Method for manufacturing a plug connection

By supporting the printed circuit board with a pin from the control housing and using precise distance measurement, the method addresses the challenge of ensuring reliable electrical contact and mechanical stability in connector connections, enhancing the durability of snap-fit connections in electric heating devices.

DE102024137948A1Pending Publication Date: 2026-06-18EBERSPACHER CATEM GMBH & CO KG

Patent Information

Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
EBERSPACHER CATEM GMBH & CO KG
Filing Date
2024-12-16
Publication Date
2026-06-18

AI Technical Summary

Technical Problem

Existing connector connections in electric heating devices of motor vehicles face challenges in ensuring reliable electrical contact and mechanical stability under conditions of vibration, particularly when snap-fit connections are used, due to the limited flexibility of printed circuit boards and the need for precise alignment.

Method used

The method involves supporting the printed circuit board during plug-in connections using a pin from the control housing that extends through the board and interacts with a projection, minimizing bending stress, and using tactile or laser-based distance measurement to ensure proper alignment of connector housings, ensuring a positive locking mechanism.

Benefits of technology

This approach enhances the reliability of electrical contact and mechanical stability of connector connections by reducing bending stress on the circuit board and ensuring accurate positioning, thereby improving the durability and effectiveness of snap-fit connections.

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Abstract

The present invention relates to a method for manufacturing a connector connection taking into account the flexural strength of the printed circuit board (20), in which a first connector housing (44) is mounted on a printed circuit board (20) and the first connector housing (44) is plugged into a second connector housing (56) and the connector housings (44; 56) are secured against each other in order to electrically connect a first contact element provided on the first connector housing (44) with a second contact element provided on the second connector housing (56). After the connector housings (44; 56) are plugged in, the distance between the two connector housings (44; 56) in the direction of the plug contact is determined and compared with a reference value.
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