An automatic feeding device for diamond wire saws
Patent Information
- Application Number
- CN202521694676.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-11
AI Technical Summary
[0003]目前,现有技术中的金刚石线锯自动加料装置通常为对金刚石线锯生产的金刚石颗粒自动添加,在使用的时候,由于金刚石颗粒在储存筒内部储存,且持续排出,而在储存筒内下部金刚石颗粒容易在排出口处形成结拱现象,造成金刚石颗粒无法顺利排出加料,存在金刚石颗粒容易无法排出的问题,并且在使用的时候,金刚石颗粒输送时,会对输送管道以及储存筒的内壁造成摩擦损伤,而长时间使用会发生破损,而现有输送管道大多数通过螺栓进行连接,而拆卸更换效率较差,存在输送管道更换效率较差的问题
1、该金刚石线锯自动加料装置,通过搅拌杆、伺服电机的设置,具备了对颗粒输送且对下部颗粒搅动的效果,通过限位杆、振动板和振动电机的配合设置,在使用的过程中可以对边缘颗粒振动,从而起到了对颗粒松动的作用,达到了金刚石颗粒便于排出的目的。
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Figure CN224701850U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic feeding technology for diamond wire saws, specifically an automatic feeding device for diamond wire saws. Background Technology
[0002] A diamond wire saw is a high-efficiency tool for cutting hard and brittle materials. It typically includes a wire feeding mechanism, a tension sensor, a guide wheel assembly, and a control system. During operation, a servo motor drives the spool to release the cutting wire coated with diamond particles at a uniform speed. At the same time, the tension sensor monitors the wire saw tension in real time and feeds it back to the control system, dynamically adjusting the wire feeding and take-up speeds to ensure a stable cutting process.
[0003] Currently, existing automatic feeding devices for diamond wire saws typically add diamond particles produced by the saw automatically. During use, because the diamond particles are stored inside the storage tank and continuously discharged, the diamond particles at the bottom of the storage tank tend to form an arch at the discharge outlet, preventing them from being discharged smoothly. This results in a problem where diamond particles cannot be discharged. Furthermore, during use, the diamond particles cause frictional damage to the conveying pipes and the inner wall of the storage tank, which can lead to breakage over time. Most existing conveying pipes are connected by bolts, resulting in poor disassembly and replacement efficiency. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an automatic feeding device for diamond wire saws, which solves the problems mentioned in the background section.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: It includes a shell, with a feed pipe at the upper part of the shell and a first connector at the lower part of the shell. The lower part of the first connector is fitted with a second connector. A stirring rod is provided inside the shell, and a servo motor is fixedly connected to the upper part of the stirring rod. A fixing sleeve is sleeved on the outer side of the first connector, and a locking block is inserted into the middle of the fixing sleeve. A movable rod is slidably connected inside the locking block, and a second fixing block is fixedly connected to one side of the movable rod. The side of the second fixing block away from the movable rod is inserted into the interior of the fixing sleeve.
[0006] Optionally, the lower part of the servo motor is fixedly connected to a housing, and the lower part of the stirring rod is provided with a spiral blade. The spiral blade is located inside the first connector and the second connector, and the stirring blade of the stirring rod is located at the lower part of the housing.
[0007] Optionally, the card block is T-shaped, the card block passes through the fixing sleeve, and one side of the card block is located between the first connector and the second connector.
[0008] Optionally, a first fixing block is fixedly connected to one side of the movable rod, and one end of each of the two first fixing blocks is inserted into the interior of the first connector and the second connector, respectively, with the outer side of the second connector fitting against the fixing sleeve.
[0009] Optionally, a limiting rod is fixedly connected inside the housing, and a vibration plate is sleeved on the outside of the limiting rod. One side of the vibration plate is in contact with a vibration motor, and the vibration motor is embedded inside the housing.
[0010] Optionally, the outer side of the vibration plate is fitted to the inner wall of the shell, the limiting rods are distributed in a linear array, and the cross-section of the limiting rods is T-shaped.
[0011] This utility model provides an automatic feeding device for diamond wire saws, which has the following beneficial effects: 1. This automatic feeding device for diamond wire saws, through the setting of stirring rod and servo motor, has the effect of conveying particles and agitating the particles at the bottom. Through the combination of limit rod, vibrating plate and vibrating motor, it can vibrate the edge particles during use, thereby loosening the particles and making it easier for the diamond particles to be discharged.
[0012] 2. This automatic feeding device for diamond wire saws, through the setting of a fixed sleeve, a locking block, a movable rod, and a second fixed block, has the effect of connecting the first connector and the second connector. Through the cooperation of the first fixed block, the locking block, and the movable rod, the fixed sleeve can be limited and fixed during use, thereby facilitating disassembly and assembly and achieving the purpose of increasing the efficiency of conveying pipeline replacement. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional cross-sectional structural diagram of the present invention; Figure 3 This utility model Figure 2 A magnified structural diagram of section B in the middle; Figure 4 This utility model Figure 2 A magnified structural diagram of part A in the middle; Figure 5 This is a three-dimensional structural diagram of the card block of this utility model; Figure 6 This is a schematic diagram of the structure of the fixing sleeve of this utility model.
[0014] In the diagram: 1. Outer shell; 2. Feed pipe; 3. Servo motor; 4. Fixing sleeve; 6. Limiting rod; 7. Vibrating plate; 8. Vibrating motor; 9. Stirring rod; 10. First connector; 11. Second connector; 12. First fixing block; 13. Second fixing block; 14. Movable rod; 15. Locking block. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example
[0016] Please see Figures 1 to 6 The present invention provides a technical solution including a shell 1, characterized in that: a feed pipe 2 is provided at the upper part of the shell 1, a first connector 10 is provided at the lower part of the shell 1, the lower part of the first connector 10 is fitted with a second connector 11, a stirring rod 9 is provided inside the shell 1, a servo motor 3 is fixedly connected to the upper part of the stirring rod 9, a fixing sleeve 4 is sleeved on the outer side of the first connector 10, a locking block 15 is inserted into the middle of the fixing sleeve 4, a movable rod 14 is slidably connected inside the locking block 15, a second fixing block 13 is fixedly connected to one side of the movable rod 14, and the side of the second fixing block 13 away from the movable rod 14 is inserted into the interior of the fixing sleeve 4.
[0017] Please see Figure 2 The lower part of the servo motor 3 is fixedly connected to the outer shell 1, and the lower part of the stirring rod 9 is provided with a spiral blade. The spiral blade is located inside the first connector 10 and the second connector 11, and the stirring blade of the stirring rod 9 is located at the lower part of the outer shell 1.
[0018] Specifically, the stirring rod 9 is made of wear-resistant material, and the spiral blades convey the particles.
[0019] Please see Figures 2 to 6 The shape of the locking block 15 is T-shaped. The locking block 15 passes through the fixing sleeve 4, and one side of the locking block 15 is located between the first connector 10 and the second connector 11.
[0020] Specifically, the connection points of the first connector 10 and the second connector 11 are respectively provided with slots that cooperate with the card block 15.
[0021] Please refer to Figure 2 to Figure 6 A first fixing block 12 is fixedly connected to one side of the movable rod 14. One end of the two first fixing blocks 12 is inserted into the interior of the first connector 10 and the second connector 11 respectively. The outer side of the second connector 11 is in contact with the fixing sleeve 4.
[0022] Specifically, the first fixing block 12 and the second fixing block 13 have the same shape and the same direction. The fixing sleeve 4 wraps around the first connector 10 and the second connector 11. The inner wall of the fixing sleeve 4 is provided with a sealing strip.
[0023] Please refer to Figure 2 to Figure 3 A limiting rod 6 is fixedly connected inside the outer shell 1. A vibrating plate 7 is sleeved on the outside of the limiting rod 6. One side of the vibrating plate 7 is in contact with the vibrating motor 8. The vibrating motor 8 is embedded inside the outer shell 1.
[0024] Specifically, a sealing strip is provided on the outside of the vibration motor 8 to prevent particles from entering the gaps of the vibration motor 8, and a heat dissipation vent is provided on the outer casing of the vibration motor 8.
[0025] Please refer to Figure 2 to Figure 3 The outer side of the vibrating plate 7 is attached to the inner wall of the outer shell 1, and the limiting rods 6 are distributed in a linear array with a T-shaped cross-section.
[0026] During use, diamond particles are added to the interior of the outer casing 1 through the feed pipe 2 for storage. When the production line is sawing, the diamond particles are conveyed. During conveying, the servo motor 3 is started, driving the stirring rod 9 to rotate. The spiral blades at the bottom convey the diamond particles, while the stirring blades at the bottom of the stirring rod 9 agitate the diamond particles at the bottom to prevent bridging. Through the arrangement of the stirring rod 9 and the servo motor 3, the particles are conveyed and agitated at the bottom. When discharging, the vibration motor 8 is started at the same time. The vibration motor 8 vibrates the vibrating plate 7, thereby vibrating the edge particles to prevent accumulation. Through the coordinated arrangement of the limit rod 6, the vibrating plate 7 and the vibration motor 8, the edge particles can be vibrated during use, thereby loosening the particles and achieving the purpose of easy discharge of diamond particles.
[0027] The first connector 10 and the second connector 11 are aligned. When aligned, the locking block 15 is placed between the connectors, and the fixing sleeve 4 is put on the corresponding part of the connecting sleeve. The two fixing sleeves 4 are in contact with each other. The fixing sleeve 4 is inserted into the outside of the locking block 15, and the second fixing block 13 is inserted into the inside of the fixing sleeve 4, so that the fixing sleeve 4 is fixed on the connector. Through the setting of the fixing sleeve 4, the locking block 15, the movable rod 14, and the second fixing block 13, the first connector 10 and the second connector 11 are connected. The first fixing block 12 is inserted into the first connector 10 and the second connector 11 respectively to increase the connection stability. Through the cooperation of the first fixing block 12, the locking block 15 and the movable rod 14, the fixing sleeve 4 can be limited and fixed during use, thereby facilitating disassembly and assembly and increasing the efficiency of pipeline replacement.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An automatic feeding device for diamond wire saws, comprising a housing (1), characterized in that: The upper part of the outer shell (1) is provided with a feed pipe (2), and the lower part of the outer shell (1) is provided with a first connector (10). The lower part of the first connector (10) is fitted with a second connector (11). The inner part of the outer shell (1) is provided with a stirring rod (9). The upper part of the stirring rod (9) is fixedly connected with a servo motor (3). The outer side of the first connector (10) is fitted with a fixing sleeve (4). The middle part of the fixing sleeve (4) is inserted with a locking block (15). The inner part of the locking block (15) is slidably connected with a movable rod (14). The side of the movable rod (14) is fixedly connected with a second fixing block (13). The side of the second fixing block (13) away from the movable rod (14) is inserted into the inner part of the fixing sleeve (4).
2. The automatic feeding device for a diamond wire saw according to claim 1, characterized in that: The lower part of the servo motor (3) is fixedly connected to the outer shell (1), and the lower part of the stirring rod (9) is provided with a spiral blade. The spiral blade is located inside the first connector (10) and the second connector (11), and the stirring blade of the stirring rod (9) is located at the lower part of the outer shell (1).
3. The automatic feeding device for a diamond wire saw according to claim 1, characterized in that: The card block (15) is T-shaped and passes through the fixing sleeve (4). One side of the card block (15) is located between the first connector (10) and the second connector (11).
4. The automatic feeding device for a diamond wire saw according to claim 3, characterized in that: The movable rod (14) is fixedly connected to one side of a first fixing block (12). One end of each of the two first fixing blocks (12) is inserted into the interior of the first connector (10) and the second connector (11), respectively. The outer side of the second connector (11) is in contact with the fixing sleeve (4).
5. The automatic feeding device for a diamond wire saw according to claim 1, characterized in that: The inner part of the outer shell (1) is fixedly connected to a limiting rod (6), and a vibration plate (7) is sleeved on the outer side of the limiting rod (6). One side of the vibration plate (7) is in contact with a vibration motor (8), and the vibration motor (8) is embedded in the inner part of the outer shell (1).
6. The automatic feeding device for a diamond wire saw according to claim 5, characterized in that: The outer side of the vibration plate (7) is attached to the inner wall of the outer shell (1), the limiting rods (6) are distributed in a linear array, and the cross-section of the limiting rods (6) is T-shaped.