Machining unit and method for positioning at least one tool of a machining unit
The machining unit's adjustable frame parts and actuator-driven positioning system address the challenge of accurate tool alignment, enhancing precision and efficiency in handling diverse sheet materials.
Patent Information
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- KOENIG & BAUER AG
- Filing Date
- 2024-07-31
- Publication Date
- 2026-06-03
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
[0001] The invention relates to a machining unit and a method for positioning at least one tool of a machining unit according to the preamble of claim 1 and claim 12.
[0002] In the production of packaging, web- or sheet-shaped materials are used. In several processing steps, the substrates are, for example, printed, embossed, scored, perforated, die-cut, cut, stapled, glued, and folded into packaging. To optimally utilize the surface area of a sheet-shaped substrate, also called a sheet, several identical or different copies, such as a poster, a folding box, or a package, are usually printed on a single sheet and then die-cut. These copies are referred to as a unit.
[0003] A processing machine can include various processing steps such as printing, cutting, embossing, creasing, die-cutting, perforating, stripping, blanking, gluing, and / or stapling. Such processing machines often also feature inspection equipment. Sheets are typically processed and trimmed in processing machines with form-based die-cutting and cutting units. Such a processing machine is, for example, a die-cutting, cutting, perforating, embossing, and / or creasing machine. When such a processing machine is referred to as a die-cutting machine below, this specifically includes a cutting, perforating, embossing, and / or creasing machine. In form-based systems, in addition to rotary die-cutting, there are also flatbed die-cutting machines.
[0004] In flatbed die-cutting machines, several individual sheets are processed sequentially, i.e., individually, by a cyclically repeating movement of movable tools, preferably changing their shape. The sheets are moved largely horizontally through the sheet-processing units of the machine, in particular a die-cutting unit and / or stripping unit and / or blanking unit, by a transport system, preferably a chain gripper system. In addition to the die-cutting unit, such a machine also has other units, such as a sheet feeder unit, a sheet delivery unit, and / or the stripping unit. For example, a sheet inserter unit, a blanking unit, and / or a remnant delivery unit may also be provided.
[0005] WO 2021 / 089291 A1 discloses a sheet processing machine comprising several movable processing units.
[0006] To ensure high quality of the products produced, correct positioning of the tools of a machining unit relative to each other and / or relative to the substrate to be machined is necessary.
[0007] US Patent 6,718,856 B2 discloses a machining center with a stripping station that includes an upper tool holder. The tool holder has a front rail with a groove and a rear rail with a groove, into which an upper stripping board can be inserted. The rear rail is adjusted longitudinally relative to the front rail to fix the stripping board. The front rail normally remains fixed relative to the tool holder during machining operations and tool changes. However, to prevent minor errors in the manufacture or adjustment of an upper tool, manually controlled devices are provided for micrometric adjustment of the position. For example, a centering block is adjustable with respect to its transverse position by means of a knurled knob. The front rail is adjustable in its longitudinal and / or angular position by means of two independently operating knurled knobs.
[0008] A disadvantage of the known prior art is that only individual elements of the tool holder, such as the front rail, the rear rail, or the centering block, can be adjusted. Therefore, a breakout board can only be clamped after the adjustment process is complete. Changes in position due to clamping are thus disregarded.
[0009] MOYER, Ilan E.: CoreXY: Waterjet Aluminum Revision 1. corexy.com, 2012 URL: http: / / corexy.com / corexyr1 / index.html [accessed on 03.06.2025] shows a device for milling a printed circuit board comprising a milling table.
[0010] WO 2022 / 161916 A1 teaches a tool for processing sheet material comprising a support frame and a multi-purpose interface for optionally connecting a first tool element for processing the sheet material to the support frame.
[0011] The invention is based on the objective of creating a machining unit and a method for positioning at least one tool of a machining unit.
[0012] The problem is solved according to the invention by the features of claim 1 and claim 12.
[0013] The dependent claims show advantageous designs.
[0014] A machining unit is created. At least one tool of the machining unit has at least one tool holder. In a preferred embodiment, the tool and / or the tool holder is designed to be movable by stroke. The tool holder has a first frame part and a second frame part. The second frame part can be positioned and / or is positioned relative to the first frame part within a plane parallel to a machining plane of the substrate, preferably adjustable from a first position to a second position. At least one actuator is designed to position the second frame part relative to the first frame part within the plane parallel to the machining plane of the substrate.
[0015] The at least one tool holder has at least one front rail designed to hold a carrier of at least one machining component in a front region of the carrier and at least one rear rail designed to hold the carrier in a rear region of the carrier. The at least one front rail and the at least one rear rail form the common second frame part of the at least one tool holder. The second frame part with the fixed carrier is adjusted relative to the first frame part of the at least one tool holder within the plane parallel to the machining plane of the substrate from a first position to a second position. Advantageously, this creates a positioning of the carrier of machining components in a state fixed to the tool holder. Play between the components of the tool holder is minimized.Advantageously, positioning accuracy is increased. Tool changes are facilitated, and the tool holder is ergonomically designed, thus reducing operator strain. Setup times are minimized, and reproducibility for repeat orders is improved. The system also advantageously increases the flexibility to use different workpiece carriers, particularly those of varying thicknesses.
[0016] The at least one actuator, in a preferred additional or alternative embodiment, includes at least one actuator motor and / or the second frame section is motor-driven between the first and second positions by at least one actuator. Advantageously, this simplifies handling and minimizes setup times. Positioning errors by the operator are minimized, and reproducibility for repeat orders is improved. Advantageously, positioning accuracy is increased.
[0017] Further advantages can be found in the following description. Exemplary embodiments of the invention are shown in the drawings and are described in more detail below.
[0018] They show: Fig. 1 a schematic representation of a processing machine with several units; Fig. 2 a schematic perspective representation of the processing machine; Fig. 3 a schematic representation of an exemplary arc-shaped substrate; Fig. 4 a perspective view of an exemplary grabber carriage of a chain transport system; Fig. 5 a schematic representation of a machining unit of a machining unit with tools arranged above and below the transport path; Fig. 6. A schematic representation of a breakout tool comprising an upper tool, a middle tool and a lower tool; Fig. 7 showing a side view of a tool holder comprising a first frame part and a second frame part that can be positioned relative to it; Fig. 8 a perspective view of the tool holder, wherein the second frame part can be positioned relative to the first frame part by means of actuators; Fig. 9 a side view of the tool holder on which a schematically represented carrier with machining components is arranged in an unclamped state; Fig. 10 a top view of the tool holder with a schematic representation as double arrows of the adjustment possibilities of the second frame part relative to the first frame part, wherein the second frame part is pivoted relative to the first frame part within a plane parallel to a machining plane of substrate; Fig. 11. A schematic representation of a manual actuator comprising an actuating unit which, depending on a required adjustment, selectively prevents an adjustment contrary to a required actuating direction and / or stops an adjustment in the actuating direction beyond the required length of the actuating path and / or gives a haptic feedback to an operator on the achievement of a required positioning; Fig. 12 a schematic representation of a first actuating element with associated locking means of the actuating unit, whereby an adjustment of the gear element with a clockwise direction of rotation can be stopped and / or prevented; Fig. 13 a schematic representation of a second actuating element with associated locking means of the actuating unit, whereby an adjustment of the gear element with a direction of rotation counterclockwise can be stopped and / or prevented.
[0019] A processing machine 01 is configured to process substrate 02. The processing machine 01 is preferably configured as a sheet processing machine 01, in particular as a punching machine 01, and more preferably as a flatbed punching machine 01, for processing sheet-shaped substrate 02 or sheets 02. In the preceding and following text, "processing machine 01" also refers to a punching machine 01. The processing machine 01 has at least one unit 100, 200, 300, 400, 500, 600, 650, 700, 800, or 900. In particular, the processing machine 01 has a plurality of units 100, 200, 300, 400, 500, 600, 650, 700, 800, or 900. The processing machine 01 preferably has at least one unit 300 designed as a forming unit 300 for processing substrate 02.
[0020] The processing of a substrate 02, as described above and below, involves modifying at least one property of the substrate 02, particularly with regard to its physical and / or material properties, especially its mass, shape, and / or appearance. Specifically, punching, cutting, embossing, creasing, stripping, and / or blanking constitute processing of the substrate 02. Printing, for example, is also a processing process. Through processing operations, an existing substrate 02 can be further processed into an intermediate or final product. The processing machine 01 can therefore also be described, for example, as a processing machine for processing preferably arc-shaped substrate 02.
[0021] The substrate 02 processed by the processing machine 01 is preferably arc-shaped. The processing machine 01 is preferably designed to process at least 6000 substrates 02 per hour, more preferably at least 7000 substrates 02 per hour, and more preferably at least 7500 substrates 02 per hour. Unless explicitly stated otherwise, the term arc-shaped substrate 02, specifically sheet 02, is intended to encompass any substrate 02 that is planar or in sections, including substrate 02 that is sheet-shaped or plate-shaped, i.e., sheets or plates. The arc-shaped substrate 02, or sheet 02, as defined above, is, for example, made of paper, cardboard, corrugated board (i.e., sheets of paper, cardboard, or corrugated board), or is formed by sheets, plates, or possibly plates made of plastic, cardboard, glass, wood, or metal.In a particularly preferred embodiment, the arc-shaped substrate 02 is corrugated board. In a preferred alternative embodiment, the arc-shaped substrate 02 is cardboard, paper, or carton. In particular, the term "sheet 02" in the preceding and following text refers both to sheets 02 that have not yet been processed by at least one unit 300, 400, or 500, and to sheets 02 that have already been processed by at least one unit 300, 400, or 500, optionally with changes to their shape and / or mass.
[0022] Paper is preferably a sheet-like material consisting essentially of fibers, mostly of plant origin, which is formed by dewatering a fibrous suspension on a screen. This produces a fiber felt, which is then dried. The basis weight of paper is preferably a maximum of 225 g / m². 2(two hundred and twenty-five grams per square meter).
[0023] Cardboard is preferably a sheet material consisting essentially of fibers of plant origin, formed by dewatering a fibrous suspension on one or between two screens. The fiber structure is then compressed and dried. Cardboard is preferably manufactured by gluing or pressing together cellulose. It is preferably formed as solid board or corrugated board. The basis weight of cardboard is preferably greater than 225 g / m². 2 (225 grams per square meter). Corrugated cardboard is cardboard made from one or more layers of corrugated paper glued to one or between several layers of another, preferably smooth, paper or cardboard.
[0024] In the preceding and following text, the term cardboard refers to a paper-based sheet material, preferably coated on one side, with a basis weight of at least 150 g / m². 2 (one hundred and fifty grams per square meter) and a maximum of 600 g / m² 2 (600 grams per square meter). Cardboard preferably has a high strength relative to paper.
[0025] Preferably, a sheet 02 to be processed has a basis weight of at least 70 g / m². 2 (seventy grams per square meter) and / or a maximum of 700 g / m² 2 (seven hundred grams per square meter), preferably a maximum of 500 g / m² 2 (five hundred grams per square meter), preferably a maximum of 200 g / m² 2(two hundred grams per square meter). Preferably, a sheet 02 to be processed has a thickness of at most 1 cm (one centimeter), preferably at most 0.7 cm (zero point seven centimeters), further preferably at most 0.5 cm (zero point five centimeters), further preferably at most 0.3 cm (zero point three centimeters).
[0026] Preferably, the at least one substrate 02 has at least one panel 03, and preferably at least two panels 03. Preferably, the at least one substrate 03 has at least one residual piece 04, 05, or 06. Preferably, the at least one panel 03 has at least one printed image. In the preceding and following text, the term panel 03 preferably refers to the number of identical and / or different objects that are manufactured from the same piece of material and / or are arranged on a common carrier material, for example, a common sheet 02. A panel 03 is preferably that area of a sheet 02 which is designed as a product of the processing machine 01, in particular as an intermediate product for the production of an end product, and / or is further processed, for example, into a desired or required end product and / or is designed to be further processed.Preferably, the desired or required end product, which is preferably produced by further processing of the respective utility 03, is packaging, in particular a folding carton.
[0027] A remnant 04; 05; 06 is, in the preceding and following, that portion of a sheet 02 which does not correspond to a usable area 03. Collected remnants 04; 05; 06 are preferably referred to as waste. A remnant 04; 05; 06 is preferably designed as a trim and / or breakout and / or is removable. Preferably, during operation of the sheet processing machine 01, the at least one remnant 04; 05; 06 is produced in at least one forming unit 300, preferably by at least one processing step of the respective sheet 02, for example, in at least one die-cutting operation. Preferably, during operation of the sheet processing machine 01, the at least one remnant 04; 05; 06 is at least partially removed from the respective sheet 02 and thus, in particular, separated from the respective usable areas 03 of the sheet 02.Preferably, at least one unit 400 designed as a stripping unit 400 is configured to remove at least one first residual piece 04, in particular at least one waste piece 04, and / or is configured to remove at least one waste piece 04. For example, a sheet 02 comprises a residual piece 05 configured as a web 05. In particular, the panels 03 are spaced apart from each other by the at least one web 05. Alternatively, the panels 02 are distributed contiguously on the sheet 02 without an intervening web 05.
[0028] The space provided for the transport of a sheet 02, which the sheet 02 occupies at least temporarily when present, is the transport path. In particular, the transport path is the path that the sheet 02 travels from entering the processing machine 01 until exiting the processing machine 01. Within at least one unit 200; 300; 400, in particular the at least one feed unit 200 and / or forming unit 300 and / or stripping unit 400, the transport path is preferably arranged in a plane, preferably horizontally oriented. The transport path is defined at least in one section by at least one component of a system 1200 designed as a transport system 1200. Within the at least one blanking unit 500 and / or the at least one delivery unit 600, respectively, the transport path is defined by the transport system 1200.The common unit 650, the transport path is preferably arranged in the same plane, preferably horizontally, at least until the release of the at least one arc 02 by the at least one transport system 1200.
[0029] A transport direction T is a direction T provided for an operating state of the processing machine 01, in which the substrate 02, in particular the at least one sheet 02, is transported if it is present at any point along the transport path. The transport direction T provided, in particular for the transport of sheets 02, is a direction T that is preferably at least substantially and more preferably completely horizontally oriented. Preferably, the transport direction T points from a first unit 100 of the processing machine 01 to a last unit 600; 900 of the processing machine 01.Additionally or alternatively, the transport direction T preferably points in a direction in which the sheets 02 are transported apart from vertical movements or vertical components of movements, in particular from a first contact with the unit 100; 200; 300; 400; 500; 600; 650 of the processing machine 01 or first contact with the processing machine 01 to a last contact with the unit 100; 200; 300; 400; 500; 600; 650 of the processing machine 01 or last contact with the processing machine 01. In particular, an upstream position in the transport direction T is arranged upstream of a downstream position, and substrates 02 are moved from an upstream position to a downstream position along the transport direction T.
[0030] The transverse direction A is preferably the direction that is directed from an operator side to a rear side, preferably a drive side, of the processing machine 01.
[0031] The transverse direction A is orthogonal to the transport direction T and / or orthogonal to the intended transport path of the sheets 02 through the at least one unit 200; 300; 400; 600 of the processing machine 01. The transverse direction A is a horizontal direction. Transverse direction A and transport direction T are preferably parallel to a processing plane of substrate 02.
[0032] One direction V is vertical. The vertical direction V is preferably oriented vertically upwards from below and / or from a base of the processing machine 01 and / or from a lowest component of the processing machine 01 and / or to a top component of the processing machine 01 and / or to a top cover of the processing machine 01. The vertical direction V is preferably the direction V which is arranged orthogonally to a plane defined by the transport direction T and the transverse direction A. The vertical direction V is preferably orthogonal to a processing plane of substrate 02.
[0033] In the preceding and following sections, the working width is preferably the width of the processing area of the at least one forming unit 300, i.e., its transverse dimension A. Preferably, the working width corresponds to the maximum width that a sheet 02 may have in order to be transported by the at least one unit 200, 300, 400, or 600, in particular the respective units 200, 300, 400, or 600, of the processing machine 01 and / or to still be processed by the at least one forming unit 300 of the processing machine 01. This thus corresponds to the maximum width of the respective sheet 02 that can be processed by the at least one forming unit 300 of the processing machine 01.The working width of the processing machine 01 is preferably at least 30 cm (thirty centimeters), more preferably at least 50 cm (fifty centimeters), even more preferably at least 73 cm (seventy-three centimeters), even more preferably at least 80 cm (eighty centimeters), even more preferably at least 100 cm (one hundred centimeters), and even more preferably at least 150 cm (one hundred and fifty centimeters). For example, the maximum working width is 300 cm (three hundred centimeters), preferably 280 cm (two hundred and eighty centimeters), more preferably 250 cm (two hundred and fifty centimeters), and even more preferably 210 cm (two hundred and ten centimeters).
[0034] The substrate 02, preferably the sheet 02 to be processed, preferably has a width of at least 600 mm (six hundred millimeters), preferably at least 700 mm (seven hundred millimeters), and more preferably at least 730 mm (seven hundred thirty millimeters) when arranged in the processing machine 01 parallel to the transverse direction A. The sheet width is preferably a maximum of 2500 mm (two thousand five hundred millimeters), more preferably a maximum of 2300 mm (two thousand three hundred millimeters), and even more preferably a maximum of 2100 mm (two thousand one hundred millimeters). In one example, the maximum processable sheet width is 1060 mm (one thousand sixty millimeters). The length of the substrate 02, preferably arranged in the processing machine 01 parallel to the transport direction T, is, for example, at least 400 mm (four hundred millimeters), preferably at least 500 mm (five hundred millimeters), and more preferably at least 520 mm (five hundred twenty millimeters).Furthermore, the length is, for example, a maximum of 1500 mm (one thousand five hundred millimeters), preferably a maximum of 1400 mm (one thousand four hundred millimeters), and more preferably a maximum of 1300 mm (one thousand three hundred millimeters).
[0035] The substrate 02, in particular the sheet 02, has several edges 07, 08, and 09. In particular, an edge 07, designed as a leading edge 07, is oriented at the front of the sheet 02 in the transport direction T and arranged parallel to the transverse direction A. Specifically, the leading edge 07 is the edge 07 of the respective sheet 02 that can be gripped for transporting the respective sheet 02, preferably by at least one component of the sheet processing machine 01, in particular by at least one holding element 1202 of the transport system 1200, and / or at which at least one component of the processing machine 01, in particular by at least one holding element 1202 of the transport system 1200, grips the respective sheet 02. An edge 08, designed as a trailing edge 08, is preferably arranged opposite the leading edge 07. Furthermore, the leading edge 07 and the trailing edge 08 are preferably arranged parallel to each other.In particular, a trailing edge 08 is oriented at the rear of the sheet 02 in the transport direction T and is arranged parallel to the transverse direction A. Furthermore, the sheet 02 comprises two edges 09 designed as side edges 09. The two side edges 09 are preferably arranged parallel to the transport direction T and orthogonal to the transverse direction A. Preferably, the side edges 09 are each arranged orthogonally to the leading edge 07 and / or to the trailing edge 08 of the sheet 02.
[0036] The substrate 02, preferably designed as a sheet 02, preferably has at least one printed image. Preferably, the at least one printed image is arranged within the at least one unit 03. Preferably, each unit 03 has at least one printed image. Preferably, the surface of the sheet 02 has at least one unprinted area, in particular an unprinted edge area. In particular, the at least one holding element 1202 preferably holds the sheet 02 at least at the unprinted edge area of the leading edge 07, which is designed as a remnant 06 and / or gripper edge 06. Preferably, the sheet 02 has at least one mark, also called a print mark 11, and preferably at least two print marks 11. In the preceding and following, a print mark 11 is preferably a mark for aligning the sheet 02 in the transport direction T and / or transverse direction A.By detecting and / or evaluating the at least one mark, the substrate 02 bearing the mark can preferably be aligned in the transport direction T and / or in the transverse direction A. In particular, the position and positional errors of the substrate 02 can be determined by detecting and evaluating the mark. For example, the at least one print mark 11 is additionally or alternatively designed to check a registration and / or register.
[0037] An assembly 100; 200; 300; 400; 500; 600; 650; 700; 800; 900 preferably refers to a group of devices that interact functionally, in particular to enable a preferably self-contained machining operation of at least one substrate 02. Preferably, an assembly 100; 200; 300; 400; 500; 600; 650; 700; 800; 900 comprises a machine section of the processing machine 01, which is preferably arranged to be at least partially spatially separable from other machine sections.
[0038] A system 1000; 1100; 1200 of the machine tool 01 preferably comprises at least one device which is in contact with at least one unit 100; 200; 300; 400; 500; 600; 650; 700; 800; 900, preferably with at least two different units 100; 200; 300; 400; 500; 600; 650; 700; 800; 900, of the machine tool 01, at least temporarily, and in particular permanently, and / or can interact and / or enter into an active connection with it. The machine tool 01 preferably comprises at least one drive system 1000. The machine tool 01 preferably comprises at least one control system 1100. The machine tool 01 preferably comprises at least one transport system 1200.
[0039] The processing machine 01 preferably comprises at least one unit 100 configured as a feeder unit 100. Preferably, the feeder unit 100 is configured as a feeder 100, more preferably as a sheet feeder 100, and more preferably as a sheet feeder unit 100. Preferably, the feeder unit 100 is configured as the first unit 100 of the processing machine 01 in the transport direction T. Preferably, the feeder unit 100 is configured to feed sheets 02 onto the transport path of the processing machine 01.
[0040] The processing machine 01 preferably has at least one, preferably exactly one, feed unit 200. The feed unit 200 preferably follows directly after the feeder unit 100. For example, in an alternative embodiment, the feeder unit 100 is omitted, in which case the feed unit 200 is preferably the first unit 200 of the processing machine 01. Preferably, the at least one feed unit 200 is configured for feeding sheets 02, preferably from a sequential feed of sheets 02, to the at least one forming unit 300. Preferably, the at least one feed unit 200 has at least one device for capturing sheets 02. Preferably, each sheet 02 can be at least partially, preferably completely, aligned by the at least one feed unit 200 with respect to its position in the transport direction T and / or in the transverse direction A.
[0041] The at least one plant unit 200 is preferably followed by at least one unit 300; 400; 500 designed as a processing unit 300; 400; 500 of the processing machine 01.
[0042] The processing machine 01 has at least one, preferably exactly one, unit 300 designed as a forming unit 300. The at least one forming unit 300 is preferably a processing unit 300 of the processing machine 01. Preferably, the at least one forming unit 300 has at least one forming element 301. The forming element 301 is designed to process the at least one substrate 02, depending on the design of the tool 302; 303 preferably by punching, creasing, cutting, embossing and / or perforating, i.e., preferably by changing the shape of its bounding edges and / or surface. Preferably, the forming element 301 is designed as a punching unit 301, more preferably as a flatbed punching unit 301. The corresponding unit 300 is then preferably designed as a punching unit 300 and / or creasing unit 300 and / or cutting unit 300 and / or punch 300, further preferably as a flatbed punching unit 300 and / or flatbed punch 300.In the preceding and subsequent sections, a creasing unit 300 is defined as a device for partially cutting and / or reducing the thickness and / or removing material from the sheet 02 to be processed, in particular the packaging material. Specifically, notches and / or creases are made in the packaging material, preferably cardboard or corrugated board, in particular the sheet 02. For example, in the case of corrugated board, the top layer is cut in the at least one creasing unit 300. In particular, the sheet 02, especially the packaging material, can thus preferably be folded and / or creased into a specific shape, e.g., a three-dimensional shape, with less force. A cutting unit 300 or punching unit 300 is preferably defined as a device for cutting, preferably completely cutting, the sheet 02, especially the packaging material, at specific points.In particular, at least one remaining piece 04; 05; 06, especially the unneeded packaging material, can then be easily separated from the benefit 03.
[0043] The at least one forming element 301 comprises, for example, a punch-like and / or die-like tool 302; 303. The at least one forming element 301 preferably comprises at least one tool 302 designed as an upper forming tool, in particular at least one upper punching tool, and / or at least one tool 303 designed as a lower forming tool, in particular at least one lower punching tool. The at least one upper forming tool is preferably arranged above the transport path of substrate 02. The at least one lower forming tool is preferably arranged below the transport path of substrate 02. At least one forming tool, preferably at least one upper forming tool and / or at least one lower forming tool, is preferably designed to be movable, preferably in the vertical direction V.Preferably, the at least one upper forming tool and the at least one lower forming tool are aligned with each other and, in particular, with the blank 03 and / or the sheet 02. Especially if both the at least one upper forming tool and the at least one lower forming tool are movable, the movement of the respective forming tools is preferably synchronized and / or adjustable in time. Preferably, the upper forming tool and the lower forming tool exhibit an opposing relative movement to each other during a punching operation, such that the forming tools are moved relative to each other and / or away from each other in the vertical direction V and / or are relatively movable. The at least one tool 302; 303 is therefore preferably designed to be movable by a stroke.Preferably, the at least one upper forming tool is in direct contact with the at least one lower forming tool, at least temporarily, preferably at least once per machine cycle, and more preferably in a closed position of the at least one forming unit 301. Preferably, the at least one upper forming tool is spaced further apart from the at least one lower forming tool by a greater than zero distance when the forming unit 301 is open. For example, the movement of the forming tools relative to each other determines a machine cycle.
[0044] A sheet 02, which has been processed by the at least one forming unit 300, i.e., which is arranged on the transport path in the transport direction T after the at least one forming unit 300, preferably has at least one die-cut indentation. The at least one die-cut indentation is, for example, designed as a groove and / or notch and / or embossing and / or cut and / or perforation. Preferably, the at least one die-cut indentation, particularly if it is designed as a perforation and / or cut, is designed to at least partially separate the at least one blank 03 from at least one remaining piece 04; 05; 06 and / or from at least one further blank 03 of the sheet 02 in question.Preferably, a sheet 02, which has been processed by the at least one forming unit 300, i.e., which is arranged on the transport path in the transport direction T after the at least one forming unit 300, has at least one utility 03, preferably at least two utility 03, and at least one residual piece 04; 05; 06.
[0045] The processing machine 01 preferably has at least one unit 400 designed as a stripping unit 400. The at least one stripping unit 400 is preferably a processing unit 400 of the processing machine 01. The at least one stripping unit 400 is preferably designed to process substrate 02, i.e., to change its shape, mass, and / or appearance. In the transport direction T after the at least one forming unit 300, preferably following the at least one forming unit 300, and more preferably without any further unit of the processing machine 01 in between, the at least one unit 400 designed as a stripping unit 400 is preferably arranged. The at least one stripping unit 400 is preferably designed to remove the at least one first residual piece 04, more preferably to remove the at least one waste piece 04, from the respective sheet 02.Preferably, the at least one stripping unit 400 comprises at least one stripping tool 401. The at least one stripping tool 401 comprises, for example, punch-like and / or die-like tools 402, 403, and 404. The at least one stripping tool 401 preferably comprises at least one upper tool 402, which is arranged above the transport path of substrate 02. Processing components 406 of the upper stripping tool preferably contact a substrate 02 from above and push the at least one residual piece 04 out of the remaining substrate 02. The upper processing component 406 is preferably designed as a stripping pin or punch. Below the transport path of substrate 02, at least one further tool 403 or 404 is preferably arranged. In a preferred embodiment, at least one middle tool 403 is arranged below the transport path, which is preferably plate-shaped and has openings for pushing through waste pieces 04.Preferably, the stripping unit 400 has a further tool 404, the lower stripping tool, located below the transport path. This lower tool preferably has pin-shaped processing components 407 that contact the waste pieces 04 from below during the stripping process. The pin-shaped processing component 407 of the lower stripping tool 404 is preferably designed as a stripping pin, and more preferably as a telescopic pin. The tools 402, 403, and 404 of the stripping unit 400 are preferably designed to be movable relative to each other, both towards and away from each other. Preferably, at least one of the tools 402, 403, and 404 of the stripping unit 401, preferably the at least one upper tool 402 and, for example, additionally the at least one lower tool 404 having the pin-shaped processing components 407, is designed to be movable by stroke, i.e., to move in and against the vertical direction V.For example, at least one preferably plate-shaped, in particular central, tool 403 is fixed with respect to the vertical direction V during the stripping process and is therefore not itself movable. A sheet 02, which has been processed by the at least one stripping unit 400, i.e., which is arranged on the transport path in the transport direction T after the at least one stripping unit 400, preferably has only the at least one blank 03, in particular a plurality of blanks 03, and the at least one second residual piece 06, i.e., the gripper edge 06. For example, the sheet 02, which has been processed by the at least one stripping unit 400, additionally has the at least one web 05.
[0046] In a preferred embodiment of the processing machine 01, the processing machine 01 has at least one processing unit 500 designed as a blanking unit 500 for separating blanks 03 from one another and / or for removing any remaining remnants 05; 06. The blanking unit 500 is a processing unit 500. In an alternative embodiment of the processing machine 01, the blanking unit 500 is omitted. If it is present, the blanking unit 500 is arranged downstream of the at least one stripping unit 400 and preferably upstream of the at least one delivery unit 600.Alternatively, at least one depaneling unit 500 is arranged downstream of the at least one delivery unit 600 of the processing machine 01, for example inline by means of a transport system, as an independent downstream processing machine, or as part of a downstream processing machine, such as a folding and / or gluing machine. The at least one depaneling unit 500 preferably comprises at least one depaneling tool 501 with, for example, a punch-like and / or die-like tool 502; 503. An upper tool 502, preferably arranged above the transport path of substrate 02, and a lower tool 503, preferably arranged below the transport path of substrate 02, are preferably designed to be movable relative to each other, both towards and away from each other.At least one of the tools 502; 503, preferably at least the upper tool 502, is preferably designed to be movable by stroke, i.e., movable in and against the vertical direction V. For example, the other tool 502; 503, preferably the lower tool 503, is designed to be stationary, i.e., not movable by stroke itself.
[0047] The sheet processing machine 01 preferably has at least one unit 600 designed as a delivery unit 600, also called delivery unit 600. This unit is designed for delivering and / or stacking the processed substrates 02. In the transport path of the sheets 02, the at least one delivery unit 600 is preferably arranged downstream of the at least one processing unit 300, 400, or 500. During regular operation, a processed substrate 02 is preferably transported into the at least one delivery unit 600 and placed there on a delivery stack. In a preferred embodiment, the at least one blanking unit 500 and the at least one delivery unit 600 are designed as a common unit 650, with the stacking area of the delivery unit being arranged below the blanking tools.
[0048] For example, particularly in an embodiment of the processing machine 01 without a blanking unit 500, the at least one delivery unit 600 preferably comprises at least one tool designed as a cutting tool, preferably at least one upper cutting tool and / or at least one lower cutting tool. For example, the at least one machining component of the cutting tool is designed as a punch, particularly in the case of the upper and / or lower cutting tool, or alternatively as a cutting edge, particularly in the case of the upper cutting tool, and preferably extends further in the transverse direction A across the working width. In a processing operation of the processing machine 01, the tool designed as the upper cutting tool is preferably movable in and against the vertical direction V, while the tool designed as the lower cutting tool is fixed in its position with respect to the vertical direction V.A relative movement is generated between the cutting tools. Preferably, the remaining part of the substrate 02, in particular the at least one blank 03, is pressed downwards by the at least one upper cutting tool in the opposite direction V, while the gripper edge 06 is hindered in its movement in the opposite direction V by the at least one lower cutting tool. The at least one blank 03 is preferably placed on the delivery stack. Preferably, the gripper edge 06, which is preferably still held by the at least one gripper 1202 during the cutting movement, is then transported further, preferably to a residual piece delivery unit 800.
[0049] In a preferred embodiment, the processing machine 01 has at least one unit 700, preferably designed as a sheet loading unit 700. Preferably, the at least one sheet loading unit 700 is associated with the at least one delivery unit 600 and is further preferably arranged downstream of the at least one delivery unit 600 in the transport direction T. For increased stability, the at least one sheet loading unit 700 preferably inserts at least one sheet 02, preferably at least one unprocessed sheet 02, into a stack of sheets 02 and / or, preferably, separate panels 03. The sheet loading unit 700 preferably comprises at least one sheet delivery device 701. Furthermore, the at least one sheet delivery device 700 comprises at least one sheet cassette 702, in particular an intermediate sheet cassette 702, for storing, preferably unprocessed, sheets 02.
[0050] In a preferred embodiment, the processing machine 01 has at least one unit 800 designed as a remnant discharge unit 800 for collecting remnant pieces 05; 06. In particular, the at least one remnant piece 05; 06 is separated from the at least one, preferably all, blank 03. For example, a gripper edge 06 that has been held up to this point is preferably transported beyond the blank separation unit 500 and / or discharge unit 600 and, by opening the grippers 1202 along the transport path of the transport system 1200, deposited within the remnant discharge unit 800, preferably in a disposal station, after the discharge stack. The at least one remnant discharge unit 800 is preferably arranged downstream of the blank separation unit 700 in the transport direction T. More preferably, the at least one remnant discharge unit 800 is arranged downstream of the at least one discharge unit 600.In a preferred embodiment, the at least one remnant delivery unit 800 comprises the at least one sheet insertion unit 700 and these are designed as a common unit 900.
[0051] The processing machine 01 preferably comprises at least one system 1200 designed as a transport system 1200. The at least one transport system 1200 guides the at least one substrate 02, preferably continuously, through at least a part of the processing machine 01. The at least one transport system 1200 preferably takes over the at least one sheet 02 after its alignment in the at least one processing unit 200. The at least one substrate 02 is preferably guided by the at least one transport system 1200 at least through the at least one forming unit 300, preferably through the forming unit 300 and / or stripping unit 400 and / or blanking unit 500 and / or delivery unit 600, further preferably at least largely horizontally in the transport direction T.
[0052] The at least one transport system 1200 is preferably configured as a chain transport system 1200 and more preferably as a chain gripper system 1200. In particular, the at least one chain transport system 1200 comprises at least one guide device 1203, preferably configured as a chain 1203, for guiding holding elements 1202. In particular, the at least one guide device 1203 is arranged at least partially, preferably completely, outside the transport path of substrate 02. For example, the at least one holding element 1202 is guided on both sides. Preferably, the chain gripper system 1200 is equipped with at least one, preferably several, more preferably at least four, more preferably at least six, for example eight, carriages 1201, in particular gripper carriages 1201.The at least one guide device 1203 preferably holds the at least one gripper carriage 1201, preferably all gripper carriages 1201, and determines the position of the at least one gripper carriage 1201 in the at least one transport system 1200. The at least one carriage 1201 preferably has at least one holding element 1202, in particular a gripper 1202, for temporarily holding a substrate 02. Preferably, at least one holding element 1202, in particular designed as a gripper 1202, is arranged on each carriage 1201. Preferably, each gripper carriage 1201 has several holding elements 1202, preferably at equal intervals, across the working width in the transverse direction A, preferably at least two, more preferably at least four, more preferably at least eight, more preferably at least ten and / or preferably a maximum of twenty, more preferably a maximum of fifteen, for example eleven.The at least one carriage 1201 is a substrate 02 by means of which at least one retaining element 1202 is preferably designed to hold at the front edge 07.
[0053] The at least one transport system 1200 takes over the substrate 02, preferably after its alignment in the system 200, in particular by holding it at its leading edge 07 by the at least one holding element 1202. The at least one transport system 1200 then transports the substrate 02 through the at least one processing unit 300; 400; 500, preferably through all processing units 300; 400; 500, wherein the substrate 02 is preferably held continuously, and preferably the grippers 1202 are closed. For example, the gripper 1202 only opens in the offcut discharge unit 800 to release the gripper edge 06 or when the substrate 02 is deposited in the discharge unit 600.
[0054] Preferably, the chain gripper system 1200 features a cyclic and / or periodic movement for sheet transport through the units 300, 400, 500, and 600. In particular, the gripper carriages 1201 stop and move in a timed sequence, such that all gripper carriages 1201 move at a constant distance from each other along the at least one guide device 1203. Preferably, the distances between a leading gripper carriage 1201 and a directly following gripper carriage 1201 are the same for all gripper carriages 1201. In particular, the movement is designed to be periodic and / or cyclical such that during the processing step of the at least one sheet 02 in one of the units 300, 400, 500, 600 and / or during the takeover of at least one sheet 02 from the at least one upstream transport means of the at least one plant unit 200, the grab wagon 1201, in particular the chain grab wagon 1201, is stationary.In particular, the at least one chain gripper carriage 1201 and / or the at least one arc 02 is in motion between the individual processing steps. Preferably, the at least one transport system 1200, in particular the at least one guide device 1203, is driven by a drive of the drive system 1000, in particular by the main drive. For example, additionally or alternatively, the at least one transport system 1200, in particular the at least one guide device 1203, is driven via the at least one control system 1100 with tools 402; 403; 404 of the substrate 02 processing units 300; 400, i.e., the forming unit 300 and / or the stripping unit 400, particularly preferably with their drives, and / or with transport means of further units 200; 600, in particular the at least one plant unit 200 and / or the at least one delivery unit 600, particularly preferably coupled and / or synchronized with their drives.
[0055] The machine tool 01 preferably has at least one drive system 1000 with at least one drive 1001, in particular comprising at least one drive means, for example at least one motor, preferably an electric motor. The at least one drive 1001 is preferably a central drive and / or preferably, especially in production operation, drives at least one tool 302; 303; 402; 403; 502; 503 of the at least one machining unit 300; 400; 500 and / or the at least one transport system 1200, preferably in a coordinated manner. Preferably, the at least one drive 1001 is designed as the central drive of the machine tool 01.
[0056] Preferably, the machine tool 01 has at least one system 1100, in particular at least one control system 1100, for control and / or regulation. The at least one control system 1100 is, for example, operatively connected to the units 100, 200, 300, 400, 500, 600, 650, 700, 800, and 900 of the machine tool 01 and / or the at least one drive 1001. The units 100, 200, 300, 400, 500, 600, 650, 700, 800, and 900 of the machine tool 01 are preferably operatively connected to each other via the at least one control system 1100. Preferably, process sequences of the units 100, 200, 300, 400, 500, 600; 650; 700; 800; 900 are coordinated and / or synchronizable by at least one control system 1100. Preferably, the control system 1100 forms a central machine control for the processing machine 01.
[0057] The control system 1100 preferably comprises at least one control unit. The control unit preferably comprises at least one computing unit. Preferably, the at least one control unit is configured to control at least one process of the machine tool 01. Particularly preferably, the control unit is configured as the central control unit of the machine tool 01 and sends control signals to the controllable units of the individual assemblies 100; 200; 300, 400; 500; 600; 650; 700; 800; 900.
[0058] Preferably, at least one display device, particularly preferably configured as at least one operator display, is connected to the at least one control unit via data transmission. An operator display is preferably a digital display device. In particular, the control unit controls the display device, especially for displaying data on at least one user interface. Particularly preferably, the at least one display device, and more preferably its at least one user interface, is configured not only for display but also for inputting data and / or commands, i.e., it has at least one control element, preferably a digital one. Alternatively, in addition to the user interface, at least one external control element, for example in the form of buttons and / or pushbuttons, is provided for inputting data and / or commands.
[0059] The at least one display device is preferably connected by cable to the at least one control unit of the control system 1100. Particularly preferably, the at least one display device is arranged on a housing of the machine tool 01 and / or on a control station associated with the machine tool 01. Additionally or alternatively, at least one display device is preferably arranged on a mobile device. The mobile device preferably communicates wirelessly, preferably via radio or WLAN or by means of a cloud-based solution, with the at least one control unit. Particularly preferably, the control unit is coupled with at least two display devices, preferably with at least one display device arranged on the machine tool 01 and / or its control station and with at least one further display device arranged on a mobile device.Particularly preferably, the functions to be controlled and / or the data to be displayed are mirrored on the at least two display devices, i.e., are preferably displayed on the at least two display devices and / or can be operated via each of the at least two display devices, especially when selecting the relevant user interface.
[0060] The at least one, preferably each, machining unit 300; 400; 500 comprises at least one tool 302; 303; 402; 403; 404; 502; 503, which contacts the substrate 02 during the respective machining process. Preferably, the machining unit 300; 400; 500, in particular its machining element 301; 401; 501, comprises at least two tools 302; 303; 402; 403; 404; 502; 503, which are designed to be movable relative to each other. The spatial area within the machining unit 300; 400; 500, in which the substrate 02 is contacted during machining by the at least one tool 302; 303; 402; 403; 404; 502; If contact is made via 503, the preferred processing area is...In particular, when at least one upper and one lower tool 302; 303; 402; 403; 404; 502; 503 are located in a machining unit 300; 400; 500, the machining area is thus described by the spatial region in which the upper and lower tools 302; 303; 402; 403; 404; 502; 503 of the machining unit 300; 400; 500 interact with each other to machine substrate 02 and / or have the shortest distance to each other. The substrate 02 is positioned within the machining unit 300; 400; 500, preferably in a machining plane, particularly during the machining process.The machining plane is preferably defined by the transport system 1200, in particular the gripper carriage 1202 holding the substrate 02 and / or the guide device 1203 within the machining area, and / or a tool 303; 403; 503 arranged directly below the transport path, on which the substrate 02 is, for example, arranged during machining. Preferably, the machining plane is defined by the transverse direction A and the transport direction T, and even more preferably by a horizontal plane.
[0061] The at least one tool 302; 303; 402; 403; 404; 502; 503 of the machining unit 300; 400; 500 has at least one carrier 408 for carrying at least one machining component 406; 407. The machining component 406; 407 is the component of the tool 302; 303; 402; 403; 404; 502; 503 that comes into contact with the substrate 02 and is therefore, depending on the design of the tool 302; 303; 402; 403; 404; 502; 503, for example, designed as a cutting edge, punch, die, male die, or pin. For example, at least two machining components 406; 407 of the one tool 302; 303; 402; 403; 404; 502; 503 are designed differently from each other, for example in the case of the forming unit 300, whereby several different processing methods such as cutting and / or grooving and / or embossing are combined, and / or in the case of the stripping unit 400, for example by combining punch-like and pin-like processing components 406; 407.The at least one support 408 is preferably plate-shaped, particularly in the case of the at least one upper tool 302; 402; 502 and / or the middle tool 403 and / or the lower forming tool. For example, it is a wooden plate. Alternatively, the at least one support 408 is designed, for example, as a structure of at least two interconnected struts, particularly in the case of the lower tool 404; 503 of the stripping unit 400 and / or the blanking unit 500. At least two processing components 406; 407 are preferably attached to the at least one support 408, for example by means of at least one fastening element such as a screw. The support 408 and the processing components 406; 407 thus preferably form a single unit.Preferably, the carrier 408 equipped with the processing components 406; 407 is stored outside the processing machine 01, so that it is available again for repeat orders without additional effort of re-assembly by the operator.
[0062] At least one tool 302; 303; 402; 403; 404; 502; 503 of the tools 302; 303; 402; 403; 404; 502; 503 is preferably designed to be adaptable to the machining operation to be performed. For this purpose, the at least one carrier 408 with the at least one machining component 406; 407 of the at least one tool 302; 303; 402; 403; 404; 502; 503 is preferably changed. In particular, a carrier 408 specific to the machining operation is used, especially with a specific arrangement and / or design and / or number of machining components 406; 407.
[0063] To hold the carrier 408 in the machining unit 300; 400; 500, in particular in its machining unit 301; 401; 501, the at least one tool 302; 303; 402; 403; 404; 502; 503 has at least one tool holder 409.
[0064] The at least one tool holder 409 is preferably designed to be movable by stroke. In particular, at least one movable tool 302; 303; 402; 404; 502, especially preferably the upper stripping tool and / or the upper blanking tool, has the movable tool holder 409. The movable tool 302; 303; 402; 403; 404; 502; 503 is preferably an upper machining tool 302; 402; 502, preferably a stripping tool 402 or a deburring tool 502 or a punching tool 302. The movable tool holder 409 moves the machining components 406 in and / or against the vertical direction V when the carrier 408 is arranged on the tool holder 409, particularly during substrate machining, and thus has at least a first position and a second position spaced apart from it in the vertical direction V.During a lifting movement of the tool holder 409, the frame parts 411; 414 of the tool holder 409 are moved together in and / or against the vertical direction V.
[0065] The at least one tool holder 409 has at least one front rib 418 designed for holding the carrier 408 of the at least one machining component 406 in a front region of the carrier 408, preferably at a front edge of the carrier 408 and even more preferably at its foremost edge in the transport direction T, and at least one rear rib 421 designed for holding the carrier 408 in a rear region of the carrier 408, preferably at a rear edge of the carrier 408 and even more preferably at its rearmost edge in the transport direction T. The front rib 418 is preferably a front clamping rib 418. The rear rib 421 is preferably a rear clamping rib 421. "Front" and "rear" are preferably to be considered in relation to the transport direction T, with "front" describing a downstream position and "rear" an upstream position.The at least one front rib 418 preferably holds the carrier 408 within the foremost 10% of the carrier 408 with respect to the transport direction T, more preferably at its leading edge. The at least one rear rib 421 preferably holds the carrier 408 within the rearmost 10% of the carrier 408 with respect to the transport direction T, more preferably at its trailing edge. Thus, a processing component 406 in the front region of the carrier 408 processes a substrate 02 close to its leading edge 07, while a processing component 406 in a rear region of the carrier 408 processes the substrate 02 close to its trailing edge 08. The at least one front rib 418 is preferably arranged downstream of the at least one rear rib 421 with respect to the transport direction T, i.e., closer to an outlet of the processing unit 300; 400; 500 than to its inlet.
[0066] The at least one strip 418; 421; 424 preferably extends parallel to the machining plane of substrate 02 with its longest dimension having a larger component in the transverse direction A. The at least two strips 418; 421; 424 advantageously ensure that the carrier 408 is securely held in the machining unit 300; 400; 500.
[0067] The at least one front rib 418 and the at least one rear rib 421 preferably each have a profile that is complementary to a profile of the front edge or rear edge of the support 408, respectively. This profile is preferably formed by at least one support 419; 422 and preferably additionally by at least one vertically arranged boundary, that is, a boundary with a normal vector orthogonal to the vertical direction V. For example, at least one clamping element 428 also contributes to the profile.
[0068] On the at least one front rib 418, at least one support 419 for resting a front edge of the carrier 408 is preferably arranged. On the at least one rear rib 421, at least one support 422 for resting a rear edge of the carrier 408 is preferably arranged. In particular, the supports 419 and 422 are designed to correspond to each other and / or are arranged facing each other, so that a carrier 408 is held on the at least two supports 419 and 422 when it is positioned on them. For example, the at least one support 419 and 422 is formed by a groove or an element arranged horizontally on the rib 418 and 421. Preferably, the at least one support 419 and 422 extends along at least 50%, more preferably at least 75%, and more preferably at least 90% of the length, particularly in the transverse direction A, of the rib 418 and 421 on which it is located.
[0069] The at least one front rail 418 preferably has at least one fixing mechanism, particularly preferably a clamping mechanism, for fixing the carrier 408 arranged on the rail 418. The at least one rear rail 421 preferably has at least one fixing mechanism, particularly preferably a clamping mechanism, for fixing the carrier 408 arranged on the rail 421. Advantageously, active tool clamping takes place at the contact points of the carrier 408 on the tool holder 409.
[0070] The at least one fixing mechanism preferably comprises at least one clamping element 428. For example, the at least one clamping element 428 is designed in a punch-like manner. Upon contact with a part to be clamped, the clamping element 428 preferably exerts a clamping force on the part. At least one clamping element 428 is preferably arranged on each of the at least one front rib 418 and / or the at least one rear rib 421 for clamping the carrier 408. The at least one support 419; 422 and the at least one clamping element 428 are preferably arranged to interact, such that when the at least one clamping element 428 is activated, a carrier 408 arranged between the support 419; 422 and the clamping element 428 is fixed in its position relative to the rib 418; 421 having the fixing mechanism.Thus, the at least one support 419; 422 and the at least one clamping element 428 are preferably arranged and / or designed to interact for clamping the carrier 408. The at least one clamping element 428 is particularly preferably pneumatically actuated, or alternatively, for example, hydraulically or electrically. Preferably, the at least one fixing mechanism for actuating the at least one clamping element 428 has at least one pneumatic drive or an electric motor as its drive. Preferably, the at least one fixing mechanism for fixing the carrier 408 to the tool holder 409 is remotely actuated.
[0071] At least one actuator for actuating the at least one clamping element 428 is preferably connected to the control unit of the control system 1100. The control unit is preferably configured to send at least one actuation signal to the at least one actuator. An actuator is preferably a drive unit that converts a signal, preferably an electronic signal, into mechanical movement, force, pressure, or torque. The at least one clamping element 428 is preferably moved between a clamped and released state by the at least one actuator via the control unit.
[0072] In the clamped state, the at least one clamping element 428 preferably has a shorter distance to the corresponding at least one support 419; 422 than in the released state. The distance in the released state is preferably such that the carrier 408 has play relative to the clamping element 428, and is preferably movable relative to it. Preferably, in the released state, the clamping element 428 is spaced at a greater than zero distance from the carrier 408 arranged on the strip 418; 421. Advantageously, when the carrier 408 is arranged on the at least one strip 418; 421, it is contacted by the at least one support 419; 422 and the at least one clamping element 428 when the clamping element 428 is clamped, whereas in the released state, the at least one clamping element 428 preferably has play relative to the carrier 408, and is preferably spaced apart.Advantageously, the carrier 408 is securely fixed to the tool holder 409, independent of the thickness of the carrier 408, thus increasing the variability of the use of the tool holder 409.
[0073] Preferably, the fixing mechanisms of the at least one front and rear strip 418; 421 are designed to interact together, for example, by a common actuator and / or common control. However, it is particularly preferred that the fixing mechanisms can be actuated separately, preferably individually controlled, especially by a signal connection from at least one actuator of the fixing mechanism to a control unit of the control system 1100. Advantageously, this allows, for example, the clamping of the carrier 408 on the front strip 418, while no clamping yet takes place on the rear strip 421, and thus the rear strip 421 can be adjusted relative to the front strip 418, for example, to adapt to the dimensions of the carrier 408.
[0074] In a preferred embodiment, the at least one tool holder 409 has at least one adjusting mechanism 423, which is configured to adjust the distance between the at least one front bar 418 and the at least one rear bar 421. Preferably, at least one bar, more preferably the at least one rear bar 421, is adjustable in and against the transport direction T, thus having a first position and a spaced-apart second position in the transport direction T. In particular, the distance between the bars 418 and 421 can be adjusted to the length of the carrier 408 to be inserted, so that the carrier is securely held by the front and rear bars 418 and 421 when it is arranged on the tool holder 409. For example, the at least one adjusting mechanism 423 has at least one spindle, at least one actuating element, and / or at least one gear.Particularly preferably, at least one locking element, for example a latch, is designed to lock the at least one adjustable strip 418; 421, preferably the rear strip 421, in the position set by the at least one adjusting mechanism 423 and / or to release it for adjustment.
[0075] In a preferred embodiment, the at least one tool holder 409 has at least one tool centering device 429, which centers the carrier 408 to be inserted, particularly preferably in the transverse direction A, in the machining unit 300; 400; 500. Advantageously, this increases the accuracy of the positioning of the carrier 408. Preferably, the at least one tool centering device 429 is arranged on the at least one front rail 418. For example, at least one latch, which is particularly preferably also arranged on the at least one front rail 418, is designed to actuate and / or release the tool centering device.
[0076] The at least one tool holder 409 preferably has at least one central holding mechanism designed for holding, preferably for clamping, the carrier 408 of the at least one machining component 406 in a central region of the carrier 408. The central holding mechanism is preferably arranged in the transport direction T between the at least one front edge 418 and the at least one rear edge 421. The central region of the carrier 408 is preferably a region along its surface between the front and rear regions, for example, the middle 30% to 70% of the carrier between its front and rear edges, particularly with respect to the transport direction T. Advantageously, the central holding mechanism stabilizes the carrier 408 along its surface between its front and rear edges during the machining process.In particular, the central holding mechanism not only supports the flatness of the carrier 408 during the machining process by forming a stop, but also securely holds the carrier 408 in its position. Therefore, the stability of the carrier 408 is advantageously increased by the central holding mechanism compared to a stop-forming beam of the tool holder 409.
[0077] The at least one central holding mechanism particularly preferably comprises at least one profile rail 424, preferably a hollow profile rail 424, which is designed such that at least one corresponding holding element 430 of the support 408 to be held can be arranged to engage in the profile rail 424. For example, the at least one profile rail 424 forms a central strip 424 arranged between the front and rear strips 418; 421. The at least one holding element 430 of the support 408 is preferably T-shaped or L-shaped, and particularly preferably forms a mushroom element 430. For example, the at least one holding element 430 forms a linear guide block that is guided and / or can be guided by the profile rail 424, which corresponds in shape to the support 408.The at least one profile rail 424 is preferably designed as a hollow profile rail 424 and forms a stop in at least one direction orthogonal to an insertion direction in which the at least one retaining element 430 is inserted into the profile rail 424 to limit the movement of the at least one retaining element 430.
[0078] In a particularly preferred embodiment, the at least one central holding mechanism is designed as a clamping mechanism and has at least one clamping element 428 for clamping the support 408. The at least one profile rail 424 is particularly preferably designed as a clamping rail 424. The at least one clamping element 428 is preferably arranged on the at least one profile rail 424, preferably within its hollow profile. The at least one profile rail 424 is preferably arranged to interact with the at least one clamping element 428. Preferably, when the at least one clamping element 428 is activated, a support 408 arranged on the profile rail 424 is contacted by the at least one clamping element 428 and pressed against a portion of the profile rail 424. By means of the at least one actuated clamping element 428, the support 408 arranged on the at least one profile rail 424 is preferably fixed in its position relative to the profile rail 424.Thus, the at least one profile rail 424 and the at least one clamping body 428 are preferably arranged and / or designed to interact for clamping the support 408. Preferably, the at least one central holding mechanism has an actuating mechanism for actuating the at least one clamping body 428, which is identical to the mechanism actuating the clamping body 428 of the at least one front and / or rear rail 418; 421. The at least one clamping body 428 of the central holding mechanism is preferably operatively connected to an actuator that actuates it. The at least one actuator is preferably connected to the control unit of the control system 1100, in particular for transmitting an actuating signal. The at least one clamping body 428 is particularly preferably pneumatically actuated, or alternatively, for example, hydraulically or electrically.Preferably, the at least one fixing mechanism for actuating the at least one clamping body 428 has at least one pneumatic drive.
[0079] In a particularly preferred embodiment, the at least one central holding mechanism comprises at least one adjusting mechanism 427, which is configured to adjust a contact area of the central holding mechanism, which comes into contact with a carrier 408 to be fixed in its presence, in and / or against the vertical direction V. Preferably, the at least one adjusting mechanism 427 is configured to vertically adjust the at least one profile rail 424. Preferably, the at least one profile rail 424 is adjusted in such a position that it can come into operative contact with the at least one holding element 430 of the carrier 408. Advantageously, this allows adaptation to different thicknesses of the carrier 408 to be used and thus increases the usability of the tool holder 409 for different machining operations.For example, the at least one adjusting mechanism 427 has at least one spindle, at least one actuating element and / or at least one gear. Particularly preferably, at least one locking element, for example a latch, is designed to lock the at least one profile rail 424 in the position set by the at least one adjusting mechanism 427 and / or to release it for adjustment.
[0080] In a further particularly preferred embodiment, the at least one central holding mechanism comprises at least one adjusting mechanism 426 configured to adjust the at least one profile rail 424 in and / or against the transport direction (T). Advantageously, this allows adaptation to different positions of the at least one holding element 430 of the carrier 408 along its surface and thus increases the usability of the tool holder 409 for different machining operations. For example, the at least one adjusting mechanism 426 comprises at least one spindle, at least one actuating element, and / or at least one gear unit. Particularly preferably, at least one locking element, for example, a latch, is configured to lock the at least one profile rail 424 in the position set by the at least one adjusting mechanism 426 and / or to release it for adjustment.
[0081] By means of the at least one adjusting mechanism 423; 426: 427, in particular by the at least one adjusting mechanism 423 for adjusting the distance between the strips 418; 421 and / or by the at least one adjusting mechanism 426 for adjusting the at least one profile rail 424 relative to the strips 418; 421 and / or by the at least one adjusting mechanism 427 for adjusting the positioning of the at least one profile rail 424 in the vertical direction V, components of the second frame part 414, in particular the strips 418; 421 and / or the profile rail 424, are preferably adjusted and / or set in their position relative to each other. Advantageously, this adapts the second frame part 414 to the support 408 to be used.Preferably, the at least one actuating mechanism 423; 426; 427 is a manual actuating mechanism that is operated by muscle power and has at least one manual actuating element 436, preferably a handwheel, lever, or handle. In an alternative preferred embodiment, the at least one actuating mechanism 423; 426; 427 has at least one actuator, for example an electric motor, as an actuating element, which is preferably controlled by the at least one control device.
[0082] The at least one tool holder 409 has at least one first frame part 411. The at least one first frame part 411 is preferably fixed in position within a plane parallel to the machining plane of substrate 02, i.e., preferably arranged in a constant position in the transport direction T and / or in the transverse direction A. The first frame part 411 preferably has at least one crossbeam 412; 413, i.e., a mechanical support. In particular, at least one longitudinal crossbeam 412, which is preferably oriented with a larger component in the transport direction T, and at least one transverse crossbeam 413, which is preferably oriented with a larger component in the transverse direction A, form the first frame part 411. For example, the crossbeams 412; 413 of the first frame part 411 form a framework structure.Preferably, the first frame section 411 has at least two frame structures, each preferably formed by at least two longitudinal beams 412 with transverse beams 413 arranged thereon and connecting the longitudinal beams 412. The at least two frame structures are preferably arranged one behind the other in the transverse direction A. The at least two frame structures preferably together form the first frame section 411, particularly due to their fixed design with respect to their positioning within the plane parallel to the processing plane of substrate 02. The beams 412 and 413 of the first frame section 411 are positioned fixed relative to each other.
[0083] The at least one tool holder 409 has at least one second frame part 414. The at least one front rail 418 and the at least one rear rail 421 form the second frame part 414 as a common second frame part 414 of the at least one tool holder 409. They thus preferably form a common subframe next to the at least one first frame part 411, so that a common movement relative to the first frame part 411 is advantageously enabled. The second frame part 414 particularly preferably also has the at least one middle holding mechanism, in particular the at least one profile rail 424. Play between the components of the tool holder 409 is advantageously minimized. Advantageously, the positioning accuracy is increased.Tool changes are advantageously simplified, and the ergonomic design of the tool holder 409 reduces operator strain. Setup times are advantageously minimized, and reproducibility in repeat orders is improved.
[0084] The at least one second frame section 414 preferably has at least one crossbeam 416; 417, i.e., a mechanical support. In particular, the second frame section 414 has at least one longitudinal crossbeam 416, which is preferably oriented with a larger component in the transport direction T, and at least one transverse crossbeam 417, which is preferably oriented with a larger component in the transverse direction A. For example, the crossbeams 416; 417 of the second frame section 414 form a scaffold structure. The crossbeams 416; 417 of the second frame section 414 are positionally fixed relative to each other, i.e., their relative positioning remains constant. Preferably, the crossbeams 416; 417 of the second frame section 414 mechanically connect the front and rear rails 418; 421 and, more preferably, also the at least one central holding mechanism, so that a common movement relative to the first frame section 411 is possible.
[0085] At least one actuator is configured to position the second frame part 414 relative to the first frame part 411 within a plane parallel to the machining plane of substrate 02. At least three actuators are configured to position the second frame part 414 relative to the first frame part 411 within a plane parallel to the machining plane of substrate 02. The second frame part 414 has at least one front rail 418 and at least one rear rail 421, and particularly preferably also at least one middle holding mechanism. Due to the design of the second frame part 414, the at least one actuator positions the at least one front and rear rail 418; 421, and particularly preferably also the at least one middle holding mechanism, advantageously together, as a unit. This saves setup time and facilitates the handling of the tool holder 409.In particular, a previously fixed carrier 408 can be positioned by the second frame part 414. Position changes caused by clamping the carrier 408 to the tool holder 409 are advantageously taken into account during positioning. Play between the components of the tool holder 409 is minimized. The positioning accuracy is advantageously increased.
[0086] The second frame part 414, which is preferably adapted or adaptable to the carrier 408 to be used, is positioned and / or positionable relative to the first frame part 411 in the first position or in at least one second position, in particular for aligning the tool holder 409 relative to the substrate 02 to be machined and / or a corresponding further tool 302; 303; 402; 403; 404; 502; 503 of the machining unit 300; 400; 500. Advantageously, this results in positioning of the tool 302; 303; 402; 403; 404; 502; 503 with particularly high accuracy.
[0087] The relative positioning of the frame parts 411; 414 to each other is particularly preferably carried out in an unequipped state, i.e., without a carrier 408 having at least one machining component 406 on the strips 418; 421, and / or in an equipped state, i.e., with the carrier 408 arranged on the strips 418; 421. The at least one actuator is particularly preferably configured to position the second frame part 414 relative to the first frame part 411 in both an equipped and an unequipped state. Advantageously, the relative positioning of the frame parts 411; 414 to each other is preferably enabled independently of whether a carrier 408 is arranged on the tool holder 409 or not.
[0088] Advantageously, the number of parts to be removed during a changeover process is reduced, weight is reduced, and thus the operator is relieved of some of the workload.
[0089] The carrier 408 to be used preferably has an installation position in which the at least one machining component 406; 407 is arranged during the machining of substrate 02. In the installation position, the carrier 408 is arranged on the tool holder 409, in particular in a position to be assumed for machining. The carrier 408 is designed to be removable from the tool 302; 303; 402; 403; 404; 402; 503. For this purpose, the carrier 408 is preferably adjusted in or against the transverse direction A from the installation position.
[0090] In a preferred embodiment, the carrier 408 is designed to be removable from the tool holder 409, particularly in or against the transverse direction A, when the second frame part 414 is installed, i.e., when the second frame part 414 is arranged on the first frame part 411. Particularly preferably, the second frame part 414 remains in its installed position, i.e., attached to the first frame part 411, during removal of the carrier 408. Preferably, a free removal path for the carrier 408 is provided when the second frame part 414 is installed, or the removal path for the carrier 408 is released during the changeover process without removing the second frame part 414 from its installed position. The first frame part 411 and the second frame part 414 are preferably arranged relative to each other such that the first frame part 411 forms a limit to the movement of the second frame part 414 acting in and / or against the transverse direction A.Preferably, the first frame part 411 and the second frame part 414 intersect each other in a projection onto a plane whose normal vector forms the transverse direction A, i.e., preferably in a side view. Preferably, the first frame part 411 forms a stop for the second frame part 414 at at least one point in the plane parallel to the processing plane of substrate 02, acting in and / or against the transverse direction A, which prevents and / or counteracts the removal of the second frame part 414. In a particularly preferred embodiment, the second frame part 414 is therefore not designed to be fully removable, i.e., it is not a sliding frame. Advantageously, the number of parts to be removed during a changeover process is reduced, weight is reduced, and thus the operator is relieved of strain. In addition, more installation space is advantageously available for further components, since the space required for the removal path is smaller.
[0091] The at least one actuator for positioning the second frame part 414 relative to the first frame part 411 is preferably arranged on the first frame part 411, in particular attached to it. Advantageously, the number of components to be positioned and thus the weight are reduced.
[0092] The at least one actuator for positioning the second frame part 414 relative to the first frame part 411 preferably comprises a primary drive means, which is preferably a machine object or alternatively a non-machine object, and at least one further means, in particular at least one gear element 434, preferably at least one shaft or spindle, which transmits and / or changes the force and / or torque of the primary drive means.
[0093] In a particularly preferred embodiment, the at least one actuator for positioning the second frame part 414 relative to the first frame part 411 comprises at least one actuator 431, 432, or 433. This actuator is hereinafter also referred to as a motorized actuator. An actuator 431, 432, or 433 is a power machine, i.e., a mechanical object that converts a primary form of energy into kinetic energy. Preferably, the actuator 431, 432, or 433 is an electric motor or servo motor. The motorized design advantageously reduces operator workload and minimizes setup times. It also facilitates handling and minimizes setup times. Positioning errors caused by an operator are minimized, and reproducibility in repeat orders is improved. Advantageously, the positioning accuracy is increased.
[0094] As an alternative to the at least one motorized actuator, the primary drive element is non-mechanical. This actuator is referred to as a manual actuator in the preceding and following sections. Preferably, the at least one manual actuator has at least one manually operable actuating element 436, for example a handwheel, handle, or lever, which is coupled to the at least one gear element 434. The manual actuator is preferably operated by the operator's muscle power.
[0095] The at least one actuator, in particular the motorized actuator, but also, for example, in the case of a non-mechanical design of the drive element, is preferably connected to the at least one control unit of the control system 1100 via data transmission. The control unit is preferably configured to transmit data regarding a target position of the second frame part 414 to the at least one actuator. Additionally or alternatively, the control unit is preferably configured to receive data about the actual positioning of the second frame part 414. Advantageously, the connection to the control unit facilitates the operation of the at least one actuator.
[0096] The at least one control unit of the control system 1100 preferably has at least one memory for storing and / or loading specific position data of the second frame part 414 of different carriers 408 of machining components 406, which can be attached to the tool holder 409, or is coupled to the at least one memory. Data, in particular order data and / or position data, relating to a machining order to be carried out are preferably stored in and / or loaded from the at least one memory. Preferably, the specific position data are assigned to one or more machining orders that use this carrier 408 and are processed together in the control unit for machine setup.
[0097] The at least one motorized actuator preferably comprises a control unit and at least one actuator 431, 432, 433. Preferably, the at least one motorized actuator also comprises at least one encoder. Preferably, the actuator 431, 432, 433, encoder, and control unit are arranged in a common housing. An encoder is preferably a sensor that detects the current position of an object, preferably a shaft or the primary drive element, and outputs it as an electrical signal. Preferably, the encoder is an incremental encoder; however, an absolute encoder can also be used. The at least one encoder is preferably configured to detect position data of an actual position.Preferably, the control unit comprises a conversion unit, for example as part of the arithmetic unit and / or evaluation unit, for converting data transmitted by the encoder into a data format that can be transmitted to the control device. For example, a data type for storing integers, such as the integer data type, and / or a data type for storing floating-point numbers, such as float, double, or long double, can be transmitted via the bus. The control unit preferably sends data regarding the actual positioning to the control device, preferably in the converted data format.
[0098] Preferably, the at least one display device, more preferably the at least one operator display, is in data communication with the control unit of the control system 1100. The at least one actuator is preferably in data communication with the at least one display device, at least via the control unit. The at least one display device is preferably configured to display data on the positioning of the second frame part 414. Preferably, and more preferably regardless of whether the actuator is a motorized or manual actuator, the data regarding the actual positioning is displayed to an operator on at least one display, more preferably the at least one display device of the control unit, for example in the form of a unit of length, such as millimeters or inches.Preferably, the conversion of the position data into the displayed unit of length is performed in a conversion unit of the control device. Preferably, or alternatively, data regarding the target position is displayed to the operator on at least one display, preferably the at least one display device of the control device, preferably in the form of the unit of length. Particularly preferably, data regarding the target position and actual position are displayed simultaneously, or alternatively, after switching between two user interfaces. For example, in addition to or alternatively, a comparison between the target position and the actual position is preferably displayed, for example, by text display and / or by color coding reflecting the comparison, such as green for agreement and red for deviation, and / or by symbols such as checkmarks, crosses, and / or loading symbols.The at least one display, preferably the at least one display device of the control unit, preferably additionally or alternatively displays feedback on the success or failure of the positioning performed.
[0099] The second frame part 414 of the tool holder 409 has a first position and at least one second position relative to the first frame part 411 of the tool holder 409. The second frame part 414 has the first position and the at least one second position, wherein a point on the second frame part 414 in the second position is spaced apart from its position in the first position in at least one positioning direction and by the length of a positioning path. The at least one actuator preferably adjusts the second frame part 414 in each positioning direction and by the length of a positioning path. The at least one second position is preferably adjusted relative to the first position in the transverse direction A and / or transport direction T and / or pivoted within a plane through the transverse direction A and transport direction T.In particular, the second frame part 414 is adjustable relative to the first frame part 411 with respect to its positioning in the transport direction T and / or in the transverse direction A and / or with respect to an inclined position within a plane defined by the transport direction T and transverse direction A, this plane being preferably parallel to the machining plane. Specifically, the entire second frame part 414, including its components, i.e., in particular the at least one front and rear rail 418; 421 and, more preferably, additionally the at least one central holding mechanism, is adjustable between the first position and the at least one second position. Preferably, the first position describes a position at the beginning of the positioning process. The second position is preferably the position to be set, in particular the target position, which is especially preferably stored in the control device.
[0100] The at least one actuator, preferably its actuator motor 431; 432; 433, preferably engages indirectly, for example via a lever, or directly, for example via a transmission, particularly preferably via a gear transmission, friction transmission or eccentric transmission, at a point, the point of engagement, on the second frame part 414. At least two actuators designed for longitudinal adjustment, preferably their actuator motors 431; 432, preferably engage indirectly or directly at two points of engagement on the second frame part 414 spaced apart from each other in the transverse direction A. Particularly preferably, the at least two actuators designed for longitudinal adjustment, i.e., for adjustment in the transport direction T and / or for pivoting, and at least one actuator designed for transverse adjustment, i.e., for adjustment in the transverse direction A, engage indirectly or directly at different points of engagement on the second frame part 414.For example, at least one point of attack 435; 437; 438 engages a crossbeam 416; 417 of the second frame part 414. Each of the actuators preferably has at least one gear element 434, preferably at least one shaft or spindle, and preferably also at least one gearbox. Particularly preferably, the at least three actuators are designed to act and / or be controlled independently of one another, thereby achieving a particularly large range of motion of the second frame part 414 relative to the first frame part 411 and thus a particularly high positioning accuracy.
[0101] At least one actuator, designated as the first actuator, is configured as a longitudinal adjustment. In addition to the first actuator, the at least one tool holder 409 has at least one second actuator, designated as the second actuator, also configured as a longitudinal adjustment. The first actuator has its point of application 435 spaced in the transverse direction A from the point of application 437 of the second actuator.The at least two actuators, designed for longitudinal adjustment, are configured to engage the second frame part 414 at the engagement points 435; 437, which are spaced apart from each other with respect to the transverse direction A, and / or to position the second frame part 414 relative to the first frame part 411 via the respective engagement points 435; 437 in and / or against the transport direction T, particularly when both actuators are controlled to perform the same movement, and / or with respect to a pivoting movement, particularly when the two actuators are controlled to perform different movement. The engagement of the first actuator and / or the engagement of the second actuator on the second frame part 414 preferably takes place on a crossbeam 416; 417 of the second frame part 414, particularly preferably on a longitudinal crossbeam 416.For example, the crossbeam 416; 417 of the second frame part 414, which has the point of attack 435 of the first actuator, is arranged on a first frame structure of the first frame part 411 with respect to the transverse direction A. For example, the crossbeam 416; 417 of the second frame part 414, which has the point of attack 437 of the second actuator, is arranged on a second frame structure of the first frame part 411 with respect to the transverse direction A. In a preferred embodiment, the first actuator, preferably its actuator 431 and / or at least one gear element 434, is arranged on the first frame structure of the first frame part 411 with respect to the transverse direction A, and the second actuator, preferably its actuator 432 and / or at least one gear element 434, is preferably attached to the second frame structure of the first frame part 411 with respect to the transverse direction A.
[0102] At least one actuator, designated as the third actuator, is designed as a lateral adjustment. The at least one tool holder 409 has the at least one third actuator. The actuator designed as a lateral adjustment is configured to adjust the second frame part 414, preferably via an engagement point 438, in and / or against the transverse direction A relative to the first frame part 411. By means of the at least one gear element 434, the movement of the primary drive element, preferably the actuator 433 or alternatively the manual actuating element 436, acts on the second frame part 414, in particular at the engagement point 438, and adjusts it from a first position to a second position spaced apart in the transverse direction A. The actuation of the actuator designed as a lateral adjustment on the second frame part 414 preferably takes place on a longitudinal cross member 416 of the second frame part 414.For example, the actuator designed as a lateral adjustment, preferably its actuator motor 431 and / or at least a gear element 434, is arranged, preferably attached, to the first framework structure of the first frame part 411.
[0103] The tool 302; 303; 402; 403; 404; 502; 503, which has at least one tool holder 409, is a stripping tool 402; 403; 404 or a deburring tool 502; 503 or a punching tool 302; 303. The stroke-moving tool 302; 402; 404; 502 is an upper machining tool 302; 402; 502, stripping tool 402 or depaneling tool 502 or punching tool 302. Preferably, the upper tool 402 of the stripping unit 400 and / or the upper tool 502 of the depaneling unit 500 has at least one tool carrier 409 with the first frame part 411 and the second frame part 414, which can be positioned relative to it and which in particular includes the front and rear rails 418; 421. Preferably, only the machining components 406 of the upper tools 402; 502 attached to the respective carrier 408 differ from one another in their design and / or arrangement, according to the machining process, i.e., stripping or depaneling.For example, additionally or alternatively, the upper tool 302 of the forming unit 300 has at least one tool carrier 409 with the first frame part 411 and the second frame part 414, which can be positioned relative to it and which in particular includes the front and rear rails 418 and 421. For example, additionally or alternatively, the middle tool 403 and / or the lower tool 404 of the stripping unit 400 and / or the lower tool 502 of the blanking unit 500 has at least one tool carrier 409 with the first frame part 411 and the second frame part 414, which can be positioned relative to it and which in particular includes the front and rear rails 418 and 421. For example, the design and / or arrangement of the crossbeams 412, 413, 416, 417 and / or the rails 418 and 421 on the respective tool 302; 303; 402; 403; 404; 502; 503 adapted.
[0104] The first frame part 411 and the second frame part 414 of the at least one, particularly preferably movable, tool holder 409 of the at least one tool 302; 303; 402; 403; 404; 502; 503 are or are positioned in an installation position in the machining unit 300; 400; 500. In particular, the tool holder 409 is installed in the machining unit 300; 400; 500 when the machining machine 01 is put into operation and remains in this position during the machining operations to be carried out and during changes between machining operations.
[0105] During substrate processing, in a preferred embodiment, the at least one tool holder 409 with the attached carrier 408 is adjusted in and against the vertical direction V, thus moving the tool 302; 303; 402; 403; 404; 502; 503. With a tool holder 409 that moves in a stroke, the at least one actuator, preferably the at least three actuators, is moved along with the tool holder 409 during a stroke movement, preferably in the stroke direction, i.e., in particular in and / or against the vertical direction V, especially since it is preferably arranged on the first frame part 411. In an alternative embodiment, for example for the lower blanking tool 503 and / or the middle stripping tool 403, the at least one tool holder 409 is fixed with respect to the vertical direction V during substrate processing.
[0106] The at least one tool 302; 303; 402; 403; 404; 502; 503, preferably the at least one movable tool 302; 402; 404; 502, of the at least one machining unit 300; 400; 500 is positioned by a method. The method is preferably used to set up a new job and / or to set up a repeat job and / or for alignment during job processing. The positioning is preferably carried out relative to a substrate 02 to be machined and / or to a corresponding tool 302; 303; 402; 403; 404; 502; 503, preferably of the same machining unit 300; 400; 500.
[0107] Preferably, order data for at least one subsequent processing order and / or position data, in particular at least one target position, of the second frame part 414 are loaded from the at least one memory of the control unit and / or opened and / or re-entered. For example, the operator operates a control element, which is preferably displayed and / or arranged on the at least one display device, preferably an operator display, whereby the control unit of the control system 1100 preferably receives a control signal and then activates the at least one memory and / or provides an input mask for entering new data. The loaded order data is preferably processed by the control unit to control the machine components, in particular to control the actuators of the tool holder 409.For example, the data processing by the control unit occurs without additional display of the data, at least the position data, on the display device. Preferably, however, the loaded, opened, and / or entered order data and / or position data of the processing order are additionally displayed on at least one display device.
[0108] Before inserting a new carrier 408, for example, a carrier 408 previously arranged on the tool holder 409 is removed from the tool holder 409, preferably by releasing the mechanisms securing the carrier 408 and then removing it, preferably by pulling it out laterally. Particularly preferably, the second frame part 414 remains in its installed position and is therefore not pulled out. For example, to release the securing mechanism, the operator actuates at least one control element, which is preferably displayed and / or arranged on the at least one display device, whereby the control unit of the control system 1100 preferably receives at least one control signal and then actuates the at least one actuator of the at least one securing mechanism of the front bar 418 and / or the at least one securing mechanism of the rear bar 421 and / or the at least one central holding mechanism.
[0109] A carrier 408, comprising at least one machining component 406, is inserted into the tool holder 409, preferably in or against the transverse direction A. The carrier 408 is preferably placed on the at least one front and rear support 419; 422, and preferably inserted along these supports. Preferably, the at least one retaining element 430 is additionally inserted into the at least one profile rail 424 of the at least one central retaining mechanism. Particularly preferably, the second frame part 414 remains in its installed position and is therefore not pulled out.Preferably, depending on the design of the carrier 408, the distance between the at least one front strip 418 and the at least one rear strip 421 is changed, preferably at least one of the strips 418; 421 in or against the transport direction T by the adjusting mechanism 423 designed as a longitudinal adjustment, preferably before coming into contact with the carrier 408, in its position.
[0110] The carrier 408, which has the at least one machining component 406, is fixed, preferably clamped, to the second frame part 414 of the at least one tool holder 409. The carrier 408, having the at least one machining component 406, is preferably fixed, preferably clamped, to the second frame part 414 of the at least one tool holder 409, which is more preferably arranged in an installation position, before the second frame part 414 is moved into the second position.
[0111] For fixation, the support 408 is preferably clamped in the front area, in particular at its front edge, by the at least one clamping element 428, in particular at the at least one front strip 418. In addition, the support 408 is preferably clamped in the rear area, in particular at its rear edge, by the at least one further clamping element 428, in particular at the at least one rear strip 421.
[0112] Particularly preferably, in addition to the at least one fixing mechanism arranged on the at least one front and / or rear strip 418; 421, the carrier 408 is held, preferably fixed, and more preferably clamped in the central region of the carrier 408 by the at least one central holding mechanism. The carrier 408 is particularly preferably held, preferably clamped, by the at least one clamping element 428 on the at least one clamping strip 424 of the central holding mechanism. Additionally or alternatively, the contact area of the central holding mechanism is particularly preferably adjusted from the first position to the second position in or against the vertical direction V before it comes into contact with the carrier 408, in particular by means of the at least one adjusting mechanism 427.For example, depending on the design of the carrier 408, in particular depending on the arrangement of the at least one holding element 430 on the carrier 408, the at least one middle holding mechanism is preferably additionally or alternatively adjusted in or against the transport direction T by the at least one adjusting mechanism 426, preferably before coming into contact with the carrier 408, into its position.
[0113] Particularly preferred is the at least one clamping element 428, in particular the at least one fixing mechanism of the front strip 418 and / or the at least one fixing mechanism of the rear strip 421 and / or the at least one central holding mechanism, by which at least one actuator is actuated, preferably by the at least one control unit of the control system 1100 by means of a control signal. For example, the operator operates a control element, which is preferably displayed and / or arranged on the at least one display device, whereby the control unit of the control system 1100 preferably receives a control signal and then actuates the at least one actuator of the at least one fixing mechanism and / or the at least one central holding mechanism.For example, the actuators of the locking mechanisms and the central holding mechanism are controlled together, preferably when a common operating element has been activated. Alternatively, at least two of the actuators are actuated separately, in particular by different operating elements. For example, by actuating them separately, the at least one central holding mechanism can be activated in addition to the locking mechanisms, or remain deactivated when not in use, or one of the locking mechanisms can remain deactivated when not in use.
[0114] The second frame part 414 is moved relative to the first frame part 411 of the at least one tool holder 409 within the plane parallel to the machining plane of substrate 02 from the first position to at least one second position, in particular by actuating the at least one actuator, and in particular the at least three actuators. The second position is preferably a target position stored in the control unit. The at least one control unit preferably actuates the at least one actuator by transmitting at least one control signal.The second frame part 414 with the fixed carrier 408 is adjusted relative to the first frame part 411 of the at least one tool holder 409 within the plane parallel to the machining plane of substrate 02 from the first position to at least one second position, in particular by actuating the at least one actuator, and in particular the at least three actuators. Actuating the at least three actuators is particularly preferred, as it results in a combination of adjustments and enables particularly precise positioning. Preferably, the second frame part 414, which has the at least one front rail 418 for holding the carrier 408 in a front region of the carrier 408 and the at least one rear rail 421 for holding the carrier 408 in a rear region of the carrier 408, is adjusted as a unit.The second frame section 414 is adjusted relative to the first frame section 411 from the first position to the second position, which is spaced apart from the first position in the transverse direction A and / or in the transport direction T and / or is pivoted within the plane spanned by the transverse direction A and transport direction T relative to the first position. Preferably, the actual positioning of the second frame section 414 is compared with a target position. The second frame section 414 is preferably adjusted so that the actual positioning corresponds to the target position.
[0115] In a particularly preferred embodiment, the second frame section 414 is adjusted between the first and second positions by means of at least one actuator, preferably controlled by the control unit. The control unit of the control system 1100 particularly preferably controls the at least one motorized actuator, or more preferably at least three motorized actuators, to adjust the second frame section 414. Additionally or alternatively, the control unit controls the at least one display device to display data on the positioning of the second frame section 414. The control of the at least one actuator by the control unit, and thus the motorized adjustment of the second frame section 414, is particularly preferably automated, preferably until the actual position of the second frame section 414 matches the stored target position.
[0116] The at least one first actuator and the at least one second actuator for the relative positioning of the frame parts 411; 414 engage the second frame part 414 at the engagement points 435; 437, which are spaced apart from each other with respect to the transverse direction A, and / or adjust the second frame part 414 relative to the first frame part 411 via the respective engagement points 435; 437 in and / or against the transport direction T and / or with respect to a pivoting from the first position to the second position. For an adjustment in and / or against the transport direction T, preferably the at least one first actuator, particularly preferably its at least one actuator 431, and the at least one second actuator, particularly preferably its at least one actuator 432, are actuated, preferably with the same actuating direction and particularly preferably, for a parallel displacement, with the same length of the actuating path.For a pivoting movement within the plane parallel to the processing plane of substrate 02, in particular the plane defined by the transport direction T and transverse direction A, the at least one first actuator, particularly preferably its at least one actuator motor 431, and the at least one second actuator, particularly preferably its at least one actuator motor 432, are preferably actuated, preferably with different actuating directions and / or with different actuating stroke lengths. In the case of a combined adjustment in or against the transport direction T and a pivoting movement, the actuators designed as longitudinal adjusters are preferably each actuated such that an adjustment movement occurs whose actuating direction and stroke result from the combination of the preferred individual adjustments, i.e., the individual adjustments are superimposed.
[0117] In addition, the at least one actuator designated as the third actuator adjusts the second frame part 414 relative to the first frame part 411 in and / or against the transverse direction A, in particular from first position to second position, preferably by actuating the at least one actuator motor 433.
[0118] The control of at least three actuators is particularly preferred.
[0119] The at least one motorized actuator, preferably its control unit, preferably receives data from the control unit of the control system 1100 regarding the target position to be assumed, for example, the target position or data defining it, such as an identification number. The control unit preferably comprises a processing unit and / or evaluation unit that compares data of an actual positioning with data of the target positioning. Alternatively, the control unit includes the processing unit and / or evaluation unit and performs the comparison. Depending on the comparison, a control signal is preferably sent to the at least one actuator 431; 432; 433, preferably by the control unit. The second frame part 411 is preferably adjusted according to the control signal, for example, moved by a defined amount in one direction and / or moved until a defined position is assumed.In the processing unit and / or evaluation unit, preferably in the control unit, the actual positioning data is compared with the target positioning data. If the actual positioning deviates from the target positioning, a further control signal is preferably sent to the actuator 431; 432; 433. Preferably, the encoder detects the position of the actuator 431; 432; 433, for example, its angle of rotation, and thereby indirectly the positioning of the second frame part 411. The encoder preferably sends the position data to the control unit, for example, alternatively to the control device. For example, the control unit converts the data transmitted by the encoder into a data format that can be sent via a bus. The control unit preferably sends data regarding the actual positioning to the control device, preferably in the converted data format.Preferably, the control device controls at least one display device to show the actual positioning and / or feedback on the success of the adjustment performed and / or a relationship between the actual positioning and the target position.
[0120] The second frame section 414 is preferably moved by motor to the stored target position by means of the control unit of the control system 1100. The control unit is preferably coupled with at least one operating element which, when actuated, causes the second frame section 414 to move from the first position to the stored target position. Preferably, the stored target position is the target position loaded from memory or the target position of the processing order to be set up by the operator. In addition, at least one fine adjustment of the second frame section 414 from the set target position to a further position is preferably carried out by actuating at least one, in particular another, operating element. The fine adjustment is preferably also carried out by motor by actuating the at least one actuator.Preferably, the control device is coupled with at least one further operating element which, when actuated, effects the fine adjustment of the second frame part 414 from the target position to the desired position. The fine adjustment preferably describes an adjustment of the second frame part 414 relative to the first frame part 411 in order to compensate for positioning deviations of the tool holder 409 that occur despite the positioning of the second frame part 414 in the target position relative to a corresponding tool and / or the substrate 02.
[0121] Fine adjustment is preferably achieved by actuating at least one, and in particular a further, control element, which is preferably displayed and / or arranged on the at least one display device. The at least one control element, in particular the control element that can be actuated to adjust to the stored target position, and the at least one further control element, in particular the control element that can be actuated for fine adjustment, are preferably coupled to the at least one actuator via the control unit. Preferably, the operator actuates the at least one control element for fine adjustment. Preferably, at least two control elements are assigned to the fine adjustment, which result in opposing directions of movement along the axis of movement defined by the respective actuator.Particularly preferred is the fine adjustment system, which is therefore assigned at least two control elements for adjustment in and against the transport direction T and two further control elements for adjustment in and against the transverse direction A. For example, the at least one control element is designed as an arrow key or plus / minus keys or displays a corresponding symbol. For example, the at least two actuators adjusting in the transport direction T are controlled together, or the respective actuator to be controlled is selected by the operator. The control device is preferably linked to the at least one control element for fine adjustment via data transmission, so that an operator, by manually actuating the at least one control element, causes at least one control signal to be sent to the at least one actuator 431; 432; 433.For example, each actuation of the at least one control element results in an adjustment by a constant, fixed travel distance, i.e., an incremental adjustment, or by an adjustment for the duration of the actuation of the at least one control element by the operator.
[0122] Preferably, at least one, and in particular a further, control element, particularly arranged and / or displayed on the at least one display device, is designed to cause the current position data to be stored in the at least one memory when actuated. Preferably, the position data of the further position set by the fine adjustment is stored in the memory assigned to the control device, preferably at least when the further control element is actuated or, for example, automatically upon completion of the fine adjustment. Preferably, the newly stored position data is assigned to the selected processing order. For example, the target position data previously stored for this processing order is overwritten by the new position data, or an additional data record is created for this processing order.Advantageously, the current positioning, which may be changed by fine adjustment compared to the previously stored position data, is thus set in a repeat order without further fine adjustment by controlling the motorized actuators.
[0123] For example, in an alternative embodiment with non-mechanical drive means, the adjustment of the actuators is actuated by the operator depending on the displayed data by means of at least one actuating element 436, preferably at least one actuating element 436 per actuator, for example at least one handwheel.
[0124] In an alternative embodiment of the tool holder 409, the at least one front rail 418 and the at least one rear rail 421 do not form a jointly adjustable unit. In this embodiment, the second frame part 414, which can be positioned relative to the first frame part 411, has at least one rail 418; 421, preferably the at least one front rail 418. Thus, in this embodiment, the at least one front rail 418 can be positioned relative to the first frame part 411. In this embodiment, the clamping of the carrier 408 to the front and rear rails 418; 421 takes place after the positioning of the second frame part 414 relative to the first frame part 411.Preferably independent of the design of the second frame part 414, i.e., whether the second frame part 414 is formed as a unit of the front and rear strips 418; 421 or whether the second frame part 414 has only one of the strips 418; 421, the at least one actuator, preferably the at least three actuators, is designed to position the second frame part 414 of the tool holder 409 relative to the first frame part 411 of the tool holder 409 within the plane parallel to the machining plane of substrate 02, particularly preferably by means of its actuator 431; 432; 433.
[0125] In an additional or alternative embodiment of the at least one tool holder 409, the machining unit 300; 400; 500 has at least one actuating unit 442 of the at least one actuator. Preferably, in this embodiment, each actuator of the actuators adjusting the second frame part 414 has at least one actuating unit 442. The at least one actuating unit 442 is preferably configured to selectively prevent an adjustment contrary to a required direction of adjustment, depending on the required adjustment, and / or to stop an adjustment exceeding the required length of the travel in the direction of adjustment, and / or to provide an operator with haptic feedback upon reaching a required position. Advantageously, the at least one actuating unit 442 facilitates manual adjustment for the operator. Setup times are reduced.Advantageously, the use of at least one positioning unit 442 prevents incorrect positioning by the operator. The reproducibility of positioning in repeat orders is thus advantageously increased.
[0126] The embodiment comprising the manual actuator preferably includes at least one actuating unit 442, or preferably the actuator designed as a manual actuator, comprising at least one actuating unit 442, is actuated. In the embodiment comprising at least one motorized actuator, for example, the at least one actuating unit 442 is omitted, since its function is preferably taken over by the control device.
[0127] During tool positioning, in particular during adjustment by means of the at least one actuator, the at least one actuating unit 442 preferably selectively prevents adjustments contrary to a required direction of adjustment and / or stops adjustments in the direction of adjustment exceeding the required length of the travel path and / or gives an operator haptic feedback on the achievement of a required positioning.
[0128] At least one actuator 444 of the at least one positioning unit 442 is preferably coupled to at least one control device, preferably the control device of the control system 1100 or alternatively a different control unit such as an internal unit of the positioning unit 442, and / or is selectively controlled by the control device. The control device is preferably coupled to the memory for storing and / or loading specific position data of the second frame part 414 of different carriers 408 of machining components 406, which can be attached to or are attached to the tool holder 409. Additionally or alternatively, the control device is preferably coupled to at least one sensor 439 that determines the actual position of the second frame part 414.
[0129] Advantageously, an additional display of position data directly on the actuator, for example arranged on the actuating element 436 or a gear element 434 downstream of the actuating element 436, is not required. However, it is particularly preferred that the display device, which shows at least one data point regarding the positioning of the second frame part 414, is additionally coupled with the control device and displays, for example, position data such as the target position and / or actual position of the second frame part 414.
[0130] The at least one positioning unit 442 preferably comprises at least one actuator 444. The at least one actuator 444 is configured to activate and / or deactivate the at least one positioning unit 442, preferably based on a comparison of the actual position of the second frame part 414 with a target position. The at least one actuator 444 is preferably coupled to the control unit and selectively controlled by it, preferably based on a comparison of the actual position with the target position of the second frame part 414 and / or a component of the at least one actuator.
[0131] The at least one actuator 444 is preferably configured to actuate at least one locking device 441. The at least one locking device 441 is preferably configured as a mechanical locking device, for example as a lever 441, particularly preferably a pivoting lever pivoting about a pivot axis S, or as a magnetic locking device 441 or electromagnetic locking device 441. Depending on the control, the at least one locking device 441 is in a locking state or in a releasing state by the actuator 441. The control device is preferably configured to selectively activate and / or deactivate the at least one actuator 444, preferably with respect to an action ratio of the locking device 441 with an actuating element 443.When the operating mode is activated, i.e., the blocking state, movement of a gear element 434 of the at least one actuator is preferably blocked in at least one direction of rotation, more preferably allowed in one direction of rotation and blocked in the opposite direction, or alternatively blocked in both directions of rotation. When the operating mode is deactivated, i.e., the releasing state, movement of the gear element 434 is preferably allowed in and against the direction of rotation.
[0132] Data on the actual positioning of the second frame part 414 and / or a component of the at least one actuator are preferably compared with a target position, and the required stroke is preferably determined. At least one evaluation unit is preferably configured to compare data on the actual positioning of the second frame part 414 and / or a component of the at least one actuator with a target position. Preferably, the control unit includes the evaluation unit or is coupled to it. The at least one evaluation unit is coupled to the at least one actuator 444, preferably at least indirectly via the at least one control unit or directly. The at least one evaluation unit is preferably also coupled to the memory associated with the control unit, preferably at least indirectly via the at least one control unit or directly.The at least one evaluation unit is preferably coupled to the memory for storing and / or loading specific position data of the second frame part 414 of different carriers 408 of machining components 406, which can be attached to or are attached to the tool holder 409. Additionally or alternatively, at least one evaluation unit is preferably coupled to the at least one sensor 439 that determines the actual position of the second frame part 414. The at least one evaluation unit preferably compares a stored or entered target position of the second frame part 414 and / or a component of the at least one actuator with an actual position. The actual position is preferably determined by the at least one sensor 439 and transmitted to the evaluation unit, for example, at least indirectly via the control device or directly.Preferably, the at least one evaluation unit determines the required positioning path to achieve a match between the actual position and the target position. The positioning direction is preferably determined, preferably in or against the transverse direction A or in or against the transport direction T. Additionally or alternatively, the required length of the positioning path is determined.
[0133] Depending on the comparison, and particularly preferably depending on the determined actuation path to be carried out, the at least one control device preferably controls the at least one actuator 444. The at least one actuator 444 preferably actuates the at least one blocking device 441, thus changing its state from the releasing state to the blocking state or vice versa.
[0134] The adjustment of the second frame part 414 from the first position to the second position relative to the first frame part 411 is preferably effected by the at least one actuator. Particularly preferably, at the start of the adjustment movement, the at least one actuating unit 442 is controlled by the control device in such a way that an adjustment contrary to the required direction of movement is prevented. In this process, the at least one actuator 444 preferably actuates the at least one locking device 441 such that the at least one locking device 441 is brought into a locking state that blocks an adjustment contrary to the desired direction of movement.If the second frame section 414 is moved beyond the required length to reach the second position during the adjustment along its path, the control device preferably actuates the at least one actuating unit 442 in such a way that further adjustment is stopped. The at least one actuator 444 preferably actuates the at least one locking device 441 in such a way that the locking device 441 is moved into a locking state, which blocks any further adjustment in the direction of the adjustment. Upon reaching the second position, i.e., the required positioning, the control device preferably actuates the at least one actuating unit 442 in such a way that the operator receives haptic feedback that the required positioning has been reached, for example, by vibration and / or a brief transition to the locking state.
[0135] For example, additionally or alternatively, particularly when configured as a manual actuator, at least one actuator 445 generating haptic feedback is arranged on the gear element 434 of the actuator that transmits the adjustment movement and / or on the at least one actuating element 436 of the actuator. The actuator 445 generates feedback perceptible to an operator, preferably a vibration or resistance. Preferably, the at least one actuator 445 is coupled to the control unit. Preferably, the at least one actuator 445 is coupled to the evaluation unit. The control unit is preferably configured to selectively activate and / or deactivate the actuator 445 to generate haptic feedback, particularly depending on the comparison, and especially depending on the determined travel distance to be performed.The actuator 445 is preferably activated when the actual position matches the target position, i.e., when the second position has been reached.
[0136] In this embodiment, the at least one tool holder 409, comprising at least one actuating unit 442, preferably includes at least one sensor 439 for determining the actual position of the second frame part 414 and / or a component of the at least one actuator. The at least one sensor 439 is preferably coupled to the at least one actuating unit 442 at least by means of the control unit of the control system 1100 of the machining unit 300; 400; 500. For example, there is a direct coupling of the sensor 439 to the at least one actuating unit 442, in particular a control unit of the actuating unit for controlling the at least one actuator 444 of the actuating unit 442, wherein data from the at least one sensor 439 are additionally transmitted to the control unit.Alternatively, for example, an indirect coupling exists via the control unit of the control system 1100, whereby data from the sensor 439 are directed to the control unit and the control unit controls at least one actuator 444, for example via its control unit.
[0137] For example, the measuring point of the at least one sensor 439 is arranged on a gear element 434. Alternatively, and preferably, the measuring point of the sensor 439 is arranged at the point of application where the at least one actuator engages the second frame part 414. The position of the second frame part 414 is preferably determined by a direct measurement of the at least one sensor 439 at the point of application of the at least one actuator to the second frame part 414. Advantageously, this increases the accuracy of the detected position.
[0138] In a particularly preferred embodiment, the at least one actuating unit 442 comprises at least one actuating element 443 arranged on a gear element 434 that transmits the adjustment movement, and at least one locking means 441 that interacts with the actuating element 443 and can be actuated by means of the actuator 444. In the case of a manual actuator, the at least one actuating element 443 is preferably arranged on the first gear element 434 that follows the actuating element 436. The at least one actuating element 443 is preferably configured to perform a movement together with the gear element 434, preferably a rotation of the shaft or spindle. Preferably, the at least one gear element 434 extends through the at least one actuating element 443. The at least one gear element 434 preferably forms an axis of rotation of the at least one actuating element 443.The at least one actuating element 443 particularly preferably has a toothed ring, the teeth of which are preferably arranged in a direction of rotation, so that upon operative contact with the at least one locking means 441, movement in one direction of rotation is enabled and movement in the opposite direction of rotation is blocked. The at least one locking means 441 is, for example, a lever 441, which is particularly preferably pivotable about a pivot axis S. Alternatively, for example, the at least one locking means 441 is a means of generating a force opposing the direction of rotation, for example generating a braking effect by means of a magnetic field.
[0139] When designed as a lever 441, the blocking means 441 preferably contacts the actuating element 443 in the activated operating condition, preferably engages in its toothed ring, whereas in the deactivated operating condition the lever 441 is arranged at a distance from the toothed ring, preferably pivoted about the pivot axis S.
[0140] In a further preferred embodiment, the at least one actuating unit 442 has at least two actuating elements 443, each with an associated locking means 441, which permit or block opposite directions of rotation. In other words, a second actuating element 443, for example, permits clockwise rotation when in contact with the at least one locking means 441, while a first actuating element 443 blocks clockwise rotation when in contact with the at least one locking means 441. For example, clockwise rotation of the gear element 434 is stopped and / or prevented when the first actuating element 443 is in contact with its locking means 441. For example, counterclockwise rotation of the gear element 434 is stopped and / or prevented when the second actuating element 443 is in contact with its locking means 441.Preferably, each blocking device 441 has its own actuator 444, which can be actuated and / or controlled independently of the actuator 444 of the at least one further blocking device 441. Reference symbol list 01 Processing machine, sheet processing machine, punching machine, flatbed punching machine 02 Substrate, Bow 03 Benefits 04 Remnant, first, waste piece 05 Remnant piece, bridge 06 Remnant piece, second, gripper edge 07 Edge, front edge 08 Edge, trailing edge 09 Edge, side edge 10 - 11 Print mark 100 aggregate, feeder aggregate, feeder, bow feeder, bow feeder aggregate 101 investor stacks 200 unit, plant unit 300 Unit, processing unit, forming unit, punching unit, creasing unit, cutting unit, punch, flatbed punching unit, flatbed punch 301 Machining unit, forming unit, stamping unit, flatbed stamping unit 302 Tools 303 Tools 400 unit, processing unit, breakout unit 401 Machining unit, stripping unit 402 Tool, machining tool, upper 403 Tool, medium 404 Tool, lower 405 - 406 Machining component 407 Machining component 408 carriers 409 Tool holders 410 - 411 Frame part, first 412 Crossbeam, longitudinal crossbeam 413 Traverse, crossbeam 414 Frame part, second 415 - 416 Crossbeam, longitudinal crossbeam 417 Traverse, crossbeam 418 Strip, terminal strip, front 419th edition, front 420 - 421 Strip, terminal strip, rear 422nd edition, rear 423 Actuating mechanism 424 Strip, profile rail, hollow profile rail, clamping rail 425 - 426 Actuating mechanism 427 Actuating mechanism 428 clamping bodies 429 Tool centering 430 Holding element, mushroom element 431 Actuator 432 Actuator 433 Actuator 434 Gear element 435 - 436 Actuating element 437 - 438 - 439 Sensor, position sensor 440 - 441 Locking devices, levers 442 Actuator 443 Actuator 444 Actuator 445 Actuator 500 unit, processing unit, panel separator unit 501 Machining unit, depaneling unit 502 Tools 503 Tools 600 unit, display unit, display 650 aggregate, combined (500; 600) 700 aggregate, sheet insertion aggregate 701 Sheet deposit device 702 Sheet cassette, Intermediate sheet cassette 800 unit, remnant delivery unit 900 aggregate, combined (700; 800) 1000 system, drive system 1001 Drive 1100 System, control system 1200 system, transport system, chain transport system, chain gripper system 1201 trolleys, grab trolleys, chain grab trolleys, means of transport 1202 Holding element, gripper 1203 Guide device, chain A direction, transverse direction, horizontal T direction, transport direction, horizontal V direction, vertical S Swivel axis (444)
Claims
Machining unit (300; 400; 500), wherein at least one tool (302; 303; 402; 403; 404; 502; 503) of the machining unit (300; 400; 500) has at least one tool holder (409), wherein the at least one tool holder (409) has at least one first frame part (411), wherein the at least one tool holder (409) has at least one front rail (418) configured for holding a carrier (408) of at least one machining component (406) in a front region of the carrier (408) and at least one rear rail (421) configured for holding the carrier (408) in a rear region of the carrier (408), wherein the at least one front rail (418) and the at least one rear rail (421) form a common second frame part (414) of the at least form a tool holder (409) wherein at least one actuator is designed toto position the second frame part (414), which has at least one front strip (418) and at least one rear strip (421), relative to the first frame part (411) within a plane parallel to a machining plane of substrate (02), wherein at least one actuator, designated as the first actuator, is designed as a longitudinal adjustment, and wherein the tool holder (409) has at least one second actuator designed as a longitudinal adjustment, wherein the at least two actuators are designed to act on the second frame part (414) at points of attack spaced apart from each other with respect to the transverse direction (A) and / or to position the second frame part (414) via a respective point of attack relative to the first frame part (411) in and / or against the transport direction (T) and / or with respect to a pivoting motion, characterized in that at least one actuator, designated as the third actuator,The actuator is designed as a lateral adjustment and is designed to adjust the second frame part (414) in and / or against the transverse direction (A) relative to the first frame part (411), and the tool (302; 303; 402; 403; 404; 502; 503) is an upper machining tool (302; 402; 502) designed as a stripping tool (402) or blanking tool (502) or punching tool (302). Machining unit according to claim 1, characterized in that the second frame part (414) has a first position and at least a second position relative to the first frame part (411), which is adjusted relative to the first position in the transverse direction (A) and / or transport direction (T) and / or is pivoted within a plane through the transverse direction (A) and transport direction (T). Machining unit according to claim 1 or 2, characterized in that at least one support (419) for placing a front edge of the carrier (408) and at least one clamping element (428) for clamping the carrier (408) are arranged together on the at least one front strip (418) and / or that at least one support (422) for placing a rear edge of the carrier (408) and at least one clamping element (428) for clamping the carrier (408) are arranged together on the at least one rear strip (421). Machining unit according to claim 3, characterized in that at least one actuator for actuating the at least one clamping body (428) is connected to a control device of a control system (1100) and the control device is configured to send at least one actuating signal to the at least one actuator. Processing unit according to claim 1 or 2 or 3 or 4, characterized in that the second frame part (414) has at least one central holding mechanism arranged in the transport direction (T) between the at least one front strip (418) and the at least one rear strip (421) for holding the carrier (408) in a central area of the carrier (408). Machining unit according to claim 5, characterized in that the at least one central holding mechanism has at least one profile rail (424) which is designed such that at least one corresponding holding element (430) of the carrier (408) to be held can be arranged engaging in the profile rail (424), and / or that the at least one central holding mechanism is designed as a clamping mechanism having at least one clamping body (428), and / or that the at least one central holding mechanism has at least one adjusting mechanism (427) which is designed to adjust a contact area of the central holding mechanism, which comes into contact with a carrier (408) to be fixed in its presence, in and / or against the vertical direction (V). Machining unit according to claim 1 or 2 or 3 or 4 or 5 or 6, characterized in that the at least one actuator has at least one actuator motor (431; 432; 433). Processing unit according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7, characterized in that the at least one actuator is connected to a control device of a control system (1100) via data technology, that the control device is designed to transmit data regarding a target position of the second frame part (414) to the at least one actuator and / or that the control device is designed to receive data about an actual positioning of the second frame part (414). Processing unit according to claim 8, characterized in that at least one display device is in data communication with the control device, and that the at least one actuator is in data communication with the at least one display device at least by means of the control device. Machining unit according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9, characterized in that the at least one actuator is designed to position the second frame part (414) in a loaded and in an unloaded state relative to the first frame part (411) and / or that the carrier (408) is designed to be removable from the tool holder (409) when the second frame part (414) is installed and / or that the first frame part (411) and the second frame part (414) are arranged relative to each other such that the first frame part (411) forms a limit to the movement of the second frame part (414) acting in and / or against the transverse direction (A). Machining unit according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9 or 10, characterized in that the at least one tool holder (409) is designed to be movable by stroke. Method for positioning at least one tool (302; 303; 402; 403; 404; 502; 503) of a machining unit (300; 400; 500), wherein the at least one tool (302; 303; 402; 403; 404; 502; 503) has at least one tool holder (409), wherein a first frame part (411) and a second frame part (414) of the at least one tool holder (409) are positioned in an installation position in the machining unit (300; 400; 500), wherein a carrier (408) having at least one machining component (406) is fixed to the second frame part (414) of the at least one tool holder (409) arranged in the installation position, wherein the second frame part (414) with the fixed carrier (408) is relative to the first Frame part (411) of the at least one tool holder (409) is moved from a first position to a second position within a plane parallel to a machining plane of substrate (02), wherein the second frame part (414),the second frame part (414) is adjusted as a unit, having at least one front rib (418) for holding the support (408) in a front area of the support (408) and at least one rear rib (421) for holding the support (408) in a rear area of the support (408), wherein the second frame part (414) is adjusted between the first position and the second position by at least one actuator, wherein at least one first actuator and at least one second actuator act on the second frame part (414) at points of action spaced apart from each other with respect to the transverse direction (A) and / or adjust the second frame part (414) via a respective point of action relative to the first frame part (411) in and / or against the direction of transport (T) and / or with respect to a pivoting from the first position to the second position, characterized in that at least one actuator, designated as a third actuator,The actuator adjusts the second frame part (414) relative to the first frame part (411) in and / or against the transverse direction (A), and the movable tool (302; 303; 402; 403; 404; 502; 503) is an upper machining tool (302; 402; 502) designed as a stripping tool (402), a blanking tool (502), or a punching tool (302). Method according to claim 12, characterized in that a control device of a control system (1100) controls the at least one actuator for adjusting the second frame part (414) and / or that the control device controls at least one display device for displaying data on the positioning of the second frame part (414). Method according to claim 12 or 13, characterized in that the second frame part (414) is adjusted motorically by the at least one actuator between the first position and the second position. Method according to claim 12 or 13 or 14, characterized in that the second frame part (414) is adjusted from the first position to the second position relative to the first frame part (411), is spaced apart in the transverse direction (A) and / or in the transport direction (T) from the first position and / or is pivoted within the plane through the transverse direction (A) and transport direction (T) relative to the first position. Method according to claim 12 or 13 or 14 or 15, characterized in that the carrier (408) is clamped in a front area by at least one clamping element (428) and that the carrier (408) is clamped in a rear area by at least one further clamping element (428). Method according to claim 12 or 13 or 14 or 15 or 16, characterized in that the carrier (408) is held by at least one central holding mechanism in a central region of the carrier (408). Method according to claim 17, characterized in that the carrier (408) is held by at least one clamping element (428) on at least one clamping strip (424) of the central holding mechanism and / or that a contact area of the central holding mechanism is adjusted from a first position to a second position in or against the vertical direction (V) before coming into contact with the carrier (408).
Citation Information
Patent Citations
Converting press
US6718856B2
Sheet processing machine with at least one transport means of a supply system, and method for changing the relative position of a transport means of a supply system
WO2021089291A1
Sheet material processing tool, sheet material processing station, and sheet material processing machine
WO2022161916A1