A multi-layer film coating granulator for enzyme bacitracin ternary slow-release fertilizer

CN224784049UActive Publication Date: 2026-09-22SUZHOU KUNLAN BIOTECH
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Patent Information

Application Number
CN202522348952.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-09-22
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0003]现有缓释肥包膜机多采用单层或双层喷涂,难以实现活性成分(如菌剂、酶、多肽)的定向分层包覆

Benefits of technology

[0013]通过第一转筒和第一输送管之间的相互配合,将枯草芽孢杆菌悬浮液均匀的喷涂至肥料颗粒的外表面,通过第二转筒和第二输送管之间的相互配合,将酶制剂微囊浆料均匀的喷涂至肥料颗粒的外表面,通过第三转筒和第三输送管之间的相互配合,将大豆多肽溶液均匀的喷涂至肥料颗粒的外表面,然后通过低温使枯草芽孢杆菌悬浮液、酶制剂微囊浆料和大豆多肽溶液快速冷却定型,进而完成对肥料颗粒的多层包膜,从而通过多层包膜,实现内层、中层、外层的梯度包覆,延长活性成分田间持效期。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to fertilizer processing equipment technical field, specifically disclose a kind of multilayer film granulator of enzyme bacteria peptide ternary slow-release fertilizer, including box, the inside of the box is provided with multilayer film mechanism, through the mutual cooperation between first rotary drum and first conveying pipe, Bacillus subtilis suspension is evenly sprayed to the outer surface of fertilizer particle, through the mutual cooperation between second rotary drum and second conveying pipe, enzyme preparation microcapsule slurry is evenly sprayed to the outer surface of fertilizer particle, through the mutual cooperation between third rotary drum and third conveying pipe, soybean polypeptide solution is evenly sprayed to the outer surface of fertilizer particle, then through low temperature, Bacillus subtilis suspension, enzyme preparation microcapsule slurry and soybean polypeptide solution are quickly cooled and shaped, and then the multilayer film of fertilizer particle is completed, to realize the gradient coating of inner layer, middle layer, outer layer by multilayer film, extend active ingredient field holding period.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer processing equipment technology, and specifically discloses a multi-layer coating granulator for a ternary slow-release fertilizer containing enzymes and mycotoxins. Background Technology

[0002] The multi-layer coating granulator for enzyme-microbe-peptide ternary slow-release fertilizer is an intelligent device specifically designed for the production of functional slow-release fertilizers. Its core function is to use physical isolation technology to coat three types of active ingredients (microbial agents, enzyme preparations, and peptides) in a specific order onto the surface of fertilizer granules, thereby achieving precise controlled release in the field.

[0003] Existing slow-release fertilizer coating machines mostly use single-layer or double-layer spraying, which makes it difficult to achieve targeted, layered coating of active ingredients (such as microbial agents, enzymes, and peptides). Traditional equipment suffers from problems such as interlayer penetration of the coating, inactivation of active ingredients, and short duration of effect, and in particular, it cannot meet the temperature-sensitive requirements of microbial and enzyme preparations. Utility Model Content

[0004] This invention proposes a multi-layer coating granulator for enzyme-peptide ternary slow-release fertilizer. Through multi-layer coating, it achieves gradient coating of inner, middle and outer layers, extending the field retention period of active ingredients.

[0005] This invention is achieved as follows: a multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer includes a housing, the interior of which is equipped with a multi-layer coating mechanism.

[0006] The multi-layer coating mechanism includes vertical plates fixedly connected to the inside of the housing and distributed left and right. A first rotating cylinder, a second rotating cylinder, a third rotating cylinder, and a fourth rotating cylinder distributed vertically are rotatably connected between the two vertical plates. A cooling cylinder is installed inside the fourth rotating cylinder. The two ends of the first rotating cylinder, the second rotating cylinder, the third rotating cylinder, and the fourth rotating cylinder extend to the other side of the two vertical plates, respectively. A first conveying pipe, a second conveying pipe, and a third conveying pipe distributed vertically are fixedly connected to the left and right inner walls of the housing, respectively. The other ends of the first conveying pipe, the second conveying pipe, and the third conveying pipe extend into the inside of the first rotating cylinder, the second rotating cylinder, and the third rotating cylinder, respectively. Multiple evenly distributed nozzles are fixedly connected to the outer walls of the first conveying pipe, the second conveying pipe, and the third conveying pipe.

[0007] In a preferred embodiment of the multi-layer coating granulator for the enzyme-peptide ternary slow-release fertilizer of this utility model, the outer walls of the first, second, third, and fourth rotating drums are all fixedly connected with first gears, and multiple drive motors are installed on the opposite side walls of the two vertical plates. The output ends of the multiple drive motors are all fixedly connected with second gears that mesh with the multiple first gears respectively.

[0008] As a preferred embodiment of the multi-layer coating granulator for the enzyme-peptide ternary slow-release fertilizer of this utility model, the left and right inner walls of the box are each fixedly connected with a plurality of vertically distributed guide troughs, and the other ends of the plurality of guide troughs extend into the interior of the first rotating drum, the second rotating drum, the third rotating drum and the fourth rotating drum respectively.

[0009] As a preferred embodiment of the multi-layer coated granulator for the enzyme-peptide ternary slow-release fertilizer of this utility model, the upper end face of the box is equipped with the granulator body, and the granulator body and the box are connected by a feed pipe, the lower end of which is located directly above the uppermost guide trough.

[0010] As a preferred embodiment of the multi-layer coating granulator for the enzyme-peptide ternary slow-release fertilizer of this utility model, one end of the first conveying pipe, the second conveying pipe and the third conveying pipe all extend to the outside of the box and are equipped with quick-release connectors.

[0011] As a preferred embodiment of the multi-layer coating granulator for the enzyme-peptide ternary slow-release fertilizer of this utility model, the lower end face of the box is connected to a discharge trough located directly below the left end of the fourth rotating drum.

[0012] The beneficial effects of this utility model are:

[0013] Through the cooperation of the first rotating drum and the first conveying pipe, the Bacillus subtilis suspension is evenly sprayed onto the outer surface of the fertilizer granules. Through the cooperation of the second rotating drum and the second conveying pipe, the enzyme preparation microcapsule slurry is evenly sprayed onto the outer surface of the fertilizer granules. Through the cooperation of the third rotating drum and the third conveying pipe, the soybean polypeptide solution is evenly sprayed onto the outer surface of the fertilizer granules. Then, the Bacillus subtilis suspension, enzyme preparation microcapsule slurry, and soybean polypeptide solution are rapidly cooled and solidified by low temperature, thereby completing the multi-layer coating of the fertilizer granules. Through multi-layer coating, the inner, middle, and outer layers are gradient coated, extending the field retention period of the active ingredients. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a front cross-sectional view of the present invention.

[0017] Figure 3 This is a schematic diagram of the right-side cross-sectional structure of this utility model.

[0018] The markings in the diagram are: 1. Box body; 2. Vertical plate; 3. First rotating drum; 4. Second rotating drum; 5. Third rotating drum; 6. Fourth rotating drum; 7. Feed pipe; 8. Quick-release connector; 9. Discharge chute; 10. Refrigeration cylinder; 11. First conveying pipe; 12. Second conveying pipe; 13. Third conveying pipe; 14. Nozzle; 15. First gear; 16. Drive motor; 17. Second gear; 18. Guide chute; 19. Granulator body. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0020] Please see Figure 1-3 A multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer includes a housing 1, the interior of which is equipped with a multi-layer coating mechanism.

[0021] The multi-layer coating mechanism includes vertical plates 2 fixedly connected to the inside of the housing 1 and distributed left and right. A first rotating cylinder 3, a second rotating cylinder 4, a third rotating cylinder 5, and a fourth rotating cylinder 6 are rotatably connected between the two vertical plates 2. A cooling cylinder 10 is installed inside the fourth rotating cylinder 6. The two ends of the first rotating cylinder 3, the second rotating cylinder 4, the third rotating cylinder 5, and the fourth rotating cylinder 6 extend to the other side of the two vertical plates 2 respectively. The left and right inner side walls of the housing 1 are fixedly connected to a first conveying pipe 11, a second conveying pipe 12, and a third conveying pipe 13 distributed up and down. The other ends of the first conveying pipe 11, the second conveying pipe 12, and the third conveying pipe 13 extend to the inside of the first rotating cylinder 3, the second rotating cylinder 4, and the third rotating cylinder 5 respectively. The outer walls of the first conveying pipe 11, the second conveying pipe 12, and the third conveying pipe 13 are all fixedly connected to a plurality of evenly distributed nozzles 14.

[0022] In this embodiment: During use, the fertilizer is granulated by the granulator body 19, and then the fertilizer granules are conveyed through the feed pipe 7 to the uppermost guide chute 18. The fertilizer granules are then conveyed through the uppermost guide chute 18 to the first rotating drum 3. The first rotating drum 3, second rotating drum 4, third rotating drum 5, and fourth rotating drum 6 then rotate. After the fertilizer granules enter the first rotating drum 3, the rotation of the first rotating drum 3 causes the fertilizer granules to tumble. Simultaneously, the Bacillus subtilis suspension is evenly sprayed onto the outer surface of the fertilizer granules through the first conveying pipe 11 and multiple nozzles 14. The fertilizer granules in the first rotating drum 3 are then discharged from the right end of the first rotating drum 3 and conveyed through the guide chute 18 to the second rotating drum 4. The second rotating drum 4 and the second conveying pipe 12 work together to achieve the desired effect. The enzyme preparation microcapsule slurry is evenly sprayed onto the outer surface of the fertilizer granules, and then the fertilizer granules are conveyed to the third rotating drum 5 through the feeding trough 18. Through the cooperation between the third rotating drum 5 and the third conveying pipe 13, the soybean polypeptide solution is evenly sprayed onto the outer surface of the fertilizer granules, and then the fertilizer granules are conveyed to the fourth rotating drum 6 through the feeding trough 18. At the same time, the interior of the fourth rotating drum 6 is cooled by the cooling cylinder 10. The Bacillus subtilis suspension, enzyme preparation microcapsule slurry, and soybean polypeptide solution are rapidly cooled and solidified by the low temperature, and then discharged into the discharge trough 9 through the left end of the fourth rotating drum 6, and then discharged from the box 1 through the discharge trough 9. This completes the multi-layer coating of the fertilizer granules, thereby achieving gradient coating of the inner, middle and outer layers, and extending the field retention period of the active ingredients.

[0023] As a technical optimization of this utility model, the outer walls of the first rotating drum 3, the second rotating drum 4, the third rotating drum 5 and the fourth rotating drum 6 are all fixedly connected with first gears 15, and multiple drive motors 16 are installed on the opposite side walls of the two vertical plates 2. The output ends of the multiple drive motors 16 are all fixedly connected with second gears 17 that mesh with the multiple first gears 15 respectively.

[0024] In this embodiment: multiple drive motors 16 can drive multiple second gears 17 to rotate, multiple second gears 17 can drive multiple first gears 15 to rotate, and multiple first gears 15 can drive the first rotating drum 3, the second rotating drum 4, the third rotating drum 5 and the fourth rotating drum 6 to rotate.

[0025] As a technical optimization of this utility model, multiple vertically distributed guide grooves 18 are fixedly connected to the left and right inner side walls of the box body 1, and the other ends of the multiple guide grooves 18 extend into the interior of the first rotating drum 3, the second rotating drum 4, the third rotating drum 5 and the fourth rotating drum 6 respectively.

[0026] In this embodiment, fertilizer granules can be conveyed to the interiors of the first rotating drum 3, the second rotating drum 4, the third rotating drum 5, and the fourth rotating drum 6 through multiple feed troughs 18.

[0027] As a technical optimization of this utility model, a granulator body 19 is installed on the upper end face of the box 1. The granulator body 19 and the box 1 are connected by a feed pipe 7. The lower end of the feed pipe 7 is located directly above the uppermost guide trough 18.

[0028] In this embodiment: the granulator body 19 can granulate the fertilizer, and the processed fertilizer granules can be transported into the box 1 through the feed pipe 7.

[0029] As a technical optimization of this utility model, one end of the first conveying pipe 11, the second conveying pipe 12 and the third conveying pipe 13 all extend to the outside of the box body 1 and are equipped with quick-release connectors 8.

[0030] In this embodiment, multiple quick-release connectors 8 facilitate the connection of the first delivery pipe 11, the second delivery pipe 12, and the third delivery pipe 13 to external pipes.

[0031] As a technical optimization of this utility model, the lower end face of the box 1 is connected to the discharge chute 9 located directly below the left end of the fourth rotating drum 6.

[0032] In this embodiment, the coated fertilizer granules can be discharged from the box 1 through the discharge chute 9.

[0033] The working principle and usage process of this utility model are as follows: In use, the external Bacillus subtilis suspension conveying pipe, enzyme preparation microcapsule slurry conveying pipe, and soybean polypeptide solution conveying pipe are first conveying pipe 11, second conveying pipe 12, and third conveying pipe 13 respectively, connected via multiple quick-release connectors 8. Then, the fertilizer is granulated by the granulator body 19. The fertilizer granules are then conveyed through the feed pipe 7 to the uppermost guide trough 18, which in turn conveys the fertilizer granules into the first rotating drum 3. Multiple drive motors 16 drive multiple second gears 17 to rotate, which in turn drive multiple first gears 15 to rotate. The first gears 15 then drive the first rotating drum 3, second rotating drum 4, third rotating drum 5, and fourth rotating drum 6 to rotate. After the fertilizer granules enter the first rotating drum 3, the rotation of the first rotating drum 3 causes the fertilizer granules to tumble. Simultaneously, the fertilizer granules are conveyed through the first conveying pipe 11 and multiple... The nozzle 14 evenly sprays the Bacillus subtilis suspension onto the outer surface of the fertilizer granules. Then, the fertilizer granules in the first rotating drum 3 are discharged from the right end of the first rotating drum 3 and conveyed to the second rotating drum 4 through the guide trough 18. Through the cooperation between the second rotating drum 4 and the second conveying pipe 12, the enzyme preparation microcapsule slurry is evenly sprayed onto the outer surface of the fertilizer granules. Then, the fertilizer granules are conveyed to the third rotating drum 5 through the guide trough 18. Through the cooperation between the third rotating drum 5 and the third conveying pipe 13, the soybean polypeptide solution is evenly sprayed onto the outer surface of the fertilizer granules. Then, the fertilizer granules are conveyed to the fourth rotating drum 6 through the guide trough 18. At the same time, the interior of the fourth rotating drum 6 is cooled by the cooling cylinder 10. The Bacillus subtilis suspension, enzyme preparation microcapsule slurry, and soybean polypeptide solution are rapidly cooled and solidified by low temperature. Then, they are discharged into the discharge trough 9 through the left end of the fourth rotating drum 6 and discharged from the box 1 through the discharge trough 9, thus completing the multi-layer coating of the fertilizer granules.

[0034] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A multi-layer coated granulator for a ternary slow-release enzyme peptide fertilizer, comprising a housing (1), characterized in that: The interior of the housing (1) is equipped with a multi-layer wrapping mechanism: The multi-layer coating mechanism includes vertical plates (2) fixedly connected inside the housing (1) and distributed left and right. A first rotating cylinder (3), a second rotating cylinder (4), a third rotating cylinder (5), and a fourth rotating cylinder (6) distributed vertically are rotatably connected between the two vertical plates (2). A cooling cylinder (10) is installed inside the fourth rotating cylinder (6). The two ends of the first rotating cylinder (3), the second rotating cylinder (4), the third rotating cylinder (5), and the fourth rotating cylinder (6) extend to the other side of the two vertical plates (2). The left and right inner walls of the housing (1) are fixedly connected to a first conveying pipe (11), a second conveying pipe (12), and a third conveying pipe (13) distributed vertically. The other ends of the first conveying pipe (11), the second conveying pipe (12), and the third conveying pipe (13) extend to the inside of the first rotating cylinder (3), the second rotating cylinder (4), and the third rotating cylinder (5). The outer walls of the first conveying pipe (11), the second conveying pipe (12), and the third conveying pipe (13) are all fixedly connected to a plurality of evenly distributed nozzles (14).

2. The multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer according to claim 1, characterized in that: The outer walls of the first rotating drum (3), the second rotating drum (4), the third rotating drum (5) and the fourth rotating drum (6) are all fixedly connected with first gears (15). Multiple drive motors (16) are installed on the opposite side walls of the two vertical plates (2). The output ends of the multiple drive motors (16) are all fixedly connected with second gears (17) that mesh with the multiple first gears (15).

3. The multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer according to claim 1, characterized in that: The left and right inner walls of the box (1) are fixedly connected with multiple vertically distributed guide grooves (18), and the other ends of the multiple guide grooves (18) extend into the interior of the first rotating drum (3), the second rotating drum (4), the third rotating drum (5) and the fourth rotating drum (6), respectively.

4. The multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer according to claim 3, characterized in that: The upper end face of the box (1) is equipped with a granulator body (19), and the granulator body (19) and the box (1) are connected by a feed pipe (7), the lower end of the feed pipe (7) is located directly above the uppermost guide trough (18).

5. The multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer according to claim 1, characterized in that: One end of the first conveying pipe (11), the second conveying pipe (12) and the third conveying pipe (13) extends to the outside of the housing (1) and is equipped with a quick-release connector (8).

6. The multi-layer coating granulator for a ternary slow-release enzyme peptide fertilizer according to claim 1, characterized in that: The lower end face of the box (1) is connected to the discharge chute (9) located directly below the left end of the fourth rotating drum (6).