Modular personal protective equipment system for communication and safety
The modular PPE system addresses limitations in wearable technologies by integrating a helmet, vest, and smart glasses with hybrid communication and power-sharing, ensuring reliable and adaptable communication and monitoring in hazardous environments.
Patent Information
- Authority / Receiving Office
- GB · GB
- Patent Type
- Applications
- Current Assignee / Owner
- MILLAR JAMES THOMAS
- Filing Date
- 2024-11-27
- Publication Date
- 2026-06-24
AI Technical Summary
Current wearable communication and monitoring solutions in hazardous environments face limitations such as reliance on handheld devices, inadequate integration, short-range communication, non-compliance with safety regulations, limited recording capabilities, and inefficient power supply, making them unsuitable for diverse industries and safety-critical tasks.
A modular personal protective equipment (PPE) system comprising a safety helmet, vest, and smart glasses that integrate via a secure, low-latency network, using hybrid RF and BLE communication, adaptive frequency-hopping, and modular power-sharing to ensure seamless communication and monitoring across various environments.
The system provides reliable, flexible, and compliant communication and monitoring solutions, enhancing situational awareness and safety by ensuring uninterrupted connectivity, intuitive operation, and prolonged functionality in diverse work settings.
Smart Images

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Abstract
Description
[0002] The current state of communication and monitoring solutions in hazardous or regulated work environments often faces significant challenges. Traditionally, such environments have relied heavily on handheld communication devices like mobile phones or radios, which pose multiple drawbacks. These devices require workers to actively engage their hands to operate, limiting their ability to focus on tasks, which may increase risks in safety-critical situations. Furthermore, handheld devices are prone to damage or loss in fast-paced or rough conditions, and their reliance on manual operation introduces inefficiencies in environments where speed and precision are vital.
[0003] In recent years, the integration of wearable technologies into professional settings has emerged as a potential solution to these challenges. However, the existing options for wearable communication and monitoring devices remain fragmented and insufficiently integrated. Helmets with built-in communication and recording functionalities have been introduced in some industries, but their utility is often limited to supervisors or specific tasks, failing to provide a comprehensive solution for diverse roles within the workforce. These systems frequently lack modularity, rendering them unsuitable for use across a range of industries, such as security, manufacturing, and construction, which require flexible and adaptable solutions.
[0004] Another limitation of current wearable technologies lies in their inability to ensure consistent and seamless long-distance communication. Most wearable devices rely on Bluetooth or similar short-range protocols, which are insufficient for large construction sites or industrial facilities where workers may be spread over vast areas. This limitation forces a continued dependence on traditional communication devices, undermining the benefits of wearable systems. Additionally, these technologies are often not designed to comply with evolving safety regulations, such as bans on earbuds or external music players in certain hazardous environments, leaving a gap in the market for compliant solutions.
[0005] Recording capabilities integrated into existing wearable systems often prioritize niche applications, such as site mapping or specific repair tasks, without addressing broader use cases like incident documentation, task monitoring, or security operations. These functionalities are typically constrained by poor video quality, limited recording durations, and cumbersome user interfaces. In scenarios requiring hands-free operation, such as security personnel managing crowds or electricians working in confined spaces, the lack of intuitive controls and robust functionality presents significant barriers to effective use.
[0006] Power supply is another critical issue faced by current wearable systems. Most existing devices are designed with proprietary power solutions that are not interoperable across different components. This not only adds to the cost and complexity of these systems but also reduces their practicality for end users who need devices capable of prolonged operation without frequent recharging. Furthermore, existing devices rarely provide power-sharing capabilities, such as charging third-party devices, which could significantly enhance utility in professional settings.
[0007] Despite the emergence of various smart glasses and augmented reality systems, their adoption in professional environments has been limited by factors such as bulkiness, lack of water resistance, and reliance on smartphone connectivity. These limitations, combined with suboptimal integration of communication, recording, and environmental adaptability, make such systems less effective for industries requiring robust, standalone solutions. As a result, there remains a need for wearable systems that can seamlessly integrate communication, recording, and safety monitoring while being flexible enough to meet the needs of diverse industries and compliant with safety regulations.
[0008] These factors collectively underscore the inadequacies in existing wearable systems for communication and monitoring in hazardous or regulated environments. The need for a multi-component ecosystem that addresses these limitations, offering a modular, integrated, and compliant solution, is increasingly evident.
[0009] It is within this context that the present invention is provided. Summary
[0010] The invention relates to a modular personal protective equipment (PPE) system designed to enhance communication, monitoring, and safety for workers in professional environments. The system comprises interconnected wearable components, including a safety helmet, a vest, and smart glasses. These components communicate via a secure, low-latency network to facilitate data exchange and ensure reliable communication between multiple users. The system operates as an integrated network or as standalone components, providing flexibility in various workplace settings.
[0011] The system incorporates a safety helmet configured with a control unit to manage communication and data exchange, a vest equipped with a power source and sensors for activity monitoring, and smart glasses with a visual input device and audio communication features. By integrating these components into a networked ecosystem, the invention provides a comprehensive solution for communication and situational awareness in environments such as construction sites, industrial facilities, and security operations.
[0012] In some embodiments, the communication module of the safety helmet employs a hybrid architecture using both radio frequency (RF) for long-range communication and Bluetooth Low Energy (BLE) for short-range coordination, enabling seamless operation across different distances
[0013] In further embodiments, the control unit of the safety helmet incorporates an adaptive frequency-hopping algorithm to reduce interference and maintain uninterrupted communication, even in environments with a high density of users.
[0014] In yet further embodiments, the safety helmet includes a mounting platform for attaching additional devices, such as cameras or mapping tools, expanding the functionality of the system.
[0015] In some embodiments, the mounting platform features an adjustable mechanism, allowing the angle of a mounted device to be modified based on user requirements, thereby enhancing versatility.
[0016] In further embodiments, the vest includes a control panel designed with tactile input elements, enabling operation while wearing gloves, which is particularly useful in industrial and outdoor settings.
[0017] In yet further embodiments, the control panel is configured to activate communication or recording functions, providing intuitive access to key features.
[0018] In some embodiments, the power source of the vest is a USB-C rechargeable power bank, which also enables power-sharing with other system components, ensuring extended operational uptime.
[0019] In further embodiments, the vest includes sensors, such as an accelerometer and gyroscope, for monitoring user posture and detecting irregular activity, which contributes to worker safety.
[0020] In yet further embodiments, the safety helmet processes data from the vest's sensors and alerts designated users if irregular activity is detected, providing timely responses to potential incidents.
[0021] In some embodiments, the smart glasses include augmented reality functionality, overlaying task-related information in the user's field of view, thereby improving efficiency and situational awareness.
[0022] In further embodiments, the augmented reality functionality operates through an on-device processing platform, allowing the glasses to function independently of external devices, ensuring reliability in various conditions.
[0023] In yet further embodiments, the smart glasses are equipped with a bone conduction speaker system and noise-canceling microphones, enabling clear communication in noisy environments.
[0024] In some embodiments, the smart glasses feature photochromic lenses that adjust tint based on ambient lighting, enhancing user comfort in varying light conditions.
[0025] In further embodiments, the network interconnecting the safety helmet, vest, and smart glasses assigns a unique identifier to each system, preventing interference between neighboring systems and ensuring secure communication.
[0026] In yet further embodiments, the safety helmet includes directional speakers configured to deliver spatial audio, allowing users to discern the directionality of incoming communication, which enhances situational awareness.
[0027] In some embodiments, the smart glasses incorporate a camera positioned at the bridge for capturing point-of-view video, enabling real-time transmission or storage for review and documentation purposes.
[0028] In further embodiments, the safety helmet is constructed from impact-resistant and UV-resistant materials, ensuring durability in demanding environments.
[0029] In yet further embodiments, the system includes a cloud-based management platform configured to receive and store data from the safety helmet, vest, and smart glasses, allowing remote monitoring and centralized management.
[0030] In some embodiments, the cloud-based management platform transmits alerts to supervisors in response to irregular activity or emergency events, facilitating rapid decisionmaking and response. Brief Description of the Drawings
[0031] Various embodiments of the invention are disclosed in the following detailed description and accompanying drawings.
[0032] FIG. 1A illustrates an example exploded view of the smart glasses
[0033] FIG. IB illustrates an example perspective view of the smart glasses.
[0034] FIG. IC illustrates an example side view of the smart glasses.
[0035] FIG. ID illustrates an example top view of the smart glasses.
[0036] FIG. IE illustrates an example front view of the smart glasses.
[0037] FIG. 2A illustrates an example perspective view of the vest.
[0038] FIG. 2B illustrates an example side view of the vest.
[0039] FIG. 2C illustrates an example top view of the vest.
[0040] FIG. 2D illustrates an example front view of the vest.
[0041] FIG. 3A illustrates an example perspective view of the safety helmet.
[0042] FIG. 3B illustrates an example sectional view of the safety helmet.
[0043] FIG. 3C illustrates an example side view of the safety helmet.
[0044] FIG. 3D illustrates an example top view of the safety helmet.
[0045] FIG. 3E illustrates an example front view of the safety helmet.
[0046] Common reference numerals are used throughout the figures and the detailed description to indicate like elements. One skilled in the art will readily recognize that the above figures are examples and that other architectures, modes of operation, orders of operation, and elements / functions can be provided and implemented without departing from the characteristics and features of the invention, as set forth in the claims. Detailed Description and Preferred Embodiment
[0047] The following is a detailed description of exemplary embodiments to illustrate the principles of the invention. The embodiments are provided to illustrate aspects of the invention, but the invention is not limited to any embodiment. The scope of the invention encompasses numerous alternatives, modifications and equivalent; it is limited only by the claims.
[0048] Numerous specific details are set forth in the following description in order to provide a thorough understanding of the invention. However, the invention may be practiced according to the claims without some or all of these specific details. For the purpose of clarity, technical material that is known in the technical fields related to the invention has not been described in detail so that the invention is not unnecessarily obscured. DEFINITIONS:
[0049] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0050] As used herein, the term "and / or" includes any combinations of one or more of the associated listed items.
[0051] As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise.
[0052] It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.
[0053] When a feature or element is described as being "on" or "directly on" another feature or element, there may or may not be intervening features or elements present. Similarly, when a feature or element is described as being "connected," "attached," or "coupled" to another feature or element, there may or may not be intervening features or elements present. The features and elements described with respect to one embodiment can be applied to other embodiments.
[0054] The terms "first," "second," and the like are used to distinguish different elements or features, but these elements or features should not be limited by these terms. A first element or feature described can be referred to as a second element or feature and vice versa without departing from the teachings of the present disclosure.
[0055] The term "control unit" refers to any hardware or software component configured to manage the operation, communication, and coordination of wearable devices within the system. This includes, but is not limited to, microcontrollers, processors, and software-based controllers. In one example implementation, the control unit may include a microcontroller embedded within the safety helmet, configured to pair with other system components, allocate communication channels, and process data from sensors in the vest and smart glasses.
[0056] The term "communication module" refers to any component or combination of components configured to enable wireless data exchange between devices. This includes, but is not limited to, modules operating on radio frequency (RF), Bluetooth Low Energy (BLE), WiFi, or other wireless communication protocols. In one example implementation, the communication module in the safety helmet may consist of a dual-band transceiver capable of switching between RF for long-range communication and BLE for short-range data synchronization with nearby components.
[0057] The term "sensor" refers to any device or system configured to detect, measure, or monitor physical or environmental parameters. This includes, but is not limited to, accelerometers, gyroscopes, proximity sensors, or pressure sensors. In one example implementation, the vest may include an accelerometer and gyroscope configured to monitor user posture and movement, transmitting data to the safety helmet for further processing and generating alerts if irregular activity is detected.
[0058] The term "visual input device" refers to any device or system capable of capturing image or video data. This includes, but is not limited to, cameras, optical sensors, or imaging systems. In one example implementation, the smart glasses may incorporate a 12 MP camera positioned at the bridge, configured to record point-of-view video for real-time transmission or storage, with the captured data timestamped for later review.
[0059] The term "power source" refers to any component or assembly capable of providing electrical power to the system or its individual components. This includes, but is not limited to, rechargeable batteries, power banks, or wired power systems. In one example implementation, the vest may include a USB-C rechargeable power bank housed in a concealed compartment, capable of charging the system's components and sharing power with other devices as needed.
[0060] The term "network" refers to any system of interconnected devices that facilitates communication and data exchange between components. This includes, but is not limited to, mesh networks, star topologies, or hybrid wireless networks. In one example implementation, the network may use a combination of RF and BLE protocols to create a low-latency, secure communication environment, with the safety helmet acting as the master node for managing synchronization.
[0061] The term "augmented reality" refers to any system or functionality that overlays digital information onto a user's field of view. This includes, but is not limited to, graphical overlays, textual displays, or interactive elements presented through a wearable device. In one example implementation, the smart glasses may provide step-by-step instructions for a task, displayed within the user's view and dynamically updated based on real-time data from the control unit.
[0062] The term "safety helmet" refers to any headwear configured to provide protective functionality while integrating electronic systems. This includes, but is not limited to, helmets made of impact-resistant materials such as polycarbonate or fiberglass composites. In one example implementation, the safety helmet may include a UV-resistant outer shell, embedded directional speakers for audio communication, and a pivoting camera mount for recording.
[0063] The term "vest" refers to any wearable garment configured to house electronic components or provide functional protection. This includes, but is not limited to, garments made from water-resistant, abrasion-resistant, or breathable materials. In one example implementation, the vest may feature a chest-mounted control panel with tactile buttons and reflective strips for visibility in low-light environments.
[0064] The term "smart glasses" refers to any eyewear incorporating electronic components for visual or auditory functionality. This includes, but is not limited to, glasses with polycarbonate frames, photochromic lenses, or embedded microphones. In one example implementation, the smart glasses may use a bone conduction speaker system for audio output and include noise-canceling microphones to ensure clear communication in noisy environments. DESCRIPTION OF DRAWINGS
[0065] The present invention relates to a modular personal protective equipment (PPE) system designed to enhance communication, monitoring, and safety for workers in professional environments. The system integrates multiple wearable components— specifically a safety helmet, a vest, and smart glasses—into a cohesive network, enabling seamless communication and coordination among users across various workplace settings. Each component is capable of performing independently or as part of an interconnected system, providing flexibility and adaptability to different operational requirements.
[0066] Traditional PPE systems often focus solely on physical protection, neglecting the importance of effective communication and situational awareness in hazardous environments. Existing solutions for wearable technology in workplaces may lack modularity, limiting their ability to adapt to diverse tasks or industries. Furthermore, prior art addressing communication among workers often suffers from issues such as interference, limited range, and difficulty managing multiple users in complex environments. These shortcomings can lead to inefficiencies, miscommunication, and increased safety risks.
[0067] The invention overcomes these limitations by providing a modular system in which each component is designed to integrate seamlessly into a secure, low-latency network. The system's hybrid communication protocol combines long-range radio frequency (RF) communication with short-range Bluetooth Low Energy (BLE) technology, ensuring reliable connectivity across large worksites while maintaining device coordination within close proximity. The inclusion of features such as adaptive frequency-hopping and unique device identifiers prevents interference and enables clear communication even in crowded or signal-dense environments.
[0068] The modular nature of the system allows components to be configured for specific tasks or industries without unnecessary complexity. For instance, the safety helmet serves as a central communication hub, managing data from the vest's activity sensors and the smart glasses' visual input device. This integration improves situational awareness, enhances productivity, and allows for real-time monitoring of worker activity and safety conditions. Additionally, the system's ability to operate as standalone components or as part of a broader ecosystem ensures compatibility with various workflows and operational scales.
[0069] Referring now to the drawings, FIGS. 1A-1E detail the structural and functional elements of the smart glasses 100, showcasing their integration of advanced technologies for communication, data capture, and augmented reality. These glasses operate as a standalone device or as part of a broader PPE ecosystem, where they can interface with other components via a secure, low-latency mesh network.
[0070] FIG. 1A provides an exploded view of the smart glasses 100, detailing their structural components and functional elements. The 100 glasses are designed for lightweight, unobtrusive operation and are constructed with a polycarbonate frame that provides impact resistance, making them suitable for high-risk environments such as construction sites or manufacturing facilities. The frame includes photochromic lenses 102, which automatically adjust their tint based on ambient lighting conditions. This feature enhances user comfort and visibility in varying light environments, allowing the 100 glasses to function effectively in both indoor and outdoor settings.
[0071] Centrally positioned at the bridge of the glasses 100 is a 12 MP ultra-wide camera 104. This camera is configured to capture high-quality point-of-view (POV) images and video, enabling precise documentation of tasks such as machinery repairs, quality inspections, or safety audits. The camera 104 supports both real-time data transmission and local storage, ensuring functionality in environments with limited connectivity. The system tags recorded media with metadata such as time, location, and task identifiers when integrated with other PPE components like the safety helmet. This metadata facilitates efficient organization and retrieval of captured data for review or compliance purposes.
[0072] The smart glasses 100 incorporate a directional audio system, including bone conduction speakers 106 embedded in the temples and a noise-canceling microphone array 108. The speakers 106 provide clear audio output directly to the user, minimizing external disturbances and ensuring privacy in communication. This configuration is particularly advantageous in noisy workplaces, where traditional audio systems may struggle to deliver intelligible sound. The microphone array 108 ensures accurate audio input by suppressing background noise, enabling reliable voice communication and hands-free operation. Workers can issue voice commands such as "Record video," "Capture photo," or "Send status update" while keeping their hands free for tasks.
[0073] Embedded within the frame is a slim, rechargeable power cell designed to support extended operation of the glasses 100. This power source enables the glasses to function independently or in conjunction with other components of the PPE system, such as the safety helmet or vest. The power cell is compatible with USB-C charging and can draw supplementary power from other system components when necessary. This modular powersharing capability ensures continuous operation during prolonged tasks or in the event of battery depletion.
[0074] The glasses 100 are powered by the Qualcomm ARI Gen 1 platform, which provides robust on-device processing capabilities. This platform supports advanced features such as real-time video recording, augmented reality overlays, and Al-based command execution. By processing tasks locally, the glasses achieve low latency and reliable performance, even in environments where external network connectivity is unavailable. Augmented reality overlays projected onto the lenses 102 provide workers with task-related instructions, safety alerts, or other contextual information within their field of view, enhancing efficiency and situational awareness.
[0075] The arms 110 and 112 of the glasses feature removable covers which allow for easy maintenance or component upgrades. The arms house wiring and connectors for interfacing with the embedded electronics while maintaining a compact and streamlined form factor. This modularity enables the glasses to adapt to specific user needs, including compatibility with future technological advancements.
[0076] In FIG. IB, a perspective view of the glasses 100. FIG. IC presents a side view. FIG. ID shows a top view of the glasses 100. FIG. IE illustrates a front view.
[0077] When used as part of the broader PPE system, the glasses 100 integrate seamlessly with the safety helmet and vest through a secure, low-latency mesh network. This network employs hybrid communication protocols, including radio frequency (RF) for long-range data transmission and Bluetooth Low Energy (BLE) for short-range device coordination. The safety helmet serves as the master node, managing data synchronization and communication resource allocation for all connected devices. For example, when the glasses' camera 104 records video, the footage is synchronized with the helmet's control unit, where it can be stored locally or transmitted to a cloud-based management platform. This platform allows supervisors to monitor worker activity, view recorded media, and issue real-time instructions.
[0078] In the event of a detected fall or irregular activity, as monitored by the vest's sensors, the helmet's control unit can activate the glasses' camera 104 to capture incident footage automatically. This footage is enriched with metadata, such as the time and location of the event, to aid in post-incident analysis or reporting. Additionally, the glasses' power cell can draw supplementary power from the vest's USB-C power bank if necessary, ensuring uninterrupted operation during critical tasks
[0079] The 100 glasses are certified for IPX4 water resistance, allowing them to function reliably in damp or rainy environments. This feature, combined with their robust construction and advanced processing capabilities, makes the glasses suitable for use in a wide range of professional applications where safety, communication, and documentation are essential.
[0080] FIGs 2A-2E disclose various views of an example vest according to the disclosed system.
[0081] FIG. 2A illustrates the structural and functional components of the vest 200. The vest 200 is constructed from durable, water-repellent materials to withstand heavy use in industrial and outdoor environments. It is ergonomically designed to provide comfort and functionality while incorporating various technological components to enhance communication, monitoring, and safety.
[0082] The vest 200 features a speaker 202 integrated into the shoulder area, positioned to provide clear audio output to the user. This speaker 202 is configured to deliver communication signals from other components in the PPE system, such as the safety helmet or smart glasses. A microphone 204, also positioned on the vest 200. The microphone 204 is designed to capture clear audio input, including voice commands or ambient sound, and transmit it to other connected devices within the PPE ecosystem. This arrangement of the speaker 202 and microphone 204 ensures seamless two-way communication, even in noisy or challenging work environments.
[0083] The vest 200 also includes a control panel 206, visible in FIG. 2A as being clipped inside the vest for secure and convenient access. The control panel 206 features tactile buttons that are glove-friendly, allowing the user to activate and manage various functions of the vest, such as initiating communication or recording. This design prioritizes ease of use in environments where users may require rapid interaction with the system while wearing protective gear.
[0084] A camera 208 is mounted on the front of the vest 200, providing a bodycam-style perspective for capturing video or images. The camera 208 is configured for applications such as documenting worker activities, recording incidents, or conducting safety audits. The recorded media can be synchronized with other system components, such as the helmet, for centralized storage or real-time transmission to a remote server.
[0085] The vest 200 houses a concealed USB-C rechargeable power bank, which supplies power to its integrated components and can also share power with other devices in the system, such as the glasses or helmet. This modular power-sharing capability ensures continuous operation across the PPE system, even during extended usage periods or when individual components experience power depletion.
[0086] FIG. 2B shows a side view. FIG. 2D presents a top view. FIG. 2E depicts a front view.
[0087] The vest 200 operates as part of the interconnected PPE ecosystem, communicating with the helmet and glasses through a secure, low-latency mesh network. This network uses RF and BLE protocols to maintain robust connectivity, ensuring that data from the vest's sensors and camera can be transmitted in real-time or stored locally for later review. For example, the camera 208 can be activated automatically in response to alerts from the helmet's control unit, such as when irregular activity is detected by the vest's embedded sensors.
[0088] The vest 200 is designed to meet stringent safety standards, including IPX4 water resistance, ensuring reliable operation in damp or wet conditions. Its materials and reflective elements enhance visibility and durability, making it well-suited for high-risk environments. Collectively, FIG. 2A-2E illustrate how the vest 200 integrates advanced technology into a wearable design, contributing to the overall functionality, safety, and adaptability of the PPE system.
[0089] FIG. 3A illustrates a detailed perspective view of the safety helmet 300, which serves as the central communication hub in the modular PPE system. The helmet 300 is constructed from durable, UV-resistant materials, ensuring both impact resistance and longevity in demanding professional environments. The ergonomic design accommodates a variety of head sizes while maintaining comfort and balance, even when additional devices are mounted on the helmet.
[0090] At the top of the helmet 300, a mounting platform 302 is provided for attaching auxiliary devices such as additional cameras or site mapping tools. The mounting platform 302 includes an adjustable mechanism that allows the user to modify the angle of mounted devices, enabling dynamic recording and optimal positioning for specific tasks. Positioned on the front of the helmet 300 is a high-definition camera 304, capable of capturing images or video footage. The camera 304 is equipped with a pivoting mount that ensures flexibility in adjusting the field of view, making it ideal for tasks requiring visual documentation or realtime monitoring.
[0091] On the side of the helmet 300, a control panel 306 is integrated, allowing the user to manage communication and recording functions. The control panel 306 is designed with tactile buttons for operation, ensuring accessibility even when the user is wearing gloves. The buttons provide direct control over key helmet features such as initiating communication, adjusting audio settings, and activating the front-mounted camera 304.
[0092] At the rear of the helmet 300, an antenna 308 is installed to facilitate long-range communication using radio frequency (RF) protocols. The antenna 308 is designed to operate in conjunction with the helmet's integrated communication module, which employs a hybrid architecture combining RF and Bluetooth Low Energy (BLE). This hybrid system enables reliable data exchange across long and short ranges, ensuring uninterrupted communication and device coordination in complex or signal-dense environments.
[0093] FIG. 3B provides a sectional view of the helmet 300, revealing the integration of audio components. Embedded within the helmet's brim are directional speakers 310, which are configured to deliver spatial audio. These speakers 310 allow the user to discern the directionality of incoming communications, improving situational awareness and team coordination. Adjacent to the speakers 310 is a microphone 312, positioned to capture clear voice input. The microphone 312 works in conjunction with the helmet's communication module to ensure precise voice transmission, even in noisy environments. Together, the speakers 310 and microphone 312 provide a robust two-way communication system.
[0094] The helmet 300 operates as the master node within the PPE ecosystem, synchronizing data and communication among all connected components, including the vest and smart glasses. The helmet's programmable control unit manages device pairing, frequency allocation, and communication prioritization, employing adaptive frequency-hopping to minimize interference and ensure secure data routing. When a user initiates communication via the control panel 306 or voice commands, the control unit dynamically assigns channels and routes signals based on predefined group hierarchies. This functionality supports efficient communication in environments with multiple teams and high user densities.
[0095] FIG. 3C depicts a side view of the helmet 300. FIG. 3D presents a top view. FIG. 3E provides a front view.
[0096] The helmet 300 is powered by a USB-C rechargeable power bank, designed for rapid charging and prolonged operation. This power source can share energy with other components in the system, such as the smart glasses or vest, ensuring continuous functionality during extended use. The helmet's communication and data management capabilities are further enhanced by its integration with a secure, low-latency mesh network. This network assigns unique identifiers to each system, preventing cross-talk and interference between neighboring devices.
[0097] The safety helmet 300 complies with stringent safety standards, including IPX4 water resistance, ensuring reliable performance in outdoor or wet conditions. By combining advanced communication, monitoring, and safety features into a single wearable device, the helmet 300 plays a pivotal role in enhancing the efficiency and safety of users in demanding work environments. FIG. 3A-3E collectively demonstrate the technical sophistication and practical application of the helmet 300 as part of the modular PPE system. CONTROLLER / PROCESSOR COMPONENTS
[0098] A processor or controller as described herein may include any suitable type of computing device, such as a central processing unit (CPU), microcontroller, graphics processing unit (GPU), system on a chip (SoC), or digital signal processor (DSP). It may operate with one or more cores and may be configured to execute the functions described in this disclosure.
[0099] The processor may be operably connected to one or more memory devices, such as random access memory (RAM), read-only memory (ROM), flash storage, or solid-state drives (SSD). These memory devices store computer-readable instructions that, when executed by the processor, perform the methods described. The processor and memory communicate via data buses or other suitable communication pathways.
[00100] The computing device may also include input / output (I / O) devices, such as a touchscreen, mouse, keyboard, display, or speaker, to facilitate interaction with users or other systems. Additionally, it may include a network interface, such as a wired or wireless communication module, for connecting to networks.
[00101] Control logic or software instructions may be stored in memory and executed by the processor to implement specific functionalities. This logic may be modular, consisting of software components, processes, or functions that work together to perform the operations described herein.
[00102] The described computing operations involve the manipulation of data represented as electrical, optical, or magnetic signals stored or transferred within the system. These operations are machine-executed and do not require manual intervention, though they may interface with human operators through appropriate user interfaces.
[00103] The systems and methods described are not limited to any particular hardware configuration or programming language and may be implemented on general-purpose or specialized computing devices. CONCLUSION
[00104] Unless otherwise defined, all terms (including technical terms) used herein have the same meaning as commonly understood by one having ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[00105] The disclosed embodiments are illustrative, not restrictive. While specific configurations of the PPE system of the invention have been described in a specific manner referring to the illustrated embodiments, it is understood that the present invention can be applied to a wide variety of solutions which fit within the scope and spirit of the claims. There are many alternative ways of implementing the invention.
[00106] It is to be understood that the embodiments of the invention herein described are merely illustrative of the application of the principles of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims, which themselves recite those features regarded as essential to the invention.
Claims
What is claimed is:
1. A modular personal protective equipment system configured for communication, monitoring, and safety in professional environments, the system comprising:a) a safety helmet including:a control unit configured to manage device pairing, communication channels, and data exchange;a communication module operatively connected to the control unit, configured for wireless communication using a hybrid protocol incorporating long-range and short-range communication capabilities;b) a vest including:a power source configured to provide power to system components and external devices;at least one sensor configured to monitor user activity and transmit data to the control unit of the safety helmet;c) smart glasses including:a visual input device configured to capture image or video data;an audio system configured for communication and situational awareness;wherein the safety helmet, vest, and smart glasses are interconnected via a network configured for secure, low-latency communication among multiple users, and wherein the system is operable as an integrated network or with the components functioning independently.
2. The system of claim 1, wherein the communication module of the safety helmet uses a hybrid architecture comprising radio frequency (RF) communication for long-range interactions and Bluetooth Low Energy (BLE) for short-range coordination.
3. The system of claim 2, wherein the control unit of the safety helmet employs an adaptive frequency-hopping algorithm to minimize interference and ensure uninterrupted communication in environments with multiple users.
4. The system of claim 1, wherein the safety helmet further includes a mounting platform configured to secure additional devices, such as cameras or mapping tools.
5. The system of claim 4, wherein the mounting platform includes an adjustable mechanism allowing a user to modify the angle of a mounted device.
6. The system of claim 1, wherein the vest includes a control panel with tactile input elements configured for operation while wearing gloves.
7. The system of claim 6, wherein the control panel is configured to enable activation of communication functions, recording functions, or both.
8. The system of claim 1, wherein the power source of the vest is a USB-C rechargeable power bank, further configured to provide power-sharing functionality with other system components.
9. The system of claim 1, wherein the sensor of the vest includes an accelerometer and a gyroscope configured to monitor user posture and detect irregular activity.
10. The system of claim 9, wherein the control unit of the safety helmet is configured to process data received from the sensor of the vest and alert designated users in response to detecting irregular activity.
11. The system of claim 1, wherein the smart glasses include augmented reality functionality configured to overlay task-related information in the user's field of view.
12. The system of claim 11, wherein the augmented reality functionality is supported by an on-device processing platform configured to operate independently of external devices.
13. The system of claim 1, wherein the smart glasses further include a bone conduction speaker system for audio output and noise-canceling microphones for audio input.
14. The system of claim 1, wherein the smart glasses further include photochromic lenses configured to adjust tint based on ambient light conditions.
15. The system of claim 1, wherein the network interconnecting the safety helmet, vest, and smart glasses is configured to assign a unique identifier to each system, ensuring secure communication without interference from neighboring systems.
16. The system of claim 1, wherein the safety helmet includes directional speakers configured to deliver spatial audio, allowing the user to discern the directionality of incoming communication.
17. The system of claim 1, wherein the smart glasses include a camera mounted at the bridge, the camera configured to capture point-of-view video for real-time transmission or storage.
18. The system of claim 1, wherein the safety helmet is constructed from impact-resistant and UV-resistant material for enhanced durability.
19. The system of claim 1, wherein the system further includes a cloud-based management platform configured to receive and store data from the safety helmet, vest, and smart glasses for remote monitoring.
20. The system of claim 19, wherein the cloud-based management platform is configured to transmit alerts to supervisors in response to detected irregular activity or emergency events.