumbersome and inconvenient to operate. They also have poor adaptability to templates of different sizes, insufficient clamping stability, and are prone to template shaking or shifting during adjustment, affecting the final perpendicularity accuracy. Furthermore, traditional adjusting frames are usually inconvenient to move, making it difficult to flexibly adjust their position according to actual work needs, further limiting their application range in actual production. These problems make template perpendicularity adjustment time-consuming and laborious, failing to meet the requirements of efficient and precise production. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a template verticality adjustment frame with laser calibration, which aims to improve the unreasonable adjustment structure design of some devices, the cumbersome adjustment process, the inconvenient operation, the poor adaptability to templates of different sizes, the insufficient clamping stability, and the problem that template shaking or displacement easily occurs during the adjustment process.

[0004] This utility model is implemented as follows: A template verticality adjustment frame with laser calibration includes a base, universal wheels installed at the four corners of the bottom end of the base, first side plates symmetrically fixedly installed at the top end of the base, a support frame rotatably installed between the two first side plates, a first adjustment component installed on one side of the support frame, support bars symmetrically and slidably installed on the inner wall of the support frame, a second adjustment component installed on the support bars, a bracket fixedly installed on one side of the support bars, a clamping plate fixedly installed at one end of the bracket, and a template body clamped between the two clamping plates.

[0005] In a preferred embodiment of this utility model, a laser head is fixedly mounted on the outer side of the clamping plate.

[0006] In a preferred embodiment of this utility model, a support shaft is rotatably installed between the two first side plates, the support frame is fixedly installed on the support shaft, a limit strip is fixedly installed on the outside of the support shaft, a limit groove matching the limit strip is provided inside the support frame, and the bottom end of the support shaft is rounded.

[0007] In a preferred embodiment of this utility model, a graduated disc is fixedly installed on one side of the first side plate, and rotating shafts are symmetrically fixedly installed at both ends of the support shaft. One end of the rotating shaft passes through the first side plate and the graduated disc and a pointer is fixedly installed thereon. The pointer is slidably connected to one side of the graduated disc.

[0008] In a preferred embodiment of this utility model, the first adjustment component includes a horizontal plate, a first threaded plate, and a first servo motor. The horizontal plates are symmetrically fixedly installed at the top of the base, and the first threaded plate is rotatably installed between the two horizontal plates. The first servo motor is installed at one end of the first threaded plate, and a sliding plate is threadedly installed on the first threaded plate. Support rods are symmetrically hinged at the top of the sliding plate, and one end of the support rod is hinged to one side of the support frame. The first servo motor is fixedly installed on one side of the horizontal plate, and the output end of the first servo motor passes through the horizontal plate and is fixedly connected to one end of the first threaded plate. The sliding plate is slidably connected to the top of the base.

[0009] In a preferred embodiment of this utility model, a first guide rod is symmetrically fixedly installed between the two horizontal plates, and the slide plate is slidably installed on the first guide rod. The first guide rod is symmetrically arranged on both sides of the first threaded plate.

[0010] In a preferred embodiment of this utility model, the second adjustment component includes a bidirectional threaded rod and a second servo motor. The bidirectional threaded rod is rotatably mounted between the two sides of the inner wall of the support frame, and the second guide rod is fixedly mounted. The support bar is symmetrically threaded onto the bidirectional threaded rod and slidably mounted onto the second guide rod. The second servo motor is mounted on one end of the bidirectional threaded rod. The second guide rod is symmetrically arranged on both sides of the bidirectional threaded rod, and a groove is provided on one side of the support frame. The second servo motor is fixedly mounted in the groove, and the output end of the second servo motor passes through one side of the groove and is fixedly connected to one end of the bidirectional threaded rod.

[0011] In a preferred embodiment of this utility model, the bracket is L-shaped, and multiple brackets are fixedly installed on one side of the support bar, with the multiple brackets being fixedly connected by a round rod.

[0012] In a preferred embodiment of this utility model, the clamp is L-shaped and a support plate is fixedly installed at the bottom. A plug rod is fixedly installed on one side of the clamp. Slots matching the plug rod are provided on both sides of the template body. The plug rod is fixedly installed in the clamp at equal intervals.

[0013] The beneficial effects of this utility model are as follows: First, by setting a laser head on the outside of the clamping plate, the linearity of the laser can be used to accurately calibrate the verticality of the template body, intuitively reflecting the tilt state of the template, and greatly improving the accuracy and efficiency of adjustment; Second, the first adjustment component drives the first threaded plate to rotate through the first servo motor, which drives the slide plate and support rod to move, realizing the rotation adjustment of the support frame around the support axis. With the help of the scale disc and pointer, the adjustment angle can be precisely controlled, making operation convenient and the adjustment accuracy high; The second adjustment component adopts a bidirectional threaded rod and a second servo motor, which can drive the support bar and clamping plate to move synchronously in opposite directions, which is not only suitable for template bodies of different sizes, but also ensures the stability of clamping and avoids template shaking during adjustment; In addition, the universal wheels at the bottom of the base make the device easy to move, enhancing its flexibility in different working scenarios; The bracket, through the round rod connection and the cooperation between the insert rod on the clamping plate and the template slot, further improves the stability of the overall structure and the fixing effect on the template, ensuring that the adjustment process is safe and reliable. In summary, this adjustment frame effectively solves the problems of low adjustment accuracy, cumbersome operation, and poor adaptability of traditional devices, and significantly improves the efficiency and quality of template verticality adjustment. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a template verticality adjustment frame with laser calibration provided by an embodiment of the present invention; Figure 2 A top view of a template verticality adjustment frame with laser calibration is provided for an embodiment of this utility model; Figure 3 A partial structural schematic diagram of a template verticality adjustment frame with laser calibration is provided for an embodiment of this utility model; Figure 4 A structural schematic diagram of the support shaft is provided for the embodiments of this utility model; Figure 5 A schematic diagram of the structure of the second adjustment component is provided for an embodiment of this utility model.

[0016] In the diagram: 110-Base; 111-First side plate; 112-Wheel caster; 120-Support frame; 121-Support bar; 122-Bracket; 123-Clamping plate; 124-Support shaft; 125-Limiting bar; 126-Scaled disc; 127-Round rod; 128-Insertion rod; 130-Template body; 140-Horizontal plate; 141-First threaded plate; 142-First servo motor; 143-Slide plate; 144-Support rod; 145-First guide rod; 150-Two-way threaded rod; 151-Second servo motor; 152-Second guide rod. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] Please see Figures 1-5 This utility model provides a technical solution: a template verticality adjustment frame with laser calibration, including a base 110, universal wheels 112 installed at the four corners of the bottom end of the base 110, first side plates 111 symmetrically fixedly installed at the top of the base 110, a support frame 120 rotatably installed between the two first side plates 111, a first adjustment component installed on one side of the support frame 120, support bars 121 symmetrically slidably installed on the inner wall of the support frame 120, a second adjustment component installed on the support bars 121, a bracket 122 fixedly installed on one side of the support bars 121, a clamping plate 123 fixedly installed at one end of the bracket 122, a template body 130 clamped between the two clamping plates 123, and a laser head fixedly installed on the outside of the clamping plates 123. It can utilize the linear propagation characteristics of laser to accurately calibrate the verticality of the template body 130 in real time, intuitively reflecting the tilt state of the template, helping operators quickly determine whether the template is in a vertical position, greatly improving the accuracy and efficiency of template verticality adjustment, and reducing adjustment deviations caused by visual judgment errors.

[0019] In some specific implementations, a support shaft 124 is rotatably mounted between the two first side plates 111. A support frame 120 is fixedly mounted on the support shaft 124. A limiting strip 125 is fixedly mounted on the outside of the support shaft 124. A limiting groove matching the limiting strip 125 is provided inside the support frame 120. The bottom end of the support shaft 124 is rounded. This allows the support frame 120 to be smoothly adjusted in angle. The limiting strip 125 on the outside of the support shaft 124 matches the limiting groove inside the support frame 120, which can effectively limit the relative rotation between the support frame 120 and the support shaft 124, ensuring the stability of the connection between the two and preventing the support frame 120 from shaking or shifting during adjustment. The rounded bottom end of the support shaft 124 can reduce friction and collision with other components during rotation, reduce wear, and extend the service life of the components.

[0020] In some specific implementation schemes, a graduated disc 126 is fixedly installed on one side of the first side plate 111, and rotating shafts are symmetrically fixedly installed at both ends of the support shaft 124. One end of the rotating shaft passes through the first side plate 111 and the graduated disc 126 and a pointer is fixedly installed thereon. The pointer is slidably connected to one side of the graduated disc 126. By observing the sliding position of the pointer on the graduated disc 126, the rotation angle of the support frame 120 is accurately displayed, allowing the operator to intuitively and accurately grasp the degree of inclination of the template body 130. This provides a clear quantitative basis for accurately adjusting the verticality of the template, improving the controllability and precision of the adjustment.

[0021] In some specific implementations, the bracket 122 is L-shaped, and multiple brackets 122 are fixedly installed on one side of the support bar 121. The multiple brackets 122 are fixedly connected by a round rod 127, so that when the bracket 122 drives the clamping plate 123 to clamp the template body 130, the force is more even, and the deformation of a single bracket 122 due to excessive force is avoided, thereby improving the stability of clamping the template body 130.

[0022] In some specific implementations, the clamping plate 123 is L-shaped and the bottom end is fixedly mounted with a support plate. The insert rod 128 is fixedly mounted on one side of the clamping plate 123. The template body 130 has slots on both sides that match the insert rod 128. The insert rod 128 is fixedly mounted in the clamping plate 123 at equal intervals, which improves the reliability of clamping.

[0023] Please see Figure 2The first adjustment component includes a horizontal plate 140, a first threaded plate 141, and a first servo motor 142. The horizontal plates 140 are symmetrically fixedly installed on the top of the base 110. The first threaded plate 141 is rotatably installed between the two horizontal plates 140. The first servo motor 142 is installed on one end of the first threaded plate 141. The slide plate 143 is threadedly installed on the first threaded plate 141. The top of the slide plate 143 is symmetrically hinged to the support rod 144. One end of the support rod 144 is hinged to one side of the support frame 120. The first servo motor 142 is fixedly installed on one side of the horizontal plate 140. The output end of the first servo motor 142 passes through the horizontal plate 140 and is fixedly connected to one end of the first threaded plate 141. The slide plate 143 is slidably connected to the top of the base 110, ensuring the stability of the movement of the slide plate 143.

[0024] In some specific implementations, a first guide rod 145 is symmetrically fixed between two horizontal plates 140, and a slide plate 143 is slidably mounted on the first guide rod 145. The first guide rod 145 is symmetrically arranged on both sides of the first threaded plate 141, which ensures the linearity and stability of the slide plate 143's movement, thereby ensuring the smoothness and accuracy of the support rod 144 pushing the support frame 120 to rotate and adjust, and improving the overall working reliability of the first adjustment component.

[0025] Please see Figure 5 The second adjustment component includes a bidirectional threaded rod 150 and a second servo motor 151. The bidirectional threaded rod 150 is rotatably installed between the two sides of the inner wall of the support frame 120, and the second guide rod 152 is fixedly installed. The support bar 121 is symmetrically threaded on the bidirectional threaded rod 150 and slidably installed on the second guide rod 152. The second servo motor 151 is installed at one end of the bidirectional threaded rod 150. The second guide rod 152 is symmetrically arranged on both sides of the bidirectional threaded rod 150, and a groove is provided on one side of the support frame 120. The second servo motor 151 is fixedly installed in the groove. The output end of the second servo motor 151 passes through one side of the groove and is fixedly connected to one end of the bidirectional threaded rod 150. The system enables clamping and fixing of template bodies 130 of different sizes, with strong adaptability; the second guide rod 152 is symmetrically arranged on both sides of the bidirectional threaded rod 150, further ensuring the stability of the sliding of the support bar 121 and preventing it from shaking; the second servo motor 151 is fixedly installed in the groove on one side of the support frame 120, saving installation space, and its output end is fixedly connected to one end of the bidirectional threaded rod 150, with high transmission efficiency, ensuring the accuracy and timeliness of the adjustment of the support bar 121.

[0026] Working principle: First, the device can be moved to the desired position using the casters 112 at the four corners of the base 110. Then, the template body 130 is placed between two L-shaped clamps 123, with the bottom support plate providing initial support for the template body 130. Next, the second adjustment component is activated, and the second servo motor 151 drives the bidirectional threaded rod 150 to rotate. Since the support bars 121 are symmetrically threaded onto the bidirectional threaded rod 150 and slidably mounted on the second guide rod 152, the rotation of the bidirectional threaded rod 150 causes the two support bars 121 to slide in opposite directions along the second guide rod 152. This, in turn, drives the clamps 123 to move via the bracket 122, allowing the insertion rods 128 on one side of the clamps 123 to insert into the slots on both sides of the template body 130. Simultaneously, the clamping force on the template body 130 is adjusted. Multiple brackets... 122 is fixedly connected by round rod 127 to ensure the stability of clamping. When it is necessary to adjust the verticality of the template body 130, the first adjustment component is activated, the first servo motor 142 works to drive the first threaded plate 141 to rotate, and the slide plate 143 slides along the top of the base 110 under the action of the first threaded plate 141 and the first guide rod 145. The support rod 144 hinged at the top of the slide plate 143 pushes the support frame 120 to rotate around the support shaft 124. The limiting strip 125 on the outside of the support shaft 124 cooperates with the limiting groove in the support frame 120 to ensure stable rotation. The rotating shafts at both ends of the support shaft 124 drive the pointer to slide on the scale disk 126, which can intuitively display the rotation angle. At the same time, the laser head on the outside of the clamping plate 123 emits laser to assist in calibrating the verticality of the template body 130, and finally achieves precise adjustment of the verticality of the template body 130.

[0027] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A laser calibrated template perpendicularity adjustment fixture, characterized by, The device includes a base with casters installed at the four corners of the bottom. First side plates are symmetrically fixedly installed at the top of the base. A support frame is rotatably installed between the two first side plates. A first adjustment component is installed on one side of the support frame. Support bars are symmetrically slidably installed on the inner wall of the support frame. A second adjustment component is installed on the support bars. A bracket is fixedly installed on one side of the support bars. A clamping plate is fixedly installed at one end of the bracket. The template body is clamped between the two clamping plates.

2. The laser calibrated template perpendicularity adjustment fixture of claim 1, wherein, A laser head is fixedly installed on the outside of the clamp.

3. The template verticality adjustment frame with laser calibration according to claim 1, characterized in that, A support shaft is rotatably mounted between the two first side plates, the support frame is fixedly mounted on the support shaft, a limit strip is fixedly mounted on the outside of the support shaft, and a limit groove matching the limit strip is provided inside the support frame.

4. A template verticality adjustment frame with laser calibration according to claim 3, characterized in that, A graduated disc is fixedly installed on one side of the first side plate, and rotating shafts are symmetrically fixedly installed at both ends of the support shaft. One end of the rotating shaft passes through the first side plate and the graduated disc and is fixedly installed with a pointer.

5. A template verticality adjustment frame with laser calibration according to claim 1, characterized in that, The first adjustment assembly includes a horizontal plate, a first threaded plate, and a first servo motor. The horizontal plate is symmetrically fixedly installed at the top of the base. The first threaded plate is rotatably installed between the two horizontal plates. The first servo motor is installed at one end of the first threaded plate. A sliding plate is threadedly installed on the first threaded plate. Support rods are symmetrically hinged at the top of the sliding plate. One end of the support rod is hinged to one side of the support frame.

6. A template verticality adjustment frame with laser calibration according to claim 5, characterized in that, A first guide rod is symmetrically fixed between the two horizontal plates, and the slide plate is slidably mounted on the first guide rod.

7. A template verticality adjustment frame with laser calibration according to claim 1, characterized in that, The second adjustment component includes a bidirectional threaded rod and a second servo motor. The bidirectional threaded rod is rotatably mounted between the two sides of the inner wall of the support frame, and the second guide rod is fixedly mounted. The support bar is symmetrically threaded onto the bidirectional threaded rod and slidably mounted onto the second guide rod. The second servo motor is mounted on one end of the bidirectional threaded rod.

8. A template verticality adjustment frame with laser calibration according to claim 1, characterized in that, The bracket is L-shaped, and multiple brackets are fixedly installed on one side of the support bar. The multiple brackets are fixedly connected by a round rod.

9. A template verticality adjustment frame with laser calibration according to claim 1, characterized in that, The clamp is L-shaped and a support plate is fixedly installed at the bottom. A plug rod is fixedly installed on one side of the clamp, and slots matching the plug rod are provided on both sides of the template body.

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