RUBBER COMPOSITION WITH A HIGHLY SATURATED DIENE ELASTOMER
Patent Information
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- MICHELIN & CO (CIE GEN DES ESTAB MICHELIN)
- Filing Date
- 2023-06-19
- Publication Date
- 2026-05-13
AI Technical Summary
Existing rubber compositions for tire sidewalls face issues with ozone resistance, crack propagation, and stiffness, leading to premature tire failure due to deformation cycles and ozone exposure, while compositions with high ethylene content suffer from increased hysteresis and stiffness.
A rubber composition comprising a specific blend of ethylene and 1,3-diene copolymer with 50-95% ethylene units, polyisoprene with high 1,4-cis bonds, and a balanced mixture of carbon black and silica fillers, along with a sulfur-based crosslinking system, to enhance ozone resistance and reduce stiffness without significantly increasing hysteresis.
The composition provides improved resistance to crack propagation, reduced rigidity, and balanced hysteresis, enhancing tire sidewall durability and performance.
Description
[0001] The field of the present invention is that of rubber compositions comprising a highly saturated diene elastomer, in particular compositions intended for use in a tire, more particularly in a tire sidewall.
[0002] The sidewalls of a tire are exposed to both ozone and deformation cycles, such as flexing during rolling. These deformation cycles, combined with ozone exposure, can cause cracks or fissures in the sidewall, rendering the tire unusable regardless of tread wear. Therefore, highly cohesive rubber compounds are sought for use in tire sidewalls, for example, due to their ability to withstand significant deformation without breaking, even in the presence of incipient cracks.
[0003] To minimize the effects of ozone on rubber compounds, it is known to use copolymers with lower oxidation sensitivity, such as highly saturated diene elastomers, which contain ethylene units at a molar ratio exceeding 50% of the elastomer's monomer units. The use of ethylene-1,3-diene copolymers in a flange composition is also described, for example, in document EP 2 682 423 A1 to increase ozone resistance. However, a decline in the cohesive properties of the rubber compound is observed when the molar ratio of ethylene in the copolymer exceeds 50%.
[0004] Furthermore, diene rubber compositions comprising ethylene and 1,3-butadiene copolymers, once crosslinked, can exhibit significantly higher stiffness than traditionally used diene rubber compositions, as shown in document WO 2014 / 114607 A1. However, this increased stiffness, while favorable to improved wear resistance for use in treads, may sometimes prove unsuitable for certain applications.
[0005] It was therefore sought to reduce the cured stiffness of such compositions containing an ethylene-based diene rubber. This can be achieved by reducing the density of the rubber composition. However, this solution is accompanied by an increase in the hysteresis of the rubber composition, which is detrimental to rolling resistance. Document WO 2021 / 053296 A1 provided a solution for reducing the cured stiffness of compositions containing an ethylene-based diene rubber without negatively impacting hysteresis by using rubber compositions that include a copolymer of ethylene and a 1,3-diene with the formula CH₂=CR-CH=CH₂, where the symbol R represents a hydrocarbon chain having 3 to 20 carbon atoms.FR 3 086 949 describes a rubber composition based on natural rubber, an ethylene copolymer and a 1,3-diene, a carbon black, a plasticizer and a crosslinking system exhibiting good resistance to tearing.
[0006] It would therefore be of interest to tire manufacturers to have rubber compositions, usable in particular in sidewalls, presenting a compromise of performance which are resistance to crack propagation, rigidity and hysteresis which is improved, in particular by improving resistance to crack propagation, preferably by also reducing rigidity and without penalizing the hysteresis of the composition too much, or even by improving it.
[0007] Continuing her research, the Applicant unexpectedly discovered that the combined use of carbon black and silica, in particular proportions, in a specific copolymer-based composition containing ethylene units and a 1,3-diene, makes it possible to solve the aforementioned technical problem.
[0008] Thus, the invention relates to a rubber composition based on at least: 20 to 50 parts per cent of at least one copolymer containing ethylene units and 1,3-diene units, the ethylene units in the copolymer representing between 50% and 95% by mole of the monomer units of the copolymer; 50 to 80 parts per cent of polyisoprene having a mass percentage of 1,4-cis bonds of at least 90% of the mass of the polyisoprene; a filler comprising 11 to 56 parts per cent of carbon black and 4 to 24 parts per cent of silica, the weight of silica being less than or equal to 30% by weight relative to the total weight of carbon black and silica; and a vulcanizing system.
[0009] The invention also relates to a rubber article comprising a composition according to the invention, in particular a pneumatic tire of which at least one sidewall comprises a composition according to the invention. I- DEFINITIONS
[0010] The expression "based on" used to define the constituents of a catalytic system refers to the mixture of these constituents, or the product of the reaction of some or all of these constituents with each other.
[0011] The expression "composition based on" refers to a composition comprising the mixture and / or the reaction product in situ of the different constituents used, some of these constituents being able to react and / or being intended to react with each other, at least partially, during the different phases of manufacturing the composition; the composition can thus be in a totally or partially crosslinked state or in a non-crosslinked state.
[0012] By "elastomer matrix" we mean all the elastomers in the composition, including the copolymer defined below.
[0013] Unless otherwise stated, the rates of units resulting from the insertion of a monomer into a copolymer are expressed as a mole percentage relative to the total monomer units of the copolymer.
[0014] By the expression "part by weight per hundred parts by weight of elastomer" (or pce), it is to be understood in the sense of the present invention, the part, by mass per hundred parts by mass of the elastomer matrix.
[0015] On the other hand, any interval of values designated by the expression "between a and b" represents the domain of values from greater than a to less than b (that is, excluding the bounds a and b), while any interval of values designated by the expression "from a to b" means the domain of values from a to b (that is, including the strict bounds a and b). In this context, when an interval of values is designated by the expression "from a to b," it also and preferentially designates the interval represented by the expression "between a and b."
[0016] When referring to a "major" compound, for the purposes of this invention, it is understood that this compound is the majority among the compounds of the same type in the composition; that is, it is the one that represents the largest quantity by mass among the compounds of the same type. Thus, for example, a major elastomer is the elastomer representing the greatest mass relative to the total mass of the elastomers in the composition. Similarly, a major filler is the one representing the greatest mass among the fillers in the composition. For example, in a system comprising a single elastomer, this elastomer is the major component for the purposes of this invention; and in a system comprising two elastomers, the major elastomer represents more than half the mass of the elastomers. Conversely, a "minor" compound is a compound that does not represent the largest mass fraction among the compounds of the same type.Preferably by majority, we mean present at more than 50%, preferably more than 60%, 70%, 80%, 90%, and most preferably the "majority" compound represents 100%.
[0017] The compounds mentioned in the description can be of fossil origin or bio-based. In the latter case, they may be partially or entirely derived from biomass or obtained from renewable raw materials derived from biomass. Similarly, the compounds mentioned may also come from the recycling of previously used materials; that is, they may be partially or entirely produced through a recycling process, or obtained from raw materials themselves derived from a recycling process. This includes, in particular, polymers, plasticizers, fillers, etc.
[0018] Unless otherwise stated, all glass transition temperature "Tg" values described herein are measured in a known manner by DSC (Differential Scanning Calorimetry) according to ASTM D3418 (1999). II- DESCRIPTION OF THE INVENTION II-1 Elastomer Matrix
[0019] The composition according to the invention is based on at least: 20 to 50 pc of at least one copolymer containing ethylene units and 1,3-diene units, the ethylene units in the copolymer representing between 50% and 95% by mole of the monomer units of the copolymer (hereinafter referred to as "the copolymer"); 50 to 80 pc of polyisoprene having a mass percentage of 1,4-cis bonds of at least 90% of the mass of the polyisoprene.
[0020] The term "copolymer containing ethylene units and 1,3-diene units" means any copolymer comprising, within its structure, at least ethylene units and 1,3-diene units. According to the invention, the 1,3-diene may be a single compound, i.e., a single 1,3-diene, or a mixture of 1,3-dienes.
[0021] The copolymer may also include monomer units other than ethylene and 1,3-diene units, but this is not preferred. For example, the copolymer may also include alpha-olefin units, particularly alpha-olefin units having from 3 to 18 carbon atoms, advantageously having from 3 to 6 carbon atoms. For example, the alpha-olefin units may be selected from the group consisting of propylene, butene, pentene, hexene, or mixtures thereof.
[0022] The well-known expression "ethylene unit" refers to the -(CH2-CH2)- motif resulting from the insertion of ethylene into the elastomer chain.
[0023] The term "1,3-diene unit" is known to refer to units resulting from the insertion of 1,3-diene by a 1,4 addition, a 1,2 addition, or a 3,4 addition in the case of a substituted diene such as isoprene, for example.
[0024] Preferably, the 1,3-diene units are chosen from the group consisting of butadiene units, isoprene units, and mixtures of these 1,3-diene units. In particular, the 1,3-diene units of the copolymer can be 1,3-diene units having 4 to 24 carbon atoms, for example 1,3-butadiene units, 2-methyl-1,3-butadiene (or isoprene) units, or units of the formula CH2=CR-CH=CH2, the symbol R representing a hydrocarbon chain having 3 to 20 carbon atoms.
[0025] The copolymer useful for the purposes of the invention is advantageously a statistical copolymer according to any one of the embodiments of the invention. Most advantageously, the copolymer is an atactic polymer according to any one of the embodiments of the invention.
[0026] Preferably, the copolymer has a glass transition temperature below -35°C, preferably between -90°C and -35°C, preferably still between -70°C and -35°C.
[0027] Advantageously, the copolymer also contains ethylene units that represent 60% to 90% by mole of the copolymer monomer units, that is, 60% to 90% by mole of the ethylene and 1,3-diene units. Most preferably, the copolymer contains ethylene units that represent 70% to 85% by mole of the copolymer monomer units.
[0028] Particularly advantageously, the copolymer is a copolymer containing ethylene units and units of a 1,3-diene of formula (I), the ethylene units in the copolymer representing between 50% and 95% by mole of the units, CH2=CR-CH=CH2(I), the symbol R representing a hydrocarbon chain having 3 to 20 carbon atoms.
[0029] The 1,3-diene of formula (I) is a substituted 1,3-diene, which can give rise to units of configuration 1,2 represented by formula (1), of configuration 3,4 represented by formula (2) and of configuration 1,4 whose trans form is represented below by formula (3).
[0030] In formula (I) of 1,3-diene, the hydrocarbon chain represented by the symbol R is an unsaturated chain of 3 to 20 carbon atoms. Preferably, the symbol R represents a hydrocarbon chain having 6 to 16 carbon atoms.
[0031] The hydrocarbon chain represented by the symbol R can be saturated or unsaturated. Preferably, the symbol R represents an aliphatic chain, in which case, in formula (I) of 1,3-diene, the hydrocarbon chain represented by the symbol R is an aliphatic hydrocarbon chain. It can be a linear or branched chain, in which case the symbol R represents a linear or branched chain. Preferably, the hydrocarbon chain is acyclic, in which case the symbol R represents an acyclic chain. Even more preferably, the symbol R represents an unsaturated, branched, acyclic hydrocarbon chain. Thus, the hydrocarbon chain represented by the symbol R is advantageously an unsaturated, branched, acyclic chain containing from 3 to 20 carbon atoms, in particular from 6 to 16 carbon atoms. Most advantageously, 1,3-diene is myrcene, β-farnesene, or a mixture of myrcene and β-farnesene.Even more advantageously, 1,3-diene is myrcene.
[0032] Advantageously, the copolymer contains units of 1,3-diene of formula (I) which represent between 10% and 40%, preferably between 15% and 30%, by moles of the monomer units of the copolymer.
[0033] The copolymer containing ethylene units and units of a 1,3-diene of formula (I) may include a second 1,3-diene selected from 1,3-butadiene, isoprene, or a mixture thereof. In this case, the copolymer is a copolymer of ethylene, a 1,3-diene of formula (I), and a second 1,3-diene selected from 1,3-butadiene, isoprene, or a mixture thereof. The monomer units of the copolymer are units resulting from the polymerization of ethylene, the 1,3-diene of formula (I), and the second 1,3-diene. The copolymer may thus include ethylene units, units of the 1,3-diene of formula (I), and units of the second 1,3-diene. Advantageously, the second 1,3-diene of the copolymer is 1,3-butadiene.
[0034] When the copolymer containing ethylene units and units of a 1,3-diene of formula (I) contains units of the second 1,3-diene, these advantageously represent between 1% and 49%, preferably between 4% and 29%, preferably between 4% and 25%, in moles of the monomer units of the copolymer.
[0035] According to one embodiment of the invention, the copolymer contains more than 60% to 90% by mole of ethylene units and at most 20% by mole, preferably at most 15% by mole, of units of 1,3-diene of formula (I). According to this embodiment of the invention, the copolymer preferably contains less than 30% by mole of units of the second 1,3-diene or preferably contains less than 20% by mole of units of the second 1,3-diene.
[0036] When the second 1,3-diene is 1,3-butadiene or a mixture of 1,3-butadiene and isoprene, the copolymer may also contain 1,2-cyclohexanediyl repeating units. The presence of these cyclic structures in the copolymer results from a very specific insertion of ethylene and 1,3-butadiene during polymerization. The content of 1,2-cyclohexanediyl repeating units in the copolymer varies depending on the respective contents of ethylene and 1,3-butadiene. Preferably, the copolymer contains less than 15 mol% of 1,2-cyclohexanediyl repeating units.
[0037] The copolymer containing ethylene units and units of a 1,3-diene of formula (I) can be prepared by a process which includes the copolymerization of ethylene, the 1,3-diene of formula (I) and the optional second 1,3-diene, in the presence of a catalytic system based at least on a metallocene of formula (II) and an organomagnesium compound of formula (III) P(Cp 1< Cp 2< )Nd(BH 4 ) (1+y)- L y -N x (II) MgR 1< R 2< (III) in which: Cp1 and Cp2, identical or different, being chosen from the group consisting of the cyclopentadienyl group of formula C5H4, the unsubstituted fluorenyl group of formula C13H8, and the substituted fluorenyl groups, P being a bridging group between the two groups Cp1 and Cp2 and representing a ZR3R4 group, Z representing a silicon or carbon atom, R3 and R4, identical or different, each representing an alkyl group comprising from 1 to 20 carbon atoms, preferably a methyl group, y, an integer, being equal to or greater than 0, x, an integer or not, being equal to or greater than 0, L representing an alkali metal chosen from the group consisting of lithium, sodium, and potassium, N representing a molecule of an ether, preferably diethyl ether or tetrahydrofuran, R1 and R2, identical or different, representing a carbon group.
[0038] Examples of substituted fluorenyl groups include those substituted by alkyl radicals with 1 to 6 carbon atoms or by aryl radicals with 6 to 12 carbon atoms. The choice of radicals is also influenced by the availability of the corresponding molecules, namely the substituted fluorenes, because these are either commercially available or easily synthesized.
[0039] Examples of substituted fluorenyl groups include 2,7-ditertiobutyl-fluorenyl and 3,6-ditertiobutyl-fluorenyl. Positions 2, 3, 6, and 7 respectively designate the positions of the carbon atoms in the rings, as shown in the diagram below, with position 9 corresponding to the carbon atom to which the P-bridge is attached.
[0040] The catalytic system can be prepared conventionally by a process analogous to that described in patent applications WO 2007054224 or WO 2007054223. For example, the organomagnesium compound and the metallocene are typically reacted in a hydrocarbon solvent at a temperature ranging from 20 to 80°C for a duration of 5 to 60 minutes. The catalytic system is generally prepared in a hydrocarbon solvent, either aliphatic such as methylcyclohexane or aromatic such as toluene. Generally, after its synthesis, the catalytic system is used as is in the process for synthesizing the copolymer according to the invention.
[0041] Alternatively, the catalytic system can be prepared by a process analogous to that described in patent application WO 2017093654 A1 or in patent application WO 2018020122 A1. According to this alternative, the catalytic system further contains a preforming monomer selected from a conjugated diene, ethylene or a mixture of ethylene and a conjugated diene, in which case the catalytic system is based at least on the metallocene, the organomagnesium and the preforming monomer. For example, the organomagnesium and metallocene are typically reacted in a hydrocarbon solvent at a temperature of 20 to 80°C for 10 to 20 minutes to obtain a first reaction product, then with this first reaction product the preforming monomer chosen from a conjugated diene, ethylene or a mixture of ethylene and a conjugated diene is reacted at a temperature of 40 to 90°C for 1h to 12h.The conjugated diene used as a preforming monomer is preferably a 1,3-diene such as 1,3-butadiene, isoprene, or a 1,3-diene of formula (I), particularly myrcene or β-farnesene. The catalytic system thus obtained can be used immediately in the process according to the invention or stored under an inert atmosphere before its use in the process according to the invention.
[0042] The metallocene used to prepare the catalytic system can be in the form of crystalline or non-crystalline powder, or as single crystals. The metallocene can be monomeric or dimeric, depending on the method of preparation, as described in patent applications WO 2007054224 or WO 2007054223. The metallocene can be prepared conventionally by a process analogous to that described in patent applications WO 2007054224 or WO 2007054223, specifically by reacting, under inert and anhydrous conditions, the salt of an alkali metal of the ligand with a rare-earth borohydride in a suitable solvent, such as an ether like diethyl ether or tetrahydrofuran, or any other solvent known to those skilled in the art. After reaction, the metallocene is separated from the reaction byproducts by techniques known to those skilled in the art, such as filtration or precipitation in a second solvent.The metallocene is ultimately dried and insulated in solid form.
[0043] As with any synthesis carried out in the presence of organometallic compounds, the synthesis of the metallocene and that of the catalytic system take place under anhydrous conditions in an inert atmosphere. Typically, the reactions are conducted using solvents and anhydrous compounds under anhydrous nitrogen or argon.
[0044] The organomagnesium compound useful for the purposes of the invention has the formula MgR1<R2<, in which R1< and R2<, whether identical or different, represent a carbon group. A carbon group is understood to be a group containing one or more carbon atoms. Preferably, R1< and R2< contain 2 to 10 carbon atoms. More preferably, R1< and R2< each represent an alkyl group. The organomagnesium compound is advantageously a dialkylmagnesium compound, preferably butylethylmagnesium or butyloctylmagnesium, and even better, butyloctylmagnesium.
[0045] According to any one of the embodiments of the invention, the molar ratio of the organomagnesium to the Nd metal constituting the metallocene is preferably in the range of 1 to 100, more preferably greater than or equal to 1 and less than 10. The range of values from 1 to less than 10 is in particular more favorable for obtaining copolymers with high molar masses.
[0046] When the copolymer useful for the purposes of the invention is a copolymer having a microstructure as defined according to the first embodiment of the invention, it is prepared according to the process mentioned in this application using a metallocene of formula (II) in which Cp1 and Cp2, identical or different, are chosen from the group consisting of substituted fluorenyl groups and the unsubstituted fluorenyl group of formula C13H8. For this embodiment, the following metallocenes of formulas are particularly suitable, in which the symbol Flu represents the fluorenyl group of formula C13H8: [{Me2SiFlu2Nd(µ-BH4)2Li(THF)}2]; [Me2SiFlu2Nd(µ-BH4)2Li(THF)]; [Me2SiFlu2Nd(µ-BH4)(THF)]; [{Me 2 SiFlu 2 Nd(µ-BH 4 )(THF)} 2 ]; [Me 2 SiFlu 2 Nd(µ-BH 4 )].
[0047] A person skilled in the art also knows how to adapt the polymerization conditions and the concentrations of each of the reactants (components of the catalytic system, monomers) according to the equipment (tools, reactors) used to carry out the polymerization and the various chemical reactions. As is known to those skilled in the art, copolymerization, as well as the handling of the monomers, the catalytic system, and the polymerization solvent(s), is performed under anhydrous conditions and in an inert atmosphere. Polymerization solvents are typically hydrocarbon, aliphatic, or aromatic solvents.
[0048] Polymerization is preferably carried out in solution, either continuously or batchwise. The polymerization solvent can be a hydrocarbon, aromatic, or aliphatic solvent. Examples of polymerization solvents include toluene and methylcyclohexane. Monomers can be introduced into the reactor containing the polymerization solvent and the catalytic system, or conversely, the catalytic system can be introduced into the reactor containing the polymerization solvent and the monomers. Copolymerization is typically carried out under anhydrous conditions and in the absence of oxygen, possibly with the addition of an inert gas. The polymerization temperature generally ranges from 30 to 150°C, preferably from 30 to 120°C. Preferably, copolymerization is carried out at a constant ethylene pressure.
[0049] During the polymerization of ethylene, 1,3-diene of formula (I), and optionally a second 1,3-diene, in a polymerization reactor, a continuous addition of ethylene, 1,3-diene of formula (I), and optionally a second 1,3-diene can be carried out in the polymerization reactor, in which case the polymerization reactor is a fed reactor. This embodiment is particularly suitable for the synthesis of statistical copolymers.
[0050] Polymerization can be stopped by cooling the polymerization medium. The polymer can be recovered using conventional techniques known to those skilled in the art, such as precipitation, evaporation of the solvent under reduced pressure, or steam stripping.
[0051] The copolymer can also be a copolymer of ethylene and a 1,3-diene (preferably 1,3-butadiene), that is, a copolymer consisting exclusively of ethylene units and 1,3-diene units (preferably 1,3-butadiene).
[0052] When the copolymer is a copolymer of ethylene and a 1,3-diene, it advantageously contains units of formula (IV) and / or (V). The presence of a saturated 6-member cyclic motif, 1,2-cyclohexanediyl, of formula (IV) as a monomer unit in the copolymer can result from a series of very specific insertions of ethylene and 1,3-butadiene into the polymer chain during its growth. -CH 2 -CH(CH=CH 2 )- (V)
[0053] For example, the copolymer of ethylene and a 1,3-diene may be devoid of formula units (IV). In this case, it preferably contains formula units (V).
[0054] When the copolymer of ethylene and a 1,3-diene comprises units of formula (IV) or units of formula (V) or units of formula (IV) and units of formula (V), the molar percentages of units of formula (IV) and units of formula (V) in the copolymer, respectively o and p, preferably satisfy the following equation (eq. 1), more preferably equation (eq. 2), o and p being calculated on the basis of all the monomer units of the copolymer. 0 < o + p ≤ 25 0 < o + p < 20
[0055] The copolymer of ethylene and a 1,3-diene (preferably 1,3-butadiene) can be obtained by various synthetic methods known to those skilled in the art, particularly depending on the desired microstructure of the copolymer. Generally, it can be prepared by copolymerization of at least one diene, preferably a 1,3-diene, preferably 1,3-butadiene, and ethylene, using known synthetic methods, particularly in the presence of a catalytic system comprising a metallocene complex. Examples include catalytic systems based on metallocene complexes, which are described in documents EP 1 092 731, WO 2004035639, WO 2007054223, and WO 2007054224 on behalf of the Applicant. The copolymer, including when it is statistical, can also be prepared by a process using a preformed type catalytic system such as those described in documents WO 2017093654 A1, WO 2018020122 A1 and WO 2018020123 A1.
[0056] The copolymer content is advantageously in the range of 20 to 45 parts per cent (ppc), preferably 31 to 45 ppc. It is understood that the copolymer may consist of a mixture of copolymers that differ in their microstructure or macrostructure. Furthermore, the polyisoprene content, having a mass percentage of 1,4-cis bonds of at least 90% of the polyisoprene mass, is advantageously in the range of 55 to 80 ppc, preferably 55 to 69 ppc.
[0057] Advantageously, polyisoprene has a mass percentage of 1,4-cis bonds of at least 98% of the mass of polyisoprene.
[0058] Preferably, the polyisoprene is chosen from the group consisting of natural rubber (NR), synthetic polyisoprenes (IR), and their mixtures. Even more preferably, the polyisoprene is a natural rubber.
[0059] In a particularly preferred manner, the total proportion of the copolymer and polyisoprene is in the range of 90 to 100 parts per cent, preferably 95 to 100 parts per cent. Preferably, the total proportion of the copolymer and polyisoprene is 100 parts per cent, meaning that the copolymer and polyisoprene are the only elastomers in the composition. II-2 Charge
[0060] The composition according to the invention is based on at least one filler comprising 11 to 56 parts per cubic centimeter of carbon black and 4 to 24 parts per cubic centimeter of silica, the weight of silica being less than or equal to 30% by weight relative to the total weight of carbon black and silica, preferably relative to the total weight of the filler. Such fillers typically consist of nanoparticles whose average size (by mass) is less than one micrometer, generally less than 500 nm, most often between 20 and 200 nm, and in particular and more preferably between 20 and 150 nm.
[0061] Advantageously, carbon black represents 60% to 90% by weight, preferably 65% to 80% by weight, relative to the total weight of carbon black and silica, preferably relative to the total weight of filler.
[0062] The carbon blacks usable within the scope of the present invention are reinforcing carbon blacks well known to those skilled in the art and conventionally used in tires or their treads. Among these, particularly noteworthy examples include reinforcing carbon blacks of the 100, 200, and 300 series, or blacks of the 500, 600, or 700 series (ASTM D-1765-2017 grades), such as N115, N134, N234, N326, N330, N339, N347, N375, N550, N683, and N772. These carbon blacks can be used in their isolated form, as commercially available, or in any other form, for example, as a carrier for certain rubberizing additives used. Carbon blacks could for example already be incorporated into the diene elastomer, in particular isoprene in the form of a masterbatch (see for example applications WO97 / 36724-A2 or WO99 / 16600-A1).
[0063] Among the aforementioned carbon blacks, those with a specific surface area BET in the range of 21 to 69 m² / g, preferably 33 to 60 m² / g, preferably 40 to 49 m² / g, are particularly preferred.
[0064] Advantageously, the percentage of carbon black (whether there is one or more) in the composition according to the invention is in a range of 12 to 45 parts per annum, preferably 14 to 39 parts per annum.
[0065] Suitable silicas include any type of precipitated silica, particularly highly dispersible precipitated silicas (known as "HDS" for "highly dispersible" or "highly dispersible silica"). These precipitated silicas, whether highly dispersible or not, are well known to those skilled in the art. Examples include the silicas described in applications WO03 / 016215-A1 and WO03 / 016387-A1. Among the commercial HDS silicas, one can notably use the silicas “Ulsil ®< 5000GR”, “Ulsil ®< 7000GR” from the company Evonik, the silicas “Zeosil ®< 1085GR”, “Zeosil ®< 1115 MP”, “Zeosil ®< 1165MP”, “Zeosil ®< Premium 200MP”, “Zeosil ®< HRS 1200 MP” from the Solvay Company.As non-HDS silica, the following commercial silicas may be used: “Ultrasil ®< VN2GR”, “Ultrasil ®< VN3GR” silicas from Evonik, “Zeosil ®< 175GR” silica from Solvay, “Hi-Sil EZ120G(-D)”, “Hi-Sil EZ160G(-D)”, “Hi-Sil EZ200G(-D)”, “Hi-Sil 243LD”, “Hi-Sil 210”, “Hi-Sil HDP 320G” silicas from PPG.
[0066] Advantageously, the silica content (whether there is one or more) in the composition according to the invention is in a range of 5 to 19 parts per cent, preferably from 6 to 16. Also advantageously, the silica content is in a range of 5.2 to 9.8 parts per cent.
[0067] To couple silica to the diene elastomer, a well-known coupling agent (or bonding agent) can be used to ensure sufficient chemical and / or physical connection between the inorganic filler (the surface of its particles) and the diene elastomer. Organosilanes or polyorganosiloxanes, at least bifunctional, are particularly used. "Bifunctional" means a compound possessing a first functional group capable of interacting with the inorganic filler and a second functional group capable of interacting with the diene elastomer. For example, such a bifunctional compound might include a first functional group comprising a silicon atom, which is capable of interacting with the hydroxyl groups of an inorganic filler, and a second functional group comprising a sulfur atom, which is capable of interacting with the diene elastomer.
[0068] Preferably, when used, organosilanes are chosen from the group consisting of polysulfide organosilanes (symmetric or asymmetric) such as bis(3-triethoxysilylpropyl) tetrasulfide, abbreviated TESPT and marketed under the name "Si69" by Evonik, or bis-(triethoxysilylpropyl) disulfide, abbreviated TESPD and marketed under the name "Si75" by Evonik; polyorganosiloxanes; mercaptosilanes; and blocked mercaptosilanes, such as S-(3-(triethoxysilyl)propyl) octanethioate, marketed by Momentive under the name "NXT Silane". More preferably, the organosilane is a polysulfide organosilane.
[0069] When a coupling agent is used to connect silica to the elastomer, the coupling agent content can be easily adjusted by a person skilled in the art. Typically, the coupling agent content ranges from 0.5% to 15% by weight relative to the amount of silica.
[0070] However, it is advantageous in the context of the present invention not to use a coupling agent. Thus, preferably, the coupling agent content in the composition according to the invention is advantageously less than 0.5%, and more preferably less than 0.3%, by weight relative to the weight of silica. Even more preferably, the composition according to the invention does not include any coupling agent.
[0071] Advantageously, the composition according to the invention comprises no filler other than carbon black and silica, or comprises less than 10 parts per annum, preferably less than 5 parts per annum. Particularly advantageously, the composition comprises no filler other than carbon black and silica. II-3 Crosslinking System
[0072] The crosslinking system of the composition according to the invention is a vulcanization system, that is to say a sulfur-based crosslinking system.
[0073] Sulfur can be supplied in any form, including molecular sulfur or a sulfur-donating agent. Those skilled in the art know how to adjust the amount of sulfur-donating agent to obtain the desired amount of sulfur in the composition. Preferably, sulfur is supplied in molecular form.
[0074] At least one vulcanization accelerator is also present and, optionally and preferentially, various known vulcanization activators such as zinc oxide, stearic acid or equivalent compounds such as stearic acid salts and transition metal salts, guanidine derivatives (in particular diphenylguanidine), or even known vulcanization retarders may be used.
[0075] Sulfur is used at a preferential rate of between 0.5 and 12 parts per cent, particularly between 1 and 10 parts per cent. The vulcanizing accelerator is used at a preferential rate of between 0.5 and 10 parts per cent, more preferably between 0.5 and 5.0 parts per cent. Preferably, the composition comprises from 0.6 to 2 parts per cent, preferably from 0.7 to 1.8 parts per cent, of sulfur and from 0.6 to 1 part per cent, preferably from 0.6 to 0.9 parts per cent, of at least one vulcanizing accelerator.
[0076] The mass ratio of sulfur to vulcanization accelerator can be in the range of 0.75 to 3.00, preferably 1.00 to 2.75, preferably still 1.30 to 2.33.
[0077] Any compound capable of acting as a vulcanization accelerator for diene elastomers in the presence of sulfur can be used as an accelerator, including thiazole-type accelerators and their derivatives, sulfenamide-type accelerators, thiurams, dithiocarbamates, dithiophosphates, thioureas and xanthates. Examples of such accelerators include the following compounds: 2-mercaptobenzothiazyl disulfide (abbreviated "MBTS"), N-cyclohexyl-2-benzothiazyl sulfenamide ("CBS"), N,N-dicyclohexyl-2-benzothiazyl sulfenamide ("DCBS"), N-ter-butyl-2-benzothiazyl sulfenamide ("TBBS"), N-ter-butyl-2-benzothiazyl sulfenimide ("TBSI"), tetrabenzylthiuram disulfide ("TBZTD"), zinc dibenzyldithiocarbamate ("ZBEC") and mixtures of these compounds.
[0078] Advantageously, the vulcanization accelerator is selected from sulfenamide-type accelerators and mixtures thereof, preferably from the group consisting of CBS, TBBS, DCBS, and mixtures thereof. Particularly advantageously, the vulcanization accelerator is CBS. Also advantageously, the composition does not include any vulcanization accelerator other than sulfenamide-type accelerators, preferably other than CBS. II-4 Possible Additives
[0079] The rubber compositions according to the invention may optionally also include all or part of the usual additives commonly used in tire elastomer compositions, such as plasticizers (such as plasticizing oils and / or plasticizing resins), pigments, protective agents such as anti-ozone waxes, chemical anti-ozonants, antioxidants, anti-fatigue agents, etc. II-5 Preparation of rubber compositions
[0080] The compositions usable within the framework of the present invention can be manufactured in suitable mixers, using two successive preparation phases well known to those skilled in the art: A first thermomechanical working or mixing phase (the so-called "non-productive" phase) can be carried out in a single thermomechanical step during which all the necessary constituents, including the elastomeric matrix, the reinforcing filler, and any other miscellaneous additives, with the exception of the crosslinking system, are introduced into a suitable mixer such as a standard internal mixer (for example, a Banbury-type mixer). The incorporation of any filler into the elastomer can be carried out in one or more stages by thermomechanical mixing.Where the filler is already fully or partially incorporated into the elastomer as a masterbatch, as described, for example, in applications WO 97 / 36724 or WO 99 / 16600, the masterbatch is mixed directly. If necessary, other elastomers or fillers present in the composition that are not in masterbatch form are then incorporated, along with any other miscellaneous additives other than the crosslinking system. The non-productive phase can be carried out at high temperature, up to a maximum temperature between 110°C and 200°C, preferably between 130°C and 185°C, for a duration generally between 2 and 10 minutes.a second mechanical working phase (the so-called "productive" phase), which can be carried out in an external mixer such as a roller mixer, after cooling the mixture obtained during the first non-productive phase to a lower temperature, typically below 120°C, for example between 40°C and 100°C. The crosslinking system is then incorporated, and the whole is then mixed for a few minutes, for example between 5 and 15 min.
[0081] Such phases have been described for example in applications EP-A-0501227, EP-A-0735088, EP-A-0810258, WO00 / 05300 or WO00 / 05301.
[0082] The resulting final composition is then calendered, for example, into a sheet or plate, particularly for laboratory characterization, or extruded (or co-extruded with another rubber compound) into a semi-finished product (or profile) usable, for example, as a tire sidewall. These products can then be used to manufacture tires, according to techniques known to those skilled in the art.
[0083] The composition can be either in its raw state (before crosslinking or vulcanization), or in its cooked state (after crosslinking or vulcanization), and can be a semi-finished product that can be used in a tire.
[0084] The crosslinking of the composition can be carried out in a manner known to those skilled in the art, for example at a temperature between 130°C and 200°C, under pressure. II-6 Rubber Article
[0085] The present invention also relates to a rubber article comprising at least one composition according to the invention. Preferably, the rubber article is a tire.
[0086] In the present invention, the term "pneumatic" (in English, "tire") refers to a pneumatic or non-pneumatic tire. A pneumatic tire typically comprises two beads for contact with a rim, a crown consisting of at least one crown reinforcement and a tread, and two sidewalls. The tire is reinforced by a carcass reinforcement anchored in the two beads. A non-pneumatic tire, on the other hand, typically comprises a base, designed, for example, for mounting on a rigid rim, a crown reinforcement connecting to a tread, and a deformable structure, such as spokes, ribs, or dimples, this structure being arranged between the base and the crown. Such non-pneumatic tires do not necessarily include sidewalls. Non-pneumatic tires are described, for example, in documents WO 03 / 018332 and FR2898077.According to any one of the embodiments of the invention, the tire according to the invention is preferably a pneumatic tire.
[0087] More specifically, the invention also relates to a tire comprising a rubber composition according to the invention, the composition being present in at least one sidewall of the tire. The composition according to the invention may constitute part or all of the sidewall of the tire.
[0088] The tire according to the invention can be intended to equip any type of vehicle, in particular motor vehicles, without any particular limitation. III- EXAMPLES III-1 Measurements and tests used III-1.1 Determination of la microstructure of ethylene and butadiene elastomers (Elastomer E1):
[0089] The microstructure of ethylene-butadiene copolymers is determined by ¹H NMR analysis, supplemented by ¹³C NMR analysis when the resolution of the ¹H NMR spectra is insufficient for the identification and quantification of all species. Measurements are performed using a BRUKER 500 MHz NMR spectrometer at frequencies of 500.43 MHz for proton observation and 125.83 MHz for carbon observation. For insoluble elastomers that swell in a solvent, a 4 mm z-grad HRMAS probe is used, enabling proton and carbon observation in proton-decoupled mode. Spectra are acquired at rotation speeds of 4000 Hz to 5000 Hz. For measurements on soluble elastomers, a liquid NMR probe is used, enabling proton and carbon observation in proton-decoupled mode.The preparation of insoluble samples is carried out in rotors filled with the material being analyzed and a deuterated solvent to induce swelling, generally deuterated chloroform (CDCl₃). The solvent used must always be deuterated, and its chemical composition can be adapted by those skilled in the art. The quantities of material used are adjusted to obtain spectra with sufficient sensitivity and resolution. Soluble samples are dissolved in a deuterated solvent (approximately 25 mg of elastomer in 1 mL), generally deuterated chloroform (CDCl₃). The solvent or solvent cutting agent used must always be deuterated, and its chemical composition can be adapted by those skilled in the art. In both cases (soluble sample or swollen sample): For proton NMR, a single-pulse 30° sequence is used. The spectral window is set to observe all the resonance lines belonging to the molecules being analyzed.The number of accumulations is adjusted to obtain a signal-to-noise ratio sufficient for quantifying each motif. The recycle time between each pulse is adapted to obtain a quantitative measurement. For carbon NMR, a simple 30° pulse sequence is used with proton decoupling only during acquisition to avoid Nuclear Overhauser Effects (NOE) and maintain quantitative accuracy. The spectral window is adjusted to observe all resonance lines belonging to the analyzed molecules. The number of accumulations is adjusted to obtain a signal-to-noise ratio sufficient for quantifying each motif. The recycle time between each pulse is adapted to obtain a quantitative measurement. NMR measurements are performed at 25°C. III-1.2 Determination of la microstructure of Ethylene-Myrcene copolymers (E2 elastomer) :
[0090] Spectral characterization and microstructure measurements of Ethylene-Myrcene copolymers are performed by Nuclear Magnetic Resonance (NMR) spectroscopy.
[0091] Spectrometer: For these measurements, a Bruker Avance III HD 400 MHz spectrometer is used, equipped with a Bruker cryo-BBFO z-grad 5 mm probe.
[0092] Experiments: The 1H experiments are recorded using a radiofrequency pulse with a 30° flip angle, with 128 repetitions and a 5-second replay interval. The 1H-13C HSQC (Heteronuclear Single Quantum Coherence) and HMBC (Heteronuclear Multiple-Bond Correlation) correlation NMR experiments are recorded with 128 repetitions and 128 increments. The experiments are performed at 25°C.
[0093] Sample preparation: 25 mg of sample are solubilized in 1 mL of deuterated chloroform (CDCl3).
[0094] Sample calibration: The chemical shift axes 1< H and 13< C are calibrated with respect to the protonated impurity of the solvent (CHCl 3 ) at δ 1H = 7.2 ppm (for the most deshielded signal) and δ 13C = 77 ppm (for the least deshielded signal).
[0095] Spectral assignment for ethylene and 1,3-myrcene copolymers: In representations A, B, and C below, the symbols R1 and R2 represent the attachment points of the unit to the polymer chain. The signals of the 1,3-diene insertion forms A, B, and C were observed in the different recorded spectra. According to S. Georges et al., (Polymer 55 (2014) 3869-3878), the signal of the -CH= group #8, characteristic of form C, exhibits chemical shifts 1 < H and 13 < C identical to that of the -CH= group #3. The chemical shifts of the signals characteristic of motifs A, B, and C are presented in Table 1. Motifs A, B, and C correspond to configuration units 3,4, 1,2, and 1,4-trans, respectively. Quantifications were performed by integrating 1D 1 < H NMR spectra using Topspin software. The integrated signals for quantifying the different motifs are: Ethylene: signal at 1.2 ppm corresponding to 4 protons; Total Myrcene: signal #1 (1.59 ppm) corresponding to 6 protons; Form A: signal #7 (4.67 ppm) corresponding to 2 protons; Form B: signal #8' (5.54 ppm) corresponding to 1 proton
[0096] The quantification of the microstructure is carried out in molar percentage (%molar) as follows: %molar of a motif = 1H integral of a motif * 100 / Σ (1H integrals of each motif). [Table 1] δ1H (ppm) δ13C (ppm) Group 5.54 146.4 8' 5.07 124.6 3 + 8" 4.97 - 4.79 112.0 9' 4.64 108.5 7 2.03 26.5 4 2.0 - 1.79 31.8 5 + 5' + 5" 44.5 8 1.59 25.9 and 17.0 1 1.2 36.8 - 24.0 CH2 ethylene III-1.3 Determination of la Macrostructure of polymers by size exclusion chromatography (SEC) (E1 and E2 elastomers) : a) Principle of measurement:
[0097] Size exclusion chromatography (SEC) separates macromolecules in solution according to their size using columns filled with a porous gel. The macromolecules are separated according to their hydrodynamic volume, with the largest eluting first. Combined with three detectors (3D), a refractometer, a viscometer, and a 90° light scattering detector, SEC allows for the determination of the absolute molar mass distribution of a polymer. The various absolute molar masses, by number (Mn), by weight (Mw), and the polydispersity index (Ip = Mw / Mn) can also be calculated. b) Polymer preparation:
[0098] Each sample is solubilized in tetrahydrofuran at a concentration of approximately 1 g / L. The solution is then filtered through a 0.45µm porosity filter before injection. c) SEC 3D Analysis:
[0099] To determine the number-average molar mass (Mn), and where applicable the weight-average molar mass (Mw) and the polydispersity index (Ip) of the polymers, the method below is used.
[0100] The number-average molar mass (Mn), weight-average molar mass (Mw), and polydispersity index of the polymer (hereafter referred to as the sample) are determined in absolute terms by triple-detection size exclusion chromatography (SEC). Triple-detection size exclusion chromatography has the advantage of directly measuring average molar masses without calibration.
[0101] The refractive index increment (dn / dc) of the sample solution is measured online using the peak area detected by the refractometer (RI) of the liquid chromatography equipment. To apply this method, it is essential to ensure that 100% of the sample mass is injected and eluted through the column. The RI peak area depends on the sample concentration, the RI detector constant, and the dn / dc value.
[0102] To determine the average molar masses, the previously prepared and filtered 1 g / L solution is injected into the chromatographic system. The equipment used is a WATERS Alliance chromatographic system. The elution solvent is tetrahydrofuran containing 250 ppm BHT (2,6-diter-butyl 4-hydroxytoluene), the flow rate is 1 mL / min, the system temperature is 35°C, and the analysis time is 60 min. The columns used are a set of three AGILENT columns, commercially known as "PL GEL MIXED B LS". The injected volume of the sample solution is 100 µL. The detection system consists of a Wyatt differential viscometer with the trade name "VISCOSTAR II", a Wyatt differential refractometer with the trade name "OPTILAB T-REX" with a wavelength of 658 nm, and a Wyatt multi-angle static light scattering detector with a wavelength of 658 nm and the trade name "DAWN HELEOS 8+".
[0103] For the calculation of the number-average molar masses and the polydispersity index, the value of the refractive index increment dn / dc of the sample solution obtained above is incorporated. The software used for processing the chromatographic data is Wyatt's ASTRA system. III-1.4 Dynamic Properties
[0104] The dynamic properties G'(10%) and G''max were measured at a temperature of 23°C on a viscoelastic analyzer (Metravib VA4000), according to ASTM D 5992-96. The response of a cross-linked composite sample (cylindrical specimen 4 mm thick and 400 mm² cross-section) was recorded under sinusoidal alternating shear loading at a frequency of 10 Hz, under defined temperature conditions, for example, 23°C, according to ASTM D 1349-99. A strain amplitude sweep was performed from 0.1% to 50% (forward cycle), then from 50% to 0.1% (reverse cycle). The results analyzed are the dynamic shear modulus G' and the viscous modulus G''. For the return cycle, we indicate the maximum value of G'' observed, noted G''max, as well as the dynamic shear modulus G'(10%) at 10% strain, at 23°C.
[0105] It should be noted that, as is well known to those skilled in the art, the G'(10%) value at 23°C is representative of the material's stiffness. G'(10%) performance results at 23°C are expressed as a scale of 100, with 100 being assigned to the control. For G'(10%) at 23°C, a result greater than 100 indicates that the composition of the example considered is less stiff, thus translating, for a tire sidewall subjected to imposed deformation, to better durability.
[0106] It is also worth noting that, as is well known to those skilled in the art, the G"max value at 23°C is representative of the material's hysteresis. G"max performance results at 23°C are expressed as a base of 100, with 100 being assigned to the control. For G"max at 23°C, a result greater than 100 indicates that the composition of the example considered is less hysteresis-prone, resulting in lower rolling resistance for a tire sidewall subjected to imposed deformation. III-1.5 Tearability
[0107] Tear strength indices are measured at 60°C. Specifically, the force required to achieve failure (FRD, in MPa (in N / mm²)) is determined, and the strain at failure (DRD, in %) is measured on a 10 x 85 x 2.5 mm specimen notched along its length with three notches to a depth of 3 mm, to induce fracture. This allows the determination of the energy required to cause fracture (Fracture Energy) of the specimen, which is the product of the FRD and the DRD. III-2 Synthesis of polymers:
[0108] In polymer synthesis, all reagents are commercially available except for the metallocenes. Butylloctylmagnesium BOMAG (20% in heptane, C = 0.88 mol.L⁻¹) is sourced from Chemtura and stored in a Schlenk tube under an inert atmosphere. Ethylene, N35 grade, is sourced from Air Liquide and used without prior purification. Myrcene (purity ≥ 95%) is obtained from Sigma-Aldrich. III-2.1 Synthesis of copolymer E1:
[0109] In polymer synthesis, all reagents are commercially available except for the metallocenes. Butylloctylmagnesium BOMAG (20% in heptane, C = 0.88 mol.L⁻¹) is sourced from Chemtura and stored in a Schlenk tube under an inert atmosphere. The N35 grade ethylene is sourced from Air Liquide and is used without prior purification.
[0110] The ethylene and 1,3-butadiene copolymer: elastomer E1 (according to the invention) is synthesized according to the procedure described below.
[0111] In a reactor containing methylcyclohexane, ethylene (Et), and butadiene (Bd) at 80°C in the proportions indicated in Table 2, butylclotylmagnesium (BOMAG) is added to neutralize impurities in the reactor, followed by the catalytic system (see Table 2). At this point, the reaction temperature is regulated to 80°C, and the polymerization reaction begins. The polymerization reaction proceeds at a constant pressure of 8 bar. The reactor is fed with ethylene and butadiene (Bd) throughout the polymerization process in the proportions defined in Table 2. The polymerization reaction is stopped by cooling, degassing the reactor, and adding ethanol. An antioxidant is added to the polymer solution. The copolymer is recovered by drying in a vacuum oven until a constant mass is reached. The catalytic system is a preformed catalytic system.It is prepared in methylcyclohexane from a metallocene, [Me 2 SiFlu 2 Nd(µ-BH 4 ) 2 Li(THF)], a co-catalyst, butylloctylmagnesium (BOMAG), and a preforming monomer, 1,3-butadiene, in the amounts indicated in Table 2. It is prepared according to a preparation method in accordance with paragraph II.1 of patent application WO 2017 / 093654 A1.
[0112] The microstructure of the E1 copolymer and its properties are shown in Tables 3 and 4. For the microstructure, Table 3 shows the molar rates of ethylene (Eth) units, 1,3-butadiene units, and 1,2-cyclohexanediyl (ring) motifs. [Table 2] Synthesis E1 Metallocene concentration (mmol / L) 0,07 Alkylating agent concentration (mmol / L) 0,36 preforming monomer / Nd metal molar ratio 90 Dietary composition (%mol Et / Bd) 80 / 20 [Table 3] Elastomer E1 Ethylene (%mol) 77 Butadiene 1.3 (%mol) 15 1,2-cyclohexanediyl (%mol) 8 [Table 4] Elastomer E1 Tg (°C) -40°C Mn (g / mol) 142 000 Mooney (ML (1+4)) at 100°C 85 (+ / -8) III-2.2 Synthesis of copolymer E2
[0113] The ethylene-myrcene copolymer, elastomer E2, was synthesized according to the procedure described below: In a reactor containing methylcyclohexane, ethylene (Et), and myrcene (Myr) at 80°C in the proportions indicated in Table 6, butylloctylmagnesium (BOMAG) is added to neutralize impurities in the reactor, followed by the catalytic system (see Table 5). At this point, the reaction temperature is regulated at 80°C, and the polymerization reaction begins. The polymerization reaction proceeds at a constant pressure of 8 bar. The reactor is fed with ethylene and myrcene (Myr) throughout the polymerization process in the proportions defined in Table 6. The polymerization reaction is stopped by cooling, degassing the reactor, and adding ethanol. An antioxidant is added to the polymer solution. The copolymer is recovered by drying in a vacuum oven until a constant mass is reached.The catalytic system is a preformed catalytic system. It is prepared in methylcyclohexane from a metallocene, [Me 2 SiFlu 2 Nd(µ-BH 4 ) 2 Li(THF)], a co-catalyst, butylloctylmagnesium (BOMAG), and a preforming monomer, 1,3-butadiene, in the amounts indicated in Table 5. It is prepared according to a preparation method in accordance with paragraph II.1 of patent application WO 2017 / 093654 A1.
[0114] The microstructure of elastomer E1 and its properties are shown in Table 6. Table 6 indicates the molar proportions of ethylene (Eth) and myrcene units. It also shows the molar proportion of myrcene units according to their 1,4, 1,2, and 3,4 configurations. [Table 5] Synthesis E2 Metallocene concentration (mmol / L) 0,09 Alkylating agent concentration (mmol / L) 0,17 preforming monomer / Nd metal molar ratio 90 Dietary composition (%mol Et / Myr) 75 / 25 [Table 6] Elastomer E2 And (%mol) 75 Myr (%mol) 25 Myr 1.4 (%mol / %mol Myr) 7 Myr 1.2 (%mol / %mol Myr) 1 Myr 3.4 (%mol / %mol Myr) 17 Tg (°C) -60 Mn (g / mol) 364 000 III-3 Preparation of compositions
[0115] In the following examples, the rubbery compositions were prepared as described in section II-5 above. Specifically, the "non-productive" phase was carried out in a 0.4-liter mixer for 3.5 minutes at an average paddle speed of 50 rpm until a maximum temperature drop of 160°C was reached. The "productive" phase was carried out in a roller tool at 23°C for 5 minutes. The crosslinking of the composition was conducted at a temperature of 150°C under pressure for 15 minutes. III-3 Tests of Rubber Compositions
[0116] The examples presented below are intended to compare the tearability, rigidity and hysteresis performance of three compositions according to the invention (C1, C2 and C3) with two control compositions (T1 and T2).
[0117] Table 7 presents the compositions tested (in pieces), as well as the results obtained. [Table 7] T1 C1 C2 T2 C3 NR (1) 60 60 60 60 60 Elastomer E1 (2) 40 40 40 - - Elastomer E2 (3) - - - 40 40 Carbon black (4) 34 25,5 25,5 29 22 Silica (5) - 8,5 8,5 - 7 Coupling agent (6) - - 0,68 - - Plasticizer 1 (7) 20 20 20 - - Plasticizer 2 (8) - - - 20 20 TMQ (9) 1 1 1 1 1 Ozone Wax (10) 1 1 1 1 1 6PPD (11) 3 3 3 3 3 ZnO (12) 1 1 1 1 1 Stearic Acid (13) 2 2 2 2 2 Sulfur 1,75 1,75 1,75 1,49 1,49 CBS (14) 0,88 0,88 0,88 0,75 0,75 Rigidity 100 107 109 100 106 G'10% Return 10Hz 23°C Hysteresis 100 111 114 100 96 G "max Return 10Hz 23°C Tearability 100 127 104 100 201 Disruptive energy (FDR x DRD) Compromise 100 115 109 100 135 (1) Natural rubber (2) Elastomer E1 prepared according to the process described in point III-2.1 above (3) Elastomer E2 prepared according to the process described in point III-2.2 above (4) Carbon black grade N550 according to ASTM D-1765 (5) Solvay-Rhodia “Zeosil 1165 MP” silica in microbead form (6) Evonik “Si69” triethoxysilylpropyltetrasulfide (TESPT) liquid silane (7) Lanxess “Disflamoll TOF” trioctyl phosphate (tri-2-ethylhexyl phosphate) (Tg = -110°C) (8) Klaus Dahleke “Tudalen 1968” paraffinic oil (9) Nocil “Pilnox TMQ” 2,2,4-trimethyl-1,2-dihydroquinoline (10) Sasol Wax “VARAZON 4959” ozone-repellent wax (11) N-1,3-dimethylbutyl-N-phenylparaphenylenediamine “Santaflex 6-PPD” from Flexsys (12) Industrial grade zinc oxide from Umicore (13) Stearic acid “Pristerene 4931” from Uniqema (14) N-cyclohexyl-2-benzothiazyl sulfenamide “Santocure CBS” from Flexsys.
[0118] The results presented in Table 7 above show that substituting part of the carbon black with silica improves both the tear resistance and the durability of rubber compositions based on a highly saturated diene elastomer, without significantly penalizing rolling resistance, or even improving it.
[0119] The overall performance compromise of tear resistance, durability, and rolling resistance is particularly improved when the copolymer includes units of a 1,3-diene with the formula CH₂=CR-CH=CH₂, where the symbol R represents a hydrocarbon chain with 3 to 20 carbon atoms. This performance compromise can be considered the arithmetic mean of the results presented, divided by 100.
[0120] Furthermore, the comparison of compositions C1 and C2 shows that the absence of a coupling agent of silica to the diene elastomer allows for further improvement of tear resistance, without significantly impacting endurance and rolling resistance, which are also improved compared to composition T1.
Claims
1. Rubber composition based on at least: - 20 to 50 phr of at least one copolymer containing ethylene units and 1,3-diene units, the ethylene units in the copolymer representing between 50 mol% and 95 mol% of the monomer units of the copolymer; - 50 to 80 phr of polyisoprene comprising a mass content of 1,4-cis bonds of at least 90% of the mass of the polyisoprene; - a filler comprising from 11 to 56 phr of carbon black and from 4 to 24 phr of silica, the weight of silica being less than or equal to 30% by weight relative to the total weight of carbon black and silica; - a vulcanization system.
2. Rubber composition according to Claim 1, wherein the copolymer contains ethylene units which represent from 60 mol% to 90 mol%, preferably from 70 mol% to 85 mol%, of the monomer units of the copolymer.
3. Rubber composition according to either one of the preceding claims, wherein the at least one copolymer containing ethylene units and 1,3-diene units, the ethylene units in the copolymer representing between 50 mol% and 95mol% of the monomer units of the copolymer, is a copolymer containing ethylene units and units of a 1,3-diene of formula (I), the ethylene units in the copolymer representing between 50 mol% and 95 mol% of the monomer units of the copolymer, CH2=CR-CH=CH2 (I) the symbol R representing a hydrocarbon chain having 3 to 20 carbon atoms.
4. Rubber composition according to Claim 3, wherein the 1,3-diene of formula (I) is myrcene, β-farnesene or a mixture of myrcene and β-farnesene, preferably myrcene.
5. Rubber composition according to either one of Claims 3 and 4, wherein the copolymer contains units of the 1,3-diene of formula (I) which represent between 10 mol% and 40 mol%, preferably between 15 mol% and 30 mol%, of the monomer units of the copolymer.
6. Rubber composition according to any one of the preceding claims, wherein the copolymer content is within a range extending from 20 to 45 phr, and where the polyisoprene is present in a content within a range extending from 55 to 80 phr.
7. Rubber composition according to any one of the preceding claims, wherein the total content of the copolymer and of the polyisoprene is within a range extending from 90 to 100 phr, preferably from 95 to 100 phr; preferably, the total content of the copolymer and of the polyisoprene is 100 phr.
8. Rubber composition according to any one of the preceding claims, wherein the polyisoprene is selected from the group consisting of natural rubber, synthetic polyisoprenes and mixtures thereof; preferably, the polyisoprene is a natural rubber.
9. Rubber composition according to any one of the preceding claims, wherein the content of carbon black is within a range from 12 to 45 phr, preferably from 14 to 39 phr.
10. Rubber composition according to any one of the preceding claims, wherein the content of silica is within a range extending from 5 to 19 phr, preferably from 6 to 16 phr.
11. Rubber composition according to any one of the preceding claims, wherein the carbon black represents from 60% to 90% by weight, preferably from 65% to 80% by weight, relative to the total weight of carbon black and silica.
12. Rubber composition according to any one of the preceding claims, not comprising any filler other than carbon black and silica or comprising less than 10 phr, preferably less than 5 phr, thereof.
13. Rubber composition according to any one of the preceding claims, not comprising an agent for coupling silica to a diene elastomer, or comprising less than 0.5% by weight, preferably less than 0.3% by weight, thereof relative to the weight of silica in the composition.
14. Rubber article comprising a rubber composition defined in any one of Claims 1 to 13.
15. Tyre comprising a rubber composition defined in any one of Claims 1 to 13, the composition being present in at least one sidewall of the tyre.