Bipv color steel tile assembly and building
Patent Information
- Application Number
- CN202521493451.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-07-17
AI Technical Summary
其常规封装方式采用双层胶膜,这在一定程度上增加了制备流程
本申请实施方式提供的BIPV彩钢瓦组件中,采用BC电池片代替传统BIPV彩钢瓦组件中的topcon电池片和perc电池片,拓宽了电池片的应用,同时由于BC电池片可以具有正面全黑的美观性和高弱光响应效率有利于提高BIPV彩钢瓦组件的美观性;进一步地,BIPV彩钢瓦组件通过在彩钢瓦背板上开设电池片容纳槽和导线容纳槽,使得BC电池片能够嵌于电池片容纳槽,BC电池片之间也可以采用嵌于所述导线容纳槽中的导线相连,这样使用单层胶膜即可实现BIPV彩钢瓦组件的封装,有利于降低成本,同时也能够更好的保护BC电池片,减少电池片的机械损伤。
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Figure CN224734050U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar cell technology, and more specifically, to BIPV color steel tile components and buildings. Background Technology
[0002] BIPV (Building Integrated Photovoltaics) corrugated steel roofing components are building materials that integrate solar power generation. They can serve as both exterior wall or roof coverings and solar panels, helping buildings achieve energy self-sufficiency. As a solar building material that combines high practicality and aesthetics, it effectively improves the energy efficiency of buildings and promotes the construction industry towards a green and sustainable direction.
[0003] Its main features are as follows: 1. Aesthetically pleasing appearance: The surface is made of materials such as color-coated steel plates, which can be flexibly customized according to the architectural design requirements, achieving an aesthetically pleasing appearance while also generating electricity.
[0004] 2. High flexibility: It can be customized according to the shape and size of the building, adapting to various building types and styles, and has a wide range of applications.
[0005] 3. Environmental protection and energy saving: It generates electricity using solar energy, eliminating the need to consume fossil fuels, thus achieving renewable energy utilization and significantly reducing environmental pollution.
[0006] 4. Reduced energy consumption: It can provide a certain amount of electricity to the building, effectively reducing the building's energy consumption and thus reducing operating costs.
[0007] 5. Increased building value: By providing electricity to the building, the overall value of the building is enhanced, increasing its attractiveness in terms of sustainable development.
[0008] However, there are some areas for improvement in BIPV (Building Integrated Photovoltaic) color steel tile components. Their conventional encapsulation method uses a double-layer adhesive film, which increases the manufacturing process to some extent.
[0009] In view of this, this utility model is proposed. Utility Model Content
[0010] The purpose of this utility model is to provide BIPV color steel tile components and buildings, which reduces the use of encapsulating film and helps to simplify the structure.
[0011] This utility model is implemented as follows: In a first aspect, this utility model provides a BIPV (Building Integrated Photovoltaic) color steel tile assembly, comprising: The back panel of the color steel tile is provided with a battery cell receiving slot and a wire receiving slot connecting the two battery cell receiving slots; BC battery cell, wherein the back side of the BC battery cell is in contact with the bottom of the battery cell receiving groove; The wire is located in the wire receiving groove and is connected between the positive and negative electrodes of two adjacent BC solar cells. The color steel tile back plate, BC solar cells and wires constitute a BIPV module. The front glass panel is located on the side of the BIPV module closest to the solar cells; An adhesive film is disposed between the BIPV assembly and the front glass panel.
[0012] In an optional embodiment, in the BIPV assembly, the front surface of the BC solar cell is flush with the surface of the back panel of the corrugated steel sheet.
[0013] In an optional embodiment, the cell receiving slot is adapted to the shape and size of the BC cell.
[0014] In an optional embodiment, the wire receiving groove includes mating grooves located at both ends of the wire receiving groove, the mating grooves being located at the bottom of the battery cell receiving groove, and two mating grooves in the same wire receiving groove being connected by a connecting groove.
[0015] In an optional embodiment, the shape and size of the mating groove are adapted to the diameter of the conductive grid lines on the back of the BC cell.
[0016] In an optional embodiment, an insulating layer is provided on the side of the color steel tile back panel near the BC battery cell.
[0017] In an optional embodiment, the insulating layer is a silicon oxide film or an aluminum oxide film.
[0018] In an optional embodiment, the conductor is a tin-plated copper wire or a tin-plated silver wire.
[0019] In an optional embodiment, the BIPV assembly further includes two lead wires, and two lead wire receiving slots are correspondingly provided on the back plate of the color steel tile. One of the lead wires is connected to the positive terminal of the battery cell, and the other lead wire is connected to the negative terminal of the battery cell.
[0020] Secondly, this utility model provides a building in which the exterior wall or top of the building is provided with the BIPV color steel tile assembly described in any of the foregoing embodiments.
[0021] This utility model has the following beneficial effects: In the BIPV color steel tile assembly provided in this application, BC solar cells are used instead of the topcon and perc solar cells in traditional BIPV color steel tile assemblies, which broadens the application of solar cells. At the same time, since BC solar cells can have an aesthetically pleasing all-black front and high low-light response efficiency, they help improve the aesthetics of the BIPV color steel tile assembly. Furthermore, the BIPV color steel tile assembly has solar cell receiving slots and wire receiving slots on the back plate of the color steel tile, so that BC solar cells can be embedded in the solar cell receiving slots. BC solar cells can also be connected by wires embedded in the wire receiving slots. In this way, the BIPV color steel tile assembly can be encapsulated with a single layer of adhesive film, which helps to reduce costs and also better protects the BC solar cells and reduces mechanical damage to the solar cells. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a structural schematic diagram of a BIPV (Building Integrated Photovoltaic) color steel tile assembly; Figure 2 A schematic diagram of the structure of the back panel of the color steel tile with the battery cell receiving slot on one side; Figure 3 A schematic diagram showing the wiring on one side of the back panel of the color steel tile after setting up the battery cell receiving slot; Figure 4 This is a schematic diagram of the structure of a BIPV component; Figure 5 This is a schematic diagram showing the connection between the BC solar cell and the wires. Figure 6 This is a schematic diagram of the structure on the back of a BC solar cell; Figure 7 A schematic diagram of the structure after the adhesive film is laid on the BIPV module.
[0024] Illustration: 100-Color steel roofing sheet; 200-Battery cell receiving slot; 300-Wire receiving slot; 400-BC battery cell; 410-Negative electrode; 420-Positive electrode; 500-Wire; 600-Encapsulant film; 700-Front panel glass; 800-Lead wire. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall apply. Reagents or instruments whose manufacturers are not specified are all conventional products that can be purchased commercially.
[0026] The features and performance of this utility model will be further described in detail below with reference to the embodiments.
[0027] This utility model provides a BIPV color steel tile assembly, as shown in the schematic diagram. Figure 1 As shown, the BC solar cell 400 is embedded in the solar cell receiving groove 200 of the color steel roofing plate 100, specifically including: A color steel tile back panel 100 is provided with a battery cell receiving groove 200 and a wire receiving groove 300 connecting the two battery cell receiving grooves 200. BC solar cell 400, the back side of which is in contact with the bottom of the solar cell receiving groove 200; The wire 500 is located in the wire receiving groove 300 and is connected between the positive electrode 420 and the negative electrode 410 of two adjacent BC solar cells 400. The color steel tile back plate 100, the BC solar cells 400 and the wire 500 constitute a BIPV module. The front glass 700 is disposed on the side of the BIPV module near the solar cells; An adhesive film 600 is disposed between the BIPV assembly and the front glass 700.
[0028] In the BIPV color steel tile assembly provided in this application, BC solar cells 400 are used instead of the topcon and perc solar cells in traditional BIPV color steel tile assemblies, which broadens the application of solar cells. At the same time, since the BC solar cells 400 can have an aesthetically pleasing all-black front and high low-light response efficiency, it helps to improve the aesthetics of the BIPV color steel tile assembly. Furthermore, by opening solar cell receiving grooves 200 and wire receiving grooves 300 on the back plate 100 of the color steel tile, the BC solar cells 400 can be embedded in the solar cell receiving grooves 200. The BC solar cells 400 can also be connected by wires 500 embedded in the wire receiving grooves 300. In this way, the BIPV color steel tile assembly can be encapsulated using a single layer of adhesive film 600, which helps to reduce costs and also better protects the BC solar cells 400, reducing mechanical damage to the solar cells.
[0029] In an optional embodiment, in the BIPV assembly, the front surface of the BC solar cell 400 is flush with the surface of the color steel roofing plate 100.
[0030] On the one hand, this allows the BC cell 400 to be fully embedded in the cell receiving groove 200, which enables the cell receiving groove 200 to better position and protect the BC cell 400. On the other hand, during subsequent encapsulation, the pressure on the cell is almost the same as the pressure on the surface of the color steel tile back plate 100, which helps to distribute the force and reduce the probability of damage to the BC cell 400.
[0031] In an optional embodiment, the cell receiving slot 200 is adapted to the shape and size of the BC cell 400.
[0032] The cell receiving groove 200 can position and protect the BC cell 400. When the shape and size of the cell receiving groove 200 are matched with the BC cell 400, even if it is subjected to vibration or bumps, the BC cell 400 can be firmly fixed in the cell receiving groove 200, avoiding friction or impact between the BC cell 400 and the electromagnetic cell receiving groove during the shaking process, which would cause damage to the BC cell 400.
[0033] In an optional embodiment, the wire receiving groove 300 includes mating grooves located at both ends of the wire receiving groove 300, the mating grooves being located at the bottom of the battery cell receiving groove 200, and two mating grooves in the same wire receiving groove 300 being connected by a connecting groove.
[0034] The mating groove is located at the bottom of the cell receiving groove 200, which facilitates the connection of the conductive grid lines on the back of the BC cell 400 with the wires 500.
[0035] In an optional embodiment, the shape and size of the mating groove are adapted to the diameter of the conductive grid lines on the back of the BC cell 400.
[0036] The conductive grid lines on the back of the BC cell 400 are connected to other BC cells 400 through the wires 500 in the wire receiving groove 300. The groove is adapted to the shape and size of the wires 500, which is conducive to the wires 500 making full contact with the conductive grid lines.
[0037] In an optional embodiment, the back panel 100 of the color steel sheet is provided with an insulating layer on the side near the BC battery cell 400.
[0038] The insulation layer insulates the back panel 100 of the color steel tile from the BC battery cell 400.
[0039] In an optional embodiment, the insulating layer is a silicon oxide film or an aluminum oxide film.
[0040] In an optional embodiment, the conductor 500 is a tin-plated copper wire or a tin-plated silver wire.
[0041] In an optional embodiment, the BIPV assembly further includes two lead wires 800, and two lead wire receiving slots are correspondingly provided on the color steel tile back plate 100. One of the lead wires 800 is connected to the positive electrode 420 of the battery cell, and the other lead wire 800 is connected to the negative electrode 410 of the battery cell.
[0042] The lead wire 800 allows different BIPV color steel tile components to be interconnected, or allows BIPV color steel tile components to be connected to power collection devices, power storage devices or power utilization devices, facilitating the collection, storage and utilization of power.
[0043] Some implementation methods for manufacturing BIPV color steel tile components may specifically include the following steps: Step (1): Open the cell receiving groove 200, select the color steel tile substrate as the component back plate, and use a milling machine to make grooves according to the designed pattern. The length and width of the BC cell 400 receiving groove 200 must meet the actual length and width of the BC cell 400 so that the BC cell 400 can be placed in the cell receiving groove 200. The depth of the cell receiving groove 200 is consistent with the thickness of the BC cell 400. After the BC cell 400 is placed in the cell receiving groove 200, the surface of the BC cell 400 is coplanar with the surface of the color steel tile. Step (2): A wire receiving groove 300 is created. The wire receiving groove 300 is formed on the color steel tile substrate after the cell receiving groove 200 has been processed. A milling machine is used to create the groove according to the designed shape. The depth of the wire receiving groove 300 is consistent with the diameter of the conductive grid lines on the back of the BC cell 400, so that the wire 500 is perfectly embedded in the groove. A schematic diagram of the structure of the color steel tile backplate 100 with the cell receiving groove 200 and the wire receiving groove 300 is shown below. Figure 2 As shown; Step (3): Insulation treatment of the back panel 100 of the color steel tile: deposit a silicon oxide film, an aluminum oxide film or other insulating film on one side of the back panel 100 of the color steel tile with the cell receiving groove 200 and the wire receiving groove 300 to insulate the back panel from the battery panel. Step (4): Wiring. Wires 500 are arranged within the wire receiving groove 300. Wires 500 are tin-plated copper wire or tin-plated silver wire, etc. A schematic diagram of the wiring on one side of the battery cell receiving groove 200 on the color steel tile back panel 100 is shown below. Figure 3 As shown; Step (5): Cell arrangement. Place the BC cells into the cell receiving slot 200. The positive electrode 420 and negative electrode 410 of all cells are aligned. The positive and negative electrodes 410 of adjacent BC cells 400 are connected by wires 500. Assemble to obtain the BIPV module. The specific structure is as follows: Figure 4As shown in the diagram, the connection between the BC solar cell 400 and the wire 500 is as follows: Figure 5 As shown in the diagram, the structural schematic of the back side of the BC solar cell 400 is as follows: Figure 6 As shown; Step (6): Laying the 600 adhesive film. Lay the 600 adhesive film on the arranged BIPV components, such as... Figure 7 As shown, the 600 adhesive film needs to have properties such as corrosion resistance and oxidation resistance as the main encapsulation material; Step (7): The front glass 700 is laid on top of the adhesive film 600. After lamination, the BIPV module and the front glass 700 are bonded and sealed together to form a color steel tile module.
[0044] This utility model also provides a building in which the exterior wall or top is provided with the BIPV color steel tile assembly described in any of the foregoing embodiments.
[0045] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A BIPV color steel tile assembly, characterized in that, include: The back panel of the color steel tile is provided with a battery cell receiving slot and a wire receiving slot connecting the two battery cell receiving slots; BC battery cell, wherein the back side of the BC battery cell is in contact with the bottom of the battery cell receiving groove; The wire is located in the wire receiving groove and is connected between the positive and negative electrodes of two adjacent BC solar cells. The color steel tile back plate, BC solar cells and wires constitute a BIPV module. The front glass panel is located on the side of the BIPV module closest to the solar cells; An adhesive film is disposed between the BIPV assembly and the front glass panel.
2. The BIPV color steel tile assembly according to claim 1, characterized in that, In the BIPV module, the front surface of the BC solar cell is flush with the surface of the back panel of the color steel tile.
3. The BIPV color steel tile assembly according to claim 1, characterized in that, The cell receiving slot is adapted to the shape and size of the BC cell.
4. The BIPV color steel tile assembly according to claim 1, characterized in that, The wire receiving groove includes mating grooves located at both ends of the wire receiving groove. The mating grooves are located at the bottom of the cell receiving groove, and the two mating grooves in the same wire receiving groove are connected by a connecting groove.
5. The BIPV color steel tile assembly according to claim 4, characterized in that, The shape and size of the matching groove are adapted to the diameter of the conductive grid lines on the back of the BC battery cell.
6. The BIPV color steel tile assembly according to claim 1, characterized in that, An insulating layer is provided on the side of the color steel tile back panel closest to the BC battery cell.
7. The BIPV color steel tile assembly according to claim 6, characterized in that, The insulating layer is a silicon oxide film or an aluminum oxide film.
8. The BIPV color steel tile assembly according to claim 1, characterized in that, The conductor is tin-plated copper wire or tin-plated silver wire.
9. The BIPV color steel tile assembly according to claim 1, characterized in that, The BIPV module also includes two lead wires. The back plate of the color steel tile is provided with two lead wire receiving slots. One of the lead wires is connected to the positive terminal of the battery cell, and the other lead wire is connected to the negative terminal of the battery cell.
10. A building, characterized in that The exterior wall or top of the building is provided with a BIPV color steel tile assembly as described in any one of claims 1-9.