METHOD FOR DETERMINING A TEMPERATURE FIELD ON AN ASSOCIATED AIRCRAFT ENGINE PART, SYSTEM AND NACELLE

The method iteratively adjusts a reference thermal source to align simulated and measured temperatures, addressing the inefficiencies in existing temperature mapping methods by providing a precise and efficient temperature map for aircraft engine parts.

FR3159670B1Active Publication Date: 2026-05-29HUTCHINSON SA

Patent Information

Authority / Receiving Office
FR · FR
Patent Type
Patents
Current Assignee / Owner
HUTCHINSON SA
Filing Date
2024-02-28
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing methods for determining the temperature field on aircraft engine parts, such as thermal protection panels, are inadequate in reconstructing a complete temperature map from localized measurements, often leading to inaccuracies and inefficiencies.

Method used

A method involving an iterative process to determine a reference thermal excitation source that aligns simulated temperatures with measured temperatures, using a direct thermal conduction model and finite element technique to create a continuous temperature map.

Benefits of technology

Enables accurate reconstruction of the temperature field across a larger area from limited measurements, enhancing precision and efficiency in thermal protection assessment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a method for determining (300) a temperature field of a part (102), said method comprising the following steps: measuring (306) temperatures (Tm) on said part (102) by means of an array of N temperature sensors (104), where N is a natural number strictly greater than one, said temperature sensors (104) being fixed on or in the part (102); from a reference thermal source (S), determining (304) a set of simulated temperatures (Ts) on said part (102) by application of a direct model (M) of thermal conduction with a mesh (500) of the part (102) according to a finite element technique, said mesh (500) comprising a plurality of cells (502); define the position of each temperature sensor within the mesh; for each of the meshes (502), correlate (308) the temperature values ​​(Tm) measured in step a) to a simulated temperature value (Ts) obtained at the end of step b).Figure for the summary: Fig. 3.
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Description

Title of the invention: METHOD FOR DETERMINING A TEMPERATURE FIELD ON AN ASSOCIATED AIRCRAFT ENGINE PART, SYSTEM AND NACELLE Technical field of the invention

[0001] The present invention is in the field of thermal protection, in particular for aeronautical applications.

[0002] The present invention relates more specifically to a method for determining a temperature field of a part, for example a thermal protection panel, a computer program, a system and an associated aircraft engine nacelle.

[0003] It finds a privileged application in quantifying the effectiveness of thermal protection, such as a thermal protection panel placed around an aircraft engine. In this context, the method of the present invention can be applied to a thermal protection panel during the production phase of said thermal protection panel, and therefore during a testing phase, or even in use during a flight phase of the aircraft.

[0004] The invention also finds application for the real-time identification of anomalies or thermal events likely to occur in aircraft engines. Technological background

[0005] Document CN115356372 describes a method ([Fig.3]) for evaluating the time-dependent thermal response of a thermal protection of an aircraft made of composite material, in particular for testing new materials.

[0006] In particular, document CN115356372 aims to determine the temperature distribution of the material subjected to hypersonic flight conditions. Temperatures are measured (S 101) at a first instant on a control surface, and heat flux data for the test surface made of the new material are determined. Thus, this document aims to determine thermodynamic coefficients to characterize the behavior of the new material and not to construct a temperature field on a part. In this regard, a temperature sensor is installed in a cavity formed in the control surface. The heat fluxes emitted (radiation) and dissipated (dissipation) are calculated according to the Stefan-Boltzmann law (S 102). The aerodynamic heat flux is determined (S 103). The complete temperature field of the test surface is determined (S 107). The various steps for obtaining a temperature map are not described herein.

[0007] This method operates within the framework of an analysis of the inverse problem of heat conduction and aims more particularly to correct the uncertainties obtained during the inversion of the data.

[0008] It may therefore be desirable to provide a part which makes it possible to overcome at least some of the aforementioned problems and constraints. Summary of the invention

[0009] According to the invention, it is proposed to determine, iteratively, a reference thermal excitation source which, when applied to a direct thermal propagation model of the part, provides simulated temperatures close to the temperatures measured on the part, and to derive a temperature map of the part by applying the determined reference thermal source to the direct model. Advantageously, the measured temperatures are provided for a limited number of locations on the part, while the simulated temperatures are estimated quasi-continuously over the part (i.e., a much larger number of points than for the measured temperatures).

[0010] A method for determining a temperature field of a room comprising at least one surface subjected to a heat source is therefore proposed, said method comprising the following steps: a. measure temperatures on said part by means of an array of N temperature sensors, where N is a natural number strictly greater than one, said temperature sensors being fixed on or in the part, according to a predetermined positioning, at a non-zero distance from the surface of the part; b. from a reference thermal source, determine a set of simulated temperatures within said part by applying a direct thermal conduction model with a mesh of the part according to a finite element technique, said mesh comprising a plurality of cells; c. define the position of each temperature sensor within the mesh; d. for each of the meshes, correlate the temperature values ​​measured in step a) to a simulated temperature value obtained at the end of step b); e. as long as a predefined stopping condition is not met at the end of step c), modify the reference heat source and then repeat steps d) and e) with the reference heat source thus modified; f. once the stopping condition is met, store the set of simulated temperatures (Ts) determined during the last implementation of step b) as the room temperature field.

[0011] Thus, the invention makes it possible to reconstruct the reference heat source from the temperature field of the part. Indeed, the simulated temperatures, that is, the temperatures obtained from the output of the direct thermal conduction model, are iteratively compared to the temperatures measured on the part in order to adjust the reference heat source. In this way, it is possible to reconstruct a thermal excitation source and deduce a temperature map of the entire part from localized measurements.

[0012] The invention may further include one or more of the following optional features, in any technically feasible combination:

[0013] the reference heat source is defined by at least one heat source function representing a temperature distribution around a reference point corresponding to a position of the reference heat source on the part, said function being defined by at least one of the following parameters: a maximum amplitude at the reference point, a full width at half height;

[0014] step d) includes adjusting at least one of the following parameters of said at least one heat source function: position, amplitude, height at half maximum, type(s) of function;

[0015] said at least one function of the reference thermal source is of Lorentzian or Gaussian type;

[0016] the reference heat source is defined by a combination, preferably linear, of at least two heat source functions;

[0017] the reference heat source is defined by a combination of at least two heat source functions of different types;

[0018] the process includes a preliminary step of obtaining said direct model from at least one heat propagation equation defined as a function of the following physico-thermal parameters of the part: thermal conductivity, specific heat, density;

[0019] the direct model is validated as a function of temperatures measured on said part in response to a thermal excitation corresponding to a calibration thermal source used to establish the direct model.

[0020] The invention also relates to a computer program downloadable from a communication network and / or stored on a computer-readable medium, characterized in that it includes instructions for executing the steps of a method for determining a temperature field as described above, when said program is executed on a computer.

[0021] The invention further relates to a system for determining a temperature field of a room comprising at least one surface subjected to a heat source, said device comprising:

[0022] - a network of temperature sensors for measuring temperatures on said room, said temperature sensors being intended to be fixed on or in the room, according to a predetermined positioning, at a non-zero distance from the surface of the room; and

[0023] - computing means connected to the temperature sensor network (104), the means calculation being configured to implement steps b) to e) of the temperature field determination process as previously described.

[0024] The invention may further include one or more of the following optional features, in any technically feasible combination:

[0025] the system further comprises the part;

[0026] the system includes at least one aircraft part, located side by side with the part.

[0027] The invention further relates to the use of a system for determining the thermal stress on said aircraft part.

[0028] The invention finally relates to an aircraft engine nacelle comprising a system as previously described. Brief description of the figures

[0029] The invention will be better understood with the aid of the following description, given solely by way of example and made with reference to the accompanying drawings in which: - [Fig.la] schematically illustrates a system for determining a temperature field on a thermal protection panel according to an embodiment of the invention; - Fig.lb schematically illustrates a system for determining a temperature field on a thermal protection panel according to a second embodiment of the invention; - [Fig.2] schematically illustrates an electronic control unit integrated into the system of figures 1a and 1b; - Figure 3 schematically illustrates a method for determining a field of temperature by the system of figures 1a and 1b; - Figure 4 schematically illustrates an example of a method for determining a direct model representative of the thermal behavior of the thermal protection panel; and - [Fig. 5] is a three-dimensional representation of part of a aircraft engine nacelle in which the system of figures 1a and 1b is implanted. Detailed description of the invention

[0030] With reference to figures 1 a and 1b, a system 100 for determining a temperature field according to a particular embodiment will now be described.

[0031] The system 100 comprises a network of N temperature sensors 104, where N is a natural number strictly greater than one. Thus, for simplicity, only four sensors 104 have been shown, but in practice this number can be freely adjusted, for example, according to the size of the system or the intended application. The position of these sensors can be chosen based either on the thermophysical properties of a part 102 or on experimental data on the most common positions for detecting thermal anomalies. The thermophysical properties in question are, for example, the density, specific heat, or thermal conductivity of the part 102.

[0032] According to a particular embodiment, each temperature sensor 104 is a type K thermocouple. Alternatively, the temperature sensor is a printed temperature sensor of the type used in printed electronics. As is known, a thermocouple comprises two metallic wires of different materials (e.g., different metals) connected to each other at a common end called the hot junction. When this common end is subjected to a heat source, a potential difference (or voltage) appears between the free ends of the two metallic wires, commonly referred to as the cold junctions. This potential difference, essentially due to the Seebeck effect, is representative of the amount of heat applied to the hot junction and thus allows the temperature to be determined precisely at that point.

[0033] The system 100 according to the invention further comprises part 102. The part comprises at least one surface subjected to a heat source. Thus, it exhibits a surface or volumetric temperature evolution, an evolution which is to be mapped. Depending on the embodiment, part 102 may be a thermal protection panel 102 for which a temperature map is to be obtained, showing how the temperature is distributed across this panel.

[0034] In the present embodiment, the thermal protection panel 102 is adapted to thermally insulate an aircraft engine.

[0035] In the illustrated example, the thermal protection panel 102 comprises three layers of materials 102a, 102b, 102c. All three layers may be made of the same material, or two of the three layers may be made of the same material. All three layers may be made of insulating material(s), or only two of the three layers may be made of insulating material(s), or only one of the three layers may be made of an insulating material. Thus, the number of layers of insulating material(s) is not limiting. In practice, part 102 may have at least one layer. Even if part 102 comprises only one layer, the temperature range to be determined may be surface or volumetric. As previously stated, the number of layers is not limiting within the scope of the invention.

[0036] Let us return to the embodiment in which the thermal protection panel comprises three layers. The panel 102 comprises a first metal wall 102a, a second metal wall 102b, and an intermediate layer 102c of thermal insulation material, referred to as "insulation," situated between the first and second metal walls 102a and 102b. It should be noted that layer 102a can be a metal sheet or insulation, even if it is located on the side facing the heat source. Layer 102b can also be a metal sheet or insulation, even if it is the layer furthest from the heat source, for example, a heat source. In this regard, the heat source can be located on the outside of the thermal protection panel, on the side of either layer 102a or 102b. In this case, the surface of the part exposed to the heat source is an external surface of the thermal protection panel.

[0037] In the case of a part 102, such as a pipe, it could also be placed inside the pipe near any one of the layers 102a, 102b, 102c. Such a pipe can, for example, carry a hot fluid, and it may then be useful to determine the temperature field around the pipe. In this case, the heat source is the hot fluid, and the surface of the part that is exposed to the heat source is an interior surface of the pipe.

[0038] For example, each metal wall 102a, 102b is a metal sheet, preferably made of stainless steel. A stainless steel sheet is typically 50 micrometers thick.

[0039] Thus, the two metal walls 102a, 102b can each constitute a layer of thermally insulating material called radiant, in the sense that the metal of which they are made radiates thermally by reflecting on their surface part of the heat incident on the panel 102.

[0040] The intermediate layer 102c is thermally insulating in transmission, in the sense that the insulating material of which it is made has a thermal resistance greater than that of the other two layers 102a, 102b.

[0041] In the example illustrated in [Fig.la], the panel 102 includes a first interface 102ca between the first metal wall 102a (first layer) and the intermediate layer 102c and a second interface 102cb between the second metal wall 102b (second layer) and the intermediate layer 102c.

[0042] Generally, when the heat source is located outside the part 102 for which mapping is to be performed, it is preferable that each temperature sensor 104 be fixed, preferably soldered, to at least one interface between two layers of the panel 102. In the present example, the temperature sensors 104 are all fixed to the first interface 102ca between the first metallic wall 102a and intermediate layer 102c, such that the N temperature sensors 104 are embedded in the insulating material of the intermediate layer 102c. In the present embodiment, it is assumed that the interface 102ca on which the temperature sensors 104 are fixed is the one closest to a heat source, such as an aircraft engine.

[0043] In alternative embodiments (not shown), the temperature sensors 104 may all be fixed to the second interface 102cb, i.e., between the second metal wall 102b and the intermediate layer 102c, assuming that the heat source (e.g., an aircraft engine) is located on the side of the first metal wall 102a. Alternatively, the temperature sensors may be distributed across the first 102ca and second 102cb interfaces. In all cases, the N temperature sensors 104 are advantageously arranged inside the thermal protection panel 102.

[0044] If the heat source is located outside the room 102 for which mapping is desired, the sensors could also be fixed to the wall furthest from the heat source. Indeed, it should be noted that since the invention aims to determine the temperature field of a room 102, a distance, at least non-zero, must be maintained between the temperature sensors and the location of the heat source; otherwise, the usefulness of performing mapping would be limited. Thus, if the heat source is located outside part 102 on the side of layer 102a, the temperature sensors 104 could be fixed on layer 102b, inside or outside part 102. Similarly, if the heat source is located outside part 102 on the side of layer 102b, the temperature sensors 104 could be fixed on layer 102b, inside or outside part 102.Figure [Fig.lb] illustrates this last example of implementation.

[0045] Of course, in the case where the heat source is located inside the part 102 for which mapping is to be carried out, for example a pipe, the sensors are preferably fixed on the wall furthest from the heat source on an external surface of the part 102, which makes it possible to maintain a distance between the temperature sensors and the location of the heat source.

[0046] According to one aspect of the invention, regardless of the layer 102a, 102b, 102c, or the interface 102ca, 102cb to which the temperature sensors 104 are attached, their positioning is predetermined. In other words, the position of each temperature sensor 104 within the thermal protection panel 102 is known, so that the relative position of the temperature sensors 104 with respect to each other and, as described below, with respect to the mesh 502 of the panel, can be determined.

[0047] The system according to the invention 100 further comprises an electronic control unit 110, from the English "Electronic Control Unit" (ECU) commonly used in the aeronautical (or automotive) field.

[0048] Each temperature sensor 104 is connected to the electronic control unit 110, for example, by means of a dedicated electrical harness 106.

[0049] An embodiment of the electronic control unit 110 called "embedded mode" will now be described with reference to [Fig.2].

[0050] According to this embedded mode, the electronic control unit 110 includes a first electronic card 200 called for temperature data acquisition and transmission and a second electronic card 210 called for power and communication.

[0051] The first 200 and second 210 electronic cards are connected to each other by a communication bus 208, forming a link suitable for example for the RS-485 communication standard

[0052] For example, the first electronic board 200 includes a main computer 202, a non-volatile memory 204, and a communication interface 206. In this embodiment, the main computer 202 is a microcontroller. Preferably, the communication interface 206 is configured to receive and / or transmit digital data according to the RS-485 standard.

[0053] In particular, the first electronic card 200 is configured to receive, for example at regular time intervals, electrical voltages supplied to the terminals of the temperature sensors 104 and transmitted by the electrical bundles 106 at the level of input / output ports 200.1-200.4 of said card 200.

[0054] The first electronic card 200 is configured to determine, from received voltages, measured temperatures and store them in the non-volatile memory 204.

[0055] For example, the first electronic card 200 is configured to amplify and / or filter the electrical voltages supplied by the temperature sensors 104, converting these voltages into digital form.

[0056] In the present embodiment, the second electronic card 210 includes a microprocessor 212, a power module 214, a communication interface 216 and a memory 218 for example of type ROM (“Read Only Memory”).

[0057] The power module 214 is configured to power the first electronic board 200, for example by means of a power cable 209. For example, the power module 214 includes a voltage converter to convert a voltage from a primary power source (not shown) into a nominal voltage (e.g. 28 V for applications in the aeronautical field).

[0058] The communication interface 216 is adapted to receive temperature data obtained by the first electronic card 200 and transmitted on the communication bus 208, for example according to the RS-485 standard.

[0059] The microprocessor 212 is configured to implement a method according to the invention in the form of a computer program P which is for example stored in memory 218. This method will be described later with reference to [Fig.3].

[0060] One of the main advantages of the present embedded embodiment is that the network of N temperature sensors 104 and the electronic boards 200, 210 are integrated into the thermal protection panel 102 to be thermally characterized, so that the panel is autonomous in determining itself a temperature field on the panel 102, from the temperatures measured by the network of N temperature sensors 104.

[0061] In an alternative embodiment known as the "remote" embodiment (not illustrated), the second electronic board 210 is located outside the thermal protection panel 102, so as to benefit from a less restrictive footprint than in the embedded embodiment. Thus, the remote second electronic board 210 can advantageously be placed in a less constrained space within the aircraft than the panel 102 in terms of size.

[0062] In the case where the panel 102 is located at the level of a source of high heat, such as an engine operating at full speed for a long time, the remote mode is particularly advantageous to prevent the second electronic board 210 from being subjected to excessively high temperatures, so as to preserve the electronic components of the electronic board 210 in particular the microprocessor 212 and / or limit the cooling or ventilation requirements of the electronic board 210.

[0063] Generally, the first electronic card 200 and / or the second electronic card 210 can be protected by a specific insulating coating, whether the card is located inside or outside the panel 102.

[0064] A method 300 for determining a temperature field of the thermal protection panel 102 implemented by the system 100 will now be described with reference to [Fig.3].

[0065] The method 300 includes a preliminary step of obtaining 302 a digital thermal propagation model called a "direct model" M, allowing the determination of a set of simulated temperatures within the thermal protection panel 102, in response to the application of a reference thermal source to said panel.

[0066] Preferably, the direct model M is defined from at least one heat propagation equation defined as a function of the physico-thermal parameters of the thermal protection panel 102: the thermal conductivity X, the heat specific Cp, density p and boundary conditions CL of the thermal protection panel 102.

[0067] This obtaining step 302 can be carried out by the electronic control unit 110, in particular by the microprocessor 212 of the second electronic card 210 which can be integrated into the panel or remote from the panel depending on the embodiment considered.

[0068] In other embodiments, the direct model may be determined by a computer external to the panel, in which case the electronic control unit 110 is configured to obtain the direct model M from this computer.

[0069] A method 400 for developing the direct model M will now be described with reference to [Fig.4].

[0070] For example, this process 400 is implemented during the step of obtaining 302 of the direct model M of the process 300 to determine the temperature map.

[0071] During a thermo-physical characterization step 402, the thermal protection panel 102 is characterized by its thermo-physical properties, its dimensions and the position of the temperature sensors 104 on the panel 102.

[0072] For this purpose, the thermo-physical properties of the constituent materials of the thermal protection panel 102, i.e. the metal used for the metal walls 102a, 102b (e.g. stainless steel) and the insulating material 102c (e.g. silica felt of type KF, KF-600-4 from Valmiera) are obtained by defining the thermo-physical parameters of the panel, such as the density ρ, the specific heat Cp and the thermal conductivity X. These parameters are obtained by measurements and / or calculations based on the values ​​provided by manufacturers of the materials used.

[0073] In this example, the metal used for the two metal plates of the thermal protection panel is stainless steel (i.e., inox) with a thickness of approximately 67 µm, and the insulating material between these two plates is a layer of mineral wool with a thickness of approximately 20 mm. The thermophysical properties of the constituent materials of the panel are given by way of illustration in the table below: Thermo-physical properties Materials Designation Unit Stainless steel Mineral wool Density (W) kg / m3 8010 48 Specific heat (Cp) J / (kg.K) 490 840 Thermal conductivity (X) W / (mK) 14.7 0.03 - 0.045

[0074] [Table 1]

[0075] During an equation-setting step 404, a thermal conduction equation is defined by the microprocessor 212 to model the propagation of heat in the panel 102.

[0076] For example, this equation is defined, based on the thermo-physical parameters of the panel 102 previously determined during the thermo-physical characterization step 402, as follows, this equation having the particularity of not including any term for an internal heat source of the panel 102:

[0077] [Math 1] : W) =Q

[0078] This equation assumes on the one hand that the parameters p, Cp do not depend on time or temperature, since the temperature changes with time) and on the other hand that X does not depend on the position x, y, z or on the temperature since the temperature depends on the position.

[0079] where T(t) denotes the temperature as a function of time t, D=X / (p.Cp) denotes the thermal diffusion coefficient, denotes the Laplacian operator, p denotes the density (in kg / m3), Cp denotes the specific heat at constant pressure (in J.kg '.K '), X denotes the thermal conductivity (in Wm '.K '). Equation Math 1 is associated with boundary conditions which are imposed on the faces of panel 102 in order to fix the temperature at the ends of panel 102.

[0080] During a meshing step 406, the thermal protection panel 102 is discretized according to a mesh 500 formed of a plurality of meshes 502. Advantageously, the thermal protection panel includes nodes called "mesh nodes", each node being formed by the interface between at least three meshes 502. In the context of the invention, the mesh 500 is obtained according to a finite element method (FEM: "Finite Element Method" in English).

[0081] An example of mesh 500 obtained at the end of the meshing step 406 by a finite element method applied to the panel 102 is illustrated in [Fig.5].

[0082] The thermal protection panel 102 (i.e., the two metal walls 102a, 102b and the insulating material 102c) is decomposed into its volume by a set of preferably tetrahedral meshes connected in pairs so as to discretize the panel in its volume. In other words, the mesh 406 of the panel consists of determining a plurality of points constituting the nodes of the mesh 500, each node being connected to three adjacent nodes so as to form a mesh 502, preferably tetrahedral, such that the set of meshes 502 covers the entire volume of the panel.

[0083] Figure 5 illustrates an example of a 500 mesh of a thermal protection panel with a length of 400 m, a width of 400 m, and a thickness of 20 mm, where each of the two metal plates has a thickness of 74 µm. The thermo-physical properties of the constituent materials of the panel are those described in Table 1 above. Under these conditions, the 500 mesh obtained for the entire panel comprises 60,000 tetrahedral 502 cells, as illustrated in the overall view in Figure 5 (top figure).

[0084] Figure 5 (bottom figure) is a close-up view at a corner of the metal plate located on the upper face of the thermal protection panel. In this example, the size of the tetrahedral 502 mesh is not uniform but tends to decrease at the edge. In this regard, it is preferable to have 3 to 5 meshes within the thickness of the stainless steel sheet so that the temperature field can be correctly determined. In practice, the mesh is therefore finer at the edge than the mesh at the glass wool.

[0085] Fig. 5 illustrates in perspective an aircraft engine nacelle 500, in which the system 100 is installed.

[0086] According to the embodiment illustrated in [Fig.5], the body of the nacelle 500 constitutes the metal wall 102b on which the insulating material 102c is fixed, which is itself covered by the other metal wall 102a, so as to form the thermal protection panel 102.

[0087] As illustrated, the 500 mesh is a set of tetrahedral 502 meshes joined together, so as to discretize the entire panel 102. The 500 mesh has an elementary 502 mesh in the shape of a tetrahedron, as described previously with reference to [Fig.5].

[0088] Returning to [Fig.4], during a step 408, a calibration thermal source Se is initially selected. This is defined by a heat distribution law describing how the heat is distributed around a reference point PO in a space, for example in two dimensions (X, Y).

[0089] Preferably, the distribution law is selected to be of the Lorentzian type, as defined by the following equation:

[0090] [Math. 2]: £ (xy) =^0 1+(772) +(172)

[0091] where L(x,y) is a two-dimensional Lorentz function denoting the heat intensity at the point with coordinates (x,y), with the following parameters: the full width T, the position in abscissa and ordinate on which the distribution is centered (xO, yO), the maximum amplitude A0 at the position (xO, yO) as illustrated in [Fig.4].

[0092] In this example, these parameters are sufficient to fully characterize the heat source. However, other distribution laws (or functions) may be selected, such as a Gaussian function defined by the same parameters as those indicated above. Depending on the function selected, other parameters may be considered to fully define the heat source. The measured temperatures can advantageously be taken into account to determine the heat source(s) with greater precision.

[0093] During a propagation step 410, a thermal excitation defined by the calibration thermal source Se propagated in two dimensions to the surface of the panel 102 by solving the equation Math 1 with the boundary conditions applied to the mesh 500 representative of the panel (i.e. discretized panel), so as to obtain simulated temperatures Tse.

[0094] More generally, the simulated temperatures Tse are obtained by applying the calibration thermal source Se to the direct calibration model M. As before, the direct model M is defined by the choice of the heat propagation equation according to certain assumptions (step 404), the choice of physical parameters such as the dimensions of the panel 102 (step 404), the choice of a finite element mesh for the thermal protection panel (step 406), the choice of boundary conditions for equation 1 described above.

[0095] Preferably, the model used in the process 300 which is the subject of the invention is validated before its first use.

[0096] By way of example and advantageously, the direct model can be validated experimentally, using temperature measurements obtained by the network of temperature sensors 104. In this regard, the position of each temperature sensor 104 is defined within the mesh 500. Indeed, as introduced previously, the position of the temperature sensors 104 relative to each other is predetermined, as is the positioning of said sensors within the thermal protection panel 102 and the mesh 500 representing said thermal protection panel 102. Experimental validation is obtained by the following steps.

[0097] During a heating step 412, the panel 102 is heated by physically applying a heat source Ee corresponding to the calibration thermal source Se, as defined during step 408.

[0098] During a measurement step 414, temperature data Tme are obtained by the first electronic board 200, from the voltages generated by the temperature sensors 104.

[0099] During a comparison step 416, the measured temperature data Tme are compared to the corresponding values ​​of the simulated temperatures Tse obtained Tse at the end of the propagation step 410.

[0100] For example, to perform this comparison, the second electronic board 210 checks whether the temperature difference between each simulated temperature Tse and the measured temperature Tuu of the temperature sensor closest to the mesh under consideration is less than or equal to a predetermined threshold Ase (i.e., A < Ase). In other embodiments (not shown), the analysis of the differences between the measured and simulated temperatures can be performed by a remote component located outside the thermal protection panel 102.

[0101] In the negative (i.e., A > Ase), the direct model is fitted, by adjusting certain parameters of the direct model M during step 408. The direct model M is then modified.

[0102] Step 410 is repeated with the same calibration thermal source Se and the direct model modified to adjust the temperature field.

[0103] Steps 416, 404, and 410 are repeated until the temperature difference A is less than or equal to Ase for each of the meshes. Following this verification, the direct model M is experimentally validated.

[0104] In the present example, the iteration is stopped if the stopping condition A < Ase is satisfied for each of the meshes. However, in alternative embodiments, only a subset of these meshes will be considered in order to accelerate the validation of the direct model.

[0105] In all cases, whether the validation relates to all or parts of the measured temperatures, at the end of step 418, the direct model M is determined and validated experimentally from the measured temperatures by application of the calibration thermal source Se.

[0106] Once the direct model M is defined, the next step is to solve the "inverse model" which consists of reconstructing the set of input parameters, i.e. the characteristics of the heat source from a real temperature field as will be described later in the process 300.

[0107] Returning to [Fig.3], at the end of step 302, the direct model M is obtained.

[0108] During a propagation step 304, the microprocessor 212 applies a reference thermal source S to the direct model M previously established at the end of the process 400. The propagation step 304 implemented corresponds to the propagation step 410 of the process 400 as described previously with reference to [Fig.4] (i.e. same mesh, same thermal conduction equation and same boundary conditions).

[0109] Thus, the microprocessor 212 simulates a propagation of heat from the reference thermal source S within the panel 102 using the direct model M, so as to obtain a field of simulated temperatures among which simulated temperatures Ts at the different locations of the temperature sensors.

[0110] The reference thermal source S can be defined by at least one thermal source function representing a temperature distribution around a reference point PO corresponding to a position xO, yO of the reference thermal source S on the thermal protection panel 102. Each function can be defined by at least one of the following parameters: a maximum amplitude A0 at the reference point PO, a full width T.

[0111] In particular, the reference heat source S can be defined by a combination, preferably linear, of at least two heat source functions Fl, F2, and more generally of a plurality of functions Fl, ..., FN, for example according to the following equation:

[0112] [Math. 3]: S = ^N ap where N denotes a natural number such that N>1 and a; is a multiplier associated with the function F; which can be selected from a group of reference functions including a Lorentzian function, a Gaussian function.

[0113] By combining several source functions that can be of different types, it is possible to best match the real situation. For example, in the real case where a pipe fails, this causes a leak of high-temperature fluid which can be precisely reproduced at the level of the reference thermal source, which is the combination of two thermal functions, i.e., one for the engine and the other for the damaged pipe.

[0114] For simplicity, we consider that the reference thermal source S is defined by a Lorentzian function, as previously described with reference to [Fig.4] for the calibration thermal source Se.

[0115] During a measurement step 306, the first electronic board 200 acquires the temperatures Tm from the voltages supplied by the temperature sensor network 104. The measured temperatures Tm are transmitted to the second electronic board 210. For example, the first electronic board 200 is configured to to acquire and transmit the measured temperatures Tm at a predetermined time interval, for example on the order of 100 ms.

[0116] During a correlation step 308, the microprocessor 212 performs a correlation of the measured temperatures Tm with the estimated temperatures Ts. To do this, the microprocessor 212 correlates a temperature value Tm measured in step a) with a simulated temperature value Ts obtained at the end of step b). Thus, a correlation is performed between the temperatures measured by the temperature sensors 104 and the simulated temperatures obtained by applying the direct model M as previously defined. This is done for each sensor.

[0117] For example, the correlation criterion used in correlation step 308 is the absolute value of the temperature difference A=ITm-Tsl between the estimated temperature Ts and the measured temperature Tm, this difference being compared to a predetermined threshold As.

[0118] The predetermined threshold As can be defined according to the desired accuracy for obtaining the temperature map and / or the resources of the electronic cards, in particular the second electronic card 212 whose computing capabilities of the microprocessor 212 are decisive.

[0119] According to a first approach, the mesh 500 is formed by a plurality of Ml cells, where Ml is a natural number such that Ml > N, N being the total number of temperature sensors 104 as seen previously. For each cell, it is then necessary to identify the temperature sensor 104 that is closest to said cell. Since the position of the temperature sensors 104 within the thermal protection panel 102 is predetermined, this identification is possible.

[0120] According to a second approach, for each cell, a sphere centered around the cell is defined, the sphere having a predefined volume, and then the temperature sensor(s) 104 contained within this sphere are identified. Therefore, for each cell, it is possible to calculate the average value of the temperatures measured Tm by the temperature sensors 104 contained within the sphere, for example by an arithmetic mean, and to correlate them with a simulated temperature Ts of the cell considered. If there is only one temperature sensor 104, it is therefore the temperature Tm measured by this sensor that is correlated with the simulated temperature in this cell.

[0121] If the temperature difference A is greater than the predetermined threshold As, the microprocessor 212 adjusts the thermal source S, during an adjustment step 310. For example, to carry out this adjustment, the microprocessor 212 modifies at least one of the parameters defining the thermal source S, such as the type of function (e.g. Lorentzian, Gaussian), the maximum amplitude A0 or the full width at half maximum T.

[0122] Once the thermal source S has been adjusted, the microprocessor 212 applies the adjusted source S to the direct model M, during the propagation step 304 so as to obtain new simulated temperatures Ts.

[0123] Steps 308, 310, 304 are repeated as long as the temperature difference A between the measured temperatures Tm and the simulated temperatures Ts has not reached the predetermined threshold As, i.e., as long as A > As. Thus, the condition A = Tm - Ts < As constitutes a stopping condition for the adjustment of the reference heat source.

[0124] Thus, at the end of the correlation step 308, if the stopping condition A=Tm-Ts < As is met, the microprocessor 212 validates the thermal source S and the simulated temperatures Ts obtained at the end of the propagation step 304 (or last iteration of step 304).

[0125] During a storage step 312, the simulated temperatures Ts thus obtained are stored in the form of a temperature map of the thermal protection panel 102, in a memory, for example the memory 218 of the second electronic card 210.

[0126] The mesh density forming the mesh 500 is selected sufficiently high so that the set of simulated temperatures Ts at the output of the propagation step 304 forms a temperature map of the thermal protection panel 102 of sufficient resolution for the intended application.

[0127] Thus, thanks to the process according to the invention, a temperature data (even calculated) is available at each mesh 502 whereas standard methods use formulas (interpolation for example) to obtain a temperature value between two temperature sensors without taking into account the thermo-physical model of the panel.

[0128] It follows that the method of obtaining the temperature map according to the invention is simplified and consequently more efficient while providing high reliability.

[0129] At this stage, it should be emphasized that once the temperatures are known on the metal wall 102b, it is possible to determine the temperature of an element located after the thermal protection panel, for example, an element in contact with this metal wall 102b or separated from the metal wall 102b by a distance of a few millimeters to about twenty centimeters. It is simply important that the temperature on the outer side of the thermal protection panel be the same as, or minimal compared to, that on the surface of the composite part if they are physically close. This could be useful, for example, for monitoring the temperature of more fragile composite parts located near the thermal protection panel.The term "near the panel" means that the distance between the room(s) and the thermal protection panel is sufficient for the temperature of the room(s) to be measured by the temperature sensors.

[0130] According to alternative embodiments, other stopping conditions may be defined using other comparison criteria, such as the temperature ratio Tm / Ts relative to a predetermined threshold.

[0131] In the example described, the control unit 110 and more particularly the first electronic card 200 and / or the second electronic card 210 is a computer system comprising a data processing unit, such as a microcontroller for the first electronic card 200 or a microprocessor for the second electronic card 210 and a main memory, such as RAM (Random Access Memory) accessible by the processing unit.The computer system also includes, for example, a network interface and / or computer-readable storage media, such as local storage (like a local hard drive), remote storage (like a remote hard drive accessible via the network interface through a communication network), or removable storage media (like a USB flash drive, or a CD, or a DVD, or a Digital Versatile Disc) readable by means of a suitable reader on the computer system (such as a USB port or a CD and / or DVD drive). A computer program containing instructions for the processing unit is stored on the storage media and / or downloadable via the network interface. This computer program is, for example, intended to be loaded into main memory so that the processing unit can execute its instructions.

[0132] Alternatively, all or part of these modules could be implemented as hardware modules, i.e. in the form of an electronic circuit, for example micro-wired, not involving a computer program.

[0133] It should also be noted that the invention is not limited to the embodiments described above. It will indeed be apparent to those skilled in the art that various modifications can be made to the embodiments described above, in light of the information just disclosed to them.

[0134] In the detailed presentation of the invention given above, the terms used shall not be interpreted as limiting the invention to the embodiments set forth in this description, but shall be interpreted as including all equivalents that a person skilled in the art could foresee by applying their general knowledge to the implementation of the instruction just disclosed to them.

[0135] A person skilled in the art will readily understand that the system and method for determining a temperature field as described above apply to all use cases where temperature constraints force the use of thermal protections to protect sensitive systems.

[0136] Preferably, the invention applies to commercial aircraft engine nacelles for detecting abnormal temperature conditions on the external composite structure of the nacelle. Optionally, the invention allows for the collection of information on the operation of the aircraft engine (turbojet).

[0137] In addition, the invention also makes it possible to better control the state of the thermal protection within the framework of a predictive maintenance approach, for example by recording the thermomechanical stresses suffered by the engine nacelle over time thanks to temperature maps obtained from a limited number of measurements.

[0138] Although the invention has been described in the context of aeronautics, in particular an aircraft engine nacelle, it can also be applied to any other element requiring thermal protection with thermal monitoring, such as tanks, pipes or batteries and in fields other than aeronautics, such as automotive or energy.

Claims

Demands

1. A method for determining (300) a temperature field of a part (102) comprising at least one surface subjected to a heat source, said method comprising the following steps: a. measure (306) temperatures (Tm) on said part (102) by means of a network of N temperature sensors (104), where N is a natural number strictly greater than one, said temperature sensors (104) being fixed on or in the part, according to a predetermined positioning, at a non-zero distance from the surface of the part; b. from a reference thermal source (S), determine (304) a set of simulated temperatures (Ts) within said part (102) by application of a direct thermal conduction model (M) with a mesh (500) of the part (102) according to a finite element technique, said mesh (500) comprising a plurality of meshes (502); c. define the position of each temperature sensor within the mesh; d. for each of the meshes (502), correlate (308) the temperature values ​​(Tm) measured in step a) to a simulated temperature value (Ts) obtained at the end of step b); e. as long as a predefined stopping condition is not met at the end of step d), modify (310) the reference heat source (S) and then repeat steps b), d) and e) with the reference heat source (S) thus modified; f. once the stopping condition is met, store (312) the set of simulated temperatures (Ts) determined during the last implementation of step b) as the room temperature field (102).

2. A method according to claim 1, wherein the reference heat source (S) is defined by at least one heat source function representing a temperature distribution around a reference point (PO) corresponding to a position (xO, yO) of the reference heat source (S) on the part (102), said function being defined by at least one of the following parameters: a maximum amplitude (AO) at the reference point (PO), a width at half height (F).

3. A method according to claim 2, wherein step d) comprises the adjustment (310) of at least one of the following parameters of said at least one heat source function: position, amplitude, height at half maximum, type(s) of function.

4. Method according to claim 2 or 3, wherein said at least one function of the reference heat source (S) is of Lorentzian or Gaussian type.

5. A method according to any one of claims 2 to 4, wherein the reference heat source (S) is defined by a combination, preferably linear, of at least two heat source functions (F1, F2).

6. A method according to any one of claims 3 to 5, wherein the reference heat source (S) is defined by a combination of at least two heat source functions of different types.

7. A method according to any one of claims 1 to 6, comprising a preliminary step of obtaining (302) said direct model (M) from at least one heat propagation equation defined as a function of the following physico-thermal parameters of the part (102): thermal conductivity (X), specific heat (Cp), density (p).

8. Method according to claim 7, wherein the direct model (M) is validated as a function of measured temperatures (Tme) on said part (102) in response to a thermal excitation (Ee) corresponding to a calibration thermal source (Se) used to establish the direct model (M).

9. Computer program (P) downloadable from a communication network and / or stored on a computer-readable medium (218), characterized in that it includes instructions for carrying out the steps of a method for determining a temperature field according to any one of claims 1 to 8, when said program (P) is executed on a computer (212).

10. A system (100) for determining a temperature field of a room (102) comprising at least one surface subjected to a heat source, said device comprising: a. a network of temperature sensors (104) for measuring temperatures on said part (102), said temperature sensors (104) being intended to be fixed on or in the part, according to a predetermined positioning, at a non-zero distance from the surface of the part; and b. computing means (110; 202, 212) connected to the network of temperature sensors (104), the computing means being configured to implement steps b) to e) of the method for determining the temperature field according to any one of claims 1 to 8.

11. System according to claim 10, further comprising part (102).

12. System according to claim 11, comprising at least one part, for example at least one aircraft part, located side by side with part (102).

13. Use of a system according to claim 12 to determine the thermal stress on said aircraft part.

14. Aircraft engine nacelle (500) comprising a system (100) according to claim 10 to 12.