High-purity high-hydrophobic quartz sand cleaning device
Patent Information
- Application Number
- CN202522122662.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-09
AI Technical Summary
针对现有技术的不足,本实用新型的目的在于提供一种高纯高疏水石英砂清洗装置,旨在解决现有技术中通常采用搅拌部件来尽可能保证石英砂和水的混合清洗,然而现有搅拌部件结构单一,仅能对石英砂进行基础的搅动,无法通过强力且精准的剪切作用,快速将成团的石英砂分散开来,这就导致成团的石英砂不能充分与清洗水接触,既影响了清洗的均匀性与彻底性,又大大降低了清洗效率,难以满足对石英砂高质量清洗的需求的问题
本实用新型在传动杆转动过程中,其上段周边固设的第一同步轮利用同步带带动第二同步轮同向转动,由于第二同步轮的中部固设有从动杆,从动杆便带着其下段位于机体内部的第一齿轮转动,又因第一齿轮一侧啮合有第二齿轮,此时第二齿轮中部固设的转动轴环及其两端相对固设的侧装架会配合机体内上端设置的固装环架的活动性实现有效传动,这样分设在一对侧装架内端面且与上述搅拌叶片错位分布的打散叶片之间相互配合,就能对水中的石英砂实现高效的错位剪切和打散,进而提高水与石英砂之间的接触面和混合清洗率,清洗完成后,水和清洗下来的杂质会从滤网架筛出并经排污口导出,而清洗后的石英砂则可从排料口排出。
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Figure CN224724595U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of quartz sand treatment technology, specifically relating to a high-purity, highly hydrophobic quartz sand cleaning device. Background Technology
[0002] Quartz sand is quartz particles produced by crushing and processing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral. Quartz sand is milky white or colorless and translucent. It is an important industrial mineral raw material, widely used in glass, casting, ceramics and fireproof materials, ferrosilicon smelting, metallurgical solvents, metallurgy, construction, chemicals, plastics, rubber, abrasives, filter media and other industries. However, the surface of quartz sand is usually covered with dust, impurities and weathering products. Quartz sand needs to be cleaned before use to avoid affecting its overall quality. This process requires the use of cleaning equipment.
[0003] Current high-purity, highly hydrophobic quartz sand cleaning equipment typically uses agitation components to ensure the mixing and cleaning of quartz sand and water as much as possible. However, existing agitation components have a simple structure and can only perform basic stirring of quartz sand. They cannot quickly disperse clumps of quartz sand through strong and precise shearing action. This results in clumps of quartz sand not being able to fully contact the cleaning water, which affects the uniformity and thoroughness of cleaning and greatly reduces cleaning efficiency, making it difficult to meet the demand for high-quality cleaning of quartz sand. Utility Model Content
[0004] (1) Technical problems to be solved To address the shortcomings of existing technologies, the purpose of this invention is to provide a high-purity, highly hydrophobic quartz sand cleaning device. This device aims to solve the problem that existing technologies typically use stirring components to ensure the mixing and cleaning of quartz sand and water as much as possible. However, existing stirring components have a simple structure and can only perform basic agitation of the quartz sand. They cannot quickly disperse clumps of quartz sand through strong and precise shearing action. This results in the clumps of quartz sand not being able to fully contact the cleaning water, affecting the uniformity and thoroughness of the cleaning process and significantly reducing cleaning efficiency, making it difficult to meet the demand for high-quality quartz sand cleaning.
[0005] (2) Technical solution To solve the above-mentioned technical problems, this utility model provides a high-purity, highly hydrophobic quartz sand cleaning device, including a machine body. Support legs are provided around the bottom perimeter of the machine body, and a feeding section is provided on one side of the upper part of the machine body. A stirring mechanism is provided on the upper and middle parts of the machine body. The stirring mechanism includes a transmission rod, and a linkage dispersing mechanism is jointly provided on the upper section and both sides of the transmission rod. A filter screen frame is installed inside the lower part of the machine body, and a drain port is provided at the bottom of the machine body. A discharge port is installed on one side of the lower section of the machine body. The linkage dispersing mechanism includes a linkage component, which is installed on the upper section and both sides of the transmission rod. The linkage component includes a pair of side frames, and dispersing blades are provided on opposite ends of the pair of side frames.
[0006] Furthermore, the linkage component includes a first synchronous pulley, which is fixed to the upper periphery of the transmission rod. A synchronous belt is sleeved around the periphery of the first synchronous pulley, and a second synchronous pulley is sleeved on the inner side of the other end of the synchronous belt. A driven rod is fixed in the middle of the second synchronous pulley, and a first gear is fixed around the lower periphery of the driven rod. A fixed mounting ring is fixed at the upper end of the inner side of the machine body, and a rotating shaft collar is movably mounted in the middle of the fixed mounting ring. A second gear is fixed around one side of the rotating shaft collar, and side mounting brackets are fixed on both sides of the lower section of the rotating shaft collar.
[0007] Furthermore, the first gear and the second gear are connected by a meshing transmission.
[0008] Furthermore, the side mounting bracket is fixed relative to each other along both sides of the rotating shaft ring, and the rotating shaft ring and the fixed mounting ring are rotatably connected.
[0009] Furthermore, the dispersing blades are equidistantly distributed along the opposing inner end faces of a pair of side mounts.
[0010] Furthermore, the stirring mechanism includes a fixed frame, which is fixed to one side of the upper part of the machine body. A servo motor is installed in the middle of the fixed frame, and the output end of the servo motor is connected to a transmission rod. Stirring blades are distributed around the periphery of the transmission rod.
[0011] (3) Beneficial effects Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, during the rotation of the transmission rod, the first synchronous wheel fixed around its upper periphery drives the second synchronous wheel to rotate in the same direction via a synchronous belt. Since the driven rod is fixed in the middle of the second synchronous wheel, the driven rod drives the first gear located inside the machine body to rotate. Since the first gear meshes with the second gear on one side, the rotating shaft ring fixed in the middle of the second gear and the side mounting brackets fixed at both ends will cooperate with the movement of the fixed ring frame set at the upper end of the machine body to achieve effective transmission. In this way, the dispersing blades, which are set on the inner end faces of a pair of side mounting brackets and are staggered with the above-mentioned stirring blades, cooperate with each other to achieve efficient staggered shearing and dispersing of quartz sand in the water, thereby increasing the contact area and mixing and cleaning rate between water and quartz sand. After cleaning, the water and the cleaned impurities will be screened out from the filter screen and discharged through the drain port, while the cleaned quartz sand can be discharged from the discharge port.
[0012] In this invention, the operator first feeds the quartz sand into the machine body through the feeding section, and at the same time, the cleaning liquid is introduced into the machine body through an external water pipe. After the two are in complete contact, the operator starts the servo motor to rotate the transmission rod. At this time, multiple pairs of stirring blades arranged around the transmission rod can stir the quartz sand in the machine body. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 A schematic diagram of the combined structure of the mixing mechanism and the linkage dispersing mechanism; Figure 3 for Figure 2 Schematic diagram of the structure at point A in the middle; Figure 4 This is a schematic diagram of a partial three-dimensional structure of the organism.
[0015] The labels in the attached diagram are as follows: 1. Machine body; 2. Support leg; 3. Feeding section; 4. Stirring mechanism; 41. Fixed frame; 42. Servo motor; 43. Transmission rod; 44. Stirring blade; 5. Linkage dispersing mechanism; 51. Linkage assembly; 511. First synchronous pulley; 512. Synchronous belt; 513. Second synchronous pulley; 514. Driven rod; 515. First gear; 516. Fixed ring frame; 517. Rotating shaft collar; 518. Second gear; 519. Side mounting frame; 52. Dispersing blade; 6. Filter screen frame; 7. Drainage port; 8. Discharge port. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] This specific embodiment is a high-purity, highly hydrophobic quartz sand washing device, the structural schematic diagram of which is shown below. Figures 1 to 4 As shown, the machine includes a body 1, with support legs 2 distributed around the bottom perimeter of the body 1. A feeding section 3 is located on one side of the upper part of the body 1. A stirring mechanism 4 is located on the upper and middle parts of the body 1. The stirring mechanism 4 includes a transmission rod 43, and a linkage dispersing mechanism 5 is jointly provided on the upper section and both sides of the transmission rod 43. A filter screen frame 6 is installed inside the lower part of the body 1. A drain port 7 is located at the bottom of the body 1, and a discharge port 8 is installed on one side of the lower section of the body 1. The stirring mechanism 4 includes a fixing frame 41, and the fixing frame 41 is fixed to the body. On the upper side of 1, a servo motor 42 is installed in the middle of the fixed frame 41, and the output end of the servo motor 42 is connected to a transmission rod 43. Agitator blades 44 are distributed around the transmission rod 43. The operator pre-feeds the quartz sand into the machine body 1 from the feed section 3, and at the same time, the cleaning liquid is introduced into the machine body 1 through the external water pipe. After the two are in complete contact, the operator starts the servo motor 42 to make the transmission rod 43 rotate. At this time, the multiple pairs of agitator blades 44 distributed around the transmission rod 43 can agitate the quartz sand in the machine body 1.
[0018] The linkage dispersing mechanism 5 includes a linkage component 51, which is installed on the upper section and both sides of the transmission rod 43. The linkage component 51 includes a first synchronous pulley 511, which is fixed to the periphery of the upper section of the transmission rod 43. A synchronous belt 512 is sleeved around the periphery of the first synchronous pulley 511, and a second synchronous pulley 513 is sleeved on the inner side of the other end of the synchronous belt 512. A driven rod 514 is fixed in the middle of the second synchronous pulley 513, and a first gear 515 is fixed around the lower periphery of the driven rod 514. The upper part of the inner side of the machine body 1... A fixed mounting ring frame 516 is fixedly provided, and a rotating shaft ring 517 is movably mounted in the middle of the fixed mounting ring frame 516. A second gear 518 is fixedly provided around a section of the rotating shaft ring 517. The first gear 515 and the second gear 518 are meshed and connected. Side mounting brackets 519 are fixedly provided on both sides of the lower section of the rotating shaft ring 517. The side mounting brackets 519 are fixed relative to each other along both sides of the rotating shaft ring 517, and the rotating shaft ring 517 and the fixed mounting ring frame 516 are movably rotatably connected. Dispersing blades 52 are provided at the opposite ends of the pair of side mounting brackets 519. The dispersing blades 52 are evenly spaced along the opposite inner end faces of a pair of side mounts 519. During the rotation of the transmission rod 43, the first synchronous pulley 511 fixed around its upper section drives the second synchronous pulley 513 to rotate in the same direction via the synchronous belt 512. Since the driven rod 514 is fixed in the middle of the second synchronous pulley 513, the driven rod 514 drives the first gear 515 located inside the machine body 1 to rotate. Since the second gear 518 is meshed on one side of the first gear 515, the rotating shaft collar 517 fixed in the middle of the second gear 518 and its two ends are also affected. The relatively fixed side mounting frame 519 works in conjunction with the movable fixed ring frame 516 set at the upper end of the machine body 1 to achieve effective transmission. In this way, the dispersing blades 52, which are set on the inner end face of the pair of side mounting frames 519 and are staggered with the above-mentioned stirring blades 44, cooperate with each other to achieve efficient staggered shearing and dispersing of quartz sand in water, thereby increasing the contact area and mixing and cleaning rate between water and quartz sand. After cleaning, the water and the cleaned impurities will be screened out from the filter screen frame 6 and discharged through the drain port 7, while the cleaned quartz sand can be discharged from the discharge port 8.
[0019] It should be noted that both the sewage outlet 7 and the material outlet 8 are equipped with market-standard valves to isolate the internal and external connections.
[0020] Working principle: The operator first feeds quartz sand into the machine body 1 through the feed section 3, and simultaneously introduces cleaning liquid through an external water pipe. After the two are in complete contact, the operator starts the servo motor 42 to rotate the transmission rod 43. At this time, multiple pairs of stirring blades 44, located around the transmission rod 43, can stir the quartz sand inside the machine body 1. Secondly, during the rotation of the transmission rod 43, the first synchronous wheel 511, fixed around its upper section, drives the second synchronous wheel 513 to rotate in the same direction via the synchronous belt 512. Since the driven rod 514 is fixed in the middle of the second synchronous wheel 513, the driven rod 514 drives the first gear 515 located inside the machine body 1 to rotate. Furthermore, because the first gear 514 is fixed in the middle of the second synchronous wheel 513, the driven rod 514 drives the first gear 515 located inside the machine body 1 to rotate. A second gear 518 meshes with a gear 515 on one side. At this time, the rotating shaft ring 517 fixed in the middle of the second gear 518 and the side mounting brackets 519 fixed at both ends will cooperate with the movement of the fixed ring frame 516 set at the upper end of the machine body 1 to achieve effective transmission. In this way, the dispersing blades 52, which are set on the inner end face of the pair of side mounting brackets 519 and are staggered with the above-mentioned stirring blades 44, cooperate with each other to achieve efficient staggered shearing and dispersing of quartz sand in water, thereby increasing the contact area and mixing and cleaning rate between water and quartz sand. After cleaning, the water and the cleaned impurities will be screened out from the filter screen frame 6 and discharged through the drain port 7, while the cleaned quartz sand can be discharged from the discharge port 8.
[0021] All technical features in this embodiment can be freely combined according to actual needs.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-purity, highly hydrophobic quartz sand cleaning device, comprising a body (1), characterized in that, The bottom periphery of the machine body (1) is provided with support legs (2), and the upper side of the machine body (1) is provided with a feeding part (3). The upper and middle parts of the machine body (1) are provided with a stirring mechanism (4). The stirring mechanism (4) includes a transmission rod (43), and the upper section and both sides of the transmission rod (43) are jointly provided with a linkage dispersing mechanism (5). The lower part of the machine body (1) is provided with a filter screen frame (6), and the bottom of the machine body (1) is provided with a sewage outlet (7). The lower side of the machine body (1) is provided with a discharge port (8). The linkage dispersing mechanism (5) includes a linkage component (51), and the linkage component (51) is installed on the upper section and both sides of the transmission rod (43). The linkage component (51) includes a pair of side mounting frames (519), and the opposite ends of the pair of side mounting frames (519) are provided with dispersing blades (52).
2. The high-purity, highly hydrophobic quartz sand cleaning device according to claim 1, characterized in that, The linkage assembly (51) includes a first synchronous pulley (511), which is fixed to the upper periphery of the transmission rod (43). A synchronous belt (512) is sleeved around the periphery of the first synchronous pulley (511), and a second synchronous pulley (513) is sleeved on the inner side of the other end of the synchronous belt (512). A driven rod (514) is fixed in the middle of the second synchronous pulley (513), and a first gear (515) is fixed around the lower periphery of the driven rod (514). A fixed mounting ring (516) is fixed at the upper end of the inner side of the machine body (1), and a rotating shaft ring (517) is movably mounted in the middle of the fixed mounting ring (516). A second gear (518) is fixed around one periphery of the rotating shaft ring (517), and side mounting brackets (519) are fixed on both sides of the lower section of the rotating shaft ring (517).
3. The high-purity, highly hydrophobic quartz sand cleaning device according to claim 2, characterized in that, The first gear (515) and the second gear (518) are meshed transmission connections.
4. The high-purity, highly hydrophobic quartz sand cleaning device according to claim 2, characterized in that, The side mounting bracket (519) is fixed relative to each other on both sides of the rotating shaft ring (517), and the rotating shaft ring (517) and the fixed mounting ring (516) are rotatably connected.
5. The high-purity, highly hydrophobic quartz sand cleaning device according to claim 1, characterized in that, The dispersing blades (52) are equidistantly arranged along the opposite inner end faces of a pair of side mounts (519).
6. The high-purity, highly hydrophobic quartz sand cleaning device according to claim 1, characterized in that, The stirring mechanism (4) includes a fixed frame (41), which is fixed on the upper side of the machine body (1). A servo motor (42) is installed in the middle of the fixed frame (41), and a transmission rod (43) is connected to the output end of the servo motor (42). Stirring blades (44) are distributed around the transmission rod (43).