A special equipment inspection auxiliary positioning recording device

The special equipment inspection auxiliary positioning and recording device, which integrates a camera device and a laser positioning device, solves the problem that the existing technology requires two inspectors to hold the equipment, and realizes a highly efficient and stable inspection process operated by a single person.

CN224680430UActive Publication Date: 2026-08-25TONGLING SPECIAL EQUIP SUPERVISION & INSPECTION CENT
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Patent Information

Application Number
CN202521999602.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-25
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

In existing technologies, special equipment inspection requires two inspectors to operate the equipment by hand, which leads to low efficiency and problems such as unclear images and inaccurate laser positioning, affecting the accuracy and efficiency of the inspection.

Method used

An auxiliary positioning and recording device integrating a camera and a laser positioning device was designed. The camera and laser emitter are synchronously deflected through a clamp and a rotating joint, allowing single-person operation and angle adjustment to meet detection requirements.

Benefits of technology

It improves the efficiency and accuracy of special equipment inspection, reduces the impact of shaking and fluctuations on shooting, and achieves a stable and reliable inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of special equipment inspection auxiliary positioning recording device, including camera device and the clamping frame of clamping camera device, the clamping frame lower end is provided with support frame, the clamping frame includes first clamping component, the first clamping component includes first clamping main part and second clamping main body, the second clamping main body side wall is fixed with guide rail and first clamping main part sliding connection, the first clamping main part side wall is provided with the containing opening for containing guide rail, the guide rail lower end is provided with laser positioning device, and the laser positioning device includes laser emitter. The utility model is stable, reliable when shooting, camera, will not be affected by shaking, fluctuation, improve the efficiency, stability and accuracy of special equipment detection inspection.
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Description

Technical Field

[0001] This utility model relates to the field of detection device technology, and in particular to a special equipment inspection auxiliary positioning and recording device. Background Technology

[0002] It is necessary to detect defects on the surface of special equipment. In particular, when suspicious defects are found on the surface of some large special equipment such as pressure tanks, it is necessary for inspectors to take pictures of the defective areas and upload them to the cloud for analysis in conjunction with relevant data.

[0003] Inspectors typically use mobile phones or other imaging devices to take pictures. For larger containers, inspectors stand at a distance and use a laser pointer to illuminate the area around the defect to take pictures, so that inspectors can quickly locate and observe the defect in the image.

[0004] However, in the current operation process, one person usually needs to use a mobile phone to take pictures while another person uses a handheld laser emitter. This increases the number of inspection personnel and reduces the efficiency of inspection. At the same time, since the above structures are all operated manually, problems such as unclear images and inaccurate laser positioning can easily occur during long-term and multiple focusing and shooting processes, affecting the accuracy and efficiency of subsequent image analysis. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a special equipment inspection auxiliary positioning and recording device. It is stable and reliable when shooting and recording, and will not be affected by shaking or fluctuation, thereby improving the efficiency, stability and accuracy of special equipment inspection.

[0006] This article uses the inspection and testing of special equipment as an example to illustrate the scope of communication. Without violating the technical concept, its application to other fields would also constitute infringement.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A special equipment inspection auxiliary positioning and recording device includes a camera device and a clamping frame for holding the camera device. A support frame is provided at the lower end of the clamping frame. The clamping frame includes a first clamping assembly, which includes a first clamping body and a second clamping body. A guide rail is fixed to the side wall of the second clamping body and slidably connected to the first clamping body. An accommodating opening for accommodating the guide rail is provided on the side wall of the first clamping body. A laser positioning device is provided at the lower end of the guide rail. The laser positioning device includes a laser emitter. A first rotating joint for controlling the horizontal deflection of the laser emitter is provided between the laser emitter and the guide rail. A second rotating joint for controlling the vertical deflection of the laser emitter is provided between the laser emitter and the first rotating joint.

[0009] Preferably, the second rotating joint includes a U-shaped frame rotatably connected to the first rotating joint, a limit block is movably disposed within the U-shaped frame, and the laser emitter is detachably connected to the limit block.

[0010] Preferably, the inner wall of the U-shaped frame has a horizontal groove, and the side wall of the limiting block has a cylindrical protrusion located in the groove.

[0011] Preferably, a control rod extending horizontally is fixed to the side wall of the limiting block, and the side of the control rod away from the limiting block is an inclined storage body with restoring elasticity.

[0012] Preferably, the first rotating joint is detachably connected to the guide rail by mounting bolts.

[0013] Preferably, the lower end of the guide rail has a receiving groove for accommodating the laser positioning device.

[0014] Preferably, a return spring is provided between the guide rail and the receiving opening.

[0015] Preferably, a third rotary joint and a fourth rotary joint are provided between the support frame and the clamping frame, which intersect each other.

[0016] Compared with the prior art, the advantages of this utility model are as follows:

[0017] The above structural design integrates the camera device and the laser positioning device. During the inspection of special equipment, the overall structure is placed at a distance, and the camera angle is adjusted according to the imaging requirements. During this process, the laser positioning device deflects synchronously with the first clamping component and the camera device. Simultaneously, the laser emitter can be freely adjusted to the location of defects on the surface of the special equipment, meeting the requirements for inspection positioning and recording. This structural design eliminates the need for two inspectors to hold the equipment; only one person is needed to place and adjust the equipment for continuous shooting and recording. Furthermore, the structure is stable and reliable during shooting and recording, unaffected by shaking or fluctuations, thus improving the efficiency, stability, and accuracy of special equipment inspection. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This utility model Figure 1 A schematic diagram of the main structure.

[0020] Figure 3 This utility model Figure 1 A side view structural diagram.

[0021] Figure 4 This utility model Figure 2 A schematic diagram of the AA-direction cross-section structure.

[0022] Figure 5 This utility model Figure 2 A magnified structural diagram at point B.

[0023] Figure 6 This utility model Figure 4 A magnified structural diagram at point C.

[0024] In the diagram: 100, support frame; 110, support foot; 120, support block; 200, adjusting joint; 210, third rotating joint; 220, fourth rotating joint; 300, clamping frame; 310, second clamping assembly; 320, first clamping assembly; 321, first clamping body; 322, guide rail; 3221, receiving groove; 323, second clamping body; 400, camera device; 500, laser positioning device; 510, laser emitter; 520, limiting block; 530, U-shaped frame; 540, first rotating joint; 550, mounting bolt; 560, control lever. Detailed Implementation

[0025] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0027] To address the problems mentioned in the background art, see Appendix Figure 1 -Appendix Figure 6 A special equipment inspection auxiliary positioning and recording device includes a camera device 400 and a clamping frame 300 for holding the camera device 400. A support frame 100 is provided at the lower end of the clamping frame 300. The support frame 100 includes multiple support legs 110 and support blocks 120. The multiple support legs 110 can open to a predetermined angle to ensure the stability of the upper support block 120, clamping frame 300, camera device 400 and other structures. During the process of filming the special equipment, the camera device 400 is clamped by the clamping frame 300. It can be clamped and fixed horizontally as shown in the attached figure, or it can be clamped and fixed vertically. After clamping and fixing, the whole structure is placed on a relatively flat ground, and the camera of the camera device 400 is adjusted to face the special equipment to realize the filming of the defect area on the surface of the special equipment.

[0028] The clamping frame 300 here includes a first clamping assembly 320, which includes a first clamping body 321 and a second clamping body 323. The second clamping body 323 has a guide rail 322 fixed to its side wall and is slidably connected to the first clamping body 321. The side wall of the first clamping body 321 is provided with an accommodating opening for accommodating the guide rail 322. Pulling the first clamping body 321 and the second clamping body 323 away from each other, the structure above clamps and limits the left and right sides of the camera device 400, ensuring the stability of the camera device 400 during the shooting process. A return spring is provided between the guide rail 322 and the accommodating opening. The return spring can control the first clamping body 321 and the second clamping body 323 to be in a normally closed state, so as to reduce the volume of the overall structure in the idle state.

[0029] The clamping frame 300 may also include a vertically arranged second clamping component 310, which can limit and fix the camera device 400 vertically. The second clamping component 310 and the first clamping component 320 can cooperate to limit the camera device 400 in both horizontal and vertical directions, further ensuring the stability of the camera device 400 during the shooting and inspection process.

[0030] A laser positioning device 500 is provided at the lower end of the guide rail 322. The laser positioning device 500 includes a laser emitter 510, which emits a laser beam toward the surface of the special equipment. The laser beam can illuminate the defect of the special equipment, facilitating the rapid determination of the defect location in the subsequent photograph. A first rotating joint 540 is provided between the laser emitter 510 and the guide rail 322 to control the horizontal deflection of the laser emitter 510. A second rotating joint is provided between the laser emitter 510 and the first rotating joint 540 to control the vertical deflection of the laser emitter 510. Through the cooperation of the first rotating joint 540 and the second rotating joint, the laser emitter 510 can be controlled to deflect at any angle within a predetermined range. It can be freely adjusted according to the defect location, meeting the requirements of inspection and positioning. All rotating joints in this paper are preferably damping joints, which can be locked after rotating to a predetermined position, eliminating the need for continuous manual hand-holding and facilitating inspection, positioning, and photographing.

[0031] In summary, through the above structural design, the camera device 400 and the laser positioning device 500 are integrated together. During the inspection and testing of special equipment, the overall structure is placed at a relatively far position, and the shooting angle of the camera device 400 is deflected according to the shooting requirements. During this process, the laser positioning device 500 deflects synchronously with the first clamping component 320 and the camera device 400. At the same time, the laser emitter 510 here can be freely adjusted in angle, which can be adjusted according to the defect position on the surface of the special equipment to meet the inspection positioning and recording requirements. Through the above structural design, it is not necessary for two inspectors to hold the equipment for shooting; only one person is needed to place and adjust the above equipment for continuous shooting and recording. At the same time, the above structure is stable and reliable during shooting and recording, and will not be affected by shaking or fluctuation, thus improving the efficiency, stability and accuracy of special equipment inspection and testing.

[0032] It should also be noted that the guide rail 322 can be retracted into the first clamping body 321 for storage, which can reduce the overall volume and protect the overall structure of the laser positioning device 500, avoiding damage to the relevant structure during transportation.

[0033] Specifically, the second rotating joint includes a U-shaped frame 530 rotatably connected to the first rotating joint 540. A limit block 520 is movably disposed within the U-shaped frame 530. The laser emitter 510 is detachably connected to the limit block 520. The lower end of the limit block 520 can be a plastic snap-fit ​​structure. Installation is completed by pressing the laser emitter 510 into the limit block 520. Here, the limit block 520 can rotate relative to the U-shaped frame 530 around an axis, and the angle of deflection of the laser emitter 510 can be adjusted during the rotation (along the attached...). Figure 5 (Up and down arc adjustment) to control the position of the laser emitted by the laser emitter 510.

[0034] A horizontal groove is opened on the inner wall of the U-shaped frame 530, and a cylindrical protrusion located in the groove is fixed on the side wall of the limiting block 520. Through the above structural design, the laser emitter 510 can also be pushed to move in the horizontal direction. During the detection process, the laser emitter 510 is pushed to the outer position, which can reduce the obstructions around the front side of the laser emitter 510 and improve the adjustment angle range of the laser emitter 510.

[0035] A control rod 560 extending horizontally is fixed to the side wall of the limiting block 520. The side of the control rod 560 away from the limiting block 520 is an inclined storage body with a reset elasticity. By setting the above structure, the operator can adjust the horizontal position and deflection angle of the laser emitter 510 by adjusting the position of the control rod 560. The longer control rod 560 is convenient for the testing personnel to operate and control.

[0036] Meanwhile, the tail of the control lever 560 is an inclined elastic body, which can be made of elastic metal sheet. During the storage process, the elastic part at the tail is pressed and enters the receiving opening synchronously with the guide rail 322 to achieve storage. During the outward movement, it can be extended outward a predetermined distance to facilitate operation by staff.

[0037] Furthermore, the first rotating joint 540 is detachably connected to the guide rail 322 via a mounting bolt 550. By rotating the mounting bolt 550, the fixed state of the first rotating joint 540 can be adjusted, enabling the repair and replacement of damaged mounting bolts 550 and the underlying structure.

[0038] A receiving groove 3221 is provided at the lower end of the guide rail 322 to accommodate the laser positioning device 500. Through the above structural design, the overall structure can be further reduced, and the laser positioning device 500 can be hidden inside the guide rail 322, so that the relevant structure can be protected by the guide rail 322.

[0039] An adjustment joint 200 is provided between the support frame 100 and the clamping frame 300. The adjustment joint 200 includes a third rotating joint 210 and a fourth rotating joint 220 that intersect each other. Through the above structural design, the camera device 400, the first clamping component 320, the laser positioning device 500 and other related structures can be adjusted as a whole to adjust the shooting angle and positioning angle, so as to meet the adaptability detection of defects in different positions on the surface of special equipment.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A special equipment inspection auxiliary positioning and recording device, comprising a camera device (400) and a clamping frame (300) for holding the camera device (400), wherein a support frame (100) is provided at the lower end of the clamping frame (300), characterized in that: The clamping frame (300) includes a first clamping assembly (320), which includes a first clamping body (321) and a second clamping body (323). The second clamping body (323) has a guide rail (322) fixed to its side wall and is slidably connected to the first clamping body (321). The side wall of the first clamping body (321) is provided with an accommodating opening for accommodating the guide rail (322). The lower end of the guide rail (322) is provided with a laser positioning device (500). The laser positioning device (500) includes a laser emitter (510). A first rotating joint (540) for controlling the horizontal deflection of the laser emitter (510) is provided between the laser emitter (510) and the guide rail (322). A second rotating joint for controlling the vertical deflection of the laser emitter (510) is provided between the laser emitter (510) and the first rotating joint (540).

2. The special equipment inspection auxiliary positioning and recording device according to claim 1, characterized in that, The second rotating joint includes a U-shaped frame (530) rotatably connected to the first rotating joint (540), a limiting block (520) is movably disposed inside the U-shaped frame (530), and the laser emitter (510) is detachably connected to the limiting block (520).

3. The special equipment inspection auxiliary positioning and recording device according to claim 2, characterized in that, The inner wall of the U-shaped frame (530) has a horizontal sliding groove, and the side wall of the limiting block (520) has a cylindrical protrusion located in the sliding groove.

4. The special equipment inspection auxiliary positioning and recording device according to claim 2, characterized in that, The side wall of the limiting block (520) is fixed with a control rod (560) extending in the horizontal direction. The side of the control rod (560) away from the limiting block (520) is an inclined storage body with a reset elasticity.

5. The special equipment inspection auxiliary positioning and recording device according to claim 1, characterized in that, The first rotating joint (540) is detachably connected to the guide rail (322) by mounting bolts (550).

6. The special equipment inspection auxiliary positioning and recording device according to claim 1, characterized in that, The lower end of the guide rail (322) has a receiving groove (3221) for accommodating the laser positioning device (500).

7. The special equipment inspection auxiliary positioning and recording device according to claim 1, characterized in that, A return spring is provided between the guide rail (322) and the receiving opening.

8. The special equipment inspection auxiliary positioning and recording device according to claim 1, characterized in that, The support frame (100) and the clamping frame (300) are provided with a third rotating joint (210) and a fourth rotating joint (220) that cross each other.