Liquid discharge head
By designing the equipment substrate and circulation path in the liquid ejection head and installing a pump on the equipment substrate to drive the liquid circulation, the ink concentration problem caused by long-term evaporation is solved, and the effect of effectively ejecting liquid even in a long-term state is achieved.
Patent Information
- Application Number
- JP2025033003
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2038-12-28
Smart Images

Figure 2025074249000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a liquid ejection head. [Background technology]
[0002] In a liquid ejection head used in a liquid ejection device that ejects liquid such as ink, the viscosity of the liquid or the sedimentation of solid components in the vicinity of the ejection port may cause ejection failure or concentration change. In addition, bubbles or foreign matter may remain in the vicinity of the ejection port. As a countermeasure against these problems, as described in Patent Document 1, a technology has been proposed in which a micropump for flowing liquid is provided inside a recording element substrate and ink is flowed into a pressure chamber of the recording element substrate using the micropump. Patent Document 1 describes a technology in which a micropump is incorporated in a nozzle flow path of the recording element substrate and an ink circulation flow passing through the pressure chamber is generated by driving the micropump. Also, in Patent Document 1, each nozzle flow path of the recording element substrate is liquid-connected to one flow path (liquid slot) formed in a flow path member laminated on the recording element substrate, and liquid is supplied to each nozzle flow path from that flow path. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] International Publication No. 2012 / 015397 Summary of the Invention [Problem to be solved by the invention]
[0004] In a liquid ejection head such as that described in Patent Document 1, if the head is left idle for a long period of time, the water evaporates from the ejection port, causing the ink concentration region to expand to the flow path located upstream of the circulation flow path of the micropump. Even if the micropump is driven in this state, the ink concentration at the ejection port does not decrease, and there is a problem that the circulation effect cannot be obtained.
[0005] An object of the present invention is to make it possible to eject a desired liquid from an ejection port even after a long period of no ejection. [Means for solving the problem]
[0006] a flow path formed on the first surface of the element substrate, the flow path being fluidly connected to the inlet flow path and the outlet flow path; and a flow path fluidly connected to the common flow path. The liquid ejection head according to one embodiment of the present invention is a liquid ejection head comprising: an ejection port forming layer having an ejection port array in which a plurality of ejection ports for ejecting liquid are arranged; an element provided on a first surface of the element substrate and configured to generate energy used to eject liquid from the ejection ports; a plurality of pressure chambers each corresponding to a corresponding one of the ejection ports; an inlet flow path configured to allow liquid to flow into the plurality of pressure chambers; an outlet flow path configured to allow liquid to flow out of the plurality of pressure chambers; a common flow path provided on the opposite side of the first surface and fluidly connected to the inlet flow path and the outlet flow path; and a flow path fluidly connected to the common flow path. The element substrate is provided on its first surface with a pump configured to cause liquid in the common flow path to flow through a circulation path in which the liquid in the common flow path passes through the inlet flow path and the pressure chambers in this order and then returns to the common flow path via the outlet flow path. When the element substrate is viewed in a plane, the inlet flow path, the pump, the element, and the outlet flow path are arranged in this order in a direction intersecting the ejection port array, and the flow path forms a slope in the stacking direction of the ejection port forming layer and the element substrate. Effect of the Invention
[0007] According to the present invention, it is possible to eject a desired liquid from the ejection port even after a long period of no ejection. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a schematic perspective view for explaining a configuration example of a liquid ejection device. [Diagram 2] FIG. 2 is a perspective view of a liquid ejection head. [Diagram 3] FIG. 2 is a schematic diagram showing a liquid ejection head and an ink circulation path. [Figure 4] FIG. 2 is a schematic diagram showing a recording element substrate. [Diagram 5] FIG. 2 is a schematic diagram showing a liquid ejection head and an ink circulation path. [Figure 6] FIG. 2 is a schematic diagram showing a recording element substrate. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Hereinafter, a liquid ejection head and a liquid ejection device according to an embodiment of the present invention will be described with reference to the drawings. An example of a liquid ejection head is a liquid ejection head that ejects ink. An example of a liquid ejection device is an inkjet recording device. However, examples of the liquid ejection head and the liquid ejection device are not limited to this. The liquid ejection head and the liquid ejection device can be applied to devices such as printers, copiers, facsimiles having a communication system, and word processors having a printer section, as well as industrial recording devices combined with various processing devices. For example, they can also be used for applications such as biochip production and electronic circuit printing.
[0010] <<Embodiment 1>> <Configuration of liquid ejection device and liquid ejection head> FIG. 1 is a schematic perspective view for explaining a configuration example of a liquid ejection device 100 using a liquid ejection head 1. The liquid ejection device 100 is a so-called full-line type, and uses a long liquid ejection head 1 that extends across the entire width of a recording medium P. The recording medium P is continuously transported in the direction of arrow A by a transport mechanism 130 using a transport belt or the like. An image is recorded on the recording medium P by ejecting ink (liquid) from the liquid ejection head 1 while transporting the recording medium P in the direction of arrow A. In the case of this embodiment, a color image can be recorded by using liquid ejection heads 1C, 1M, 1Y, and 1Bk as the liquid ejection heads 1, which eject cyan (C), magenta (M), yellow (Y), and black (K) inks.
[0011] 2 is a perspective view of the liquid ejection head 1. The liquid ejection head 1 is configured by arranging a plurality of recording elements in the Y direction on a recording element substrate 10, which is further arranged in a plurality of substrates in the Y direction. Here, a full-line type liquid ejection head 1 is shown, in which the recording element substrates 10 are arranged in the Y direction by a distance corresponding to the width of an A4 size sheet.
[0012] Each of the recording element substrates 10 is connected to the same electric wiring substrate 102 via a flexible wiring substrate 101. The electric wiring substrate 102 is provided with a power supply terminal 103 for receiving electric power and a signal input terminal 104 for receiving an ejection signal. Meanwhile, the ink supply unit 3 is formed with a circulation flow path for supplying ink supplied from an ink tank (not shown) to each of the recording element substrates 10 and for recovering ink not consumed during recording.
[0013] Each of the recording elements arranged on the recording element substrate 10 uses power supplied from the power supply terminal 103 based on an ejection signal input from the signal input terminal 104 to eject ink supplied from the ink supply unit 3 in the Z direction in the figure.
[0014] <Explanation of the circulation route> Fig. 3 is a diagram for explaining the ink circulation paths of the entire liquid ejection device 100 including the liquid ejection head 1. Fig. 3 is a schematic diagram showing ink paths corresponding to one color in the liquid ejection head 1. The liquid ejection head 1 is connected to a circulation pump 1001 and a buffer tank 1002. Note that Fig. 3 only shows the path of ink for one color, but in reality, circulation paths equal to the number of colors in the liquid ejection head 1 are provided in the liquid ejection head 1 and the liquid ejection device 100.
[0015] The buffer tank 1002 is a storage section for storing ink, and has an outside air communication hole (not shown) so that air bubbles in the ink can be discharged to the outside. The buffer tank 1002 is also connected to a refill pump 1003. When ink is consumed in the liquid ejection head 1 due to a printing operation, suction recovery, or the like, the refill pump 1003 transfers the consumed amount of ink from the main tank 1004 to the buffer tank 1002.
[0016] The circulation pump 1001 has a function of drawing ink from the liquid ejection head 1 and returning the ink to the buffer tank 1002, and also has a function of applying a decompression force from the downstream side of the circulation path to the negative pressure control unit 32. The circulation pump 1001 and the refill pump 1003 can be, for example, a syringe pump, a tube pump, a diaphragm pump, or a gear pump.
[0017] The liquid ejection head 1 has a liquid ejection unit 2 and an ink supply unit 3. Ink is supplied to the ink supply unit 3 from a liquid connection part connected to a buffer tank 1002. The ink supply unit 3 passes the ink through a filter 31 and then a negative pressure control unit 32, and then supplies the ink to the liquid ejection unit 2. The negative pressure control unit 32 is a typical regulator mechanism, and has a function of maintaining a preset constant negative pressure inside the downstream side (i.e., the liquid ejection unit side) even if the ink supply flow rate fluctuates in response to a change in print duty. The ink supply unit 3 also temporarily collects ink from the outlet of the liquid ejection unit 2 and discharges the ink to the suction side of the circulation pump 1001.
[0018] Inside the liquid ejection unit 2, the recording element substrate 10 and the flow path member 20 supporting the recording element substrate 10 are stacked in the stacking direction (z direction). The liquid ejection unit 2 receives ink supplied from the ink supply unit 3 and ejects ink based on a control signal from the electric wiring board 102 of the liquid ejection device 100. A supply flow path 22 is provided inside the flow path member 20. The upstream side of the supply flow path 22 is connected to the ink supply unit 3, and the downstream side of the supply flow path 22 is connected to the common flow path 21 of the recording element substrate 10. That is, the supply flow path 22 has a connection port that connects to the ink supply unit 3 and a connection port that connects to the common flow path 21. In addition, a recovery flow path 23 is provided inside the flow path member 20. The common flow path 21 is a flow path commonly connected to a plurality of pressure chambers 17. The upstream side of the recovery flow path 23 is connected to the common flow path 21 of the recording element substrate 10, and the downstream side of the recovery flow path 23 is connected to the circulation pump 1001 via the ink supply unit 3. That is, the recovery passage 23 has a connection port that connects to the common passage 21 and a connection port that connects to the ink supply unit 3 .
[0019] 3, the supply flow path 22 and the recovery flow path 23 each have an oblique flow path wall that is inclined with respect to the stacking direction. Specifically, the flow path wall of the flow path member 20 that forms the supply flow path 22 forms a slope so as to approach the recovery flow path 23 as it approaches the common flow path 21. In addition, the flow path wall of the flow path member 20 that forms the recovery flow path 23 forms a slope so as to approach the supply flow path 22 as it approaches the common flow path 21.
[0020] More specifically, as shown in FIG. 3, the flow path member 20 has a wall portion 24 between the supply flow path 22 and the recovery flow path 23 in a direction in which ink flows in the flow path member 20 by driving the circulation pump 1001 (hereinafter referred to as the "ink flow direction"). The wall portion 24 has a first wall 25 and a second wall 27. The supply flow path 22 is formed by the first wall 25 of the wall portion 24 and a third wall 26 facing it. The recovery flow path 23 is formed by the second wall 27 and a fourth wall 28 facing it. The first wall 25 and the third wall 26 are inclined with respect to the stacking direction so that the outlet to the common flow path 21 is closer to the recovery flow path side than the inlet of the supply flow path 22. The second wall 27 and the fourth wall 28 are inclined with respect to the stacking direction so that the inlet from the common flow path 21 is closer to the supply flow path side than the outlet of the recovery flow path 23.
[0021] Furthermore, as shown in FIG. 3, the wall portion 24 extends toward the recording element substrate 10 (the ejection port forming surface side) in the stacking direction (z direction) further than the other third wall 26 that forms the supply flow path 22 and the other fourth wall 28 that forms the recovery flow path 23.
[0022] When the circulation pump 1001 is driven in the configuration shown in Fig. 3, ink flows from the supply flow path 22 through the common flow path 21 to the recovery flow path 23 (see the outline arrow in Fig. 3). That is, the ink flows in the ink flow direction as shown in Fig. 3. When a recording operation is started, the flow rate in the supply flow path 22 increases or decreases according to the image to be recorded, but the negative pressure control unit 32 controls the pressure on the inlet side of the supply flow path 22 to be within a certain negative pressure range regardless of the change in the flow rate.
[0023] <Explanation of the recording element substrate and ink circulation within the substrate> Fig. 4 is a schematic diagram showing the recording element substrate 10 in this embodiment. The recording element substrate 10 and the ink circulation within the recording element substrate 10 will be described with reference to Figs. 3 and 4. In this embodiment, the recording element substrate 10 includes heat generating resistor elements as energy generating elements that generate energy used to eject liquid, and ejects ink by a method using the heat generating resistor elements as recording elements. Note that other methods, such as a method using piezoelectric elements as recording elements, may also be used.
[0024] The recording element substrate 10 shown in Fig. 3 shows a cross section taken along line AA' in Fig. 4. In the recording element substrate 10, a substrate 11, an intermediate layer 12, and an ejection port forming layer 13 are laminated in this order from the flow path member 20 side. It is preferable to use a photosensitive resin material as the material for the intermediate layer 12 and the ejection port forming layer 13, and form the ejection ports 15 and internal flow paths by a photolithography process.
[0025] 3 and 4, the substrate 11 is provided with ink communication ports (communication ports 181-183) with the common flow path 21, the recording elements 14, and the pump 16. In the ejection port formation layer 13, ejection ports 15 are formed at positions facing the recording elements 14 in the stacking direction. The recording elements 14 and the pump 16 perform ink ejection and ink circulation operations, respectively, based on signals from the electric wiring board 102 of the liquid ejection device 100.
[0026] As shown in FIG. 3 and FIG. 4, each individual flow path including the ejection port 15 and the pressure chamber 17 to which the pump 16 is fluidly connected is connected to a common flow path 21. When the pump 16 is driven, the ink in the common flow path 21 passes through the pump 16 of each individual flow path and the pressure chamber 17 on the recording element 14 from a communication port 181 located near the middle part of the common flow path 21 in the width direction. Then, a flow (black arrow line in FIG. 3 and FIG. 4) is generated that flows back to the common flow path 21 from another communication port (communication port 182 or communication port 183) located near the end part of the common flow path 21 in the width direction. Therefore, by driving the pump 16, an ink flow is generated in the ejection port 15 and the pressure chamber 17 in the non-recording state, and thickened ink and foreign matter generated by evaporation of water from the ejection port 15 can be discharged to the common flow path 21. The pump 16 may be any one that has a function of circulating ink through the pressure chamber 17, and may be, for example, a heat resistor element capable of bubbling ink, a piezoelectric element, or an electrode element that generates an electroosmotic flow. Due to restrictions on the size of the ejected droplets, such as to reduce the graininess of the image, the flow paths between the communication ports are generally designed to have a fairly small cross-sectional area. For this reason, it is preferable to set the circulation flow rate generated by the pump 16 smaller than the maximum ejection flow rate per ejection port so that excessive negative pressure is not applied to the ink meniscus at the ejection port 15.
[0027] On the other hand, in the ejection port 15 and the pressure chamber 17 in the ejection state, ink is supplied from the common flow path 21 through both communication ports (communication ports 181 and 182, or communication ports 181 and 183) in association with the ink ejection operation. At this time, the circulation operation of the pump 16 is basically in an off state. By driving the pump 16 at a timing shortly before the recording element 14 is driven to eject based on a drive signal from the liquid ejection device 100, concentrated and viscous ink remaining in the ejection port 15 and the pressure chamber 17 is discharged to the common flow path 21.
[0028] In this way, ink circulation by the pump 16 can prevent ejection failures caused by thickening of the ink near the ejection port 15 and can remove bubbles or foreign matter. This makes it possible to eject the desired liquid with little risk of ejection failures without performing recovery operations that involve waste ink, such as a preliminary ejection operation or a cap suction operation. This allows for high-quality recording.
[0029] <Explanation of ink circulation after a long period of inactivity> If the recording element substrate 10 or the liquid ejection head 1 is in a resting state for a long period of time and the pump 16 is not driven, the concentrated area caused by the evaporation of water from the ejection port 15 will spread. As a result, the ink in the communication ports 181 to 183 and the common flow path 21 may become concentrated and thickened. In this case, even if the pump 16 is driven, the ink concentration and viscosity in the ejection port 15 and the pressure chamber 17 will not recover, causing a malfunction in the ejection operation.
[0030] In this embodiment, the common flow path 21 in the recording element substrate 10 is liquid-connected to a plurality of flow paths (i.e., the supply flow path 22 and the recovery flow path 23) used for circulating ink between the recording element substrate 10 and the outside. That is, the supply flow path 22 and the recovery flow path 23 formed in the flow path member 20 are liquid-connected to the same common flow path 21. When the pump 16 provided on the recording element substrate 10 is regarded as the first pump, the liquid ejection device is provided with a circulation pump 1001, which is a second pump, at a position different from the recording element substrate 10. In this embodiment, such two different pumps act synergistically to perform good circulation in the entire liquid ejection device. Specifically, in addition to circulation by the first pump (pump 16) as described above, the circulation pump 1001, which is the second pump, generates a flow of liquid in the upstream side of the circulation flow path by the first pump, that is, in the supply flow path 22, the common flow path 21, and the recovery flow path 23, in that order. With this configuration, concentrated ink in the common flow path 21 and the like is swept away by non-concentrated ink supplied from the supply flow path 22 by the circulation pump 1001, which is the second pump, on the upstream side of the circulation flow path by the first pump. As a result, concentrated ink can be discharged from the recovery flow path 23. That is, by driving the circulation pump 1001 to circulate ink between the buffer tank 1002 and the liquid ejection head 1, an ink flow (white arrow line in FIG. 3 and FIG. 4) can be generated in the common flow path 21. This ink flow can restore the ink concentration and viscosity in the common flow path 21 to a normal state. The ink volume in the buffer tank 1002 and the ink supply unit 3 is usually sufficiently larger than the ink volume in the recording element substrate 10. Therefore, even if a recovery process is performed by a circulation operation, the overall concentration increase is slight, and the effect on the quality of the recorded image is sufficiently small.
[0031] The ink flow generated by the circulation pump 1001 can be performed continuously or intermittently during printing operation, not just after a long pause. For example, it is more effective when using ink with a high pigment sedimentation rate, such as white ink.
[0032] In this embodiment, as shown in FIG. 3, a partition (wall portion 24) between the supply flow path 22 and the recovery flow path 23 of the flow path member 20 protrudes into the common flow path 21 in part and is disposed near the communication port 181 which serves as an inlet to the pump 16. That is, the wall portion 24 is located closer to the ejection port formation surface in the stacking direction than the joint surface between the recording element substrate 10 and the flow path member 20. Also, the supply flow path 22 and the recovery flow path 23 each have a slope continuing from the protruding portion. That is, the connection ports of the supply flow path 22 and the recovery flow path 23 to the common flow path 21 are connected to an oblique flow path wall which is at an acute angle with respect to the direction intersecting the row direction in which the ejection ports 15 are arranged. With this shape, the ink from the supply flow path 22 flows preferentially into the vicinity of the inlet of the pump 16 (i.e., the vicinity of the communication port 181).
[0033] In this embodiment, the first wall 25, the second wall 27, the third wall 26, and the fourth wall 28 all form an inclined surface, but this is not limited to the example. For example, only the first wall 25 may form an inclined surface, and the remaining walls may be vertical walls. If the first wall 25 forming the supply flow path 22 is a vertical wall, a stagnation portion may occur when the ink flow from the supply flow path 22 bends. As a result, it becomes difficult for non-concentrated ink to flow into the vicinity of the inlet of the pump 16 of the common flow path 21, and it takes time to discharge concentrated ink after the circulation pump 1001 is driven. In contrast, if the first wall 25 forms an inclined surface, as described above, ink will preferentially flow into the vicinity of the inlet of the pump 16. For this reason, the concentration and viscosity of the ink supplied to the pump 16 can be reduced in a short time, and the downtime from a long pause until the ejection operation is resumed can be shortened.
[0034] As shown in Fig. 3, it is preferable that the second wall 27 is also an inclined surface. When the second wall 27 is an inclined surface, stagnation is less likely to occur compared to when the second wall 27 is a vertical wall, and concentrated ink can be discharged more efficiently. As shown in Fig. 3, it is also preferable that the third wall 26 and the fourth wall 28 are inclined surfaces. When these walls are inclined surfaces, the flow is strengthened due to a straightening effect, and the replacement efficiency of ink in the common flow path 21 can be increased.
[0035] 3, the supply flow passage 22 and the recovery flow passage 23 are symmetrical in shape, but the present invention is not limited to this example. The supply flow passage 22 and the recovery flow passage 23 may have different shapes.
[0036] The liquid ejection device 100 of the present embodiment is a device in a form in which ink is circulated between the buffer tank 1002 and the liquid ejection head 1, but may be in other forms. For example, it may be a form in which there are two tanks on the upstream and downstream sides of the liquid ejection head without circulating the ink. The same effect can be obtained by repeating the operation of flowing the ink from upstream to downstream and from downstream to upstream. That is, in cases other than the recording operation, the ink may be circulated and moved in a single direction, or the ink may be moved back and forth in the forward and reverse directions. In the form in which the ink moves back and forth, it is preferable that the shape of the supply flow channel 22 and the shape of the recovery flow channel 23 are symmetrical.
[0037] Furthermore, the liquid discharge device of this embodiment includes a refill pump 1003 as a third pump different from the first pump (pump 16) and the second pump (circulation pump 1001). By including the refill pump 1003 as the third pump in the liquid discharge device, a flow of liquid is generated in the order of the main tank 1004, the supply flow path 22, the common flow path 21, and the recovery flow path 23.
[0038] <<Embodiment 2>> In the first embodiment, a configuration has been described in which ink is circulated between a buffer tank 1002 and the liquid ejection head 1 by a buffer tank 1002 and a circulation pump 1001 provided outside the liquid ejection head 1. In the present embodiment, a configuration will be described in which the buffer tank 1002 is not provided outside the liquid ejection head 1, and ink is circulated within the liquid ejection head 1. In the following description, the main focus will be on the differences from the first embodiment, and descriptions of the same parts as in the first embodiment will be omitted.
[0039] FIG. 5 is a schematic diagram showing the liquid ejection device of this embodiment and the ink paths corresponding to one color in the liquid ejection head 1, in which the liquid ejection head 1 is connected to a pressure pump 1005 and a main tank 1004.
[0040] Unlike the first embodiment, ink is pressurized and supplied from a main tank 1004 by a pressure pump 1005. A circulation pump 1001 and an air buffer 1006 are built into the ink supply unit 3 in the liquid ejection head 1. The air buffer 1006 and the circulation pump 1001 are connected to the recovery flow path 23 of the liquid ejection unit 2 in this order. The purpose and effect of driving the circulation pump 1001 are the same as those of the first embodiment, and ink is circulated between the ink supply unit 3 and the liquid ejection unit 2 by driving the circulation pump 1001. At this time, the pressure near the junction downstream of the circulation pump 1001 and downstream of the negative pressure control unit 32 is maintained at a preset constant range of negative pressure by the action of the negative pressure control unit 32. The pressure in the air buffer 1006 is lowered by the head pressure difference of the circulation pump 1001 according to the flow rate through the circulation pump 1001.
[0041] The air buffer 1006 has an outside air communication hole and an openable and closable valve (not shown), and is capable of discharging to the outside air bubbles discharged from the liquid discharge unit 2 by circulation. When ink is consumed in the liquid discharge unit 2 due to a recording operation or suction recovery, the consumed amount of ink is replenished from the main tank 1004 to the liquid discharge unit 2 via the pressure pump 1005 and the negative pressure control unit 32.
[0042] FIG. 6 is a schematic diagram of a top view of the recording element substrate 10. As shown in FIG. 6, the pump 16 is arranged in the same row as the ejection ports 15 (i.e., the recording elements 14) in the row direction (ejection port row direction) in which the ejection ports 15 are arranged side by side. This configuration makes it possible to facilitate electrical wiring. In this embodiment, the common flow path 21 is a flow path that extends in the ejection port row direction (y direction). The pump 16 sucks ink from the common flow path 21 and generates an ink flow (black arrow in FIG. 6) that flows through each individual flow path of the U-shaped flow path to the recording elements 14 and the ejection ports 15.
[0043] The common flow path 21 communicates with the first supply flow path 221 and the second supply flow path 222 of the flow path member 20 via the communication port 184 and the communication port 185, respectively. The common flow path 21 also communicates with the recovery flow path 23 of the flow path member 20 via the communication port 186. The recording element substrate 10 in FIG. 5 is a cross-sectional view taken along line BB' in FIG. 6. The ink circulation flow generated by the circulation pump 1001 is indicated by the white arrows in FIG. 5 and FIG. 6. In this manner, the connection ports of the first supply flow path 221, the second supply flow path 222, and the recovery flow path 23 to the common flow path 21 are disposed at a distance from each other in the extension direction of the common flow path 21.
[0044] In this embodiment, the first supply flow path 221, the second supply flow path 222, and the recovery flow path 23 formed in the flow path member 20 are liquid-connected to the same common flow path 21. When the pump 16 provided on the recording element substrate 10 is the first pump, the liquid ejection device is provided with a circulation pump 1001, which is a second pump, at a position different from the recording element substrate 10. Specifically, in this embodiment, the circulation pump 1001 is provided inside the liquid ejection head. By providing the circulation pump 1001, which is the second pump, in the liquid ejection device, a liquid flow is generated in the order of the supply flow paths (the first supply flow path 221 and the second supply flow path 222), the common flow path 21, and the recovery flow path 23. With this configuration, concentrated ink in the common flow path 21, etc., located upstream of the circulation flow path by the first pump is pushed away by non-concentrated ink supplied from the supply flow path 22 by the circulation pump 1001, which is the second pump. As a result, concentrated ink can be discharged from the recovery flow path 23.
[0045] Furthermore, the liquid discharge device of this embodiment includes a pressure pump 1005 as a third pump different from the first pump (pump 16) and the second pump (circulation pump 1001). By including the pressure pump 1005 as the third pump in the liquid discharge device, a flow of liquid is generated in the order of the main tank 1004, the supply flow paths (the first supply flow path 221 and the second supply flow path 222), the common flow path 21, and the recovery flow path 23.
[0046] As shown in Figures 5 and 6, the ink circulation flow generated by the circulation pump 1001 flows from both ends of the common flow path 21 (ends in the direction of the nozzle array of the recording element substrate 10) toward the center of the common flow path 21 (center of the nozzle array of the recording element substrate 10).
[0047] As shown in Fig. 5, the partition 242 between the first supply flow path 221 and the recovery flow path 23 and the partition 241 between the second supply flow path 222 and the recovery flow path are shaped to protrude into the common flow path 21. The purpose and effect of this is to improve the replacement efficiency of concentrated / thickened ink in the common flow path, as in the first embodiment. For example, by having the partitions 241 and 242 protruding into the common flow path 21, fresh ink (non-concentrated ink) can be passed as close as possible to the intake port (inlet) of the pump 16 in the common flow path 21. In addition, by having the partitions 241 and 242 protruding into the common flow path 21, the flow path area of the common flow path 21 is reduced, so that the ink flow speed is increased and replacement efficiency is improved.
[0048] 5, in this embodiment, the flow path walls of the first supply flow path 221 and the second supply flow path 222 are widened so that part of the ink flowing from the first supply flow path 221 and the second supply flow path 222 flows toward the ejection ports located at the ends of the ejection port array. That is, the connection ports of the first supply flow path 221 and the second supply flow path 222 to the common flow path 21 each extend along the extension direction of the common flow path 21 (the ejection port array direction).
[0049] 5, the first supply flow path 221 is formed by a fifth wall 291 on the end side in the ejection port array direction and a sixth wall 292 on the recovery flow path 23 side in the ejection port array direction. The fifth wall 291 forms a slope in the stacking direction so that the outlet to the common flow path 21 is closer to the end side in the ejection port array direction than the inlet of the first supply flow path 221. On the other hand, the sixth wall 292 forms a slope in the stacking direction so that the outlet to the common flow path 21 is closer to the recovery flow path 23 in the ejection port array direction than the inlet of the first supply flow path 221.
[0050] The second supply flow path 222 is formed by a seventh wall 293 on the end side in the ejection port array direction and an eighth wall 294 on the recovery flow path 23 side in the ejection port array direction. The seventh wall 293 forms a slope in the stacking direction so that the outlet to the common flow path 21 is closer to the end side in the ejection port array direction than the inlet of the second supply flow path 222. The eighth wall 294 forms a slope in the stacking direction so that the outlet to the common flow path 21 is closer to the recovery flow path 23 in the ejection port array direction than the inlet of the second supply flow path 222.
[0051] With such a shape, the ink flow from the first supply flow path 221 and the second supply flow path 222 is directed around the end of the common flow path 21. That is, the inclined shape of the fifth wall 291 makes it easier for the ink flow from the first supply flow path 221 to flow into the pump 16a located on the opposite side of the recovery flow path 23 in the ejection port array direction. Also, the inclined shape of the seventh wall 293 makes it easier for the ink flow from the second supply flow path 222 to flow into the pump 16b located on the opposite side of the recovery flow path 23 in the ejection port array direction. Therefore, the concentration and viscosity of the ink supplied to the pump 16 can be reduced in a short time, and the downtime from a long pause until the ejection operation is resumed can be shortened.
[0052] The recovery flow passage 23 is formed by a ninth wall 295 on the first supply flow passage 221 side and a tenth wall 296 on the second supply flow passage 222 side. The ninth wall 295 forms a slope in the stacking direction so that the inlet from the common flow passage 21 is closer to the first supply flow passage 221 in the ejection port row direction than the outlet of the recovery flow passage 23. The tenth wall 296 forms a slope in the stacking direction so that the inlet from the common flow passage 21 is closer to the second supply flow passage 222 in the ejection port row direction than the outlet of the recovery flow passage 23. That is, at least some of the connection ports to the common flow passage 21 in the first supply flow passage 221, the second supply flow passage 222, and the recovery flow passage 23 are connected to an oblique flow passage wall that is at an acute angle with respect to the row direction in which the ejection ports 15 are arranged.
[0053] In this way, by forming inclined surfaces in the first supply flow path 221, the second supply flow path 222, and the recovery flow path 23, it is possible to suppress the occurrence of stagnant flow areas and improve the replacement efficiency of concentrated ink through a straightening effect.
[0054] <<Other embodiments>> In the first embodiment, in a configuration in which ink is circulated between the buffer tank 1002 and the liquid ejection head 1, a configuration in which the liquid ejection head 1 shown in FIG. 3 and FIG. 4 is applied has been described. In the second embodiment, in a configuration in which ink is circulated in the liquid ejection head 1, a configuration in which the liquid ejection head 1 shown in FIG. 5 and FIG. 6 is applied has been described. However, the circulation configuration and the configuration of the liquid ejection head are not limited to the above combination. For example, in a configuration in which ink is circulated between the buffer tank 1002 and the liquid ejection head 1 as described in the first embodiment, a configuration in which the liquid ejection head 1 shown in FIG. 5 and FIG. 6 is applied may be used. In a configuration in which ink is circulated in the liquid ejection head 1 as described in the second embodiment, a configuration in which the liquid ejection head 1 shown in FIG. 3 and FIG. 4 is applied may be used.
[0055] 3 and 4 show an example in which one set of supply flow paths 22 and recovery flow paths 23 are liquid-connected to one common flow path 21, but the present invention is not limited to this. A plurality of common flow paths may be provided in the liquid ejection head 1, and a corresponding set of supply flow paths and recovery flow paths may be provided. As shown in FIGS. 5 and 6, a set of a plurality of supply flow paths and a single recovery flow path may be provided for one common flow path 21. Alternatively, a plurality of recovery flow paths may be provided for one common flow path. A plurality of supply flow paths and a plurality of recovery flow paths may be provided for one common flow path 21.
[0056] In the above-described embodiment, the reduction in ink concentration and viscosity is shortened by the circulation operation of the circulation pump 1001. This makes it possible to reduce waste ink without performing a preliminary ejection operation or a cap suction operation. However, the liquid ejection device may be configured to be able to perform a preliminary ejection operation and a cap suction operation. [Explanation of symbols]
[0057] 15 Outlet 16 Pump 21 Common flow path 22 Supply Channel 23 Recovery channel
Claims
1. a discharge port forming layer having a discharge port array in which a plurality of discharge ports for discharging a liquid are arranged; an element substrate having: an element provided on a first surface, the element generating energy used to eject liquid from the ejection ports; a plurality of pressure chambers each corresponding to a corresponding one of the ejection ports; an inflow flow path configured to allow liquid to flow into the plurality of pressure chambers; an outflow flow path configured to allow liquid to flow out from the plurality of pressure chambers; a common flow path provided on an opposite side to the first surface and fluidically connected to the inflow flow path and the outflow flow path; and a flow path fluidically connected to the common flow path; A liquid ejection head comprising: the element substrate includes a pump on the first surface, the pump being configured to cause a liquid in the common flow channel to flow through a circulation path in which the liquid passes through the inflow flow channel and the pressure chamber in this order, and then returns to the common flow channel via the outflow flow channel; the inflow flow path, the pump, the element, and the outflow flow path are arranged in this order in a direction intersecting the ejection port array when the element substrate is viewed from above; The flow path forms an inclined surface in a stacking direction of the ejection port formation layer and the element substrate.
2. the ejection port formation layer has at least two ejection port arrays, The liquid ejection head according to claim 1 , wherein two of the ejection port arrays are fluidly connected to one of the common flow paths.
3. 3. The liquid ejection head according to claim 2, wherein, when the element substrate is viewed in a plane, in a direction intersecting the ejection port array, the first inflow flow path, the first ejection port array, the outflow flow path, the second ejection port array, and the second inflow flow path are arranged in this order.
4. The liquid ejection head according to claim 1 , wherein the inclined surface is connected to the inflow channel or the outflow channel.
5. The liquid ejection head according to claim 1 , wherein the inflow channel and the outflow channel each include an opening penetrating the element substrate.
6. The liquid ejection head according to claim 2 , wherein the ejection ports of the two ejection port arrays fluidly connected to the same common flow path are arranged offset from each other in a direction perpendicular to the ejection port arrays.
7. The liquid ejection head according to claim 1 , wherein the inflow channel, the pump, the element and the outflow channel are arranged in this order on a straight line in a direction intersecting the row of ejection ports when the element substrate is viewed from above.
8. The liquid ejection head according to claim 1 , further comprising a flow path member that is provided with flow paths fluidly connected to the inflow flow path and the outflow flow path and that is laminated on the element substrate.
9. The liquid ejection head according to claim 1 , wherein a flow rate generated by the pump is smaller than a maximum ejection flow rate at the ejection port.
10. 2. The liquid ejection head according to claim 1, wherein the pump is a heating resistor element.
11. an ink inlet for the pump is provided near a middle portion in a width direction of the common flow path; The liquid ejection head according to claim 1 , wherein an outlet for the ink passing through the ejection orifices is provided near both ends in the width direction of the common flow path.
12. The liquid ejection head according to claim 1 , wherein the pump is configured to be operable when the element is not driven.
13. The liquid ejection head according to claim 1 , wherein the inflow channel and the outflow channel both extend along the common channel.
14. The liquid ejection head according to claim 1 , wherein the ejection port formation layer is made of a resin.
Citation Information
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