Coating supply system
Patent Information
- Application Number
- CN202522016721.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0003]目前,电池隔膜在生产喷涂涂层的过程中,现有喷涂涂覆系统因为浆料的特性导致浆料容易沉底凝结产生浆料块,浆料块堵塞过滤器和管路会引发管路爆管问题
[0024]本实用新型所提供的一种涂覆供料系统,料盒通过出料管路与搅拌装置连通,第一过滤器通过第一连通管路与搅拌装置连通,泵与第一过滤器以及料盒连通。浆料进入搅拌装置中进行搅拌后,通过第一过滤器,在泵的作用下泵入到料盒中。在出料管路上设置排污组件,在第一连通管路上设置有清洁进水组件。在需要对涂覆供料系统的管道进行清洁时,排污组件与出料管路连通,清洁进水组件与第一连通管路连通,外界的清洁水通过清洁进水组件进入到第一连通管路中,在泵的作用下,流经第一过滤器、料盒和出料管路后从排污组件排出。通过上述方式,能够有效对管路进行清洗,从而消除浆料堵塞,消除爆管问题。
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Figure CN224657116U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diaphragm production equipment technology, and in particular to a coating feeding system. Background Technology
[0002] Separator spraying is a process of coating the surface of a battery separator with functional materials. By coating with functional materials, the performance of the separator can be enhanced, thereby improving the overall safety and electrochemical performance of the battery.
[0003] Currently, during the production of battery separators, the existing spray coating system is prone to slurry settling and solidifying due to the characteristics of the slurry, resulting in slurry lumps. These slurry lumps can clog filters and pipelines, leading to pipeline bursts.
[0004] Therefore, a coating supply system is needed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a coating supply system that can effectively clean pipelines, thereby eliminating slurry blockage and pipe bursting problems.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] The coating supply system includes:
[0008] Material box, used to store slurry;
[0009] A stirring device is connected to the material box via a discharge pipe.
[0010] A sewage discharge assembly is installed on the discharge pipe, and the sewage discharge assembly can be connected to or disconnected from the discharge pipe;
[0011] A first filter is connected to the outlet of the stirring device via a first connecting pipe.
[0012] A cleaning water inlet assembly is disposed on the first connecting pipe, and the cleaning water inlet assembly can be connected to or disconnected from the first connecting pipe.
[0013] The pump has its inlet connected to the first filter and its outlet connected to the inlet of the material box.
[0014] In some embodiments, the sewage discharge assembly includes a first three-way control valve and a sewage discharge pipe. The first port of the first three-way control valve is connected to the material box, the second port of the first three-way control valve is connected to the stirring device, and the sewage discharge pipe is connected to the third port of the first three-way control valve. The first three-way control valve can selectively control the first port of the first three-way control valve to be connected to the second port or the third port.
[0015] In some embodiments, the cleaning water inlet assembly includes a second three-way control valve and an inlet pipe. The first port of the second three-way control valve is connected to the stirring device, the second port of the second three-way control valve is connected to the first filter, and the inlet pipe is connected to the third port of the second three-way control valve. The second three-way control valve can selectively control the connection between the first port and the second port or the third port of the second three-way control valve.
[0016] In some embodiments, a second filter is provided on the second connecting pipe between the pump and the material box.
[0017] In some embodiments, the second filter includes a cylindrical body and an ultrasonic filter rod, a filter cartridge, a filter screen, and a supporting cylindrical grid arranged sequentially from the inside to the outside. The supporting cylindrical grid is disposed in the cylindrical body, the filter cartridge is connected to the pump, and the cylindrical body is connected to the material box.
[0018] In some embodiments, the second filter further includes a cover, which covers one end of the cylinder and is detachably connected to the filter cylinder, with one end of the filter screen inserted into the cover.
[0019] In some embodiments, a first sealing ring and a second sealing ring are fitted at both ends of the filter cartridge, the first sealing ring being sandwiched between the cartridge cover and the filter cartridge, and the second sealing ring being sandwiched between the filter cartridge and the cartridge body.
[0020] In some embodiments, a demagnetizing device is provided on the second connecting pipeline between the pump and the material box.
[0021] In some embodiments, the demagnetizing device includes a support, two sets of demagnetizing pipes arranged in parallel, a first switching valve and a second switching valve. The demagnetizing pipes are arranged on the support. The first switching valve is connected to the pump and the two sets of demagnetizing pipes. The second switching valve is connected to the material box and the two sets of demagnetizing pipes. A magnetic rod is arranged in the demagnetizing pipe.
[0022] In some embodiments, a flow meter is provided at the inlet end of the first switching valve.
[0023] The beneficial effects of this utility model are:
[0024] This invention provides a coating material supply system. A slurry box is connected to a mixing device via a discharge pipe. A first filter is connected to the mixing device via a first connecting pipe. A pump is connected to both the first filter and the slurry box. After being mixed in the mixing device, the slurry passes through the first filter and is pumped into the slurry box by the pump. A drain assembly is installed on the discharge pipe, and a cleaning water inlet assembly is installed on the first connecting pipe. When cleaning of the coating material supply system's pipeline is required, the drain assembly is connected to the discharge pipe, and the cleaning water inlet assembly is connected to the first connecting pipe. External cleaning water enters the first connecting pipe through the cleaning water inlet assembly, flows through the first filter, the slurry box, and the discharge pipe under the action of the pump, and is discharged from the drain assembly. This method effectively cleans the pipeline, thereby eliminating slurry blockage and preventing pipe bursts. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of a coating feeding system according to the present invention;
[0027] Figure 2 This is a schematic diagram of the second filter in a coating feeding system according to this utility model;
[0028] Figure 3 This is an exploded view of the second filter in a coating feeding system according to this utility model;
[0029] Figure 4 This is a schematic diagram of a demagnetizing device in a coating feeding system according to this utility model.
[0030] In the picture:
[0031] 1. Material box; 11. Discharge pipe; 12. Second connecting pipe; 2. Stirring device; 21. First connecting pipe; 3. Sewage discharge assembly; 31. First three-way control valve; 32. Sewage discharge pipe; 4. First filter; 5. Cleaning water inlet assembly; 51. Second three-way control valve; 52. Water inlet pipe; 6. Pump; 7. Second filter; 71. Cylinder; 72. Ultrasonic filter rod; 73. Filter cartridge; 74. Cylinder cover; 75. Supporting cylindrical grid; 76. Support leg; 761. Support foot; 77. Filter screen; 78. First sealing ring; 79. Second sealing ring; 8. Demagnetizing device; 81. Bracket; 82. Magnetic rod; 83. Demagnetizing pipe; 84. First switching valve; 85. Second switching valve; 86. Flow meter. Detailed Implementation
[0032] Before explaining any implementation of this application in detail, it should be understood that this application is not limited to its application to the structural details and component arrangements set forth in the following description or shown in the above drawings.
[0033] In this application, the terms "comprising," "including," "having," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0034] In this application, the terms "connection," "combination," "coupling," and "installation" can refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, a direct connection refers to two parts or components being connected together without the need for an intermediary, while an indirect connection refers to two parts or components each being connected to at least one intermediary, with the connection achieved through the intermediary. Furthermore, "connection" and "coupling" are not limited to physical or mechanical connections or couplings, but can also include electrical connections or couplings.
[0035] In this application, those skilled in the art will understand that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.
[0036] In this application, the directional terms "upper," "lower," "left," "right," "front," and "rear" are used to describe the orientation and positional relationships shown in the accompanying drawings and should not be construed as limiting the embodiments of this application. Furthermore, in the context, it should be understood that when an element is mentioned as being connected "upper" or "lower" to another element, it can be directly connected to the other element "upper" or "lower," or indirectly connected through an intermediate element. It should also be understood that directional terms such as upper side, lower side, left side, right side, front side, and rear side not only represent positive orientation but can also be understood as lateral orientation. For example, "below" can include directly below, lower left, lower right, lower front, and lower rear.
[0037] During the operation of the coating supply system, in order to effectively clean the pipelines and eliminate slurry blockage and pipe bursting problems, such as... Figures 1-4 As shown, this utility model provides a coating material feeding system. The coating material feeding system includes a material box 1, a stirring device 2, a sewage discharge component 3, a first filter 4, a cleaning water inlet component 5, and a pump 6.
[0038] The material box 1 is used to store slurry. The stirring device 2 is connected to the material box 1 via the discharge pipe 11. The sewage discharge component 3 is installed on the discharge pipe 11 and can be connected to or disconnected from the discharge pipe 11. The first filter 4 is connected to the discharge port of the stirring device 2 via the first connecting pipe 21. The cleaning water inlet component 5 is installed on the first connecting pipe 21 and can be connected to or disconnected from the first connecting pipe 21. The inlet of the pump 6 is connected to the first filter 4, and the outlet of the pump 6 is connected to the inlet of the material box 1.
[0039] When the coating supply system is working normally, the drain assembly 3 is disconnected from the discharge pipe 11, and the cleaning water inlet assembly 5 is disconnected from the first connecting pipe 21. At this time, the slurry enters the mixing device 2 for mixing, is filtered by the first filter 4, and is pumped into the material box 1 by the pump 6, thus supplying the slurry. When the pipeline needs to be cleaned, the drain assembly 3 is connected to the discharge pipe 11, and the cleaning water inlet assembly 5 is connected to the first connecting pipe 21. External cleaning water enters the first connecting pipe 21 through the cleaning water inlet assembly 5, and flows through the first filter 4, the material box 1, and the discharge pipe 11 under the action of the pump 6 before being discharged from the drain assembly 3. Through the above method, the pipeline can be effectively cleaned, thereby eliminating slurry blockage and preventing pipe bursts.
[0040] In some embodiments, the first filter 4 is a basket filter, preferably with a 20-mesh filter element. Basket filters are easy to replace and clean, thereby ensuring effective filtration of slurry while facilitating maintenance and reducing the difficulty of maintenance.
[0041] In some embodiments, the drain assembly 3 includes a first three-way control valve 31 and a drain pipe 32. The first port of the first three-way control valve 31 is connected to the material box 1, the second port of the first three-way control valve 31 is connected to the stirring device 2, and the drain pipe 32 is connected to the third port of the first three-way control valve 31. The first three-way control valve 31 can selectively control the connection between its first port and its second port or its third port. In this embodiment, the first three-way control valve 31 can be pneumatically controlled. By using the first three-way control valve 31, when the coating supply system is working normally, the first port of the first three-way control valve 31 is connected to its second port, thereby allowing excess coating slurry to flow back to the stirring device 2. When it is necessary to clean the pipeline of the coating supply system, by controlling the first three-way control valve 31 to connect its first port to its third port, the wastewater after cleaning the pipeline can flow out through the drain pipe 32.
[0042] In some embodiments, the cleaning water inlet assembly 5 includes a second three-way control valve 51 and an inlet pipe 52. The first port of the second three-way control valve 51 is connected to the stirring device 2, the second port of the second three-way control valve 51 is connected to the first filter 4, and the inlet pipe 52 is connected to the third port of the second three-way control valve 51. The second three-way control valve 51 can selectively control the connection between the first port and the second port or the third port. When the coating supply system is working normally, the first port of the second three-way control valve 51 is connected to the second port, so that the stirred slurry can be filtered through the first filter 4 and then flow into the material box 1 under the action of the pump 6. When it is necessary to clean the pipeline of the coating supply system, the first port of the second three-way control valve 51 is connected to the third port by controlling the second three-way control valve 51. Water for cleaning the pipeline enters through the inlet pipe 52, cleans the first connecting pipeline 21, the first filter 4, the material box 1, and the discharge pipeline 11, and then flows out through the drain pipe 32.
[0043] In some embodiments, a second filter 7 is provided on the second connecting pipe 12 between the pump 6 and the material box 1. The second filter 7 is an ultrasonic filter. By providing the second filter 7, the slurry flowing in through the pump 6 can be further filtered. The ultrasonic waves break up the slurry lumps that were not screened out in the first filter, thereby preventing the second filter 7 from becoming clogged and causing the pipe to burst. Moreover, it can ensure that the slurry supplied to the material box 1 is more uniform and free of lumps, thus ensuring the subsequent coating effect.
[0044] In some embodiments, the second filter 7 includes a cylindrical body 71 and, from the inside out, an ultrasonic filter rod 72, a filter cartridge 73, a filter screen 77, and a supporting cylindrical grid 75. The supporting cylindrical grid 75 is disposed within the cylindrical body 71. The filter cartridge 73 is connected to the pump 6, and the cylindrical body 71 is connected to the material box 1. After the slurry delivered by the pump 6 enters the space between the ultrasonic filter rod 72 and the filter cartridge 73, the ultrasonic waves emitted by the ultrasonic filter rod 72 break up small slurry particles. The slurry then passes through the filter cartridge 73 and the filter screen 77, enters the space between the supporting cylindrical grid 75 and the cylindrical body 71, and then enters the material box 1 through the second connecting pipe 12. Simultaneously, the supporting cylindrical grid 75 effectively supports the filter screen 77, preventing it from rupturing due to excessive pressure during filtration, thereby extending the service life of the filter screen 77.
[0045] In some embodiments, the second filter 7 further includes a cover 74, which covers one end of the cylinder 71 and is detachably connected to the filter cylinder 73. One end of the filter screen 77 is inserted into the cover 74. Specifically, in this embodiment, the cover 74 and the filter cylinder 73 are connected by threads, which facilitates installation and disassembly and ensures the strength of the connection between the cover 74 and the filter cylinder 73. In other embodiments, the filter cylinder 73 and the cover 74 can also be designed as a snap-fit connection, with a buckle on one of the filter cylinder 73 and a slot on the other. The connection between the filter cylinder 73 and the cover 74 is achieved through the engagement of the buckle and the slot. No further limitations are imposed here. The above configuration facilitates the disassembly and installation of the cover 74, thereby facilitating the replacement of the filter screen 77. Moreover, the cover 74 and the cylinder 71 cooperate to form a closed space, preventing external impurities from entering the interior of the second filter 7.
[0046] In some embodiments, the top of the cylinder cover 74 is also provided with an exhaust valve, which can remove gas from the cylinder and help the slurry to completely fill the cylinder.
[0047] In some embodiments, a plurality of support legs 76 are provided at intervals along the circumference of the outer wall surface of the cylinder 71, and the lower end of the support legs 76 is provided with an adjustable height support foot 761. With the above arrangement, the cylinder 71 can be effectively supported, and the support foot 761 can be adjusted according to the position where the second filter 7 is installed, thereby facilitating installation.
[0048] In some embodiments, a first sealing ring 78 and a second sealing ring 79 are fitted at both ends of the filter cartridge 73. The first sealing ring 78 is sandwiched between the cartridge cover 74 and the filter cartridge 73, and the second sealing ring 79 is sandwiched between the filter cartridge 73 and the cylinder body 71. By providing the first sealing ring 78 and the second sealing ring 79, leakage of unfiltered slurry can be prevented, thereby ensuring the filtration effect of the second filter 7.
[0049] In some embodiments, a demagnetizing device 8 is provided on the second connecting pipe 12 between the pump 6 and the material box 1. By providing the demagnetizing device 8, ferromagnetic substances in the slurry flowing through the second connecting pipe 12 can be effectively adsorbed, thereby preventing the slurry entering the material box 1 from containing ferromagnetic substances and ensuring that the slurry for subsequent coating can meet the usage requirements.
[0050] In some embodiments, the demagnetizing device 8 includes a support 81, two sets of demagnetizing pipes 83 arranged in parallel, a first switching valve 84, and a second switching valve 85. The demagnetizing pipes 83 are mounted on the support 81. The first switching valve 84 is connected to the pump 6 and the two sets of demagnetizing pipes 83. The second switching valve 85 is connected to the material box 1 and the two sets of demagnetizing pipes 83. Magnetic rods 82 are installed in the demagnetizing pipes 83. By setting the support 81, the two sets of demagnetizing pipes 83 can be quickly installed using mounting parts. The two sets of demagnetizing pipes 83 are arranged in parallel. The slurry enters the two sets of demagnetizing pipes 83 through the first switching valve 84. After being attracted by the magnetic rods 82, it enters the material box 1 through the second switching valve 85. By arranging the two sets of demagnetizing pipes 83, the efficiency of attracting ferromagnetic materials can be guaranteed. Since the magnetic rod 82 needs to be cleaned of foreign objects periodically, by controlling the first switching valve 84 and the second switching valve 85, one set of demagnetizing pipes 83 can be activated while the other set stops working, allowing the magnetic rod 82 to be removed for cleaning. This process can then be repeated to remove another magnetic rod 82 for cleaning. This method saves downtime and ensures production efficiency.
[0051] In some embodiments, a flow meter 86 is provided at the inlet end of the first switching valve 84. By setting the flow meter 86, when the flow rate is abnormally low, it indicates that the filter element in the first filter 4 needs to be cleaned. In this way, it is convenient to detect the condition of the first filter 4.
[0052] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A coating feeding system, characterized in that, include: Material box (1), used to store slurry; A stirring device (2) is connected to the material box (1) via a discharge pipe (11); A sewage discharge assembly (3) is installed on the discharge pipe (11), and the sewage discharge assembly (3) can be connected to or disconnected from the discharge pipe (11); The first filter (4) is connected to the outlet of the stirring device (2) through the first connecting pipe (21); A cleaning water inlet assembly (5) is provided on the first connecting pipe (21), and the cleaning water inlet assembly (5) can be connected to or disconnected from the first connecting pipe (21); Pump (6), the inlet of which is connected to the first filter (4), and the outlet of which is connected to the inlet of the material box (1).
2. The coating feeding system according to claim 1, characterized in that, The sewage discharge assembly (3) includes a first three-way control valve (31) and a sewage discharge pipe (32). The first port of the first three-way control valve (31) is connected to the material box (1), the second port of the first three-way control valve (31) is connected to the stirring device (2), and the sewage discharge pipe (32) is connected to the third port of the first three-way control valve (31). The first three-way control valve (31) can selectively control the first port of the first three-way control valve (31) to be connected to the second port or the third port.
3. The coating feeding system according to claim 1, characterized in that, The cleaning water inlet assembly (5) includes a second three-way control valve (51) and an inlet pipe (52). The first port of the second three-way control valve (51) is connected to the stirring device (2), the second port of the second three-way control valve (51) is connected to the first filter (4), and the inlet pipe (52) is connected to the third port of the second three-way control valve (51). The second three-way control valve (51) can selectively control the first port of the second three-way control valve (51) to be connected to the second port or the third port.
4. The coating feeding system according to any one of claims 1-3, characterized in that, A second filter (7) is provided on the second connecting pipe (12) between the pump (6) and the material box (1).
5. The coating feeding system according to claim 4, characterized in that, The second filter (7) includes a cylindrical body (71) and an ultrasonic filter rod (72), a filter cartridge (73), a filter screen (77) and a supporting cylindrical grid (75) arranged sequentially from the inside to the outside. The supporting cylindrical grid (75) is disposed in the cylindrical body (71). The filter cartridge (73) is connected to the pump (6), and the cylindrical body (71) is connected to the material box (1).
6. The coating feeding system according to claim 5, characterized in that, The second filter (7) also includes a cover (74), which covers one end of the cylinder (71) and is detachably connected to the filter cylinder (73). One end of the filter screen (77) is inserted into the cover (74).
7. The coating feeding system according to claim 6, characterized in that, The filter cartridge (73) is fitted with a first sealing ring (78) and a second sealing ring (79) at both ends. The first sealing ring (78) is sandwiched between the cover (74) and the filter cartridge (73), and the second sealing ring (79) is sandwiched between the filter cartridge (73) and the cylinder body (71).
8. The coating feeding system according to any one of claims 1-3, characterized in that, A demagnetizing device (8) is provided on the second connecting pipe (12) between the pump (6) and the material box (1).
9. The coating feeding system according to claim 8, characterized in that, The demagnetizing device (8) includes a support (81), two sets of demagnetizing pipes (83) arranged in parallel, a first switching valve (84) and a second switching valve (85). The demagnetizing pipes (83) are arranged on the support (81). The first switching valve (84) is connected to the pump (6) and the two sets of demagnetizing pipes (83). The second switching valve (85) is connected to the material box (1) and the two sets of demagnetizing pipes (83). A magnetic rod (82) is arranged in the demagnetizing pipe (83).
10. The coating feeding system according to claim 9, characterized in that, A flow meter (86) is provided at the inlet end of the first switching valve (84).