Work vehicle
The work vehicle addresses the lack of height regulation for seedling planting units during automatic driving by incorporating a position measuring device and control system for precise automatic driving, thereby improving workability and operational efficiency.
Patent Information
- Application Number
- JP2025041400
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-05-30
AI Technical Summary
Existing work vehicles lack regulation regarding the height of the seedling planting unit during automatic driving initiation, leading to suboptimal workability at the start of automatic operations.
A work vehicle equipped with a traveling vehicle body, a position measuring device for detecting the vehicle's position, and a control device that automatically drives the vehicle along a reference line. The vehicle includes a travel switching unit and a display unit to enhance workability by managing automatic and manual travel modes effectively.
The solution improves workability when starting automatic driving by ensuring precise positioning and mode management, thereby enhancing operational efficiency and accuracy.
Smart Images

Figure 2025083523000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a work vehicle.
Background Art
[0002] Conventionally, in a field, a work vehicle that performs planting while automatically traveling is known (see, for example, Patent Document 1).
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] However, in the above technology, when starting automatic driving, there is no regulation regarding the height of the seedling planting unit, and there is room for improvement in workability at the start of automatic driving.
[0005] The present invention has been made in view of the above, and an object thereof is to provide a work vehicle that improves workability when starting automatic driving.
Means for Solving the Problems
[0006] In order to solve the above-described problems and achieve the object, a work vehicle (1) according to an aspect of the embodiment includes a traveling vehicle body (2), a work implement (50) attached to the traveling vehicle body (2) and capable of being lifted and lowered to a predetermined work position and a predetermined non-work position, a position measuring device (150) for detecting the position of the traveling vehicle body (2), and a control device (150) for automatically driving the traveling vehicle body (2) along a reference line or a reference orientation based on the detected position of the traveling vehicle body (2). The work vehicle further includes a travel switching unit for switching between automatic travel and manual travel in which the vehicle travels by an operator's operation, and a display unit for displaying that the vehicle is in automatic travel and capable of displaying a deviation in the travel direction of the traveling vehicle body. When the vehicle is in automatic travel, the control device (150) does not cause the display unit to display the deviation in the travel direction, and when the vehicle is in manual travel, the control device (150) causes the display unit to display the deviation in the travel direction.
Advantages of the Invention
[0007] According to an aspect of the embodiment, the work vehicle improves workability when starting automatic travel.
Brief Description of the Drawings
[0008]
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Mode for Carrying Out the Invention
[0009] Hereinafter, the work vehicle according to the embodiment of the present invention will be described in detail with reference to the drawings as a riding type seedling transplanter 1. Note that the components in the following embodiments include those that can be replaced by those skilled in the art and are easy to replace, or those that are substantially the same, that is, those within the so-called equivalent range. Furthermore, the present invention is not limited to the above embodiments, and can be variously modified and implemented without departing from the gist of the present invention. In the following, the entire seedling transplanter 1 may be referred to as the machine body.
[0010] FIG. 1 is an explanatory view showing an outline of straight running support (automatic straight running) of the seedling transplanter 1 according to the embodiment. The seedling transplanter 1 according to the present embodiment includes a traveling vehicle body 2 having a pair of left and right front wheels 4 and rear wheels 5, and a seedling planting unit 50 is connected to the rear portion thereof.
[0011] In the present embodiment, the straight running support refers to a function of assisting the automatic straight running (automatic running) of the seedling transplanter 1 in the field F by controlling the operation of the steering wheel based on the steering angle (cutting angle) of the steering wheel of the seedling transplanter 1 and the position information of the seedling transplanter 1. Here, the steering angle is the cutting angle of the front wheel 4, but for example, the steering angle of the steering wheel 32 (steering, see FIG. 2) may be detected as the steering angle. Further, the position information of the seedling transplanter 1 is acquired by a GNSS unit 120 (positioning device, see FIG. 8) provided on the traveling vehicle body 2. In the following description, the front-rear and left-right direction references of the seedling transplanter 1 are based on the traveling direction of the traveling vehicle body 2 as viewed from the operator's seat 28 (see FIG. 2) where the operator can sit.
[0012] As shown in the figure, the seedling transplanter 1 reciprocates within a predetermined working area G in the field F and plants seedlings with a predetermined working width D. At this time, if straight-ahead support is executed, as a manual operation by the operator using the handle 32, only the turning operation near the headland is required. For straight-ahead travel, the seedling transplanter 1 automatically travels straight along the automatic straight-ahead line L1 (straight-ahead line). In FIG. 1, the reference numeral L3 indicates the turning line by the manual operation of the seedling transplanter 1 at the headland. Further, the reference numeral E indicates the access point for the seedling transplanter 1 to enter and exit the field F.
[0013] The automatic straight-ahead line L1 of the seedling transplanter 1 by straight-ahead support is substantially parallel to the reference line L2 which is a reference in performing straight-ahead support. This reference line L2 is preset within the field F in accordance with the seedling planting direction. That is, using the start position and the end position of the straight-ahead support as the reference start point (hereinafter referred to as "point A") and the reference end point (hereinafter referred to as "point B") respectively, they are acquired by the travel reference registration unit 152 (see FIG. 8) provided in the seedling transplanter 1, and the line segment connecting the acquired point A and point B is registered as the reference line L2.
[0014] The automatic straight-ahead line L1 is set as a line shifted by the planting width in the seedling transplanter 1 from the reference line L2.
[0015] Hereinafter, with reference to FIG. 2, the specific configuration of the seedling transplanter 1 will be described. FIG. 2 is a side view of the seedling transplanter 1 according to the embodiment.
[0016] A seedling planting unit 50, which is a working machine, is attached to the traveling vehicle body 2 of the seedling transplanter 1 so as to be able to move up and down via a seedling planting unit lifting mechanism 40 which is a lifting device. Further, the traveling vehicle body 2 is a four-wheel drive vehicle in which a pair of left and right front wheels 4 and a pair of left and right rear wheels 5 are both driven. By rotating the handle 32, the front wheels 4 which become the steering wheels are steered, and it is possible to travel on the field F or the road between the fields F.
[0017] The seedling transplanter 1 can be equipped with auxiliary wheels 5A on the rear wheels 5. Specifically, the auxiliary wheels 5A are attached to the axle 220 of the rear wheels 5 and rotate together with the rear wheels 5. The seedling transplanter 1 can attach the auxiliary wheels 5A inside the rear wheels 5, outside the rear wheels 5, or both inside and outside the rear wheels 5. That is, the seedling transplanter 1 can change the attachment position of the auxiliary wheels 5A.
[0018] Also, the traveling vehicle body 2 includes a main frame 7 disposed substantially at the center of the vehicle body, an engine 10 which is a prime mover mounted on the main frame 7, and a power transmission device 15 that transmits the power of the engine 10 to the front and rear wheels 4, 5 and the seedling planting unit 50. In this seedling transplanter 1, an internal combustion engine such as a diesel engine or a gasoline engine is used as the power source, the engine 10, and the generated power is used not only to move the traveling vehicle body 2 forward and backward but also to drive the seedling planting unit 50.
[0019] Also, the power transmission device 15 has a hydraulic continuously variable transmission (hereinafter referred to as "HST") 16 that shifts and outputs the driving force transmitted from the engine 10, and a power transmission unit 17 that transmits the power from the engine 10 to the HST 16.
[0020] Also, the power transmission device 15 has. That is, the driving force from the engine 10 is transmitted to the HST 16 via the power transmission unit 17 and the transmission case 18, and the power shifted by this HST 16 is transmitted to the transmission case 18. The transmission case 18 is internally provided with a sub-shifting mechanism (not shown) that switches between a high-speed mode and a low-speed mode described later, and is attached to the front portion of the main frame 7.
[0021] The power transmitted from the mission case 18 to the front wheels 4 and the rear wheels 5 can be partly transmitted to the front wheels 4 via the left and right front wheel final cases 13, and the remainder can be transmitted to the rear wheels 5 via the left and right rear wheel gear cases 22. Each of the left and right front wheel final cases 13 is disposed on each side of the mission case 18. The left and right front wheels 4 are connected to the left and right front wheel final cases 13 via axles 131, and such front wheel final cases 13 can be driven in response to the steering operation of the steering wheel 32 to steer the front wheels 4.
[0022] Similarly, the rear wheels 5 are connected to the left and right rear wheel gear cases 22 via axles 220. On the other hand, power is transmitted from the mission case 18 to the seedling planting unit 50 via a planting clutch 500 provided at the rear of the traveling vehicle body 2 from a work implement drive shaft (not shown). The planting clutch 500 is operated by a planting clutch motor 510 (see FIG. 8) connected to a controller 150 (see FIG. 8) which will be described in detail later.
[0023] The engine 10 is disposed at substantially the center in the left-right direction of the traveling vehicle body 2 and in a state of protruding above the floor step 26 on which the operator places his / her feet when boarding. The floor step 26 is provided across between the front part of the traveling vehicle body 2 and the rear part of the engine 10 and is attached to the main frame 7, and a part thereof is in a lattice shape so that mud on the shoes can be dropped onto the field F. Further, a rear step 27 which also serves as a fender for the rear wheels 5 is provided behind the floor step 26. The rear step 27 has an inclined surface inclined upward in the upward direction as it goes rearward, and is disposed on each side of the engine 10.
[0024] Further, the engine 10 protrudes upward from these floor step 26 and rear step 27, and an engine cover 11 for covering the engine 10 is disposed on the portion protruding from these steps 26, 27.
[0025] And, a driver's seat 28 on which an operator sits is installed on the upper part of the engine cover 11, and an operation unit 30 is provided in front of such a driver's seat 28 and at the front center of the traveling vehicle body 2. Such an operation unit 30 is arranged in a state of protruding upward from the floor surface of the floor step 26, and divides the front part side of the floor step 26 into left and right parts.
[0026] A steering post 315 is provided on the operation unit 30, and a steering wheel 32 that can be steered by an operator is provided on the upper part of the steering post 315. As shown in FIG. 3, a finger cup lever 34 is provided on the steering post 315. FIG. 3 is a schematic view of the steering post 315 seen from the front. The finger cup lever 34 is operated by an operator, for example, when obtaining points A and B. The finger cup lever 34 can rotate in the vertical direction.
[0027] Also, as shown in FIG. 4, a monitor 33 is provided in front of the steering post 315. FIG. 4 is a schematic view of the monitor 33. The monitor 33 is attached to an inverted U-shaped frame 320 as shown in FIG. 5. FIG. 5 is a schematic view of the monitor 33 and the frame 320 seen from the front. A space is provided below the monitor 33. The monitor 33 is provided such that the upper end of the display surface is inclined backward. For example, the monitor 33 is provided such that the upper end of the display surface is inclined 5 degrees backward with respect to the vertical direction.
[0028] The monitor 33 is attached to the frame 320 by attachment members 321 shown in FIGS. 6 and 7. FIG. 6 is a view of the attachment member 321 seen from the front side. FIG. 7 is a front perspective view of the monitor 33 attached to the frame 320. FIG. 7 is a view showing a state in which the front cover of the monitor 33 is removed.
[0029] The monitor 33 is provided so as to sandwich the frame 320 between a rear cover 33a and a front cover.
[0030] The mounting member 321 is provided inside the monitor 33. The mounting member 321 is attached to the frame 320 by the fixing portion 322 and the nut 323. A part of the fixing portion 322 is curved in a U shape, and the frame 320 is inserted into the curved portion. The nut 323 is inserted into the first hole 321a of the mounting member 321. By sandwiching the frame 302 together with the fixing portion 322, the monitor 33 is fixed to the frame 320.
[0031] The mounting member 321 is provided with a second hole 321b for attaching the front cover with a screw and a third hole 321c for attaching the rear cover 33a with a screw 324.
[0032] Further, a notch portion 321d is formed in the mounting member 321. The notch portion 321d is formed at a position corresponding to the welding bead 320a of the frame 320. Specifically, the notch portion 321d is formed behind the welding bead 320a. By forming the notch portion 321d, the welding bead 320a and the mounting member 321 do not come into contact, and the mounting member 321 can be attached to the frame 320 along the left - right direction. Therefore, the mounting member 321 is attached so as to be parallel to the axis (not shown) of the frame 320 extending in the left - right direction, and it is possible to prevent the monitor 33 from being attached to the frame 320 in an inclined manner.
[0033] Returning to FIG. 4, on the monitor 33, for example, a straight - ahead support lamp 331 that lights up when the machine body performs automatic straight - ahead running by straight - ahead support, an A - point lamp 332, a B - point lamp 333, and a GNSS lamp 334 are arranged. Note that display lamps other than the lamps are arranged on the monitor 33. Also, the seedling transplanter 1 may have a plurality of monitors. The monitor may be a detachable tablet terminal device or the like.
[0034] On the monitor 33, when point A is acquired by operating the finger lift lever 34, the point A lamp 332 lights up. Also, when point B is acquired by operating the finger lift lever 34, the point B lamp 333 lights up. On the monitor 33, when the machine body is in a state where it can automatically drive straight, both the point A lamp 332 and the point B lamp 333 light up.
[0035] The GNSS lamp 334 has three display lamps and changes the number of lit display lamps according to the GNSS reception level. On the monitor 33, the operator is informed of the GNSS reception state by such a display mode.
[0036] Also, at a predetermined position of the control unit 30, for example, a buzzer 215 which is an example of the notification device 200 is provided (see FIG. 8).
[0037] Returning to FIG. 2, in the control unit 30, a main shift lever 81 (shift lever) and a sub-shift lever 82 (travel speed switching lever) are provided near the steering post 315. The main shift lever 81 is provided on the right side of the control unit 30, and the sub-shift lever 82 is provided below the handle 32.
[0038] The main shift lever 81 is a lever for switching the forward and backward movement and the travel output of the traveling vehicle body 2. By the operator operating it, the rotation angle of the trinion (not shown) of the HST 16 can be adjusted to adjust the speed of the traveling vehicle body 2. That is, the main shift lever 81 sets the target vehicle speed of the traveling vehicle body 2.
[0039] The sub-shift lever 82 is a lever for switching the travel mode that defines the travel speed of the traveling vehicle body 2 between a low-speed mode and a high-speed mode according to the place where it travels. The mode switching is performed by a sub-shift mechanism provided in the transmission case 18 according to the position of the sub-shift lever 82.
[0040] In addition, an openable and closable front cover 31 is provided at the front part of the control unit 30. And a center mascot 350 as an indicator member serving as an indicator for traveling is attached so as to be positioned at the center of the front end of the front cover 31. Although not shown in FIG. 2 for the sake of convenience, spare seedling mounts (not shown) are provided on the left and right sides of the front side of the traveling vehicle body 2.
[0041] The center mascot 350 is attached to the central position at the front part of the traveling vehicle body 2 and functions as a guide for the traveling direction when an operator sitting on the operator's seat 28 drives the seedling transplanter 1. Further, the center mascot 350 according to the present embodiment also functions as a notification device 200 for notifying the support status including whether or not the straight-ahead support described above can be executed.
[0042] The seedling transplanter 1 according to the present embodiment may use the center mascot 350 serving as the notification device 200 to notify information regarding the remaining amounts of work materials such as seedlings and fertilizers provided in the seedling planting unit 50 in addition to the status of the straight-ahead support.
[0043] Since the center mascot 350 always exists within the visual field of the operator facing forward, the operator can always grasp the status of the seedling transplanter 1 without diverting the line of sight from the front, which can greatly contribute to improving safety.
[0044] In the seedling transplanter 1 according to the present embodiment, a GNSS unit 120 incorporating a reception antenna 121 (see FIG. 8) is disposed on the traveling vehicle body 2. This GNSS unit 120 can acquire position information on the earth at predetermined intervals by acquiring GNSS coordinates at predetermined time intervals with the reception antenna 121.
[0045] The GNSS unit 120 is attached to the top of an antenna frame 124 whose base end is connected to the front end side of the traveling vehicle body 2 so as to be positioned directly above the axle 131 of the front wheel 4.
[0046] Here, the seedling planting unit 50 and other components will be described. The seedling planting unit 50 is attached to the rear part of the traveling vehicle body 2 via a seedling planting unit lifting mechanism 40 so as to be liftable. The seedling planting unit lifting mechanism 40 includes a lifting link device 41, and this lifting link device 41 includes a parallel link mechanism that connects the rear part of the traveling vehicle body 2 and the seedling planting unit 50. Such a parallel link mechanism has an upper link 41a and a lower link 41b, and these links 41a, 41b are rotatably connected to a link base frame 43 in a rear - view portal shape erected at the rear end of the main frame 7. And the other end sides of the links 41a, 41b are rotatably connected to the seedling planting unit 50. Thus, the seedling planting unit 50 is connected to the traveling vehicle body 2 so as to be liftable.
[0047] Also, the seedling planting unit lifting mechanism 40 has a hydraulic lifting cylinder 44 that expands and contracts by hydraulic pressure, and by the expansion and contraction operation of the hydraulic lifting cylinder 44, the seedling planting unit 50 can be lifted and lowered. The hydraulic lifting cylinder 44 is driven by the aforementioned HST16, and by the lifting and lowering operation of the seedling planting unit lifting mechanism 40, the seedling planting unit 50 can be lifted to a non - working position or lowered to a ground - working position (planting position).
[0048] Also, the seedling planting unit 50 can plant the range for planting seedlings in a plurality of sections or a plurality of rows. For example, it can be a seedling planting unit 50 for so - called six - row planting, which plants seedlings in six sections.
[0049] Also, the seedling planting unit 50 includes a seedling planting device 60, a seedling placement table 51, and floats 47(48, 49). Among these, the seedling placement table 51 is provided as a seedling placement member for loading a plurality of rows of seedlings at the rear part of the traveling vehicle body 2, has a seedling placement surface 52 for the number of planting rows partitioned in the left - right direction of the traveling vehicle body 2, and it is possible to place seedlings with soil on each seedling placement surface 52.
[0050] The seedling planting device 60 is disposed below the seedling placement table 51 for placing seedlings, and is a device that takes seedlings from the seedling placement table 51 and plants them in the field F, and is supported by a planting support frame 55 disposed on the front side of the seedling placement table 51. The seedling planting device 60 has a planting transmission case 64 and a planting body 61. The planting body 61 is configured to be able to take seedlings from the seedling placement table 51 and plant them in the field F. The planting transmission case 64 can supply a driving force to the planting body 61.
[0051] Further, the planting transmission case 64 is configured to be able to supply the power transmitted from the engine 10 to the seedling planting section 50 to the planting body 61. The planting body 61 is rotatably connected to the planting transmission case 64. Further, the planting body 61 has a planting rod 62 that takes seedlings from the seedling placement table 51 and plants them in the field F, and a rotary case 63 that rotatably supports the planting rod 62 and is rotatably connected to the planting transmission case 64.
[0052] The rotary case 63 is internally provided with a non-uniform speed transmission mechanism (not shown) that can rotate while changing the rotation speed when rotating the planting rod 62 by the driving force transmitted from the planting transmission case 64. Thereby, when the planting body 61 rotates, the planting rod 62 can rotate while the rotation speed changes according to the rotation angle with respect to the rotary case 63.
[0053] The seedling planting devices 60 configured in this way are arranged one by one for every two rows. That is, a plurality of seedling planting devices 60 are each assigned a planting row. Further, each planting transmission case 64 rotatably includes planting bodies 61 for two rows. That is, two rotary cases 63 are connected to both sides in the left-right direction of the machine body to one planting transmission case 64.
[0054] Further, the float 47 slides on the field surface for land leveling as the traveling vehicle body 2 moves, and has a center float 48 located at the center of the seedling planting section 50 in the left-right direction of the traveling vehicle body 2 and side floats 49 located on both sides of the seedling planting section 50 in the left-right direction.
[0055] In the center float 48 in this embodiment, a float potentiometer 154 (see FIG. 8), which functions as a hydraulic sensitivity mechanism for raising and lowering the seedling planting unit 50 in accordance with the conditions of the field F, is provided. Such a float potentiometer 154 can change the width of the sensitivity for detecting the vertical movement of the center float 48.
[0056] For example, if the sensitivity is made sensitive, even a small vertical movement of the center float 48 will be detected and a detection signal will be transmitted to the controller 150. On the other hand, if the sensitivity is made insensitive, small vertical movements of the center float 48 will not be detected, and only vertical movements with an amplitude equal to or greater than a certain value will be detected and a detection signal will be transmitted to the controller 150.
[0057] In addition, on the front side at the lower position of the seedling planting unit 50, a rotator 67 for land preparation for preparing the field F is provided. This rotator 67 is configured to be rotatable by the output from the engine 10 transmitted via the rear wheel gear case 22, and is provided so as to be liftable by a motor for rotator 165 (see FIG. 8), which is an electric motor.
[0058] Note that in the seedling transplanter 1 according to this embodiment, the controller 150 performs straight - line support on the condition that such a rotator 67 for land preparation is in contact with the ground. That is, the straight - line support is executed only when the seedling planting operation is being performed.
[0059] In addition, on both the left and right sides of the seedling planting unit 50, line - drawing markers 68 for forming a line serving as a guide for the traveling direction in the next planting row are provided. The line - drawing markers 68 draw a line on the field F as a mark when the seedling transplanter 1 makes a straight - line forward movement in the field F and then makes a straight - line forward movement after turning at the edge of the ridge in the field F.
[0060] Further, a fertilizer applicator 70 is mounted behind the driver's seat 28 on the traveling vehicle body 2. The fertilizer applicator 70 includes left and right storage hoppers 71 for storing fertilizer, a feeding device 72 for feeding out the fertilizer supplied from the storage hoppers 71 in set amounts, a fertilizer hose 74 which is a fertilizer application passage for supplying the fertilizer fed out by the feeding device 72 to the field F, and a blower 73 for supplying conveying air to the fertilizer hose 74.
[0061] By this blower 73, the fertilizer in the fertilizer hose 74 is transferred to the seedling planting section 50 side. Further, the fertilizer applicator 70 has a fertilizer guide 75 through which the fertilizer is transferred by the fertilizer hose 74, and a furrow opener 76 for dropping the fertilizer transferred by the fertilizer hose 74 into a fertilizer application groove formed near the side of the seedling planting row.
[0062] FIG. 8 is a functional block diagram centered on the controller 150 of the seedling transplanter 1. The seedling transplanter 1 according to the present embodiment can control each part by electronic control, and the seedling transplanter 1 includes a controller 150 as a control device for controlling each part. This controller 150 is provided with a processing unit having a CPU (Central Processing Unit) or the like, a storage unit such as a ROM (Read Only Memory) and a RAM (Random Access Memory), and further an input / output unit, and these are connected to each other and can transfer signals to each other. A computer program for controlling the seedling transplanter 1 is stored in the storage unit.
[0063] As shown in the drawing, various actuators and sensors for acquiring information on each part are connected to the controller 150.
[0064] Connected to the controller 150 as actuators are, for example, a throttle motor 100 for adjusting the intake air amount of the engine 10, a rotor motor 165 for raising and lowering the rotor 67 for land preparation, and a planting clutch motor 510 for operating the planting clutch 500. Although not shown in the drawing, a trunnion drive motor for changing the rotation angle of the trunnion of the HST 16 is also connected to the controller 150.
[0065] In addition, various other sensors are connected to the controller 150, including a rudder angle sensor 130, a direction sensor 160, an inertial positioning device 170, a vehicle speed sensor 180 (rotation sensor), a seating sensor 190, and a lever sensor (not shown) that detects the operation amount of the main transmission lever 81 and the sub-transmission lever 82 in terms of tilt angle. An imaging device such as a camera is also connected to the controller 150.
[0066] The rudder angle sensor 130 is a sensor that detects the rudder angle when the front wheels 4, which are the steering wheels, are steered by the operation of the steering wheel 32. The rudder angle sensor 130 may detect the rudder angle based on the rotation angle of the feed belt of the steering wheel 32.
[0067] The direction sensor 160 is a sensor that detects the direction in which the aircraft is facing. The controller 150 can derive the actual traveling direction of the aircraft based on the value obtained from the direction sensor 160. The direction sensor 160 may be provided in the GNSS unit 120. Also, the direction may be calculated based on the position information of the traveling vehicle body 2 detected by the GNSS unit 120.
[0068] The inertial positioning device 170 includes a gyro sensor and an acceleration sensor, and a control board for controlling these is built-in. The inertial positioning device 170 may be provided in the GNSS unit 120.
[0069] The inertial positioning device 170 detects the degree to which the attitude of the traveling vehicle body 2 is inclined with respect to the automatic straight-ahead line L1. The inertial positioning device 170 detects the inclination of the traveling vehicle body 2. The inertial positioning device 170 detects the inclination of the traveling vehicle body 2 in the front-rear direction and the left-right direction.
[0070] The seating sensor 190 is a sensor provided in the operator's seat 28 and composed of a load cell, a pressure-sensitive film sensor, etc., and can detect that the operator is seated on the operator's seat 28.
[0071] The vehicle speed sensor 180 acquires information regarding the vehicle speed of the traveling vehicle body 2. The vehicle speed sensor 180 detects the rotation of the front wheels 4 or the rear wheels 5 of the traveling vehicle body 2. For example, the vehicle speed sensor 180 detects the rotation of the rear wheels 5.
[0072] When the steering angle detected by the steering angle sensor 130 is not a value indicating that the traveling vehicle body 2 is traveling straight within an allowable range, or when the direction detected by the direction sensor 160 or the attitude detected by the inertial positioning device 170 is not a value indicating the straight-ahead direction, the controller 150 can prohibit straight-ahead support.
[0073] The value where the steering angle is within the allowable range for the traveling vehicle body 2 to travel straight is, for example, when the absolute value of the steering angle (cut angle) of the front wheels 4 is 15 degrees or less. Also, after the traveling vehicle body 2 has turned, when the steering angle detected by the steering angle sensor 130 indicates a value where the traveling vehicle body 2 is not in a straight-ahead state (for example, 5 degrees), straight-ahead support can also be prohibited.
[0074] Regarding the direction sensor 160 as well, an allowable range is set, and if the direction and attitude outside the allowable range continue for a time set by the controller 150 or more, it is determined that the vehicle is not facing the straight-ahead direction, and a configuration may be adopted to prohibit straight-ahead support.
[0075] Also, when some trouble or the like occurs and the straight-ahead support of the seedling transplanter 1 is stopped, in order to improve safety or prevent work mistakes, when restarting the straight-ahead support, control can be performed so as not to restart unless conditions such as the seedling planting unit 50 being lowered, the spare seedling stand being stored, and the planting clutch 500 being engaged are satisfied.
[0076] Also, connected to the controller 150 as the notification device 200 are, for example, a monitor 33 and a buzzer 215 that emits an alarm.
[0077] The controller 150 can notify the support status including the execution and stop of straight - ahead support by using the buzzer 215 and the monitor 33. Therefore, the operator can easily recognize whether the current forward - tilted posture of the machine body, the rudder angle after turning the machine body, the posture of the machine body, etc. are situations suitable for executing the straight - ahead support. Thus, for example, the operability of switching from a turning operation to straight - ahead support can be improved. Note that the notification device 200 may be a tablet terminal device (not shown) that can be brought in from the outside.
[0078] In addition, the seedling transplanter 1 includes a steering device 110 controllable by the controller 150 and a GNSS unit 120, and these are connected to the controller 150.
[0079] The steering device 110 includes a transmission mechanism (not shown) that is interlock - connected to the steering wheel 32 and also includes a straight - ahead support mechanism 310 that applies an arbitrary rotational force to the steering wheel 32, enabling automatic steering by the controller 150. The transmission mechanism includes a steering motor 112 that rotates the steering wheel 32.
[0080] When executing straight - ahead support, the controller 150 automatically steers the steering wheel 32 via the straight - ahead support mechanism 310 based on the position information acquired by the GNSS unit 120, thereby maintaining the traveling vehicle body 2 in the straight - ahead direction.
[0081] The GNSS unit 120 has a receiving antenna 121 that receives signals from artificial satellites used in GNSS, acquires the position information (coordinate information) of the seedling transplanter 1 on the earth, and transmits the acquired position information to the controller 150.
[0082] Also, various switches such as a finger - up lever 34, a float potentiometer 154, an automatic - driving lever 140, a height - detection sensor 141, an automatic - driving change - over switch 142 (traveling - mode switching unit), etc. are connected to the controller 150.
[0083] The finger gap lever 34 receives the operator's operation regarding straight-ahead support. The finger gap lever 34 is operated by the operator when obtaining points A and B. Also, the finger gap lever 34 is operated when canceling the reference line L2.
[0084] The float potentiometer 154 is provided on the center float 48 that moves up and down following the unevenness of the field F, and senses the up and down movement of this center float 48, that is, the depth of the field F. The controller 150 raises and lowers the seedling planting unit 50 according to the sensed unevenness of the field F.
[0085] The height detection sensor 141 detects the height of the seedling planting unit 50. For example, the height detection sensor 141 is a potentiometer that detects the rotation angles of the links 41a and 41b. The height detection sensor 141 detects the height of the seedling planting unit 50 by detecting the rotation angles of the links 41a and 41b.
[0086] The automatic driving changeover switch 142 is a switch that switches whether to execute automatic driving or not. Specifically, the automatic driving changeover switch 142 is a switch that switches the driving mode to a manual driving mode or an automatic driving mode. The manual driving mode is a mode in which the vehicle travels by the operator's manual operation. The automatic driving mode is a mode in which automatic straight-ahead driving can be executed without the operator's manual operation.
[0087] The automatic driving lever 140 is a lever for starting automatic straight-ahead driving along the automatic straight-ahead line L1 that is substantially parallel to the reference line L2 after the traveling vehicle body 2 has turned.
[0088] When the driving mode is the automatic driving mode by the automatic driving changeover switch 142, and further when the automatic driving lever 140 is operated to "ON", automatic straight driving can be started. Note that when the driving mode is the manual driving mode by the automatic driving changeover switch 142, even if the automatic driving lever 140 is operated to "ON", automatic straight driving cannot be performed. Also, even when the driving mode is the automatic driving mode by the automatic driving changeover switch 142, if the automatic driving lever 140 is in the "OFF" state, automatic straight driving is not executed.
[0089] The controller 150 has a travel reference registration unit 152 in which a reference line L2 is registered. In order to cause the transplanter 1 to perform straight travel support, a teaching operation is required in advance. The travel reference registration unit 152 registers, by a teaching operation, a reference line L2 (see FIG. 1), for example, for performing straight travel support and performing straight travel control.
[0090] The travel reference registration unit 152 acquires, respectively, a point A which is the start position of the straight travel support and a point B which is the end position, and registers a line segment connecting the acquired points A and B as the reference line L2.
[0091] By registering the reference line L2, the travel direction when the straight travel support is executed and the distance for executing the straight travel support are registered. Note that by registering the length of the reference line L2 as the distance for executing the straight travel support, based on the straight travel distance of the traveling vehicle body 2, for example, it is possible to notify the operator that the operator has approached a point where a turning operation is to be performed, that is, the field edge (ridge) is approaching. Note that the travel distance of the traveling vehicle body 2 can be calculated based on, for example, the rotation speed of the rotor 67.
[0092] Next, the start process of the automatic straight running according to the embodiment will be described with reference to FIG. 9. FIG. 9 is a flowchart for explaining the start process of the automatic straight running according to the embodiment. Here, it is assumed that the traveling mode is the automatic traveling mode by the automatic traveling changeover switch 142. Also, it is assumed that the traveling vehicle body 2 is turning. For example, when turning the traveling vehicle body 2 near the ridge in the field, the automatic traveling lever 140 is operated to "off", and the turning is executed by the manual operation of the operator.
[0093] The controller 150 determines whether the automatic traveling lever 140 has been operated to "on" (S100). If the automatic traveling lever 140 has not been operated to "on" (S100: No), that is, if the automatic traveling lever 140 is "off", the current process ends.
[0094] When the automatic traveling lever 140 has been operated to "on" (S100: Yes), the controller 150 starts the automatic straight running (S101). That is, the controller 150 activates the automatic traveling.
[0095] Next, the controller 150 determines whether the height of the seedling planting unit 50 is equal to or higher than a predetermined height (S102). The predetermined height is a preset height and is higher than the ground working position.
[0096] When the height of the seedling planting unit 50 is equal to or higher than the predetermined height (S102: Yes), the controller 150 stops the automatic straight running (S103). That is, when the height of the seedling planting unit 50 is equal to or higher than the predetermined height, the controller 150 deactivates the automatic traveling. The controller 150, for example, turns the automatic traveling lever 140 to "off".
[0097] When the height of the seedling planting unit 50 is less than the predetermined height (S102: No), the controller 150 continues the automatic straight running (S104).
[0098] In addition, after starting the automatic straight-ahead driving in step S101, the controller 150 may proceed to step S102 after a predetermined time (for example, several seconds) set in advance has elapsed, or after the traveling vehicle body 2 has advanced a predetermined distance (for example, several tens of centimeters) set in advance.
[0099] The seedling transplanter 1 includes a traveling vehicle body 2, a seedling planting unit 50, a GNSS unit 120, and a controller 150. The seedling planting unit 50 is attached to the traveling vehicle body 2 and can be lifted and lowered between a ground working position and a non-working position. The GNSS unit 120 detects the position of the traveling vehicle body 2. The controller 150 automatically drives the traveling vehicle body 2 along the automatic straight-ahead line L1 based on the detected position of the traveling vehicle body 2. When an input operation for starting the automatic driving is performed, the controller 150 activates the automatic driving regardless of the lifting height of the seedling planting unit 50. After activating the automatic driving, if it is detected that the height of the seedling planting unit 50 is equal to or higher than a predetermined height that is higher than the working position, the automatic driving is deactivated.
[0100] Thereby, the seedling transplanter 1 can start the automatic straight-ahead driving even when the seedling planting unit 50 is in a state higher than the working position. Therefore, the seedling transplanter 1 can improve the workability when starting the automatic driving.
[0101] Note that the controller 150 may stop the automatic straight-ahead driving according to the position of the sub-shift lever 82. For example, the controller 150 detects the position of the sub-shift lever 82 after the automatic driving lever 140 is operated to "on" and the automatic straight-ahead driving is started.
[0102] When the position of the sub-shift lever 82 is in the high-speed mode, the controller 150 stops the automatic straight-ahead driving. Also, when the position of the sub-shift lever 82 is in the low-speed mode, the controller 150 continues the automatic straight-ahead driving.
[0103] The seedling transplanter 1 can start automatic straight running even when the position of the sub-speed lever 82 is in the high-speed mode. Therefore, the seedling transplanter 1 can improve the workability when starting automatic running. Note that when the position of the sub-speed lever 82 continues to be in the high-speed mode, the seedling transplanter 1 stops automatic straight running. Thereby, the seedling transplanter 1 can ensure safety and can appropriately plant seedlings in the field.
[0104] The monitor 33 can display the traveling mode and the deviation in the traveling direction of the traveling vehicle body 2. The deviation in the traveling direction is the deviation with respect to the automatic straight running line L1. The controller 150 calculates the deviation in the traveling direction regardless of the traveling mode. The controller 150 calculates the deviation in the traveling direction based on the azimuth on the automatic straight running line L1 and the azimuth detected by the azimuth sensor 160.
[0105] When the traveling mode is the automatic traveling mode, the controller 150 does not display the deviation in the traveling direction on the monitor 33. This is because when the traveling mode is the automatic traveling mode, the deviation in the traveling direction is corrected by automatic traveling.
[0106] When the traveling mode is the manual traveling mode, the controller 150 displays the deviation in the traveling direction on the monitor 33. Thereby, when the operator is manually running the traveling vehicle body 2, the operator can know the deviation with respect to the automatic straight running line L1.
[0107] Based on the position information detected by the GNSS unit 120, the controller 150 calculates the vehicle speed of the traveling vehicle body 2 (hereinafter sometimes referred to as the "first vehicle speed"). The vehicle speed data based on the position information obtained by the GNSS unit 120 is obtained at a predetermined sampling frequency (for example, 10 Hz). The controller 150 holds the obtained vehicle speed data for a predetermined time (for example, 310 ms). The controller 150 calculates the first vehicle speed by applying a predetermined low-pass filter (for example, a cut-off frequency of 0.33 Hz) to the held vehicle speed data. Thereby, the seedling transplanter 1 can accurately calculate the first vehicle speed of the traveling vehicle body 2.
[0108] In addition, when the target vehicle speed of the traveling vehicle body 2 by the main shift lever 81 is equal to or lower than a predetermined vehicle speed (for example, the second gear of forward movement), the controller 150 determines that the calculation condition of the first vehicle speed is not satisfied. Further, when the steering wheel 32 is outside a predetermined straight-ahead range, specifically, when the steering angle detected by the steering angle sensor 130 is not within the allowable range for straight-ahead movement of the traveling vehicle body 2, the controller 150 determines that the calculation condition of the first vehicle speed is not satisfied. Further, when the seedling planting unit 50 is in a non-operating position, the controller 150 determines that the calculation condition of the first vehicle speed is not satisfied. Further, when the reception level by the GNSS unit 120 is a non-reception level, the controller 150 determines that the calculation condition of the first vehicle speed is not satisfied. Further, when the first vehicle speed is zero, the controller 150 determines that the calculation condition of the first vehicle speed is not satisfied.
[0109] When the controller 150 does not satisfy the calculation condition of the first vehicle speed, it discards the held vehicle speed data and sets the first vehicle speed to zero.
[0110] Also, as described above, the controller 150 detects the vehicle speed of the traveling vehicle body 2 (hereinafter, may be referred to as the "second vehicle speed") by the vehicle speed sensor 180. Specifically, the vehicle speed data based on the rotation speed acquired by the vehicle speed sensor 180 is acquired at a predetermined sampling frequency. The controller 150 holds the acquired vehicle speed data for a predetermined time. The controller 150 calculates the second vehicle speed by applying a predetermined low-pass filter (for example, cut-off frequency 0.33 Hz) to the held vehicle speed data. Thereby, the transplanter 1 can accurately calculate the second vehicle speed of the traveling vehicle body 2.
[0111] Note that the controller 150 may apply the calculation condition of the first vehicle speed to the second vehicle speed.
[0112] The second vehicle speed may be the target opening degree of the HST 16 and the target vehicle speed calculated from the engine rotation speed.
[0113] The controller 150 calculates the slip ratio of the traveling vehicle body 2 using the first vehicle speed and the second vehicle speed. Specifically, the controller 150 calculates the slip ratio by dividing the value obtained by subtracting the first vehicle speed from the second vehicle speed by the second vehicle speed.
[0114] When the slip ratio is equal to or greater than a predetermined upper limit slip ratio, the controller 150 sets the slip ratio to the predetermined upper limit slip ratio. Also, when the slip ratio is equal to or less than a predetermined lower limit slip ratio, the controller 150 sets the slip ratio to the predetermined lower limit slip ratio.
[0115] The predetermined upper slip rate is a non-volatile value (e.g., 20%) stored by the controller 150. The predetermined lower slip rate is a non-volatile value (e.g., 0%) stored by the controller 150. The predetermined upper slip rate and the predetermined lower slip rate can be changed using a service tool. The inputtable value of the predetermined upper slip rate may be regulated (e.g., 10 - 50%). The inputtable value of the predetermined lower slip rate may be regulated (e.g., -50 - 10%).
[0116] When the slip rate falls below the predetermined slip rate range (predetermined range), the controller 150 increases the fertilization amount in the fertilizer applicator 70 based on the slip rate. When the slip rate exceeds the predetermined slip rate range (predetermined range), the controller 150 decreases the fertilization amount in the fertilizer applicator 70 based on the slip rate. When the slip rate is within the predetermined slip rate range, no correction of the fertilization amount is performed. The predetermined slip rate range is a non-volatile value (e.g., 3%) stored by the controller 150. The predetermined slip rate range can be changed using a service tool.
[0117] Thereby, the seedling transplanter 1 can correct the fertilization amount in consideration of the slip rate and achieve uniform fertilization. When an excessive slip rate is calculated, the seedling transplanter 1 determines that the calculation of the slip rate is inappropriate or the field condition is irregular, and regulates the slip rate. The seedling transplanter 1 can regulate the correction of the fertilization amount by setting an upper limit value (predetermined upper slip rate) and a lower limit value (predetermined lower slip rate) for the slip rate.
[0118] The controller 150 performs the above-described correction of the fertilization amount every predetermined time. The predetermined time is a non-volatile value (e.g., 3 seconds) stored by the controller 150. The predetermined time can be changed using a service tool.
[0119] When the controller 150 cannot calculate the slip rate appropriately, it does not perform the correction of the fertilization amount.
[0120] When the controller 150 does not satisfy the calculation conditions for the first vehicle speed or the second vehicle speed, it sets the slip ratio to a default value (for example, 10%).
[0121] The seedling transplanter 1 may be provided with a brake plate 520 as shown in FIG. 10 and a seedling number count switch 521 in the seedling planting unit 50. FIG. 10 is a side view showing an outline of the seedling planting unit 50. The brake plate 520 is provided above the seedling number count switch 521. The brake plate 520 is provided to temporarily support the mat seedlings. The brake plate 520 supports the lower end of the mat seedlings. The brake plate 520 has a plurality of steps, for example, two steps. The brake plate 520 is provided such that after the seedling feed belt 522 operates a plurality of times, the mat seedlings can overcome the brake plate 520.
[0122] When the seedling feed belt 522 operates and the mat seedlings are fed, the mat seedlings overcome the brake plate 520 and move downward. The seedling number count switch 521 is a switch for counting the number of mat seedlings. The seedling number count switch 521 is, for example, a switch common to the seedling decrease switch. The seedling number count switch 521 counts the number of mat seedlings by turning OFF and ON due to the joints between the mat seedlings. By temporarily supporting the mat seedlings with the brake plate 520, a gap is created between the mat seedlings, and the seedling number count switch 521 can surely turn OFF and ON, so that the seedling transplanter 1 can accurately count the number of mat seedlings.
[0123] The seedling number count switch 521 does not count when the seedlings are above the seedling number count switch 521, and counts when the seedling number count switch 521 is not pressed.
[0124] The seedling number count switch 521 is provided so that when the switch is not pressed even after a predetermined number of seedling feed operations, it is determined that there is no remaining amount of seedlings.
[0125] The seedling feeding belt 522 is driven by an electric motor. When the mat seedlings cannot overcome the brake plate 520, the seedling feeding belt 522 is rotated upward once and then rotated downward. When the mat seedlings cannot overcome the brake plate 520, the operating speed of the electric motor may be increased. When the mat seedlings cannot overcome the brake plate 520, the feeding amount per rotation of the seedling feeding belt 522 may be divided into small increments.
[0126] As shown in FIG. 11, the seedling planting section 50 may be provided with a seedling reduction switch 530 having an independent sensor at the lower center of each row of the seedling tank. FIG. 11 is a side view showing the outline of the seedling planting section 50. The seedling planting section 50 is provided with a mechanism capable of deploying or storing a wall 532 that is driven by a motor to block the seedlings above the seedling reduction switch 530 in the seedling tank.
[0127] The walls 532 are independent for each row, and the walls 532 of each row are provided so as to move by a coaxial rotation fulcrum 533. The wall 532 is operated by one motor via a spring 534. On the opposite side of the rotation fulcrum 533, there is a portion 535 that protrudes above the seedling placing surface 52 of the seedling tank when the wall 532 is in the stored state. The wall 532 for blocking the seedlings, the rotation fulcrum 533, the portion 535 that protrudes above the seedling placing surface 52 of the seedling tank, and the seedling reduction switch 530 are provided so as to be arranged in order from above. The rotation fulcrum 533 is provided on the side closer to the wall 532 for blocking the seedlings. The portion 535 that protrudes above the seedling placing surface 52 of the seedling tank and the seedling reduction switch 530 are in the same position in the vertical direction, or the seedling reduction switch 530 is provided slightly below. The wall 532 for blocking the seedlings is provided above the seedling feeding belt 522.
[0128] When any one of the seedling reduction switches 530 for each row is turned off, the motor operates to the side for storing the wall 532, and after a certain time, the motor operates to the side for deploying the wall 532.
[0129] When any one of the seedling reduction switches 530 for each row turns OFF and after the wall 532 for blocking the seedlings is stored, if it turns ON within a certain period of time, the seedling count is incremented by one. When any one of the seedling reduction switches 530 for each row turns OFF and after the wall 532 for blocking the seedlings is stored, if it does not turn ON within a certain period of time, an alarm for the seedling reduction in the row is issued.
[0130] Further effects and modifications can be easily derived by those skilled in the art. Therefore, the broader aspects of the present invention are not limited to the specific details and representative embodiments presented and described as above. Accordingly, various changes can be made without departing from the spirit or scope of the general inventive concept defined by the appended claims and their equivalents.
Explanation of Reference Numerals
[0131] 1 Seedling transplanter (work vehicle) 2 Traveling vehicle body 4 Front wheels 5 Rear wheels 32 Steering wheel (steering) 33 Monitor 50 Seedling planting unit (working machine) 70 Fertilizer applicator 81 Main shift lever (shift lever) 82 Sub-shift lever (travel speed switching lever) 120 GNSS unit (positioning device) 140 Automatic travel lever 141 Height detection sensor 142 Automatic travel switch (travel mode switching unit) 150 Controller (control device) 160 Azimuth sensor 180 Vehicle speed sensor (rotation sensor)
Claims
1. A running vehicle body, A working machine attached to the traveling vehicle body and capable of ascending and descending to a predetermined working position and a predetermined non-working position; A position measuring device for detecting the position of the traveling vehicle body; a control device that automatically drives the traveling vehicle body along a reference line or a reference direction based on the detected position of the traveling vehicle body; Equipped with A driving switching unit for switching between the automatic driving and manual driving operated by an operator; a display unit capable of displaying that the vehicle is traveling automatically and displaying a deviation in the traveling direction of the traveling vehicle body; Equipped with The control device includes: In the case of the automatic driving, the deviation of the driving direction is not displayed on the display unit, When the work vehicle is manually driven, the deviation in the driving direction is displayed on the display unit.
2. The control device includes: When an ON operation for starting the automatic traveling is performed by the traveling switching unit, the automatic traveling is activated regardless of the lifting height of the work machine, a travel speed switching lever for switching the travel speed of the traveling vehicle body between a low speed and a high speed when it is detected that the height of the working machine is equal to or higher than a predetermined height that is higher than the predetermined work position after the automatic travel is activated; Equipped with The control device includes: When an ON operation for starting the automatic traveling is performed, the automatic traveling is activated regardless of the operation position of the traveling speed switching lever, 2. The work vehicle according to claim 1, wherein after the automatic driving is activated, if it is detected that the operation position of the travel speed switching lever is a position corresponding to high speed, the automatic driving is deactivated.
3. The control device includes: holding vehicle speed data acquired by the position measurement device at a predetermined sampling frequency for a predetermined time, and applying a predetermined low-pass filter to the held vehicle speed data to calculate a first vehicle speed of the traveling vehicle body; a gear shift lever for setting a target vehicle speed of the traveling vehicle body; a steering wheel provided on the vehicle body and configured to adjust a steering angle of the vehicle body; Equipped with The control device includes:
3. The work vehicle according to claim 1 or 2, wherein the calculation condition for the first vehicle speed is determined to be not satisfied when at least one of the following conditions is satisfied: the target vehicle speed of the traveling body is equal to or lower than a predetermined vehicle speed, the steering is not within a predetermined straight-line range, the work equipment is in a non-working state, the reception level of the position measuring device is at a non-reception level, or the first vehicle speed is zero.
Citation Information
Patent Citations
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