Electrical connector

The electrical connector addresses the issue of damage from overloads by incorporating a detachable fuse that trips and can be easily replaced, reducing the need for complete replacement and simplifying maintenance.

DE102025154409A1Undetermined Publication Date: 2026-06-25PHOENIX ASIAN PACIFIC ELECTRIC NANJING

Patent Information

Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
PHOENIX ASIAN PACIFIC ELECTRIC NANJING
Filing Date
2025-12-19
Publication Date
2026-06-25

AI Technical Summary

Technical Problem

High-voltage electrical connectors are prone to damage from current overloads and are difficult to repair, often requiring complete replacement.

Method used

An electrical connector design featuring a fuse terminal with a detachable fuse that trips under overload, allowing for quick replacement of the fuse without replacing the entire connector.

Benefits of technology

Provides overload protection and simplifies maintenance by enabling the replacement of only the fuse, reducing maintenance costs and complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides an electrical connector. The electrical connector comprises a socket body; several first plug-in elements, each arranged in the socket body; a plug body that is latched to the socket body; several second plug-in elements arranged in the plug body, the second plug-in elements being inserted into the corresponding first plug-in elements; several fuse terminals arranged in the plug body, each with a detachably connected fuse terminal, one end of each fuse being connected to the respective first plug-in element. The electrical connector of the present application offers the advantage of convenient maintenance and a reduction in maintenance costs after the electrical connector has been damaged by an electrical overload.
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Description

Technical field The present application relates to the technical field of connector designs, in particular an electrical connector. State of the art High-voltage connectors are commonly used for cable connections or connections between high-voltage sources and electrical devices. In the prior art, an electrical connector comprises a plug and a socket, wherein a second insertion element is arranged in the plug and a first insertion element is arranged in the socket. During connection, the second insertion element on the plug is inserted into the first insertion element in the socket to create a quick connection between two cables or between power sources and electrical devices. However, the electrical connector is easily damaged by a current overload. Once damaged, the electrical connector is difficult to repair and usually needs to be replaced entirely. Content of the invention The present application provides an electrical connector to solve the problem that electrical connectors are difficult to repair and usually require a complete replacement after being damaged by an electrical overload. The present application provides an electrical connector comprising: a socket body; several first plug-in elements, each arranged in the socket body; a plug body, which is latched to the socket body; several second plug-in elements, which are arranged in the plug body, wherein the second plug-in elements are inserted into the corresponding first plug-in elements; several fuse terminals, which are arranged in the plug body, wherein a fuse is detachably connected to each of the fuse terminals, with one end of each fuse being connected to the respective first plug-in element. In one possible embodiment, the fuse comprises a plug-in section and a fuse section, wherein the plug-in section is arranged at the end of the fuse section, wherein the fuse section is plugged into the respective fuse terminal, and wherein the plug-in section is connected to the respective first plug-in element. In one possible embodiment, the electrical connector further comprises a retaining ring which is arranged in the connector body and detachably connected to the connector body, wherein the retaining ring extends through the plugging section and abuts against the locking section in order to secure the locking section. In one possible embodiment, a locking projection is arranged on one of the retaining ring and the connector body, while a locking slot is arranged on the other of the retaining ring and the connector body, with the locking projection being engaged in the locking slot. In one possible embodiment, the retaining ring comprises a body section and a holding section, wherein the locking projection is arranged on an outer side wall of the body section, the holding section is arranged at the end of the body section, and the holding section abuts against the locking section, wherein a through-hole is formed in the holding section through which the plug-in section extends into the body section. A gap is provided between the body section and the plug-in section to allow the insertion of the first plug-in element into the body section. In one possible embodiment, the fuse connection comprises a ring section and a connecting section, wherein the ring section is arranged at the end of the connecting section, and the fuse section is inserted into the ring section, the connecting section serving to connect to an external conductor. In one possible embodiment, a slot is provided on a side wall of the ring section to enlarge the diameter of the ring section, wherein the inner diameter of the ring section corresponds to the diameter of the end of the locking section, so that the ring section fits snugly against the locking section. In one possible embodiment, several shielding inner rings are arranged in the connector body, which serve to be placed on the conductors of the cable harness. In one possible embodiment, several outer shielding rings are arranged in the connector body, which are placed on the corresponding inner shielding rings in order to clamp a shielding layer of the cable harness between the outer shielding ring and the inner shielding ring. In one possible embodiment, the electrical connector further comprises a cable harness sealing ring, which serves to be placed on the cable harness and to butt against the connector body in order to seal the gap between the cable harness and the connector body. The electrical connector provided by the embodiments of the present application enables the connection of conductors at both ends of the plug body and the socket body by arranging a second plug element and a fuse terminal on the plug body, a fuse on the fuse terminal, and the second plug element and the fuse each being inserted into the corresponding first plug element on the socket body. If the electrical connector is subjected to a current overload, the fuse trips to provide overload protection and reduce damage to the electrical connector caused by the overload. The fuse is detachably connected to the plug body. Should it trip, only the fuse needs to be replaced. This simple and quick method facilitates maintenance of the electrical connector without requiring its complete replacement. Description of the characters The accompanying drawings form part of the description and illustrate embodiments of the present application. Together with the description, they serve to explain the principles of the present application. Fig. 1 is a schematic exploded view of a plug body part of an electrical connector provided by the present application; Fig. 2 is a schematic exploded view of a socket body part of an electrical connector provided by the present application; Fig. 3 is a partial section of the plug body from Fig. 1. Explanation of reference symbols: 100 Socket body; 200 First plug element; 300 Plug body; 310 Locking slot; 320 Rear cap; 400 Second plug element; 500 Fuse connection; 510 Fuse; 511 Plug section; 512 Fuse section; 520 Ring section; 530 Connecting section; 600 Retaining ring; 610 Locking projection; 620 Body section; 630 Retaining section; 631 Through hole; 700 Inner shielding ring; 800 Outer shielding ring; 900 Cable harness sealing ring The drawings mentioned above illustrate unambiguous embodiments of the present application, which are described in more detail below. These drawings and the written description are not intended to limit the scope of the present application in any way, but rather to explain the concepts of the present application to the person skilled in the art by reference to specific embodiments. Detailed descriptions The following section will explain exemplary embodiments in more detail, examples of which are shown in the drawings. The following description refers to the drawings unless otherwise indicated; identical numbers in different drawings denote the same or similar elements. The embodiments described in the following examples do not represent all embodiments conforming to the present application. Rather, they are only examples of devices and methods that correspond to some aspects of the present application, as described in detail in the appended claims. It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying a relative meaning or as implicitly specifying the number of technical features mentioned. The feature defined by "first" or "second" may explicitly or implicitly include at least one of these features. In the description of this application, "several" means at least two, for example, two, three, etc., unless expressly and specifically defined otherwise. In this application, terms such as "installation," "connecting," and "fastening" should be understood broadly unless expressly stated and defined otherwise. For example, they may refer to a fixed connection, a detachable connection, or an integral structure. They may refer to a mechanical connection, an electrical connection, or a connection involving mutual communication. They may refer to a direct connection or an indirect connection via an intermediate medium. They may represent internal communication between two components or an interactive relationship between two components, unless expressly stated otherwise. The specific meaning of the aforementioned terms in this application can be understood by a person skilled in the art in each individual case. In the present application, the first feature can be “above” or “below” the second feature, unless expressly stated otherwise and defined, that the first and second features are in direct contact or that they are in indirect contact via an intermediary. Furthermore, the first feature “above”, “over”, and “above” the second feature can mean that the first feature is directly above or obliquely above the second feature, or simply that the first feature is horizontally higher than the second feature. The first feature “below”, “under”, and “below” the second feature can mean that the first feature is directly below or obliquely below the second feature, or simply that the first feature is horizontally lower than the second feature. In the prior art, an electrical connector comprises a plug and a socket, wherein a second insertion element is arranged in the plug and a first insertion element is arranged in the socket. During connection, the second insertion element on the plug is inserted into the first insertion element in the socket to create a quick connection between two cables or between power sources and electrical devices. However, the electrical connector is easily damaged by a current overload. Once damaged, the electrical connector is difficult to repair and usually needs to be replaced entirely. The electrical connector provided by the embodiments of the present application enables the conductors at both ends of the plug body and the socket body to be connected by arranging a second plug element and a fuse terminal on the plug body, a fuse on the fuse terminal, and the second plug element and the fuse each being inserted into the corresponding first plug element on the socket body. If the electrical connector is subjected to a current overload, the fuse trips to provide overload protection and reduce damage to the electrical connector caused by the overload. The fuse is detachably connected to the plug body. Should it trip, only the fuse needs to be replaced.This simple and quick procedure makes it easier to maintain the electrical connector without having to replace it completely, thus reducing maintenance costs. The following section explains in detail the technical solutions of the present application and how these solutions solve the technical problems mentioned above, using specific embodiments. The following specific embodiments can be combined, and the same or similar concepts or methods may not be repeated in some embodiments. The following section explains embodiments of the present application with reference to the drawings. An embodiment of the present application provides an electrical connector. With reference to Figures 1 and 2, the electrical connector comprises: a socket body 100; several first plug-in elements 200, each arranged in the socket body 100; a plug body 300, which is latched to the socket body 100; several second plug-in elements 400, which are arranged in the plug body 300, the second plug-in elements 400 being inserted into the corresponding first plug-in elements 200; several fuse terminals 500, which are arranged in the plug body 300, each with a fuse 510 detachably connected to the fuse terminals 500, one end of each fuse 510 being connected to the respective first plug-in element 200. Using the example of the connection of a high-voltage direct current line in the present application, the fuse terminals 500 are connected to the positive pole in the circuit and the second plug-in elements 400 are connected to the negative pole in the circuit. For example, the first plug-in elements 200 are female terminals, the second plug-in elements 400 are male terminals, and the second plug-in elements 400 are inserted into the corresponding first plug-in elements 200 to establish an electrical connection between the conductors at both ends of the plug body 300 and the socket body 100. Furthermore, the first plug-in elements 200 can be configured as male terminals and the second plug-in elements as female terminals, a point which will not be repeated here. Based on the requirements of conventional high-voltage and low-current connections, the high-voltage circuit's overcurrent protection function is integrated to improve overcurrent protection capability. Furthermore, the fuse 510 is located within the connector body 300, eliminating the need for a high-voltage distribution box and high-voltage adapter circuit. This allows for easier replacement of the fuse 510 at the cable harness end and avoids difficulties when replacing the fuse 510, even when the connector body 100 is installed in a confined space. This simplifies the maintenance process. Furthermore, under certain circumstances, if nearby components are damaged during the fuse 510 melting process, the plug body, including the fuse 510, can be replaced as a whole without repairing the socket body. This eliminates complex procedures such as removing the device front panel to replace the socket body while it is installed on the device. Examples include the socket body 100 and the plug body 300, which are plastic parts designed to improve protection and reduce the possibility of leakage. In one possible embodiment, the fuse 510 comprises a plug-in section 511 and a fuse section 512, wherein the plug-in section 511 is arranged at the end of the fuse section 512, wherein the fuse section 512 is plugged into the respective fuse terminal 500, and the plug-in section 511 is connected to the respective first plug-in element 200. In other embodiments, the electrical connector can also be used for cable connections or connections of electrical devices at common voltages. Furthermore, it is also possible to improve the properties of the connection circuit by removing the second plug-in elements and replacing them with several 500-pin fuse connections. In particular, the plug section 511 is a conductor, and the fuse section 512 is an existing fuse 510 with a fuse wire inside, both ends of which are conductors. The plug section 511 is attached to one end of the fuse section 512, the plug section 511 being used for insertion into the first plug section 200, and one end of the fuse section 512, which is away from the plug section 511, is inserted into the respective fuse terminal 500 so that the conductors at both ends of the socket body and the plug body are connected. In one possible embodiment, the electrical connector further comprises a retaining ring 600, which is arranged in the connector body 300 and is detachably connected to the connector body 300, wherein the retaining ring 600 extends through the plugging section 511 and abuts the locking section 512 in order to secure the locking section 512. The retaining ring 600 is a ring-shaped structure made of plastic. It is detachably connected to the connector body 300 when placed on the connector section 511 and abutting the locking section 512, thus securing the fuse 510. Furthermore, the fuse 510 can be removed simply by removing the retaining ring, making fuse replacement quick and easy. This improves maintenance efficiency and eliminates the need for a complete connector replacement, thereby reducing maintenance costs. In one possible embodiment, with reference to Fig. 1 and Fig. 3, a locking projection 610 is arranged on one of the retaining ring 600 and the connector body, while a locking slot 310 is arranged on the other of the retaining ring 600 and the connector body, wherein the locking projection 610 is engaged in the locking slot 310. In one embodiment of the present application, the locking projection 610 is arranged, for example, on the retaining ring 600. In other embodiments, the locking projection 610 can also be arranged on the connector body 300. Furthermore, the retaining ring 600 comprises a body section 620 and a retaining section 630, wherein the locking projection 610 is arranged on an outer side wall of the body section 620, wherein the retaining section 630 is arranged at the end of the body section 620, and the retaining section 630 abuts against the locking section 512, wherein a through-hole 631 is formed in the retaining section 630 through which the plug-in section 511 extends into the body section 620. A gap is provided between the body section 620 and the plug-in section 511 to allow the insertion of the first plug-in element 200 into the body section 620. Body section 620 and retaining section 630 are formed as a single piece. Retaining section 630 is located at the end of body section 620 and is connected to the inner wall of body section 620. Retaining section 630 is a ring with a hole in its center through which plug-in section 511 passes. The plug-in section 511 of the fuse 510 extends through retaining section 630 into body section 620, and retaining section 630 abuts one end of the fuse section 512 to secure the fuse 510. The locking projection 610 is located on the outer wall of body section 620. The locking projection 610 and body section 620 are formed as a single piece and are made of plastic. When the detent projection 610 is engaged with the detent slot 310, the retaining section 630 abuts the locking section 512 to secure the lock 510.To replace the fuse 510, the locking tab 610 can simply be moved slightly back and forth to release it from the locking slot 310, so that the retaining ring 600 can be removed and replaced together with the fuse 510, making the operation quick and easy. In one possible embodiment, the fuse terminal 500 comprises a ring section 520 and a connecting section 530, wherein the ring section 520 is arranged at the end of the connecting section 520, and the fuse section 512 is inserted into the ring section 520, the connecting section 530 serving to connect to an external conductor. The ring section 520 and the connecting section 530 are conductors. The ring section 520 and the connecting section 530 are formed as a single piece. The fuse section 512 is inserted into the ring section 520 to connect the fuse 510 to the fuse terminal 500, and the connecting section 530 serves to connect to the conductor at the end of the connector body. In one possible embodiment, with reference to Fig. 1 and Fig. 3, a slot is provided on a side wall of the ring section 520 to increase the diameter of the ring section 520, wherein the inner diameter of the ring section 520 corresponds to the diameter of the end of the locking section 512, so that the ring section 520 fits snugly against the locking section 512. The inner diameter of the ring section 520 is equal to or smaller than the diameter of the end of the locking section 512. When the locking section 512 is inserted into the ring section 520, the locking section 512 spreads the ring section 520 through the slot so that the ring section 520 fits tightly against the locking section 512 to improve the interception effect and prevent damage from an inadequate connection. In addition, several through slots are evenly distributed on the side wall of the ring section 520, so that the ring section 520 is cage-shaped, which improves the deformability of the ring section 520, so that the ring section 520 and the locking section 512 fit better. In one possible embodiment, several shielding inner rings 700 are arranged in the connector body 300, which serve to be placed on the conductors of the cable harness. Furthermore, several outer shielding rings 800 are arranged in the connector body 300, which are placed on the corresponding inner shielding rings 700 in order to clamp a shielding layer of the cable harness between the outer shielding ring 800 and the inner shielding ring 700. The shielding layer of the cable harness is arranged between the outer shielding ring 800 and the inner shielding ring 700 and is connected in the form of a crimp, while the outer shielding ring 800 is connected to a shielding hood inside the connector body 300, thus forming a shield at the connection of the cable harness. In one possible embodiment, the electrical connector further comprises a cable harness sealing ring 900, which serves to be placed on the cable harness and to butt against the connector body 300 in order to seal the gap between the cable harness and the connector body 300. The cable harness sealing ring 900 is a rubber ring, and the cable harness sealing ring 900 is placed on the cable harness and butts against the connector body 300, so that the cable harness sealing ring 900 and the shielding outer ring 800 form a gas-tight and waterproof electrical connector as a whole. One end of the connector body 300 is also locked to a tailcap 320, and the wiring harness extends through the tailcap 320 into the connector body 300, and the tailcap 320 butts against the wiring harness sealing ring 900 to hold the fastening of the wiring harness sealing ring 900. In Fig. 2, the socket body 100 is attached to a device or mounting position by means of screws. The first plug-in elements 200 are connected to the circuit line of the device or to the mounting position by crimping and then inserted into the socket body 100 and secured. In the present application, two first plug-in elements 200 are provided, each adapted to the second plug-in elements 400 or the fuse terminals 500. A plastic limiting tab is provided between the two first plug-in elements 200 to limit the distance between them. The electrical connector provided by the embodiments of the present application enables the conductors at both ends of the plug body 300 and the socket body 100 to be connected by arranging a second plug element 400 and a fuse terminal 500 on the plug body 300, a fuse 510 on the fuse terminal 500, and the second plug element 400 and the fuse 510 each being inserted into the corresponding first plug element 200 on the socket body 100. If the electrical connector is subjected to a current overload, the fuse 510 trips to provide overload protection and reduce damage to the electrical connector caused by the overload. The fuse 510 is detachably connected to the plug body 300. Should it trip, only the fuse 510 needs to be replaced.This simple and quick procedure facilitates the maintenance of the electrical connector and reduces maintenance costs. Finally, it should be noted that, after considering the description and practice of the invention disclosed herein, other embodiments of the present invention will readily come to mind for the person skilled in the art. The present invention is intended to encompass all variations, applications, or adaptations of the present invention that follow its general principles and incorporate general knowledge or conventional techniques within the field not disclosed herein, without being limited to the precise structures described above and illustrated in the drawings. Various modifications and alterations may be made without departing from the scope of the invention. The scope of the present invention is defined exclusively by the accompanying claims.

Claims

An electrical connector, characterized in that the electrical connector comprises: a socket body (100); several first plug-in elements (200) which are each arranged in the socket body (100); a plug body (300) which is latched to the socket body (100); several second plug-in elements (400) which are arranged in the plug body (300), wherein the second plug-in elements (400) are inserted into the corresponding first plug-in elements (200); several fuse terminals (500) which are arranged in the plug body (300), wherein a fuse (510) is detachably connected to each of the fuse terminals (500), with one end of each fuse (510) being connected to the respective first plug-in element (200). Electrical connector according to claim 1, characterized in that the fuse (510) comprises a plug-in section (511) and a fuse section (512), wherein the plug-in section (511) is arranged at the end of the fuse section (512), wherein the fuse section (512) is plugged into the respective fuse terminal (500), and the plug-in section (511) is connected to the respective first plug-in element (200). Electrical connector according to claim 2, characterized in that the electrical connector further comprises a retaining ring (600) which is arranged in the connector body (300) and is detachably connected to the connector body (300), wherein the retaining ring (600) extends through the plug section (511) and abuts the locking section (512) in order to secure the locking section (512). Electrical connector according to claim 3, characterized in that a locking projection (610) is arranged on one of the retaining ring (600) and the connector body (300), while a locking slot (310) is arranged on the other of the retaining ring (600) and the connector body (300), wherein the locking projection (610) is engaged in the locking slot (310). Electrical connector according to claim 4, characterized in that the retaining ring (600) comprises a body section (620) and a retaining section (630), wherein the locking projection (610) is arranged on an outer side wall of the body section (620), wherein the retaining section (630) is arranged at the end of the body section (620), and the retaining section (630) abuts the locking section (512), wherein a through-hole (631) is formed on the retaining section (630) through which the plug-in section (511) extends into the body section (620), wherein a gap is provided between the body section (620) and the plug-in section (511) to allow the insertion of the first plug-in element (200) into the body section (620). Electrical connector according to claim 2, characterized in that the fuse connection (500) comprises a ring section (520) and a connecting section (530), wherein the ring section (520) is arranged at the end of the connecting section (530), and the fuse section (512) is inserted into the ring section (520), wherein the connecting section (530) serves for connection to an external conductor. Electrical connector according to claim 6, characterized in that a slot is provided on a side wall of the ring section (520) to widen the diameter of the ring section (520), wherein the inner diameter of the ring section (520) corresponds to the diameter of the end of the locking section (512), so that the ring section (520) fits snugly against the locking section (512). Electrical connector according to one of claims 1 to 7, characterized in that several shielding inner rings (700) are arranged in the connector body (300) which serve to be placed on the conductors of the cable harness. Electrical connector according to claim 8, characterized in that several outer shielding rings (800) are arranged in the connector body (300), which are placed on the corresponding inner shielding rings (700) to clamp a shielding layer of the cable harness between the outer shielding ring (800) and the inner shielding ring (700). Electrical connector according to one of claims 1 to 7, characterized in that the electrical connector further comprises a cable harness sealing ring (900) which serves to be placed on the cable harness and to press against the connector body (300) in order to seal the gap between the cable harness and the connector body (300).