PHA-BASED VITRIMER
Incorporating PHA into vitrimers via hydroxyl and carboxyl ends with epoxidized oil forms compatible and mechanically robust (epoxy)vitrimer-(oligo)PHA copolymers, addressing mechanical limitations and enabling diverse applications.
Patent Information
- Application Number
- FR2024005216
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-11-28
AI Technical Summary
Existing vitrimers derived from epoxidized vegetable oils exhibit limited mechanical properties, such as low extensibility and susceptibility to tearing, limiting their applications in everyday use.
Incorporation of polyhydroxyalkanoate (PHA) into the vitrimer structure through hydroxyl and carboxyl ends reacting with epoxides of epoxidized oil to form (epoxy)vitrimer-(oligo)PHA copolymers, enhancing compatibility and mechanical properties.
The resulting vitrimer demonstrates improved extensibility and tear resistance, with maximum elongation exceeding 70% of the initial length under low tensile stress and an elastic modulus between 5 and 15 MPa, suitable for environmentally friendly plastic products.
Abstract
Description
Title of the invention: PHAMATE-BASED VITRIMERE Technical field of the invention
[0001] The present invention belongs to the field of plastic manufacturing and more particularly to plasticizers.
[0002] The invention relates to a vitrimer comprising, in a crosslinked form, an epoxy oil, a crosslinking agent and a polyhydroxyalkanoate (PHA); its manufacturing process and its use. Previous art
[0003] The majority of common plasticizers used in the manufacture of everyday plastics are esters, the most widespread of which are di(2-ethylhexyl) adipate (DEHA or DO A) or di(2-ethylhexyl) phthalate (DEHP or DOP). These additives, derived from petrochemicals, are, however, prone to exudation and have adverse effects on human health.
[0004] For decades, epoxidized vegetable oils, mainly epoxidized soybean oil (HSE), have been used extensively as vegetable plasticizers and / or stabilizers in the formulation of the most common plastics such as PVC [1].
[0005] These epoxidized oils have more recently been used to plasticize bio-based materials in order to obtain plastic materials with adjusted properties that are more environmentally friendly [2]. These epoxidized oils have thus been used in the formulation of various bioplastics such as polylactic acid (PLA) or polyesters from the polyhydroxyalkanoate (PHA) family [3]-[5].
[0006] In parallel with this work, it has recently been discovered that epoxidized vegetable oils can be used to synthesize a new family of polymers: vitrimers [6]. In this case, the vegetable oil is no longer an additive in a polymer matrix, but rather constitutes the plastic material itself, obtained by cross-linking the epoxidized oil. These vitrimers, in addition to being bio-based, exhibit remarkable properties such as shape memory and self-repair capabilities. Furthermore, vitrimers overcome the incompatibility between polymers that generally prevents the production of a homogeneous material from the mixture of two polymers.
[0007] However, their mechanical properties remain relatively limited: these flexible materials have relatively low extensibility and are susceptible to tearing and nicks. For these reasons, the applications of vitrimers in the everyday field remain limited.
[0008] Thus, there is a need for vitrimers to obtain plastic materials with adjusted mechanical properties that are more environmentally sound. Description of the invention
[0009] The present invention relates to a vitrimer that surprisingly overcomes the aforementioned drawbacks. Furthermore, the vitrimer according to the invention is particularly effective in overcoming the incompatibility between polymers. Surprisingly, the inventors observed that small PHAs are able to incorporate homogeneously into the vitrimer during its formation. Indeed, the hydroxyl and carboxyl ends of the PHAs, through their reaction with the epoxides of the epoxidized oil, allow for the at least partial generation of (epoxy)vitrimer-(oligo)PHA copolymers, which enable PHA / vitrimer compatibility.
[0010] A first object of the present invention is a vitrimer comprising, in a crosslinked form, an epoxy oil, a crosslinking agent and a polyhydroxyalkanoate (PHA) of formula I: [chem 1] in which, the, or said reasons taken independently, being such that: m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; and n varies from 5 to 200.
[0011] By "vitrimer", in the present context, we mean a type of organic polymer classified between thermosets and thermoplastics in that it is an insoluble material and shaped like thermosets while being flexible, i.e. having a tensile strength of less than 3,000 MPa, and malleable when hot like thermoplastics.
[0012] By "crosslinked", in the present context, it is understood that the oligomer or polymer molecules are linked to each other by covalent bonds via a crosslinking agent.
[0013] In this context, "epoxidized oil" means an oil that has undergone partial or total epoxidation, that is, a chemical process consisting of To transform an organic compound into a molecule with a three-membered ring, consisting of one oxygen atom and two carbon atoms linked by covalent bonds (epoxide or oxirane function). By "partial epoxidation," we mean, in this context, that not all double bonds or unsaturates of the molecule (the oil) are completely transformed into an epoxide / oxirane.
[0014] Advantageously, the epoxidized oil can be derived from a vegetable oil, an animal oil and any mixture of these, preferably the epoxidized oil is an epoxidized vegetable oil.
[0015] Advantageously, the vegetable oil can be chosen from oils having at least two unsaturations, preferably the vegetable oil is chosen from soybean, rapeseed, sunflower, olive, palm, linseed, broccoli seed, jatropha, karanja, polanga, mahua and any mixture of the latter.
[0016] In the present context, "crosslinking agent" means a reagent enabling the formation of one or more three-dimensional networks, by chemical or physical means, i.e. the formation of chemical bonds between macromolecular chains.
[0017] Advantageously, the crosslinking agent can be di-, tri- or tetra- functional.
[0018] Advantageously, the crosslinking agent may comprise at least two functions acids, preferably with two to four carboxylic acid functions.
[0019] By "carboxylic acid function", in the present context, we mean the entity COO-R' with R' a hydrogen.
[0020] Advantageously, the crosslinking agent may comprise at least one aliphatic chain, preferably an aromatic group, comprising from 2 to 20 carbon atoms for the aliphatic chain and from 4 to 20 carbon atoms for the aromatic group.
[0021] Advantageously, the crosslinking agent can be soluble at a temperature of 20°C to 250°C, preferably 20 to 200°C, in the epoxy oil and / or can have a melting point below 200°C, preferably below 180°C.
[0022] Advantageously, the crosslinking agent may have a structure selected from the following structures: [chem 2] 0 O or HO 'Y' 'OH [chem 3] in which Y1 is a covalent bond or a hydrocarbon chain, linear or branched, in C1 to C[8, optionally substituted by an aromatic ring in C4 to C20 and Y2 is a hydrocarbon chain, linear or branched, in C1 to Cp, optionally substituted by an aromatic ring in C4 to C20.
[0023] Advantageously, the crosslinking agent can be a polyacid, preferably a diacid or a triacid, and even more preferably selected from glutaric, citric, adipic, suberic, sebacic, dodecanedioic, tetradecanedioic, hexadecanedioic, o-phenylenediacetic acids and any mixture thereof.
[0024] Advantageously, the vitrimer according to the invention may further comprise an epoxy agent.
[0025] In the present context, the term "epoxide agent" refers to a second, optional crosslinking agent. This agent is a compound comprising two or more epoxide groups that increase the crosslinking density and exhibit greater reactivity with the crosslinking agent than the epoxide oils with the crosslinking agent. This allows for increased mechanical strength and elongation of the resulting materials while also improving the reaction rate for obtaining a vitrimer according to the invention.
[0026] Advantageously, the epoxidizing agent may be selected from resorcinol diglycidyl ether (CAS No. 101-90-6), resveratrol triglycidyl ether (CAS No. 1628749-20-1), vanillic alcohol diglycidyl ether (CAS No. 1584677-14-4), 3,4-Epoxycyclohexylmethyl (CAS No. 2386-87-0), tris(4-hydroxyphenyl)methane triglycidyl ether (CAS No. 66072-38-6), methoxyhydroquinone diglycidyl ether (CAS No. 1584677-13-3), isosorbide diglycidyl ether (CAS No. 13374-44-2), and any mixture thereof. last.
[0027] In the present context, "polyhydroxyalkanoate" refers to a natural polyester obtained from bacterial fermentation of formula III: [chem 4] Formula III in which, the, or said reasons taken independently, being such that: m is greater than or equal to 0; R is chosen from H and a hydrocarbon chain comprising at least 1 carbon atom; and n is greater than or equal to 2. Depending on the length of the side chain R, three types of PHAs can be distinguished: scl-PHAs, for which R comprises fewer than 5 carbon atoms; mcl-PHAs, for which R comprises 5 to 13 carbon atoms; and Icl-PHAs, for which R comprises at least 14 carbon atoms. The nature of the bacteria, their growth conditions, and the choice of substrate also influence the molecular structure of PHAs.
[0028] In this document, the term "motif" refers to a grouping of atoms that is repeated along a chain. The number of repetitions is defined in this document by the value "n".
[0029] By "a C1 to C8 hydrocarbon chain", in the present context, means a radical, linear or branched, comprising 1 to 8 carbon atoms, for example a methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl; octyl.
[0030] Advantageously, the polyhydroxyalkanoate of formula I can be selected from: [chem 5] in which n varies from 5 to 200.
[0031] Advantageously, the polyhydroxyalkanoate of formula I can comprise several different motifs (i.e., the value of m or the R group can be the same or different from one motif to another).
[0032] Advantageously, the polyhydroxyalkanoate of formula I can comprise 2, 3, 4, 5 or 6 different motifs, preferably 2.
[0033] Advantageously, the polyhydroxyalkanoate of formula I can comprise several terminal groups independently chosen from H, OH, COOH.
[0034] In the present context, "terminal groupings" means groupings linked to a motif and constituting the end of a chain of one or more motifs.
[0035] Advantageously, the vitrimer according to the invention is linear or branched.
[0036] Advantageously, the vitrimer according to the invention can have the following structure of Formula IV: [chem 6] / X in which m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; n varies from 5 to 200; q varies from 0 to 500; z corresponds to a crosslinking rate ranging from 50% to 100%; and Y is a covalent bond or a linear or branched hydrocarbon chain, in Ci to Cis optionally substituted by an aromatic ring in C4 to C2o; X is a carbon group in C4 to C30, comprising at least two heteroatoms; represents a connection point to other reticulated branches according to the Formula IV.
[0037] Advantageously, the vitrimer according to the invention can have the structure according to formula IV, in which the epoxidized oil is an oil selected from soybean, rapeseed, sunflower, olive, palm, linseed, broccoli seed, jatropha, karanja, polanga, mahua oil and any mixture thereof.
[0038] Advantageously, the vitrimer according to the invention can comprise the same motif, i.e. the same diacid or triacid, on both fatty chains of the triglyceride structure (via the rxr connection points).
[0039] In the present context, the term "crosslinking ratio" means that the reaction carried out for the formation of the vitrimer according to the invention is quantitative and that all species have reacted, i.e., that all available epoxide groups have reacted with available acid groups. The crosslinking ratio can vary from 50% to 100%, preferably from 75% to 100%, and even more preferably that the crosslinking ratio can be 100%.
[0040] Advantageously, the crosslinking rate can be 50%, when the reaction involves on average 2 epoxide functions for 1 acid function or 2 acid functions for 1 epoxide function.
[0041] Advantageously, the crosslinking rate can be 75%, when the reaction involves on average 4 epoxide functions for 3 acid functions or 4 acid functions for 3 epoxide functions.
[0042] Advantageously, the crosslinking rate can be 100%, when the reaction involves on average 1 epoxide function for 1 acid function.
[0043] Another object of the present invention is the use of a vitrimer according to the invention to manufacture a plastic product.
[0044] Advantageously, the vitrimer according to the invention can partially or totally substitute a petroleum-based plastic in a plastic product during the manufacture of said plastic product.
[0045] In the present context, "petroleum-based plastic" means a plastic derived from fossil resources, for example poly(ethylene terephthalate) (PET), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC) and any mixture thereof.
[0046] By "partially", it is understood, in the present context, that the product obtained comprises a vitrimer according to the invention and a petroleum-based plastic, preferably in a vitrimer / plastic ratio of 50 / 50 by mass.
[0047] By "totally", it is understood, in the present context, that the product obtained comprises a vitrimer according to the invention and is free of petroleum-based plastic.
[0048] Advantageously, the plastic product can be flexible or rigid.
[0049] In the present context, "flexible" means a flexible and extensible material.
[0050] In the present context, "rigid" means a hard and mechanically resistant material, i.e., one having a resistance greater than 3,000 MPa.
[0051] Advantageously, the plastic product can be chosen from a costume jewelry, a mobile phone case, a glasses frame, disposable tableware, a placemat, a shoe, a plastic pouch, an anti-slip mat, a shock-absorbing material, a shield and a fire starter.
[0052] Another object of the present invention is a method for manufacturing a vitrimer according to the invention comprising a crosslinking step of an epoxy oil, a crosslinking agent and a polyhydroxyalkanoate of formula I: [chem 7] in which, the, or said reasons taken independently, being such that: m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; and n varies from 5 to 200, and the vitrimer is obtained.
[0053] By "crosslinking step", in the present context, we mean a step enabling the formation of one or more three-dimensional networks, by chemical or physical means, that is to say the formation of chemical bonds between macromolecular chains.
[0054] Advantageously, the crosslinking step can be carried out with or without solvent, preferably without solvent.
[0055] Advantageously, the epoxy oil can be the epoxy oil as defined above.
[0056] Advantageously, the crosslinking agent can be the crosslinking agent as defined above.
[0057] Advantageously, the crosslinking step can also be carried out with an epoxy agent.
[0058] Advantageously, the epoxy agent can be the epoxy agent as defined above.
[0059] Advantageously, the crosslinking step can be carried out with 40 to 50% by weight of epoxy oil relative to the total weight of the compounds used in the crosslinking step, preferably 40 to 45%, and even more preferably 43.7%.
[0060] Advantageously, the crosslinking step can be carried out with 10 to 15% by weight of crosslinking agent relative to the total weight of the compounds used in the crosslinking step, preferably 10 to 12.5%, and even more preferably 11.5%.
[0061] Advantageously, the crosslinking step can be carried out with 20 to 30% by weight of polyhydroxyalkanoate relative to the total weight of the compounds used in the crosslinking step, preferably 25 to 30%, and even more preferably 28.6%.
[0062] Advantageously, the crosslinking step can be carried out with less than 30% by weight of solvent relative to the total weight of the compounds used in the crosslinking step, preferably less than 20%, and even more preferably 15%.
[0063] Advantageously, the crosslinking step can be carried out with less than 80% by weight of epoxide agent relative to the total weight of compounds used in the crosslinking step, preferably 25 to 75%, and even more preferably 50%.
[0064] Advantageously, the solvent for the crosslinking step is an organic solvent, preferably toluene.
[0065] Advantageously, the crosslinking step can be carried out at a temperature ranging from 80°C to 200°C, preferably 150°C.
[0066] Advantageously, the crosslinking step can be carried out for a period of 30 min to 48h, preferably 4 h.
[0067] Advantageously, the process for manufacturing a vitrimer according to the invention may include a preliminary step of hydrolysis of a polyhydroxyalkanoate of formula II: [chem 8] Formula II in which, the said motive(s) taken independently, being such that: m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; and n varies from 10 to 2000.
[0068] In the present context, the term "hydrolysis step" refers to a step in a chemical and enzymatic reaction in which a covalent bond is broken by action of a water molecule. The hydrolysis step thus makes it possible to generate polyester chains of adjusted sizes, for example from 10 to 50 monomer units, whose plasticizing effects on vitrimers are remarkable.
[0069] Advantageously, the hydrolysis step can be an enzymatic, thermal or chemical hydrolysis, preferably chemical.
[0070] Advantageously, the hydrolysis step can be carried out with a solvent, preferably the solvent of the hydrolysis step can be chosen from chloroform, dichloromethane, ethereal solvents, for example diethyl ether and any mixture thereof, preferably chloroform and dichloromethane, and even more preferably chloroform.
[0071] Advantageously, the hydrolysis step can be carried out at a temperature between 40 and 100°C, preferably 70°C.
[0072] Advantageously, the hydrolysis step can be carried out for a period of between 15 min and 5 h, preferably 3 h. Brief description of the figures
[0073] [Fig-1] Fig. 1 represents the tensile curve of six samples prepared according to example 1 and comprising a molar percentage of EPO of 20%.
[0074] [Fig.2] Fig.2 represents the tensile curve of six samples prepared according to Example 1 and comprising a molar percentage of EPO of 30%.
[0075] [Fig.3] Fig.3 represents the tensile curve of six samples prepared according to Example 1 and comprising a molar percentage of EPO of 40%.
[0076] [Fig.4] Fig.4 represents the tensile curve of six samples prepared according to example 1 and comprising a molar percentage of EPO of 50%.
[0077] [Fig. 5] Fig. 5 represents the tensile curve of six samples prepared according to example 1 and comprising a molar percentage of EPO of 60%. EXAMPLE
[0078] Other advantages, purposes and special features of the present invention will become apparent from the examples that follow, given for explanatory purposes and in no way as limiting.
[0079] Example 1: Preparation of a PHA-based vitrimer material with a crosslinking agent
[0080] Epoxidized soybean oil (ESO, Aaron Chemicals ref AR00IM7I, CAS No. 8013-07-8) is mixed with glutaric acid (GA, Sigma-Aldrich ref 8.00295.0100, CAS No. 10-94-1) directly at 150°C until the acid melts. A partially hydrolyzed PHA (PHA Y1000P Tianan) is then added to the mixture. After being homogenized, the mixture is placed at 150°C for 3 hours to obtain the final material. The quantity of PHA (n=20±2) is fixed at 20%, 30%, 40% and 50% by mass.
[0081] Different vitrimers were thus prepared and the different quantities of constituents are given in Table 1 below.
[0082] Table 1: Proportions of the constituents of the mixture [Tables 1] % masspHA mES0 (g) mag (g) mPHA (g) mtot (g) 20 4.0 1.0 1.0 6.0 30 4.0 1.0 1.5 6.5 40 4.5 1.12 2.25 7.87 50 4.2 1.05 2.62 7.87
[0083] Example 2: Preparation of a PHA-based vitrimer material with a crosslinking agent and an epoxy agent
[0084] Epoxidized soybean oil (ESO, Aaron Chemicals ref AR00IM7I, CAS No. 8013-07-8) is mixed with glutaric acid (GA, Sigma-Aldrich ref 8.00295.0100, CAS No. 10-94-1) directly at 150°C until the acid melts. A partially hydrolyzed PHA (PHA Y1000P Tianan) and an epoxidizing agent (EPO, 3,4-Epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate ref 407208, CAS No. 2386-87-0) are then added to the mixture. After being homogenized, the mixture is placed at 150°C for 3 hours to obtain the final material. The quantities of PHA (n=20±2) are fixed at 40% by mass, the EPO contents vary from 20% to 60% molar relative to the epoxide groups of the epoxidized soybean oil. [chem 9] J
[0085] Different vitrimers were thus prepared and the different quantities of constituents are given in Table 2 below.
[0086] Table 2: Proportions of the constituents of the mixture [Tables 2] Molar %Epo mES0 (g) iiiepo (g) mAG (g) mPHA (g) mtot(g) 20 4.1 0.272 1.168 2.216 7.75 30 3.9 0.443 1.208 2.221 7.77 40 3.6 0.637 1.234 2.188 7.66 50 3.4 0.903 1.323 2.25 7.87 60 3 1.195 1.376 2.228 7.8
[0087] Example 3: Measurement of the parameters of a vitrimer
[0088] In this example, various parameters of the vitrimers obtained according to Examples 1 and 2 were measured: tensile strength, elongation at break, and elastic modulus (Tables 3 and 4, respectively). These parameters were measured from tensile curves (Figures 1 to 5 for the results of Example 2) derived from tensile-elongation test curves.
[0089] These tests are carried out using a Shimadzu Autograph AGS-X device equipped with an IkN sensor at room temperature and at a speed of 50 mm.min 1 on standardized dumbbell-shaped test specimens (Type 1 BA iso 527). The average values are calculated on a batch of 6 test specimens.
[0090] The elastic modulus (or Young's modulus) is calculated using TRAPEZIUM-X software. At low tensile forces, between 1 N and 5 N in this case, the relationship between stress and elongation is linear. Thus, the slope of the line allows the elastic modulus to be determined.
[0091] The stress at break and the maximum elongation are measured for each specimen, which corresponds to the elongation at break.
[0092] Table 3: Mechanical characteristics of the vitrimers obtained in example 1 [Tables3] % mass PHA 20 30 40 50 Tensile strength (MPa) 0.86 1.20 1.47 1.14 Elongation at break (%) 58.10 53.99 39.22 27.88 Elastic modulus (MPa) 3.85 6.73 12.01 12.24
[0093] Table 4: Mechanical characteristics of the vitrimers obtained in example 2 [Tables 4] % molar EPO 20 30 40 50 60 Tensile strength (MPa) 1.41 1.93 1.92 2.06 2.68 Elongation at break (%) 72.10 59.59 70.90 68.10 72.24 Elastic modulus (MPa) 10.27 13.78 9.93 9.34 11.15
[0094] The vitrimers, obtained in examples 1 and 2, overcome the incompatibility between polymers which generally prevents obtaining a homogeneous material from the mixture of two polymers.
[0095] Unlike prior art vitrimers, the vitrimers according to the invention are relatively extensible and tear-resistant materials because the maximum elongation can exceed 70% of the initial length for tensile stresses below 5 MPa. The elastic modulus is between 5 and 15 MPa.
[0096] Thus, vitrimers according to the invention can be used in the manufacture of plastic products with adjusted mechanical properties that are more environmentally sound. References
[0097] [1] Benaniba, M.T. and Massardier-Nageotte, V. (2010), Evaluation effects of biobased plasticizer on the thermal, mechanical, dynamical mechanical properties, and permanence of plasticized PVC. J. Appl. Polym. Sci., 118: 3499-3508. https: / / doi.org / 10.1002 / app.32713
[0098] [2] Jia P, Xia H, Tang K, Zhou Y. Plasticizers Derived from Biomass Resources: A Short Review. Polymers (Basel). 2018 Nov 24;10(12):1303. doi: 10.3390 / polyml0121303. PMID: 30961228; PMCID: PMC6401779.
[0099] [3] Audic, J., Lemiègre, L. and Corre, Y. (2014), Thermal and mechanical properties of a polyhydroxyalkanoate plasticized with biobased epoxidized broccoli oil. J. Appl. Polym. Sci., 131, doi: 10.1002 / app.39983
[0100] [4] S. Nicolas, T. Richard, J. Dourdan, L. Lemiègre and J.-L. Audic, J. Appl. Polym. Sci., 2021, 138, 50904.
[0101] [5] IM. Gobin, P. Loulergue, J.-L. Audic and L. Lemiègre, Indus. Crop. Prod., 2015, 70 , 213 – 220 .
[0102] [6] Capelot, M., Montarnal, D. Tournilhac, F., and Leibler L. (2012), Metal- Catalyzed Transesterification for Healing and Assembling of Thermosets Journal of the American Chemical Society 134 (18), 7664-7667 DOI: 10.1021 / ja302894k
Claims
1. Demands Vitrimer comprising, in crosslinked form, an epoxidized oil, a crosslinking agent, optionally an epoxidizing agent, and a polyhydroxyalkanoate of formula I: [chem 10]
2.
3.
4.
5.
6.
7. in which, the, or said reasons taken independently, being such that: m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; and n varies from 5 to 200. Vitrimer according to claim 1, wherein the epoxidized oil is an epoxidized vegetable oil. Vitrimer according to claim 2 wherein the vegetable oil is selected from oils having at least two unsaturations, preferably the vegetable oil is selected from soybean, rapeseed, sunflower, olive, palm, linseed, broccoli seed, jatropha, karanja, polanga, mahua oil and any mixture thereof. Vitrimer according to any one of the preceding claims, wherein the crosslinking agent is di-, tri- or tetra- functional. Vitrimer according to any one of the preceding claims, wherein the crosslinking agent comprises at least two acid functions, preferably two to four carboxylic acid functions. Vitrimer according to claim 4 or 5, wherein the crosslinking agent comprises at least one aliphatic chain, preferably an aromatic group, comprising from 2 to 20 carbons for the aliphatic chain and from 4 to 20 carbons for the aromatic group. Vitrimer according to any one of claims 4 to 6, wherein the crosslinking agent is soluble at a temperature of 20°C to 250°C in the epoxy oil and / or has a melting point below 200°C.
8.
9. Vitrimer according to any one of claims 4 to 7, wherein the crosslinking agent is selected from glutaric, citric, adipic, suberic, sebacic, dodecanedioic, tetradecanedioic, hexadecanedioic, o-phenylenediacetic acids and any mixture thereof. Vitrimer according to any one of the preceding claims, wherein the polyhydroxyalkanoate is selected from:
10.
11. in which n varies from 5 to 200. Use of a vitrimer according to any one of claims 1 to 9 to manufacture a plastic product. A method for manufacturing a vitrimer according to any one of claims 1 to 9 comprising a crosslinking step of an epoxy oil, a crosslinking agent, an optional epoxy agent and a polyhydroxyalkanoate of formula I: [chem 12] Formula I
12. in which, the, or said motives taken independently, being such that: m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; and n varies from 5 to 200, and the vitrimer is obtained. Method for manufacturing a vitrimer according to claim 11, wherein the crosslinking step is carried out without solvent at a temperature between 80 and 200°C for a duration between 30 min and 48h.
13. A process for manufacturing a vitrimer according to any one of claims 11 to 12, comprising a preliminary step of hydrolysis of a polyhydroxyalkanoate of formula II: [chem 13] Formula II
14.
15. in which, the, or said motives taken independently, being such that: m varies from 0 to 20, preferably from 1 to 6; R is chosen from H and a hydrocarbon chain in Ci to C8; and n varies from 10 to 2000. A method for manufacturing a vitrimer according to claim 13, wherein the hydrolysis step is an enzymatic, thermal or chemical hydrolysis. A method for manufacturing a vitrimer according to any one of claims 13 to 14, wherein the hydrolysis step is carried out in a solvent comprising chloroform and dichloromethane at a temperature between 40 and 100°C for a duration between 15 min and 5 h.
Citation Information
Patent Citations
A method for preparing a polylactic acid / epoxy vegetable oil fully bio-based composite material
CN112961474B