A cleaning bracket for motor rotor
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]目前为了避免杂质影响到电机的运行,在对电机进行维护时,一般会对电机转子进行清洁,如今市面上存在一种针对电机转子的高效清洁方案,即是利用干冰清洗机来实现,在操作前,通常需要利用清洗支架将转子支撑起来,但是传统的清洗支架在使用时,用户需要根据清洗进度来手动转动电机转子,改变其角度,并使其能够稳定保持在该角度,从而让转子的脏污面朝向自己,不能够自动完成这一操作,设计不够合理
[0020]In this device, the rotor shaft of the motor rotor is supported at both ends on two sets of rotating wheels on the left and right. The drive wheels mainly rely on the kinetic energy provided by the control motor to drive the rotor to rotate. The height and front-to-back position of the drive wheels can be adjusted according to the actual size of the rotor. During operation, the user loosens the two mounting nuts on the left and right, then adjusts the height of the drive wheels longitudinally to the appropriate position, and then retightens the mounting nuts. After that, the two sliding seats slide back and forth until the wheel surface of the drive wheel abuts against the outer surface of the rotor. At this time, the first set screw can be tightened to fix the position of the sliding seat. The wheel surface of the drive wheel and the contact surface between the clamp and the mounting frame can be knurled to improve their friction. According to the above structural design, when the user cleans the rotor surface, the control module can be used to start the control motor, which will drive the mounting parts and several drive wheels fixed on the mounting parts to rotate. The drive wheels will then drive the rotor to rotate slowly. In this way, there is no need to manually adjust the rotor angle, making the operation more time-saving and labor-saving. The design is reasonable.
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Figure CN224626478U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor rotor cleaning, and in particular to a cleaning bracket for motor rotors. Background Technology
[0002] The motor rotor is the rotating part of the motor, located inside the stator. It is usually composed of a stacked silicon steel core, rotor shaft, conductive components, etc. It rotates under the action of electromagnetic force in the alternating magnetic field generated by the stator, converting electromagnetic energy into mechanical energy. It is the core part that realizes the power output of the motor and is commonly found in various types of motors such as asynchronous motors and permanent magnet motors.
[0003] Currently, to prevent impurities from affecting the operation of the motor, the motor rotor is usually cleaned during motor maintenance. There is now an efficient cleaning solution for motor rotors on the market, which uses a dry ice cleaning machine. Before operation, the rotor usually needs to be supported by a cleaning bracket. However, when using a traditional cleaning bracket, the user needs to manually rotate the motor rotor according to the cleaning progress, change its angle, and keep it stable at that angle so that the dirty side of the rotor faces the user. This operation cannot be completed automatically, and the design is not reasonable.
[0004] Therefore, it is necessary to provide a new cleaning bracket for motor rotors to solve the above-mentioned technical problems. Utility Model Content
[0005] The technical problem solved by this utility model is to provide a cleaning bracket for a motor rotor that can automatically rotate the surface of the motor rotor during the user's cleaning process.
[0006] To solve the above-mentioned technical problems, the present invention provides a cleaning bracket for motor rotor, comprising: a support base, a support structure, and a drive structure. The surface of the support base is provided with a sliding groove. The drive structure includes a fixing frame. Two fixing frames are provided and distributed left and right. Corner pieces are fixedly connected to the left and right side walls of the support base located behind the sliding groove. The two fixing frames are respectively fixedly connected to the top surfaces of the two corner pieces.
[0007] The surface of the fixed frame is slidably connected to a sliding seat, and the top of the sliding seat is fixedly connected to a mounting frame. A movable part is provided on one side of the surface of the mounting frame. Mounting screws are fixedly connected to the side wall surfaces of the two movable parts that are relatively far apart. The mounting screws pass through the interior of the mounting frame. A clamping block is provided on the side of the mounting frame opposite to the movable part. A through hole is opened on the surface of the clamping block. The rod part of the mounting screw passes through the through hole and is fitted with a washer. A mounting nut is threadedly connected to the surface of the mounting screw.
[0008] A cantilever is fixedly connected to the front wall surface of the movable component, and an installation component is rotatably connected between the ends of the two cantilever arms. Several movable sleeves distributed left and right are sleeved on the surface of the installation component. A push wheel is fixedly connected to one end face of the movable sleeve and is sleeved on the installation component. A control motor is fixedly connected to the surface of one side of the cantilever arm, and the output end of the control motor is fixedly connected to one end of the installation component.
[0009] As a further embodiment of this utility model, a limiting groove is formed on the surface of the mounting component, a limiting block is fixedly connected to the inner wall of the movable sleeve, the limiting block and the limiting groove are in sliding fit, and a set screw three is threadedly connected to the outer peripheral surface of the movable sleeve, the pressing end of the set screw three abuts against the outer peripheral surface of the mounting component.
[0010] Through the above technical solution, in this device, the rotor shaft of the motor rotor is supported at both ends on two sets of rotating wheels on the left and right. The drive wheel mainly relies on the kinetic energy provided by the control motor to drive the rotor to rotate. The height and front-to-back position of the drive wheel can be adjusted according to the actual size of the rotor. When the user operates, loosen the two mounting nuts on the left and right, then adjust the height of the drive wheel longitudinally to the appropriate position, and then retighten the mounting nuts. After that, slide the two sliding seats back and forth until the wheel surface of the drive wheel abuts against the outer surface of the rotor. At this time, tighten the first set screw to fix the position of the sliding seat. The wheel surface of the drive wheel and the contact surface between the clamp and the mounting frame can be knurled to improve their friction. According to the above structural design, when the user cleans the rotor surface, the control module can be used to start the control motor, which will drive the mounting parts and several drive wheels fixed on the mounting parts to rotate. The drive wheels will then drive the rotor to rotate slowly. In this way, there is no need to manually adjust the rotor angle, making the operation more time-saving and labor-saving. The design is reasonable.
[0011] As a further embodiment of this utility model, a control module is fixedly connected to the rear wall surface of the mounting bracket on one side via a connecting plate, and the control motor and the control module are electrically connected.
[0012] The above technical solution, through the setting of a control module, allows users to easily control the operation of the motor, and the structural design is reasonable.
[0013] As a further embodiment of this utility model, the support structure includes a support frame. Two support frames are arranged symmetrically on the upper side of the support base. A slider is fixedly connected to the bottom of each of the two support frames. The slider and the slide groove are in sliding fit. A second set screw is threaded to the top of the slider. The pressing end of the second set screw abuts against the bottom inner wall of the slide groove.
[0014] With the above technical solution, the distance between the left and right sets of rotating wheels can be adjusted by the cooperation of the slider and the slide groove. After adjustment, the set screw can be tightened to fix it.
[0015] As a further embodiment of this utility model, a support column is fixedly connected to the surface of the support frame, and a movable arm is slidably connected to the surface of the support column. The surface of the support column is provided with a plurality of positioning holes distributed longitudinally at equal intervals. The surface of the movable arm is provided with an insertion hole, and a locking bolt is inserted into the insertion hole. The rod part of the locking bolt passes through a positioning hole on one side, and a locking nut is threaded to the end of the locking bolt. Rotating wheels are symmetrically connected to the top of the movable arm.
[0016] With the above technical solution, the user can adjust the height of the movable arm according to the size of the rotor. During adjustment, the movable part is slid longitudinally until the insertion hole is aligned with the positioning hole of the appropriate height. At this time, the locking bolt is inserted into the insertion hole. After the other end of the locking bolt passes out from the other side of the insertion hole, it can be tightened and fixed by the locking nut.
[0017] As a further embodiment of this utility model, the bottom surface of the support base located on the front side of the slide groove and the bottom surface of the two corner pieces are all fixedly connected with support feet. The support feet are provided with fixing holes. The left and right side walls of the sliding base are threaded with a set screw, and the pressing end of the set screw abuts against the side wall surface of the fixing frame.
[0018] With the above technical solution, before using the device, the user can open holes corresponding to the fixing holes on the external foundation, and then use expansion bolts and expansion nuts to fix the legs.
[0019] Compared with related technologies, the cleaning bracket for motor rotors provided by this utility model has the following advantages:
[0020] In this device, the rotor shaft of the motor rotor is supported at both ends on two sets of rotating wheels on the left and right. The drive wheels mainly rely on the kinetic energy provided by the control motor to drive the rotor to rotate. The height and front-to-back position of the drive wheels can be adjusted according to the actual size of the rotor. During operation, the user loosens the two mounting nuts on the left and right, then adjusts the height of the drive wheels longitudinally to the appropriate position, and then retightens the mounting nuts. After that, the two sliding seats slide back and forth until the wheel surface of the drive wheel abuts against the outer surface of the rotor. At this time, the first set screw can be tightened to fix the position of the sliding seat. The wheel surface of the drive wheel and the contact surface between the clamp and the mounting frame can be knurled to improve their friction. According to the above structural design, when the user cleans the rotor surface, the control module can be used to start the control motor, which will drive the mounting parts and several drive wheels fixed on the mounting parts to rotate. The drive wheels will then drive the rotor to rotate slowly. In this way, there is no need to manually adjust the rotor angle, making the operation more time-saving and labor-saving. The design is reasonable. Attached Figure Description
[0021] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the overall structure of a cleaning bracket for an electric motor rotor according to the present invention;
[0023] Figure 2 This is a partial structural breakdown diagram of a cleaning bracket for an electric motor rotor according to this utility model. Figure 1 ;
[0024] Figure 3 This is a partial structural breakdown diagram of a cleaning bracket for an electric motor rotor according to this utility model. Figure 2 ;
[0025] Figure 4 This is a partial structural breakdown diagram of a cleaning bracket for an electric motor rotor according to this utility model. Figure 3 .
[0026] Explanation of key symbols:
[0027] 1. Support base; 2. Support structure; 3. Drive structure; 4. Support leg; 5. Slide groove; 6. Fixed frame; 7. Moving part; 8. Ejector screw one; 9. Support frame; 10. Slider; 11. Ejector screw two; 12. Positioning hole; 13. Movable arm; 14. Support column; 15. Rotating wheel; 16. Mounting frame; 17. Control module; 18. Cantilever; 19. Limit groove; 20. Limit block; 21. Ejector screw three; 22. Push wheel; 23. Mounting screw; 24. Mounting nut; 25. Mounting part; 26. Movable sleeve; 27. Control motor; 28. Sliding seat; 29. Clamping block. Detailed Implementation
[0028] Please combine Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of a cleaning bracket for an electric motor rotor according to the present invention; Figure 2 This is a partial structural breakdown diagram of a cleaning bracket for an electric motor rotor according to this utility model. Figure 1 ; Figure 3 This is a partial structural breakdown diagram of a cleaning bracket for an electric motor rotor according to this utility model. Figure 2 ; Figure 4 This is a partial structural breakdown diagram of a cleaning bracket for an electric motor rotor according to this utility model. Figure 3 A cleaning bracket for an electric motor rotor includes:
[0029] The support base 1, the support structure 2, and the drive structure 3 are provided. The surface of the support base 1 is provided with a sliding groove 5. The drive structure 3 includes a fixing frame 6. There are two fixing frames 6, which are arranged on the left and right sides. Corner pieces are fixedly connected to the left and right side walls of the support base 1 located behind the sliding groove 5. The two fixing frames 6 are fixedly connected to the top surfaces of the two corner pieces respectively.
[0030] A sliding seat 28 is slidably connected to the surface of the fixed frame 6. A mounting frame 16 is fixedly connected to the top of the sliding seat 28. A movable part 7 is provided on one side of the surface of the mounting frame 16. Mounting screws 23 are fixedly connected to the side wall surfaces of the two movable parts 7 that are relatively far apart. The mounting screws 23 pass through the interior of the mounting frame 16. A clamping block 29 is provided on the side of the mounting frame 16 opposite to the movable part 7. A through hole is opened on the surface of the clamping block 29. The rod part of the mounting screw 23 passes through the interior of the through hole and is fitted with a washer. A mounting nut 24 is threadedly connected to the surface of the mounting screw 23.
[0031] A cantilever 18 is fixedly connected to the front wall surface of the movable part 7. A mounting part 25 is rotatably connected between the ends of the two cantilever 18. Several movable sleeves 26 distributed left and right are fitted on the surface of the mounting part 25. A push wheel 22 is fixedly connected to one end face of the movable sleeve 26. The push wheel 22 is fitted on the mounting part 25. A control motor 27 is fixedly connected to the surface of one side of the cantilever 18. The output end of the control motor 27 is fixedly connected to one end of the mounting part 25.
[0032] like Figure 1-4 As shown, a limiting groove 19 is formed on the surface of the mounting part 25, and a limiting block 20 is fixedly connected to the inner wall of the movable sleeve 26. The limiting block 20 and the limiting groove 19 are in sliding fit. A set screw 3 21 is threadedly connected to the outer peripheral surface of the movable sleeve 26, and the pressing end of the set screw 3 21 abuts against the outer peripheral surface of the mounting part 25.
[0033] In this device, the rotor shaft of the motor rotor is supported at both ends on two sets of rotating wheels 15 on the left and right. The push wheel 22 mainly relies on the kinetic energy provided by the control motor 27 to drive the rotor to rotate. The height and front-to-back position of the push wheel 22 can be adjusted according to the actual size of the rotor. When the user operates, loosen the two mounting nuts 24 on the left and right, then adjust the height of the push wheel 22 longitudinally to the appropriate position, and then tighten the mounting nuts 24 again. Then slide the two sliding seats 28 back and forth until the wheel surface of the push wheel 22 abuts against the outer surface of the rotor. At this time, tighten the set screw 8 to fix the position of the sliding seat 28. The wheel surface of the push wheel 22 and the contact surface between the clamp 29 and the mounting bracket 16 can be knurled to improve their friction. According to the above structural design, when the user cleans the rotor surface, the control motor 27 can be started through the control module 17, which will drive the mounting part 25 and several push wheels 22 fixed on the mounting part 25 to rotate. The push wheel 22 will drive the rotor to rotate slowly. In this way, there is no need to manually adjust the rotor angle, making the operation more time-saving and labor-saving. The design is reasonable.
[0034] like Figure 1-4 As shown, a control module 17 is fixedly connected to the rear wall surface of the mounting bracket 16 on one side via a connecting plate, and the control motor 27 is electrically connected to the control module 17.
[0035] By setting up control module 17, users can easily control the operation of control motor 27, and the structural design is reasonable.
[0036] like Figure 1-4 As shown, the support structure 2 includes a support frame 9. Two support frames 9 are provided on the upper side of the support base 1 and are arranged symmetrically. The bottom of each support frame 9 is fixedly connected to a slider 10. The slider 10 and the slide groove 5 are in sliding fit. The top of the slider 10 is threadedly connected to a set screw 11. The pressing end of the set screw 11 abuts against the bottom inner wall of the slide groove 5.
[0037] The distance between the two sets of rotating wheels 15 on the left and right can be adjusted by the cooperation of the slider 10 and the groove 5. After adjustment, the set screw 11 can be tightened to fix it.
[0038] like Figure 1-4 As shown, a support column 14 is fixedly connected to the surface of the support frame 9, and a movable arm 13 is slidably connected to the surface of the support column 14. Several positioning holes 12 are opened on the surface of the support column 14 in a longitudinally evenly distributed manner. An insertion hole is opened on the surface of the movable arm 13. A locking bolt is inserted into the insertion hole. The rod part of the locking bolt passes through the positioning hole 12 on one side, and the end of the locking bolt is threaded with a locking nut. A rotating wheel 15 is symmetrically connected to the top of the movable arm 13.
[0039] Users can adjust the height of the movable arm 13 according to the size of the rotor. During adjustment, slide the movable part 7 longitudinally until the insertion hole is aligned with the positioning hole 12 of the appropriate height. At this time, insert the locking bolt into the insertion hole. After the other end of the locking bolt passes through the other side of the insertion hole, it can be tightened and fixed by the locking nut.
[0040] like Figure 1-4 As shown, the bottom surface of the support base 1 located in front of the slide 5 is fixedly connected with the left and right edges of the bottom surface and the bottom surface of the two corner pieces. The support base 4 has fixed holes. The left and right side walls of the slide base 28 are threaded with set screws 8. The pressing end of the set screw 8 abuts against the side wall surface of the fixed frame 6.
[0041] Before using the device, the user can drill holes on the external foundation that correspond to the fixing holes, and then use expansion bolts and expansion nuts to fix the support leg 4.
[0042] The working principle of the cleaning bracket for motor rotor provided by this utility model is as follows:
[0043] In this device, the rotor shaft of the motor rotor is supported at both ends on two sets of rotating wheels 15 on the left and right. The push wheel 22 mainly relies on the kinetic energy provided by the control motor 27 to drive the rotor to rotate. The height and front-to-back position of the push wheel 22 can be adjusted according to the actual size of the rotor. When the user operates, loosen the two mounting nuts 24 on the left and right, then adjust the height of the push wheel 22 longitudinally to the appropriate position, and then tighten the mounting nuts 24 again. Then slide the two sliding seats 28 back and forth until the wheel surface of the push wheel 22 abuts against the outer surface of the rotor. At this time, tighten the set screw 8 to fix the position of the sliding seat 28. The wheel surface of the push wheel 22 and the contact surface between the clamp 29 and the mounting bracket 16 can be knurled to improve their friction. According to the above structural design, when the user cleans the rotor surface, the control motor 27 can be started through the control module 17, which will drive the mounting part 25 and several push wheels 22 fixed on the mounting part 25 to rotate. The push wheel 22 will drive the rotor to rotate slowly. In this way, there is no need to manually adjust the rotor angle, making the operation more time-saving and labor-saving. The design is reasonable.
[0044] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0045] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.
Claims
1. A cleaning bracket for an electric motor rotor, characterized in that, It includes a support base (1), a support structure (2) and a drive structure (3). The surface of the support base (1) is provided with a groove (5). The drive structure (3) includes a fixing frame (6). There are two fixing frames (6) and they are arranged on the left and right sides. The left and right side walls of the support base (1) located behind the groove (5) are fixedly connected with corner pieces. The two fixing frames (6) are fixedly connected to the top surfaces of the two corner pieces respectively. The surface of the fixed frame (6) is slidably connected to a sliding seat (28), and the top of the sliding seat (28) is fixedly connected to a mounting frame (16). A movable part (7) is provided on one side of the surface of the mounting frame (16). Mounting screws (23) are fixedly connected to the side wall surfaces of the two movable parts (7) that are relatively far apart. The mounting screws (23) pass through the interior of the mounting frame (16). A clamping block (29) is provided on the side of the mounting frame (16) relative to the movable part (7). A through hole is opened on the surface of the clamping block (29). The rod part of the mounting screw (23) passes through the interior of the through hole and is fitted with a washer. A mounting nut (24) is threadedly connected to the surface of the mounting screw (23). A cantilever (18) is fixedly connected to the front wall surface of the movable part (7). A mounting part (25) is rotatably connected between the ends of the two cantilever (18). A plurality of movable sleeves (26) distributed left and right are sleeved on the surface of the mounting part (25). A push wheel (22) is fixedly connected to one end face of the movable sleeve (26). The push wheel (22) is sleeved on the mounting part (25). A control motor (27) is fixedly connected to the surface of one side of the cantilever (18). The output end of the control motor (27) is fixedly connected to one end of the mounting part (25).
2. The cleaning bracket for motor rotor as described in claim 1, characterized in that, The mounting component (25) has a limiting groove (19) on its surface. The inner wall of the movable sleeve (26) is fixedly connected to a limiting block (20). The limiting block (20) and the limiting groove (19) are in sliding fit. The outer peripheral surface of the movable sleeve (26) is threaded with a set screw three (21). The pressing end of the set screw three (21) abuts against the outer peripheral surface of the mounting component (25).
3. The cleaning bracket for motor rotor as described in claim 2, characterized in that, The rear wall surface of the mounting bracket (16) on one side is fixedly connected to the control module (17) via a connecting plate, and the control motor (27) is electrically connected to the control module (17).
4. The cleaning bracket for motor rotor as described in claim 3, characterized in that, The support structure (2) includes a support frame (9). Two support frames (9) are provided on the upper side of the support base (1) and are arranged symmetrically. The bottom of each of the two support frames (9) is fixedly connected to a slider (10). The slider (10) and the slide groove (5) are in sliding fit. The top of the slider (10) is threadedly connected to a second set screw (11). The top pressing end of the second set screw (11) abuts against the bottom inner wall of the slide groove (5).
5. The cleaning bracket for motor rotor as described in claim 4, characterized in that, The support frame (9) is fixedly connected to a support column (14), and a movable arm (13) is slidably connected to the surface of the support column (14). The support column (14) has several positioning holes (12) that are evenly distributed longitudinally. The movable arm (13) has an insertion hole, and a locking bolt is inserted into the insertion hole. The rod part of the locking bolt passes through the positioning hole (12) on one side, and the end of the locking bolt is threaded with a locking nut. The top of the movable arm (13) is symmetrically connected to a rotating wheel (15).
6. The cleaning bracket for motor rotor as described in claim 5, characterized in that, Support legs (4) are fixedly connected to the bottom surface of the support base (1) located in front of the slide (5) on both sides and the bottom surface of the two corner pieces. The support legs (4) have fixed holes. The left and right side walls of the sliding seat (28) are threaded with set screws (8). The pressing end of the set screws (8) abuts against the side wall surface of the fixing frame (6).