A pearl wool waste processing device
Patent Information
- Application Number
- CN202522027859.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0004]基于上述,在设备发生卡料时,工作人员需要第一时间停机对卡住的废料进行清理,但是在实际操作过程中,工作人员容易因为疏忽或操作失误而忘记停机直接触碰废料,容易发生安全事故,影响了装置的使用安全性
[0014]本实用新型通过压力传感器在卡料时立即触发破碎机停机,避免工作人员在未停机的状态下直接触碰废料,有效的避免了切割伤、卷入伤等安全事故,提高了装置的使用安全性,同时在停机后自动拨松卡住的废料,降低后续的清理难度,大幅缩短了卡料的处理时间,提高了操作安全性,通过防漏遮挡板有效防止废料从摆动推料板与破碎机外壳的连接处漏出,避免了漏料导致的物料浪费,通过废料推杆增强对珍珠棉废料的抓取力,确保清理过程中废料能被稳定拨动,提升清理效果,通过筛网对废料的筛分保障破碎后废料颗粒大小符合后续加工需求。
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Figure CN224738606U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pearl cotton production technology, and more specifically, it relates to a waste treatment device for pearl cotton. Background Technology
[0002] The pre-treated clean pearl cotton waste is fed into the crusher through the feed hopper. The waste is cut into small particles by the cutting blade. The crushed waste is then screened through the screen at the bottom of the crusher. Waste of suitable size will fall into the screw conveyor through the screen and be transported to the feed port of the next processing equipment by the screw conveyor.
[0003] For example, CN215843333U discloses a waste recycling and processing device for raw material pearl cotton production, specifically relating to the field of pearl cotton recycling and processing technology. It includes a hot-melt box, with a processing mechanism at the top, consisting of a crushing component and a conveying component. A forming mechanism is located at the bottom of the hot-melt box. The crushing component includes a crushing chamber located on one side of the top of the hot-melt box, and a set of crushing rollers is located at the bottom of the inner cavity of the crushing chamber. A conveying box is installed through the bottom of the crushing chamber. This invention uses a crushing component and crushing rollers to crush the pearl cotton production waste. When the pearl cotton production waste rotates on the surface of the crushing rollers, a drive cylinder is activated, causing a lowering plate to descend, bringing the extrusion block into contact with the pearl cotton production waste. This presses down and crushes the pearl cotton waste rotating on the surface of the crushing rollers, preventing it from rotating on the surface of the crushing rollers.
[0004] Based on the above, when the equipment jams, the staff needs to stop the machine immediately to clear the jammed waste. However, in actual operation, the staff may forget to stop the machine and touch the waste directly due to negligence or operational errors, which may easily lead to safety accidents and affect the safety of the equipment. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a waste treatment device for pearl cotton, thereby solving the problems.
[0006] The purpose and effectiveness of this utility model's waste treatment device for pearl cotton are achieved through the following specific technical means:
[0007] A waste treatment device for EPE foam includes a support frame, a crusher housing, limiting rods, a cleaning structure, a guide structure, swing baffles, pressure sensors, and reset scroll springs. The crusher housing is hinged to the upper part of the support frame. Two limiting rods are provided, and the two limiting rods are respectively fixedly connected to the left and right sides of the crusher housing. The cleaning structure is located above the support frame. Two swing baffles are provided, and the two swing baffles are respectively rotatably connected to the outside of the two limiting rods. Multiple pressure sensors are provided, and the multiple pressure sensors are evenly distributed and fixedly connected to the rear side of the two swing baffles. The control circuits of the multiple pressure sensors are all connected in series with the control circuit of the crusher. Two reset scroll springs are provided, and the two swing baffles are elastically connected to the two limiting rods through the two reset scroll springs. The guide structure is located inside the crusher housing.
[0008] Furthermore, the cleaning structure includes a limiting electric push rod and a reciprocating self-locking drive component; the limiting electric push rod is hinged to the rear side of the support mounting frame, and the piston rod of the limiting electric push rod is hinged to the crusher housing; the reciprocating self-locking drive component is bolted to the rear side of the support mounting frame, a cutting blade mounting shaft is rotatably connected to the lower part of the crusher housing, the output shaft of the reciprocating self-locking drive component is connected to the cutting blade mounting shaft through a synchronous belt transmission mechanism, and a screen is bolted to the lower part of the crusher housing.
[0009] Furthermore, the cleaning structure also includes a feed inlet baffle and a limiting mounting bracket; multiple feed inlet baffles are provided, and the multiple feed inlet baffles are evenly distributed and rotatably connected to the front side of the crusher shell; multiple limiting mounting brackets are provided, and the multiple limiting mounting brackets are evenly distributed and fixedly connected to the front and rear sides of the crusher shell.
[0010] Furthermore, the cleaning structure also includes cleaning electric push rods and oscillating push plates; multiple cleaning electric push rods are provided, and the multiple cleaning electric push rods are respectively hinged to the inner side of multiple limiting mounting brackets, and the control circuits of multiple pressure sensors are respectively connected in series with the control circuits of multiple cleaning electric push rods; multiple oscillating push plates are provided, and the multiple oscillating push plates are respectively rotatably connected to the front and rear sides of the crusher shell, and the piston rods of the multiple cleaning electric push rods are respectively hinged to the multiple oscillating push plates.
[0011] Furthermore, the guiding structure includes guide mounting grooves, waste push rods, and guide mounting components; multiple guide mounting grooves are provided, and the multiple guide mounting grooves are respectively opened on the left and right sides of the multiple swing push plates; multiple waste push rods are provided, and the multiple waste push rods are evenly distributed and fixedly connected to the lower part of the multiple swing push plates; multiple guide mounting components are provided, and the multiple guide mounting components are respectively slidably connected to the inner side of the multiple guide mounting grooves through cylindrical shafts.
[0012] Furthermore, the guide structure also includes a leak-proof baffle and a guide slider; multiple leak-proof baffles are provided, and the multiple leak-proof baffles are rotatably connected to the upper and lower sides of the multiple guide mounting parts respectively; multiple guide sliders are provided, and the multiple guide sliders are fixedly connected to the outer side of the multiple leak-proof baffles respectively; the multiple guide sliders are all slidably connected to the crusher shell.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention uses a pressure sensor to immediately trigger the crusher to stop when material gets stuck, preventing workers from directly touching the waste material while the machine is running. This effectively avoids safety accidents such as cuts and entanglement injuries, improving the safety of the device. Simultaneously, it automatically loosens the stuck waste material after stopping, reducing the difficulty of subsequent cleaning, significantly shortening the processing time for stuck materials, and improving operational safety. A leak-proof baffle effectively prevents waste material from leaking out from the connection between the swing pusher plate and the crusher casing, avoiding material waste caused by leakage. The waste pusher enhances the gripping force on the pearl cotton waste, ensuring that the waste material can be stably moved during the cleaning process, improving the cleaning effect. Screening the waste material ensures that the particle size of the crushed waste material meets the requirements of subsequent processing. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a schematic diagram showing the positional relationship between the support mounting bracket, the limit electric push rod, and the reciprocating self-locking drive component of this utility model.
[0017] Figure 3 This is a schematic diagram showing the positional relationship between the crusher shell, the oscillating pusher plate, and the leak-proof shielding plate of this utility model.
[0018] Figure 4 This is a schematic diagram showing the disassembled structure of the limiting mounting rod and the swing baffle of this utility model.
[0019] Figure 5 This is a schematic diagram showing the positional relationship between the swing pusher plate, the guide mounting component, and the leak-proof shielding plate of this utility model.
[0020] Figure 6 This is a schematic diagram showing the disassembled structure of the swing pusher plate and guide mounting component of this utility model.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0022] 1. Support mounting bracket; 101. Limiting electric push rod; 102. Reciprocating self-locking drive component; 2. Crusher housing; 201. Feed inlet baffle; 202. Limiting mounting bracket; 203. Cleaning electric push rod; 204. Swinging push plate; 205. Guide mounting groove; 206. Waste push rod; 207. Guide mounting component; 208. Leak-proof baffle plate; 209. Guide slider; 3. Limiting mounting rod; 4. Swinging baffle plate; 5. Pressure sensor; 6. Reset spiral spring. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0024] Example 1:
[0025] As attached Figure 1 To be continued Figure 4 As shown:
[0026] This utility model provides a waste treatment device for pearl cotton, including a support mounting frame 1, a crusher shell 2, limiting mounting rods 3, a cleaning structure, swing baffles 4, pressure sensors 5, and reset spiral springs 6. The crusher shell 2 is hinged to the upper part of the support mounting frame 1. Two limiting mounting rods 3 are provided, and the two limiting mounting rods 3 are respectively fixedly connected to the left and right sides of the crusher shell 2. The cleaning structure is located above the support mounting frame 1. Two swing baffles 4 are provided, and the two swing baffles 4 are respectively rotatably connected to the outside of the two limiting mounting rods 3. Multiple pressure sensors 5 are provided, and the multiple pressure sensors 5 are evenly distributed and fixedly connected to the rear side of the two swing baffles 4. The control circuits of the multiple pressure sensors 5 are all connected in series with the control circuit of the crusher. Two reset spiral springs 6 are provided, and the two swing baffles 4 are elastically connected to the two limiting mounting rods 3 through the two reset spiral springs 6.
[0027] The cleaning structure includes a limit electric push rod 101 and a reciprocating self-locking drive component 102. The limit electric push rod 101 is hinged to the rear side of the support mounting frame 1, and the piston rod of the limit electric push rod 101 is hinged to the crusher housing 2. The reciprocating self-locking drive component 102 is bolted to the rear side of the support mounting frame 1. A cutting blade mounting shaft is rotatably connected to the lower part of the crusher housing 2. The output shaft of the reciprocating self-locking drive component 102 is connected to the cutting blade mounting shaft through a synchronous belt transmission mechanism. A screen is bolted to the lower part of the crusher housing 2.
[0028] The cleaning structure also includes a feed inlet baffle 201 and a limiting mounting bracket 202; multiple feed inlet baffles 201 are provided, and multiple feed inlet baffles 201 are evenly distributed and rotatably connected to the front side of the crusher shell 2; multiple limiting mounting brackets 202 are provided, and multiple limiting mounting brackets 202 are evenly distributed and fixedly connected to the front and rear sides of the crusher shell 2.
[0029] The cleaning structure also includes cleaning electric push rods 203 and oscillating push plates 204. Multiple cleaning electric push rods 203 are provided, and multiple cleaning electric push rods 203 are respectively hinged to the inner side of multiple limit mounting brackets 202. The control circuits of multiple pressure sensors 5 are respectively connected in series with the control circuits of multiple cleaning electric push rods 203. Multiple oscillating push plates 204 are provided, and multiple oscillating push plates 204 are respectively rotatably connected to the front and rear sides of the crusher shell 2. The piston rods of multiple cleaning electric push rods 203 are respectively hinged to multiple oscillating push plates 204.
[0030] The specific usage and function of this embodiment: Cleaned pearl cotton waste is fed into the crusher housing 2. As the waste enters the crusher housing 2, it pushes the swing baffle 4 and the feed inlet baffle 201 to swing, allowing the waste to smoothly enter the crusher housing 2. The output shaft of the reciprocating self-locking drive 102 drives the cutting blade mounting shaft to rotate, causing the cutting blade to cut the waste. The cut waste falls onto the screen, where it is screened. If jamming occurs, the waste cannot enter the crusher housing 2 and accumulates at the feed inlet. At this time, the pressure on the swing baffle 4 increases, causing it to tightly adhere to the crusher housing 2. The pressure sensor 5 detects that the pressure has increased beyond the set threshold. Sensor 5 sends signals to the control circuit of the cleaning electric push rod 203 and the control circuit of the crusher, causing the crusher to stop running. At the same time, the cleaning electric push rod 203 starts to operate. When the cleaning electric push rod 203 operates, it will drive the swing push plate 204 to swing. Simultaneously, the cleaning electric push rod 203 swings along the limit mounting bracket 202. When the swing push plate 204 swings, it will push the stuck waste upward. After the waste is loosened, the limit electric push rod 101 is activated, causing the limit electric push rod 101 to drive the crusher shell 2 to swing open. At this time, the operator can directly clean the stuck waste. The limit mounting rod 3 can limit the swing baffle 4. After the waste is cleaned, the reset spiral spring 6 drives the swing baffle 4 to reset.
[0031] Example 2:
[0032] As attached Figure 3 To be continued Figure 6 As shown:
[0033] Based on Embodiment 1, a guide structure is also included; the guide structure is disposed on the inner side of the crusher housing 2.
[0034] The guide structure includes guide mounting grooves 205, waste push rods 206, and guide mounting components 207. Multiple guide mounting grooves 205 are provided, and the multiple guide mounting grooves 205 are respectively opened on the left and right sides of multiple swing push plates 204. Multiple waste push rods 206 are provided, and the multiple waste push rods 206 are evenly distributed and fixedly connected to the lower part of multiple swing push plates 204. Multiple guide mounting components 207 are provided, and the multiple guide mounting components 207 are slidably connected to the inner side of multiple guide mounting grooves 205 through cylindrical shafts.
[0035] The guide structure also includes a leak-proof baffle 208 and a guide slider 209; multiple leak-proof baffles 208 are provided, and the multiple leak-proof baffles 208 are rotatably connected to the upper and lower sides of multiple guide mounting parts 207 respectively; multiple guide sliders 209 are provided, and the multiple guide sliders 209 are fixedly connected to the outside of the multiple leak-proof baffles 208 respectively; the multiple guide sliders 209 are all slidably connected to the crusher shell 2.
[0036] The specific usage and function of this embodiment are as follows: When the swinging pusher plate 204 swings, it will drive the waste pusher rod 206 to swing. The waste pusher rod 206 increases the gripping force on the pearl cotton waste. When the swinging pusher plate 204 swings, the guide mounting part 207 will slide along the guide mounting groove 205. At the same time, the anti-leakage baffle plate 208 slides along the crusher shell 2 under the guidance of the guide slider 209 to prevent the waste from leaking out from the connection between the crusher shell 2 and the swinging pusher plate 204.
[0037] The following points should be noted in this article:
[0038] 1. The accompanying drawings of this embodiment only involve the structures involved in this embodiment; other structures can refer to the general design.
[0039] 2. Where there is no conflict, this embodiment and the features in the embodiment can be combined with each other to obtain new embodiments.
[0040] The above are merely specific implementations of this embodiment, but the protection scope of this embodiment is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this embodiment should be included within the protection scope of this embodiment. Therefore, the protection scope of this embodiment should be determined by the protection scope of the claims.
Claims
1. A waste treatment device for pearl cotton, comprising a support mounting frame (1), a crusher housing (2), a limiting mounting rod (3), a cleaning structure, a guide structure, a swing baffle plate (4), a pressure sensor (5), and a reset spiral spring (6); the crusher housing (2) is hinged to the upper part of the support mounting frame (1); two limiting mounting rods (3) are provided, and the two limiting mounting rods (3) are respectively fixedly connected to the left and right sides of the crusher housing (2); characterized in that: The cleaning structure is located above the support mounting frame (1); there are two swing baffles (4), which are rotatably connected to the outside of the two limiting mounting rods (3); there are multiple pressure sensors (5), which are evenly distributed and fixedly connected to the rear side of the two swing baffles (4), and the control circuits of the multiple pressure sensors (5) are connected in series with the control circuit of the crusher; there are two reset spiral springs (6), which are elastically connected to the two limiting mounting rods (3) through the two reset spiral springs (6); the guide structure is located inside the crusher shell (2).
2. The waste treatment device for pearl cotton as described in claim 1, characterized in that: The cleaning structure includes a limiting electric push rod (101) and a reciprocating self-locking drive (102); the limiting electric push rod (101) is hinged to the rear side of the support mounting frame (1), and the piston rod of the limiting electric push rod (101) is hinged to the crusher housing (2); the reciprocating self-locking drive (102) is bolted to the rear side of the support mounting frame (1), and a cutting blade mounting shaft is rotatably connected to the lower part of the crusher housing (2). The output shaft of the reciprocating self-locking drive (102) is connected to the cutting blade mounting shaft through a synchronous belt transmission mechanism, and a screen is bolted to the lower part of the crusher housing (2).
3. The waste treatment device for pearl cotton as described in claim 2, characterized in that: The cleaning structure also includes a feed inlet baffle (201) and a limiting mounting bracket (202); multiple feed inlet baffles (201) are provided, and multiple feed inlet baffles (201) are evenly distributed and rotatably connected to the front side of the crusher shell (2); multiple limiting mounting brackets (202) are provided, and multiple limiting mounting brackets (202) are evenly distributed and fixedly connected to the front and rear sides of the crusher shell (2).
4. The waste treatment device for pearl cotton as described in claim 3, characterized in that: The cleaning structure also includes cleaning electric push rods (203) and oscillating push plates (204); multiple cleaning electric push rods (203) are provided, and multiple cleaning electric push rods (203) are respectively hinged to the inner side of multiple limiting mounting brackets (202), and the control circuits of multiple pressure sensors (5) are respectively connected in series with the control circuits of multiple cleaning electric push rods (203); multiple oscillating push plates (204) are provided, and multiple oscillating push plates (204) are respectively rotatably connected to the front and rear sides of the crusher shell (2), and the piston rods of multiple cleaning electric push rods (203) are respectively hinged to multiple oscillating push plates (204).
5. The waste treatment device for pearl cotton as described in claim 4, characterized in that: The guiding structure includes guide mounting grooves (205), waste push rods (206), and guide mounting components (207); multiple guide mounting grooves (205) are provided, and the multiple guide mounting grooves (205) are respectively opened on the left and right sides of the multiple swing push plates (204); multiple waste push rods (206) are provided, and the multiple waste push rods (206) are evenly distributed and fixedly connected to the lower part of the multiple swing push plates (204); multiple guide mounting components (207) are provided, and the multiple guide mounting components (207) are respectively slidably connected to the inner side of the multiple guide mounting grooves (205) through cylindrical shafts.
6. The waste treatment device for pearl wool according to claim 5, wherein: The guide structure also includes a leak-proof shield (208) and a guide slider (209); multiple leak-proof shields (208) are provided, and multiple leak-proof shields (208) are rotatably connected to the upper and lower sides of multiple guide mounting parts (207); multiple guide sliders (209) are provided, and multiple guide sliders (209) are fixedly connected to the outside of multiple leak-proof shields (208); multiple guide sliders (209) are slidably connected to the crusher shell (2).
Citation Information
Patent Citations
Waste recovery treatment device for raw material pearl wool production
CN215843333U