Compound, composition and cured product thereof, molded article, display device, and solid-state image sensor

A composition with compounds of specific formulas (I) and (X) enhances the refractive index and alkaline developability of cured products, enabling efficient production without pre-development baking, addressing the limitations of existing materials.

JP2025115856APending Publication Date: 2025-08-07SUMITOMO CHEM CO LTD
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Patent Information

Application Number
JP2024010549
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-08-07

AI Technical Summary

Technical Problem

Existing highly refractive index materials do not exhibit excellent alkali developability and often require pre-development baking, which complicates the production process.

Method used

A composition comprising a compound represented by formula (I) and a compound having a group represented by formula (X), along with a curing agent, which can be used to create a cured product with high refractive index and excellent alkaline developability, potentially eliminating the need for pre-development baking.

Benefits of technology

The composition provides a cured product with high refractive index and excellent alkaline developability, improving film-forming properties and solvent resistance, and allows for efficient production of molded products without pre-development baking.

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Abstract

To provide a composition that demonstrates excellent alkali developability and gives a cured product with a high refractive index.SOLUTION: A composition comprises a compound represented by formula (I), a compound having a group represented by formula (X), and a curing agent. [In formula (I), L represents a branched alkylene group having 2 to 20 carbon atoms, which may have a substituent, and the two Ls may be the same or different. A represents a hydrogen atom or a cation, and the two As may be the same or different. n represents an integer from 0 to 6. R represents a monovalent substituent, and when there are a plurality of Rs, the plural Rs may be the same or different]. [In formula (X), a ring Zx containing a sulfur atom as a constituent atom represents a three-membered or four-membered ring. R2x represents a hydrogen atom or a monovalent substituent. * indicates a bonding position].SELECTED DRAWING: None
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Description

[Technical Field]

[0001] The present invention relates to a compound, a composition, a cured product thereof, a molded product, a display device, and a solid-state imaging device. [Background technology]

[0002] Highly refractive index materials are in demand in the field of optical equipment. Highly refractive index materials can be used to obtain lenses, which can control the optical path within optical equipment. Lenses are used in solid-state imaging devices to improve the light-collection efficiency of each photoelectric conversion element, and in display devices to improve the light extraction efficiency from pixels. Various highly refractive index materials have been developed to date (for example, Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] International Publication No. 2023 / 058449 Summary of the Invention [Problem to be solved by the invention]

[0004] A primary object of the present invention is to provide a composition that is capable of giving a cured product that exhibits a high refractive index and has excellent alkali developability. [Means for solving the problem]

[0005] The present invention provides the composition according to any one of [1] to [5], the molded product according to [6], the cured product according to [7], the display device according to [8], the solid-state imaging device according to [9], and the compound according to

[10] . [1] A composition comprising a compound represented by formula (I), a compound having a group represented by formula (X), and a curing agent. [ka] [In formula (I), L represents a branched alkylene group having 2 to 20 carbon atoms which may have a substituent, and two Ls may be the same or different. A represents a hydrogen atom or a cation, and two A's may be the same or different. n represents an integer of 0 to 6. R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different. [ka] [In formula (X), Ring Z containing a sulfur atom x represents a 3-membered or 4-membered ring. R 2x represents a hydrogen atom or a monovalent substituent. * indicates the bond position. [2] The composition according to [1], wherein the compound represented by formula (I) is a compound represented by formula (I-1). [ka] [In formula (I-1), A, n, and R have the same meanings as above. m represents an integer of 1 to 6; R 1 and R 2 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and R 1 and R 2 If there are multiple R 1 and R 2 may be the same or different. However, if m is 1, then R 1 and R 2 At least one of R is an alkyl group having 1 to 6 carbon atoms, and when m is 2 or more, 1 and R 2 At least one of these is an alkyl group having 1 to 6 carbon atoms.] [3] The composition according to [1] or [2], wherein the curing agent contains a photoacid generator. [4] The composition according to any one of [1] to [3], wherein the compound having a group represented by formula (X) includes a compound represented by formula (II): [ka] [In formula (II), L 1x represents a single bond or a divalent group, and two L 1x may be the same or different. A 1x represents an oxygen atom or a sulfur atom, and two A 1x may be the same or different. However, if there are two A 1x At least one of the groups is a sulfur atom. mx represents 0 or 1, and two mx may be the same or different. nx represents an integer of 0 to 6. R 1x represents a monovalent substituent, and R 1x If there are multiple R 1x may be the same or different. R 2x represents a hydrogen atom or a monovalent substituent, and two R 2x may be the same or different.] [5] The composition according to any one of [1] to [4], further comprising an alicyclic epoxy compound. [6] A molded article obtained by curing the composition according to any one of [1] to [5]. [7] A cured product of the composition according to any one of [1] to [5]. [8] A display device comprising the cured product according to [7]. [9] A solid-state imaging device comprising the cured product according to [7].

[10] A compound represented by formula (I). [ka] [In formula (I), L represents a branched alkylene group having 2 to 20 carbon atoms which may have a substituent, and two Ls may be the same or different. A represents a hydrogen atom or a cation, and two A's may be the same or different. n represents an integer of 0 to 6. R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different. [Effects of the Invention]

[0006] According to the present invention, a composition is provided that can provide a cured product exhibiting a high refractive index and has excellent alkaline developability. The composition of the present invention tends to have excellent alkaline developability even without pre-development baking. Some forms of the composition also have excellent film-forming properties, etc. Cured products of some forms of the composition also have excellent solvent resistance (film thickness retention), etc. Furthermore, according to the present invention, there are provided a molded product using such a composition, a cured product of such a composition, a display device including the cured product, and a solid-state imaging device including the cured product. Furthermore, according to the present invention, there is provided a compound used in such a composition. DETAILED DESCRIPTION OF THE INVENTION

[0007] Hereinafter, embodiments of the present invention will be described in detail, but the present invention is not limited to the following embodiments.

[0008] In this specification, a numerical range indicated using "to" indicates a range that includes the numerical values before and after "to" as the minimum and maximum values, respectively. In numerical ranges described in stages in this specification, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. Furthermore, in numerical ranges described in this specification, the upper or lower limit value of that numerical range may be replaced with a value shown in an example.

[0009] In this specification, (meth)acrylate means an acrylate or the corresponding methacrylate. The same applies to other similar expressions such as a (meth)acryloyl group and a (meth)acrylic acid ester.

[0010] In this specification, unless otherwise specified, the materials exemplified below may be used alone or in combination of two or more within the range that meets the conditions. When multiple substances corresponding to each component are present, the content of each component means the total amount of the multiple substances unless otherwise specified.

[0011] <Composition> The composition of one embodiment contains a compound represented by formula (I) (hereinafter sometimes referred to as "component (A)"), a compound having a group represented by formula (X) (hereinafter sometimes referred to as "component (B)"), and a curing agent (hereinafter sometimes referred to as "component (C)"). The composition of this embodiment can provide a cured product that exhibits a high refractive index and has excellent alkaline developability. The composition of this embodiment may further contain an alicyclic epoxy compound (hereinafter sometimes referred to as "component (D)"). The composition of this embodiment can be suitably used, for example, as a negative resist.

[0012] Component (A): a compound represented by formula (I) The composition of this embodiment contains component (A). By including component (A) in the composition, the alkaline developability of the resulting composition can be improved. Furthermore, component (A) tends to have high solubility in solvents used in lithography (e.g., propylene glycol monomethyl ether acetate (PGMEA)). Therefore, component (A) is less likely to precipitate in solution and tends to be easily removed in the exposure and development step of photolithography.

[0013] [ka]

[0014] In formula (I), L represents a branched alkylene group having 2 to 20 carbon atoms which may have a substituent, and two Ls may be the same or different. A represents a hydrogen atom or a cation, and two A's may be the same or different. n represents an integer of 0 to 6. R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different.

[0015] In the compound represented by formula (I), the two groups represented by formula (Z-1) may be bonded to any of the 1-8 positions of the naphthalene ring. The groups represented by formula (Z-1) on the naphthalene ring may be bonded, for example, to any two of the 1-4 positions (5-8 positions), or to any one of the 1-4 positions (5-8 positions) and any one of the 5-8 positions (1-4 positions). The groups represented by formula (Z-1) on the naphthalene ring are preferably bonded to any one of the 1-4 positions (5-8 positions) and any one of the 5-8 positions (1-4 positions).

[0016] [ka]

[0017] In formula (Z-1), L and A have the same meanings as above. * represents the bonding position.

[0018] When the compound represented by formula (I) has one or more monovalent substituents represented by R, the monovalent substituents represented by R may be bonded to any of the 1- to 8-positions of the naphthalene ring, excluding the bonding position of the group represented by formula (Z-1).

[0019] Examples of the branched alkylene group represented by L include methylmethylene, ethylmethylene, propylmethylene, butylmethylene, pentylmethylene, dimethylmethylene, 1-methylethylene, 1,1-dimethylethylene, 2-methyltrimethylene, 2-methyltetramethylene, 2-methylpentamethylene, 3-methylhexamethylene, 4-methylheptamethylene, 4-methyloctamethylene, 5-methylnonamemethylene, 5-methyldecamethylene, 6-methylundecamethylene, 7-methyldodecamethylene, and 7-methyltridecamethylene. The number of carbon atoms in the branched alkylene group, including the carbon atoms of the substituents, is 2 to 20, preferably 2 to 10, more preferably 2 to 7, and even more preferably 2 to 5.

[0020] Examples of the substituent that the branched alkylene group may have include halogen atoms such as a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom; monovalent aromatic hydrocarbon groups such as a phenyl group and a naphthyl group; a hydroxy group; an amino group; an acetyl group; and a cyano group.

[0021] Examples of the cation represented by A include monovalent cations and divalent cations. Examples of the monovalent cation include alkali metal ions such as lithium ion, sodium ion, and potassium ion; tetrahydroammonium ion (NH4 + Examples of divalent cations include magnesium ions and calcium ions. Divalent cations can form the following bonds, for example, intramolecularly or intermolecularly:

[0022] [ka]

[0023] A represents a divalent cation, L has the same meaning as above, and * represents the bonding position.

[0024] A is preferably a hydrogen atom or a monovalent cation, more preferably a hydrogen atom.

[0025] n is preferably an integer of 0 to 3, more preferably an integer of 0 to 2, further preferably 0 or 1, and particularly preferably 0.

[0026] R represents a monovalent substituent, and when there are multiple Rs, the multiple Rs may be the same or different, or may be the same. Examples of the monovalent substituent represented by R include monovalent hydrocarbon groups such as monovalent aliphatic chain hydrocarbon groups which may have a substituent, monovalent alicyclic hydrocarbon groups which may have a substituent, monovalent aromatic hydrocarbon groups which may have a substituent, and monovalent groups formed by a combination thereof (e.g., aralkyl groups); hydroxy groups; and groups substituted with one or two alkyl groups having 1 to 6 carbon atoms, such as amino groups, monomethylamino groups, monoethylamino groups, dimethylamino groups, diethylamino groups, and methylethylamino groups. Examples of the heterocyclic group include an optionally substituted amino group, an aliphatic heterocyclic group having 4 to 20 carbon atoms, such as a pyrrolidinyl group, a pyrrolinyl group, an imidazolidinyl group, an imidazolinyl group, an oxazolinyl group, a thiazolyl group, a piperidinyl group, a morpholinyl group, a piperazinyl group, an indolyl group, an isoindolyl group, a quinolyl group, a thienyl group, a pyrrolyl group, and a furyl group, and an aromatic heterocyclic group having 3 to 20 carbon atoms; a halogen atom; a nitro group; a cyano group; a carboxy group; a sulfo group; a thiol group; a formyl group; a -SF3 group; and a -SF5 group. The methylene group (-CH2-) contained in the monovalent substituent can be substituted with -O-, -S-, -NR-, or -NR-. 1B -(R 1B represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.) It may be substituted with -CO-, -SO2-. Examples of groups in which a methylene group (-CH2-) contained in a monovalent substituent is substituted with -O- include alkoxy groups having 1 to 12 carbon atoms such as a methoxy group, ethoxy group, propoxy group, butoxy group, pentyloxy group, hexyloxy group, heptyloxy group, and octyloxy group; and alkoxyalkyl groups such as a methoxymethyl group, ethoxymethyl group, and methoxyethyl group.

[0027] Examples of monovalent aliphatic chain hydrocarbon groups include saturated or unsaturated aliphatic chain hydrocarbon groups. More specifically, examples include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, and eicosyl. The monovalent aliphatic chain hydrocarbon group may be linear or branched. The monovalent aliphatic chain hydrocarbon group typically has 1 to 20 carbon atoms, preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and particularly preferably 1 or 2.

[0028] Examples of the substituent that the monovalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atom, chlorine atom, bromine atom, and iodine atom; hydroxy group; amino group; acetyl group; and cyano group.

[0029] Examples of monovalent alicyclic hydrocarbon groups include saturated or unsaturated alicyclic hydrocarbon groups. More specifically, examples include monocyclic alicyclic hydrocarbon groups such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclooctyl, cyclononyl, and cyclodecyl; and polycyclic alicyclic hydrocarbon groups such as bicyclo[1.1.0]butyl, tricyclo[2.2.1.0]heptyl, bicyclo[3.2.1]octyl, bicyclo[2.2.2]octyl, adamantyl, bicyclo[4.3.2]undecyl, and tricyclo[5.3.1.1]dodecyl. The number of carbon atoms in the monovalent alicyclic hydrocarbon group is usually 3 to 20, preferably 3 to 10, more preferably 3 to 6, and even more preferably 5 or 6.

[0030] Examples of the substituent that the monovalent alicyclic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl groups; halogen atoms such as fluorine, chlorine, bromine, and iodine atoms; hydroxy groups; amino groups; acetyl groups; and cyano groups.

[0031] The monovalent aromatic hydrocarbon group may be monocyclic or polycyclic. Examples of the monovalent aromatic hydrocarbon group include a phenyl group, a naphthyl group, an anthracenyl group, and a fluorenyl group. The monovalent aromatic hydrocarbon group typically has 6 to 20 carbon atoms, and preferably has 6 to 10 carbon atoms.

[0032] Examples of the substituent that the monovalent aromatic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms such as fluorine, chlorine, bromine, and iodine; hydroxy groups; amino groups; acetyl groups; and cyano groups.

[0033] The component (A) is preferably a compound represented by formula (I-1).

[0034] [ka]

[0035] In formula (I-1), A, n, and R have the same meanings as above. m represents an integer of 1 to 6; R 1 and R 2 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and R 1 and R 2 If there are multiple R 1 and R 2may be the same or different. However, if m is 1, then R 1 and R 2 At least one of R is an alkyl group having 1 to 6 carbon atoms, and when m is 2 or more, 1 and R 2 At least one of them is an alkyl group having 1 to 6 carbon atoms.

[0036] In the compound represented by formula (I-1), the two groups represented by formula (I-1-0) may be bonded to any of the 1- to 8-positions of the naphthalene ring. The groups represented by formula (I-1-0) on the naphthalene ring may be bonded, for example, to any two of the 1- to 4-positions (5- to 8-positions), or to any one of the 1- to 4-positions (5- to 8-positions) and any one of the 5- to 8-positions (1- to 4-positions). The groups represented by formula (I-1-0) on the naphthalene ring are preferably bonded to any one of the 1- to 4-positions (5- to 8-positions) and any one of the 5- to 8-positions (1- to 4-positions).

[0037] [ka]

[0038] In formula (I-1-0), A, m, R 1 , and R 2 has the same meaning as above. * represents the bonding position.

[0039] When the compound represented by formula (I-1) has one or more monovalent substituents represented by R, the monovalent substituents represented by R may be bonded to any of the 1- to 8-positions of the naphthalene ring, excluding the bonding position of the group represented by formula (I-1-0).

[0040] m is preferably an integer of 1 to 4, more preferably an integer of 1 to 3, and even more preferably 1 or 2.

[0041] R 1 and R 2Examples of the alkyl group represented by the formula (I) include a methyl group, an ethyl group, a linear or branched propyl group, a linear or branched butyl group, a linear or branched pentyl group, and a linear or branched hexyl group. The alkyl group has 1 to 6 carbon atoms, preferably 1 to 4, and more preferably 1 to 2.

[0042] If m is 1, R 1 and R 2 At least one of R is an alkyl group having 1 to 6 carbon atoms, and when m is 2 or more, 1 and R 2 At least one of the groups is an alkyl group having 1 to 6 carbon atoms. That is, -[C(R 1 )(R 2 The group represented by —[C(R 1 )(R 2 The number of carbon atoms in the group represented by -[C(R )]m-, including the carbon atoms of the substituent, is preferably 2 to 10, more preferably 2 to 7, and even more preferably 2 to 5. 1 )(R 2 The groups represented by )]m- may be the same or different.

[0043] Specific examples of component (A) are shown below, but are not limited to these.

[0044] [ka]

[0045] [ka]

[0046] [ka]

[0047] [ka]

[0048] [ka]

[0049] From the viewpoint of synthesis, the molecular weight of component (A) is preferably 2000 or less, more preferably 1000 or less, and even more preferably 600 or less. From the viewpoint of volatility, the molecular weight of component (A) is preferably 200 or more, more preferably 250 or more, and even more preferably 300 or more.

[0050] Component (A) (a compound represented by formula (I)) can be obtained, for example, by reacting a compound represented by formula (Ia) (e.g., a naphthalenedithiol compound) with a compound represented by formula (Ib) (e.g., a carboxylic acid compound having a halogenated alkyl group) in the presence of a base.

[0051] [ka]

[0052] n and R have the same meanings as above.

[0053] [ka]

[0054] L and A are as defined above, and X is a halogen atom. Examples of the halogen atom represented by X include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.

[0055] Examples of the base include inorganic bases such as sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, sodium hydride, lithium aluminum hydride, sodium borohydride, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium hydrogen carbonate, and cesium hydrogen carbonate; metal alkoxides such as sodium methoxide, potassium methoxide, lithium methoxide, sodium ethoxide, potassium ethoxide, sodium isopropoxide, potassium isopropoxide, sodium t-butoxide, and potassium t-butoxide; and organic bases such as ammonia, methylamine, dimethylamine, trimethylamine, triethylamine, diisopropylethylamine, triisopropylamine, DBU (diazabicycloundecene), DABCO (1,4-diazabicyclo[2.2.2]octane), pyridine, 2,6-dimethylpyridine, 2,6-di-t-butylpyridine, dimethylaminopyridine, triphenylphosphine, tetramethylammonium bromide, and tetramethylammonium chloride. The amount of the base used may be, for example, 0.0001 to 10 mol, preferably 0.001 to 5 mol, more preferably 0.01 to 4 mol, and even more preferably 0.1 to 3 mol, relative to 1 mol of the compound represented by Formula (Ia).

[0056] The amount of the compound represented by formula (Ib) used may be, for example, 0.01 to 20 mol, and preferably 0.5 to 15 mol, relative to 1 mol of the compound represented by formula (Ia). In this step, the reaction may be carried out using two or more compounds represented by formula (Ib).

[0057] The reaction between the compound represented by formula (Ia) and the compound represented by formula (Ib) is preferably carried out in a solvent. Examples of the solvent include water and organic solvents such as ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, and amides. Examples of the organic solvent include the following solvents:

[0058] Ketones: acetone, methyl ethyl ketone, diethyl ketone, butyl methyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl isoamyl ketone, 2-heptanone, 2-octanone, cyclopentanone, cyclohexanone, etc. Aromatic hydrocarbons: benzene, toluene, xylene, mesitylene, naphthalene, anisole, nitrobenzene, aniline, tetralin, durene, etc. Halogenated aromatic hydrocarbons: chlorobenzene, dichlorobenzene, chloronaphthalene, etc. Aliphatic hydrocarbons: pentane, hexane, heptane, etc. Halogenated aliphatic hydrocarbons: dichloromethane, chloroform, 1,2-dichloroethane, tetrachloroethane, tetrachloroethylene, etc. Ethers: diethyl ether, diisopropyl ether, methyl t-butyl ether, cyclopentyl methyl ether, diphenyl ether, dimethoxyethane, dioxane, etc. Alcohols: methanol, ethanol, propanol, isopropanol, butanol, t-butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, hexafluoroisopropanol, etc. Glymes: methyl diglyme, ethyl diglyme, triglyme, diethylene glycol butyl methyl ether, etc. Esters: methyl acetate, ethyl acetate, propyl acetate, butyl acetate, etc. Aliphatic nitriles: acetonitrile, etc. Sulfoxides: dimethyl sulfoxide, sulfolane, etc. Amides: N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, etc.

[0059] The temperature for the reaction of the compound represented by formula (Ia) with the compound represented by formula (Ib) may be, for example, -80 to 200°C, preferably -40 to 150°C, more preferably -20 to 120°C, and even more preferably -5 to 100°C.

[0060] In this manner, component (A) (a compound represented by formula (I)) can be obtained. When component (A) is used, component (A) may be used after being isolated, or may be used as is without being isolated.

[0061] The content of component (A) may be, for example, 10 to 70 mass% based on the total amount of solids in the composition, since this makes it easier to fully obtain the effects of the present invention. The content of component (A) is preferably 15 mass% or more, more preferably 20 mass% or more, and even more preferably 25 mass% or more, based on the total amount of the composition, and is preferably 65 mass% or less, more preferably 55 mass% or less, and even more preferably 45 mass% or less.

[0062] The total amount of solids in the composition means the total amount of components contained in the composition excluding the solvent. The content of each component in the solids of the composition can be measured by known analytical means such as liquid chromatography or gas chromatography. The content of each component in the solids of the composition may be calculated from the formulation when the composition is prepared.

[0063] Component (B): a compound having a group represented by formula (X) The composition of the present embodiment contains the component (B). When the composition contains the component (B), it is possible to provide a cured product that exhibits a high refractive index.

[0064] Photolithography involves applying a composition to a substrate, optionally drying the composition to form a coating film (coating layer), exposing the coating film through a photomask to harden the exposed areas, and developing the exposed coating film (removing the unexposed areas). After patterned exposure, the exposed coating film may be subjected to a heat treatment (known as pre-development bake, post-exposure bake, post-exposure bake (PEB), etc.) before development. Compositions containing a compound having an epoxy group or an oxetane group tend to be difficult to develop into a patterned cured film (cured layer) without pre-development bake. However, the inventors' investigations have found that the composition of this embodiment containing component (B) tends to easily develop into a patterned cured film without pre-development bake. Therefore, by including component (B) in the composition, the pre-development bake step can be omitted from the exposure and development steps, improving the productivity of molded products.

[0065] [ka]

[0066] In formula (X), Ring Z containing a sulfur atom x represents a 3-membered or 4-membered ring. R 2x represents a hydrogen atom or a monovalent substituent. * indicates the bond position.

[0067] Ring Z containing a sulfur atom x is a 3-membered or 4-membered ring. x is a three-membered ring (thiirane ring) containing a sulfur atom as a constituent atom or a four-membered ring (thietane ring) containing a sulfur atom as a constituent atom. The group represented by formula (X) may be, for example, one type of group selected from the group consisting of groups represented by formula (Xa), groups represented by formula (Xb-1), and groups represented by formula (Xb-2). That is, a compound having a group represented by formula (X) may be a compound having at least one thiirane group or thietane group.

[0068] [ka]

[0069] In formula (Xa), formula (Xb-1), and formula (Xb-2), R 2x represents the same meaning as above.

[0070] R 2x Examples of the monovalent substituent represented by the formula: are the same as those of the monovalent substituent represented by R.

[0071] The group represented by formula (X) is preferably a group represented by formula (X1).

[0072] [ka]

[0073] In formula (X1), Ring Z x and R 2x represents the same meaning as above. L 1x represents a single bond or a divalent group. * indicates the bond position.

[0074] The group represented by formula (X1) may be, for example, one type of group selected from the group consisting of a group represented by formula (X1a), a group represented by formula (X1b-1), and a group represented by formula (X1b-2).

[0075] [ka]

[0076] In formula (X1a), formula (X1b-1), and formula (X1b-2), L 1x and R 2x represents the same meaning as above.

[0077] L 1xExamples of the divalent group represented by the formula (1) include divalent hydrocarbon groups such as an optionally substituted divalent aliphatic chain hydrocarbon group; an optionally substituted divalent alicyclic hydrocarbon group; an optionally substituted divalent aromatic hydrocarbon group; and a divalent group formed by a combination thereof (e.g., an aralkylene group). The methylene group (-CH2-) contained in the divalent group can be -O-, -S-, -NR A -(R A represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.) may be substituted with -CO- or -SO2-.

[0078] Examples of divalent aliphatic chain hydrocarbon groups include saturated or unsaturated aliphatic chain hydrocarbon groups. More specifically, examples include alkanediyl groups such as methylene, ethylene, propanediyl, butanediyl, pentanediyl, hexanediyl, heptanediyl, octanediyl, nonanediyl, decanediyl, undecanediyl, dodecanediyl, tridecanediyl, tetradecanediyl, pentadecanediyl, hexadecanediyl, heptadecanediyl, octadecanediyl, nonadecanediyl, and eicosanediyl. The divalent aliphatic chain hydrocarbon group may be linear or branched. The divalent aliphatic chain hydrocarbon group typically has 1 to 20 carbon atoms, preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and particularly preferably 1 or 2.

[0079] Examples of the substituent that the divalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atom, chlorine atom, bromine atom, and iodine atom; hydroxy group; amino group; acetyl group; and cyano group.

[0080] Examples of divalent alicyclic hydrocarbon groups include saturated or unsaturated alicyclic hydrocarbon groups. More specifically, examples include monocyclic alicyclic hydrocarbon groups such as cyclopropanediyl, cyclobutanediyl, cyclopentanediyl, cyclohexanediyl, cyclooctanediyl, cyclononanediyl, and cyclodecanediyl; and polycyclic alicyclic hydrocarbon groups such as bicyclo[1.1.0]butanediyl, tricyclo[2.2.1.0]heptanediyl, bicyclo[3.2.1]octanediyl, bicyclo[2.2.2]octanediyl, adamantanediyl, bicyclo[4.3.2]undecanediyl, and tricyclo[5.3.1.1]dodecanediyl. The number of carbon atoms in the divalent alicyclic hydrocarbon group is usually 3 to 20, preferably 3 to 10, more preferably 3 to 6, and even more preferably 5 or 6.

[0081] Examples of the substituent that the divalent alicyclic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl groups; halogen atoms such as fluorine, chlorine, bromine, and iodine atoms; hydroxy groups; amino groups; acetyl groups; and cyano groups.

[0082] The divalent aromatic hydrocarbon group may be monocyclic or polycyclic. Examples of the divalent aromatic hydrocarbon group include a phenylene group, a naphthylene group, an anthracenediyl group, and a fluorenediyl group. The divalent aromatic hydrocarbon group usually has 6 to 20 carbon atoms, and preferably has 6 to 10 carbon atoms.

[0083] Examples of the substituent that the divalent aromatic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms such as fluorine, chlorine, bromine, and iodine; hydroxy groups; amino groups; acetyl groups; and cyano groups.

[0084] From the viewpoint of achieving a high refractive index of the cured product, component (B) is preferably a compound containing an aromatic ring. Examples of the aromatic ring include aromatic hydrocarbon rings such as a benzene ring, a naphthalene ring, and an anthracene ring; and aromatic heterocycles such as furan, pyrrole, benzofuran, thiophene, benzothiophene, indole, pyridine, quinoline, isoquinoline, pyridazine, pyrimidine, and triazine. The aromatic ring is preferably a benzene ring or a naphthalene ring, more preferably a naphthalene ring.

[0085] From the viewpoint of achieving a high refractive index of the cured product, the component (B) is preferably a compound represented by formula (II).

[0086] [ka]

[0087] In formula (II), L 1x represents a single bond or a divalent group, and two L 1x may be the same or different. A 1x represents an oxygen atom or a sulfur atom, and two A 1x may be the same or different. However, if there are two A 1x At least one of the groups is a sulfur atom. mx represents 0 or 1, and two mx may be the same or different. nx represents an integer of 0 to 6. R 1x represents a monovalent substituent, and R 1x If there are multiple R 1x may be the same or different. R 2x represents a hydrogen atom or a monovalent substituent, and two R 2x may be the same or different.

[0088] In the compound represented by formula (II), the two groups represented by formula (II-c) may be bonded to any of the 1- to 8-positions of the naphthalene ring. The groups represented by formula (II-c) on the naphthalene ring may be bonded, for example, to any two of the 1- to 4-positions (5- to 8-positions), or to any one of the 1- to 4-positions (5- to 8-positions) and any one of the 5- to 8-positions (1- to 4-positions). The groups represented by formula (II-c) on the naphthalene ring are preferably bonded to any one of the 1- to 4-positions (5- to 8-positions) and any one of the 5- to 8-positions (1- to 4-positions).

[0089] [ka]

[0090] In formula (II-c), L 1x , A 1x , mx, and R 2x has the same meaning as above, and * indicates the bonding position.

[0091] The compound of formula (II) is 1x When the group has a monovalent substituent represented by 1x may be bonded to any of the 1- to 8-positions of the naphthalene ring, excluding the bonding position of the group represented by formula (II-c).

[0092] L 1x represents a single bond or a divalent group, and two L 1x In the compound represented by formula (II), the two L 1x Preferably, at least one of them is an alkanediyl group, and more preferably, both of them are alkanediyl groups. In this case, the number of carbon atoms in the alkanediyl group is preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and particularly preferably 1 or 2.

[0093] A 1x represents an oxygen atom or a sulfur atom, and two A 1xmay be the same or different. However, if there are two A 1x In the compound represented by formula (II), at least one of the two A 1x Preferably, both of A and A are sulfur atoms. 1x As the number of sulfur atoms as the copolymer increases, it tends to be possible to give a cured product that exhibits a higher refractive index and is more excellent in solvent resistance.

[0094] mx represents 0 or 1, and two mx may be the same or different, or may be the same. In the compound represented by formula (II), both of the two mx are preferably 0.

[0095] nx represents an integer of 0 to 6. nx is preferably an integer of 0 to 3, more preferably an integer of 0 to 2, still more preferably 0 or 1, and particularly preferably 0.

[0096] R 1x represents a monovalent substituent, and R 1x If there are multiple R 1x may be the same or different, or may be the same. 1x Examples of the monovalent substituent represented by are the same as those of the monovalent substituent represented by R.

[0097] R 2x represents a hydrogen atom or a monovalent substituent, and two R 2x may be the same or different, or may be the same. 2x Examples of the monovalent substituent represented by are the same as those of the monovalent substituent represented by R. In the compound represented by formula (II), 2x is preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group, more preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, even more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and particularly preferably a hydrogen atom, a methyl group, or an ethyl group.

[0098] Examples of component (B) (compound represented by formula (II)) include compounds represented by formula (II-A), formula (II-B), formula (II-C), formula (II-D), formula (II-E), and formula (II-F). L in formula (II-A), formula (II-B), formula (II-C), formula (II-D), formula (II-E), and formula (II-F) 1x , A 1x , mx, nx, R 1x , and R 2x has the same meaning as above.

[0099] [ka]

[0100] In formula (II-A), formula (II-B), formula (II-C), formula (II-D), formula (II-E), and formula (II-F), two L 1x Preferably, at least one of them is an alkanediyl group, and more preferably, both of them are alkanediyl groups. In this case, the number of carbon atoms in the alkanediyl group is preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and particularly preferably 1 or 2.

[0101] In Formula (II-A), Formula (II-B), Formula (II-C), Formula (II-D), Formula (II-E), and Formula (II-F), each of two mx is independently 0 or 1, and preferably 0. In Formula (II-A), Formula (II-B), Formula (II-C), Formula (II-D), Formula (II-E), and Formula (II-F), each of two mx is preferably 0.

[0102] In formula (II-A), formula (II-B), formula (II-C), formula (II-D), formula (II-E), and formula (II-F), nx each independently represents an integer of 0 to 6, preferably an integer of 0 to 3, more preferably an integer of 0 to 2, even more preferably 0 or 1, and particularly preferably 0.

[0103] In formula (II-A), formula (II-B), formula (II-C), formula (II-D), formula (II-E), and formula (II-F), two A 1x are each independently an oxygen atom or a sulfur atom. 1x At least one of A is a sulfur atom. 1x Preferably, both of are sulfur atoms.

[0104] In formula (II-A), formula (II-B), formula (II-C), formula (II-D), formula (II-E), and formula (II-F), two R 2x are each independently preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group, more preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, even more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and particularly preferably a hydrogen atom, a methyl group, or an ethyl group. 2x are preferably identical.

[0105] Specific examples of component (B) (compound represented by formula (II)) are shown below, but the invention is not limited to these.

[0106] [ka]

[0107] [ka]

[0108] [ka]

[0109] [ka]

[0110] [ka]

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[0122] From the viewpoint of synthesis, the molecular weight of component (B) is preferably 2000 or less, more preferably 1000 or less, and even more preferably 750 or less. From the viewpoint of volatility, the molecular weight of component (B) is preferably 50 or more, more preferably 100 or more, and even more preferably 150 or more.

[0123] The compound represented by formula (II) as component (B) can be obtained by synthesizing a compound represented by formula (II-1) and reacting the compound represented by formula (II-1) with a sulfiding agent.

[0124] [ka]

[0125] In formula (II-1), L 1x , mx, nx, R 1x , and R 2x represents the same meaning as in the formula (I) above.

[0126] The compound represented by formula (II-1) can be obtained, for example, by a method including a step of reacting a compound represented by formula (II-1a) with a compound represented by formula (II-1b).

[0127] [ka]

[0128] In formula (II-1a), nx and R 1x represents the same meaning as above.

[0129] [ka]

[0130] In formula (II-1b), L 1x , mx, and R2x has the same meaning as above, and X 1X represents a leaving group.

[0131] The reaction between the compound represented by formula (II-1a) and the compound represented by formula (II-1b) can be carried out, for example, in the presence of a base. Examples of the base include the same bases as those used in the reaction between the compound represented by formula (Ia) and the compound represented by formula (Ib). The amount of the base used may be, for example, 0.0001 to 10 mol, preferably 0.001 to 5 mol, more preferably 0.01 to 4 mol, and even more preferably 0.1 to 3 mol, per 1 mol of the compound represented by formula (II-1a).

[0132] The amount of the compound represented by formula (Ib) used may be, for example, 0.01 to 20 mol, and preferably 0.5 to 15 mol, relative to 1 mol of the compound represented by formula (Ia). In this step, the reaction may be carried out using two or more compounds represented by formula (Ib).

[0133] Two or more types of bases may be used in combination. When used in combination, a carbonate such as sodium carbonate, potassium carbonate, lithium carbonate, or cesium carbonate, or a bicarbonate such as sodium bicarbonate, potassium bicarbonate, lithium bicarbonate, or cesium bicarbonate is preferably used in combination with a metal hydroxide such as sodium hydroxide, potassium hydroxide, lithium hydroxide, or cesium hydroxide, or a metal alkoxide such as sodium methoxide, potassium methoxide, lithium methoxide, sodium ethoxide, potassium ethoxide, sodium isopropoxide, potassium isopropoxide, sodium t-butoxide, or potassium t-butoxide, and more preferably a combination of a bicarbonate and a metal hydroxide. When used in combination, the two types may be added simultaneously or stepwise.

[0134] In the compound represented by formula (II-1b), X 1XExamples of the leaving group represented by formula (II-1b) include halogen atoms such as fluorine atom, chlorine atom, bromine atom, and iodine atom; alkylsulfonyl groups such as methylsulfonyl group, ethylsulfonyl group, propylsulfonyl group, butylsulfonyl group, trifluoromethylsulfonyl group, perfluoroethylsulfonyl group, perfluoropropylsulfonyl group, and perfluorobutylsulfonyl group; and arylsulfonyl groups such as phenylsulfonyl group, p-toluenesulfonyl group, p-fluorophenylsulfonyl group, and pentafluorophenylsulfonyl group. Specific examples of the compound represented by formula (II-1b) include epihalohydrin compounds (L 1x is a methylene group, mx is 0, and R 2x is a hydrogen atom and X is a halogen atom). The amount of the compound represented by formula (II-1b) used may be, for example, 0.01 to 20 mol, and preferably 0.5 to 15 mol, relative to 1 mol of the compound represented by formula (II-1a). In this step, the reaction may be carried out using two or more compounds represented by formula (II-1b).

[0135] The reaction of the compound represented by formula (II-1a) with the compound represented by formula (II-1b) is preferably carried out in a solvent, such as the same solvents used in the reaction of the compound represented by formula (Ia) with the compound represented by formula (Ib).

[0136] The temperature for the reaction of the compound represented by formula (II-1a) with the compound represented by formula (II-1b) may be, for example, -80 to 200°C, preferably -40 to 150°C, more preferably -20 to 120°C, and even more preferably -5 to 100°C.

[0137] In this way, the compound represented by formula (II-1) can be obtained. When the obtained compound represented by formula (II-1) is used in the synthesis of the compound represented by formula (II), the compound represented by formula (II-1) may be used after isolation, or may be used as it is without isolation.

[0138] The compound represented by formula (II) can be obtained, for example, by a method including a step of reacting a compound represented by formula (II-1) with a sulfurizing agent.

[0139] The reaction between the compound represented by formula (II-1) and a sulfurizing agent is a reaction in which the oxygen atom of the epoxy ring or oxetanyl ring of the compound represented by formula (II-1) is replaced with a sulfur atom using the sulfurizing agent to form a thiirane ring (episulfide ring) or a thietane ring. Examples of sulfurizing agents include thiourea, methylthiourea, dimethylthiourea, trimethylthiourea, tetramethylthiourea, tetraethylthiourea, ethylenethiourea, phenylthiourea, diphenylthiourea, tolylthiourea, ditolylthiourea, sodium thiocyanate, and potassium thiocyanate. The amount of the sulfurizing agent used can be adjusted as needed depending on the oxygen atom to be substituted. The amount of the sulfurizing agent used is, for example, 0.01 to 20 mol, preferably 0.5 to 10 mol, per 1 mol of the compound represented by formula (II-1). Furthermore, by adjusting the amount of sulfurizing agent used, the reaction temperature, the reaction time, and the like, it is possible to replace both oxygen atoms in the compound represented by formula (II-1) with sulfur atoms, or to replace one oxygen atom in the compound represented by formula (II-1) with a sulfur atom.

[0140] The reaction between the compound represented by formula (II-1) and the sulfating agent is preferably carried out in a solvent. Examples of the solvent include the same solvents as those exemplified for the reaction between the compound represented by formula (II-1a) and the compound represented by formula (II-1b). The reaction between the compound represented by formula (II-1) and the sulfating agent may be carried out at a temperature of, for example, -80 to 200°C, preferably -40 to 100°C, more preferably -20 to 80°C, and even more preferably -5 to 60°C.

[0141] A polymerization inhibitor may be added to the reaction system to inhibit the polymerization of the compound represented by formula (II). Examples of the polymerization inhibitor include acids and acid anhydrides. More specifically, Inorganic acidic compounds such as nitric acid, hydrogen chloride (hydrochloric acid), perchloric acid, hypochlorous acid, chlorine dioxide, hydrofluoric acid, sulfuric acid, oleum, sulfuryl chloride, boric acid, arsenic acid, arsenous acid, pyroarsenic acid, phosphoric acid, phosphorous acid, hypophosphorous acid, phosphorus oxychloride, phosphorus oxybromide, phosphorus sulfide, phosphorus trichloride, phosphorus tribromide, phosphorus pentachloride, hydrocyanic acid, chromic acid, nitric anhydride, sulfuric anhydride, boron oxide, arsenic pentoxide, phosphorus pentoxide, chromic anhydride, silica, alumina, aluminum chloride, zinc chloride, lithium hydrogen phosphate, sodium hydrogen phosphate, potassium hydrogen phosphate, cesium hydrogen phosphate, lithium dihydrogen phosphate, sodium dihydrogen phosphate, potassium dihydrogen phosphate, and cesium dihydrogen phosphate; Organic carboxylic acids such as formic acid, acetic acid, peracetic acid, thioacetic acid, oxalic acid, tartaric acid, propionic acid, butyric acid, succinic acid, valeric acid, caproic acid, caprylic acid, naphthenic acid, methyl mercaptopropionate, malonic acid, glutaric acid, adipic acid, cyclohexanecarboxylic acid, thiodipropionic acid, dithiodipropionic acid, maleic acid, benzoic acid, phenylacetic acid, o-toluic acid, m-toluic acid, p-toluic acid, salicylic acid, 2-methoxybenzoic acid, 3-methoxybenzoic acid, benzoylbenzoic acid, phthalic acid, isophthalic acid, terephthalic acid, salicylic acid, benzilic acid, α-naphthalenecarboxylic acid, β-naphthalenecarboxylic acid, acetic anhydride, propionic anhydride, butyric anhydride, succinic anhydride, maleic anhydride, benzoic anhydride, phthalic anhydride, pyromellitic anhydride, trimellitic anhydride, and trifluoroacetic anhydride; phosphoric acids such as mono-, di-, and trimethyl phosphate, mono-, di-, and triethyl phosphate, mono-, di-, and triisobutyl phosphate, mono-, di-, and tributyl phosphate, and mono-, di-, and trilauryl phosphate, and phosphorous acids in which the phosphate moiety thereof becomes a phosphite; Organophosphorus compounds such as dialkyldithiophosphates, typified by dimethyldithiophosphate; Phenols such as phenol, catechol, t-butylcatechol, 2,6-di-t-butylcresol, 2,6-di-t-butylethylphenol, resorcinol, hydroquinone, phloroglucin, pyrogallol, cresol, ethylphenol, butylphenol, nonylphenol, hydroxyphenylacetic acid, hydroxyphenylpropionic acid, hydroxyphenylacetic acid amide, methyl hydroxyphenylacetate, ethyl hydroxyphenylacetate, hydroxyphenethyl alcohol, hydroxyphenethylamine, hydroxybenzaldehyde, phenylphenol, bisphenol-A, 2,2'-methylene-bis(4-methyl-6-t-butylphenol), bisphenol-F, bisphenol-S, α-naphthol, β-naphthol, aminophenol, chlorophenol, and 2,4,6-trichlorophenol; Sulfonic acids such as methanesulfonic acid, ethanesulfonic acid, butanesulfonic acid, dodecanesulfonic acid, benzenesulfonic acid, o-toluenesulfonic acid, m-toluenesulfonic acid, p-toluenesulfonic acid, ethylbenzenesulfonic acid, butylbenzenesulfonic acid, dodecylbenzenesulfonic acid, p-phenolsulfonic acid, o-cresolsulfonic acid, metanilic acid, sulfanilic acid, 4B-acid, diaminostilbenesulfonic acid, biphenylsulfonic acid, α-naphthalenesulfonic acid, β-naphthalenesulfonic acid, peric acid, Laurent acid, and phenyl J acid Examples include:

[0142] The amount of the polymerization inhibitor used may be, for example, 0.0001 to 1.0 mol, preferably 0.001 to 0.5 mol, more preferably 0.01 to 0.25 mol, and even more preferably 0.05 to 0.15 mol, relative to 1 mol of the compound represented by formula (II). Among these, the polymerization inhibitor is preferably acetic acid, acetic anhydride, maleic acid, maleic anhydride, phosphoric acid, an alkali metal hydrogen phosphate, or an alkali metal dihydrogen phosphate.

[0143] The reaction product solution can be washed with an acidic aqueous solution to improve the stability over time of the compound represented by formula (II). Specific examples of acids used in the acidic aqueous solution include the acids exemplified above as polymerization inhibitors. The acids may be used alone or in combination of two or more. While the acidic aqueous solution generally tends to be effective at a pH of 6 or less, a more effective range is a pH of 3 or less. The acid used in the acidic aqueous solution is preferably an aqueous solution of hydrogen chloride (hydrochloric acid), sulfuric acid, phosphoric acid, and / or maleic acid.

[0144] Furthermore, a hydrogen sulfide adsorbent can be used to improve the stability of the compound represented by formula (II). Examples of hydrogen sulfide adsorbents include iron(III) hydroxide, zinc oxide, KNK-301 (a zinc oxide-based adsorbent, manufactured by Kureha Oil & Fat Industries Co., Ltd.), Nionon 202A (an iron oxide-based adsorbent, manufactured by Ibuki Masashi Co., Ltd.), and Limonic (an iron hydroxide-based adsorbent, manufactured by Nippon Limonite Co., Ltd.). The hydrogen sulfide adsorbent can be added during the reaction or can be added and used in purification after the reaction.

[0145] The content of component (B) may be, for example, 10 to 90% by mass, based on the total amount of solids in the composition, since this makes it easier to fully obtain the effects of the present invention. The content of component (B) is, based on the total amount of the composition, preferably 20% by mass or more, more preferably 30% by mass or more, even more preferably 45% by mass or more, and preferably 80% by mass or less, more preferably 70% by mass or less, even more preferably 65% by mass or less.

[0146] Component (C): Hardener The composition of this embodiment contains component (C). Component (C) is not particularly limited as long as it can initiate polymerization of component (B), but preferably contains a compound that generates an acid or a base upon irradiation with active energy rays and promotes cationic or anionic polymerization of component (B). That is, component (C) preferably contains a photoacid generator or a photobase generator, and more preferably contains a photoacid generator. Photoacid generators are also called photocationic polymerization initiators. Photobase generators are also called photoanionic polymerization initiators.

[0147] Photoacid generators are compounds that can release substances that initiate cationic polymerization upon irradiation with active energy rays. Examples of photoacid generators include aromatic diazonium salts, aromatic sulfonium salts, aliphatic sulfonium salts, aromatic iodonium salts, pyridinium salts, and cyclopentadienyl iron(II) complexes. When the photoacid generator is an onium salt, the counter anion can be hexafluoroantimonate, hexafluorophosphate, or P(F) x (Rf) 6-x - (Rf represents a perfluoroalkyl group, and x represents an integer of 1 to 5), tetrafluoroborate, tetrakis(pentafluorophenyl)borate, and the like.

[0148] The photobase generator is a compound that can release a substance that initiates anionic polymerization when irradiated with active energy rays. Examples of the photobase generator include ammonium salts, DBU (diazabicycloundecenium) salts, DBN (diazabicyclononenium) salts, biguanidium salts, aromatic dimethylurea, aliphatic dimethylurea, guanidinium salts, phosphazene salts, and imidazole salts.

[0149] The amount of component (C) is preferably at least 0.1 parts by mass, more preferably at least 0.5 parts by mass, and even more preferably at least 1.0 part by mass, relative to 100 parts by mass of the total amount of component (B) and the component (D) described below, from the viewpoint of enhancing solvent resistance, alkali developability, and / or heat resistance; and from the viewpoint of improving the alkali developability and / or heat resistance of the composition, the amount of component (C) is preferably at most 10 parts by mass, more preferably at most 9 parts by mass, and even more preferably at most 8 parts by mass.

[0150] Component (D): Alicyclic epoxy compound The composition of this embodiment may further contain a component (D). The component (D) may be a curable compound. When the composition further contains the component (D), the solvent resistance of the cured product tends to be superior.

[0151] Component (D) can be any compound having an alicyclic ring and an epoxy group in the molecule without any particular limitation. Component (D) is preferably a compound having at least one structure in which an alicyclic unsaturated hydrocarbon is epoxidized. Examples of alicyclic unsaturated hydrocarbons include hydrocarbons having a cyclopentene skeleton and hydrocarbons having a cyclohexene skeleton. The alicyclic unsaturated hydrocarbon may be a monocyclic compound or a condensed polycyclic compound. Component (D) is preferably a compound having at least two (two or more) structures in which an alicyclic unsaturated hydrocarbon is epoxidized in one molecule. The number of structures in which an alicyclic unsaturated hydrocarbon is epoxidized in one molecule is preferably eight or less (8 or less), more preferably six or less (6 or less), and even more preferably four or less (4 or less).

[0152] Specific examples of component (D) include Celloxide 2021P, Celloxide 8010, Celloxide 2081, Celloxide 2000, EHPE3150, Epolead GT401, and Cyclomer M100 (all manufactured by Daicel Corporation), Epocalic THI-DE, Epocalic DE-102, and Epocalic DE-103 (all manufactured by ENEOS Corporation). Among these, component (D) is preferably a compound having at least two epoxidized alicyclic unsaturated hydrocarbon structures in one molecule, such as Celloxide 2021P, Celloxide 8010, Celloxide 2081, Epolead GT401, Epocalic THI-DE, Epocalic DE-102, or Epocalic DE-103, and more preferably Celloxide 2021P, Celloxide 8010, Celloxide 2081, or Epocalic THI-DE.

[0153] The molecular weight of component (D) is preferably 3000 or less, more preferably 2000 or less, even more preferably 1000 or less, and particularly preferably 500 or less. The molecular weight of component (A) is preferably 50 or more, more preferably 100 or more, and even more preferably 150 or more.

[0154] The content of component (D) may be, for example, 1 to 30% by mass, based on the total amount of solids in the composition, since this makes it easier to fully obtain the effects of the present invention. The content of component (D) is preferably 3% by mass or more, more preferably 5% by mass or more, based on the total amount of the composition, and is preferably 20% by mass or less, more preferably 15% by mass or less.

[0155] Examples of other components contained in the composition include resins, curable compounds other than components (B) and (D), solvents, additives, etc. Examples of additives include polymerization inhibitors, inorganic particles, fillers, polymerization initiator aids, sensitizers, leveling agents, stabilizers, surfactants, antistatic agents, lubricants, antifouling agents, UV absorbers, antioxidants, dispersants, etc.

[0156] (resin) The composition may contain one or more resins. By containing a resin in the composition, it is possible to impart developability to a cured product of the composition, and to adjust the mechanical properties and / or optical properties of the cured product and a molded product containing the cured product. Examples of resins include thermoplastic resins and curable resins. The curable resin may be a photocurable resin that is cured by irradiation with active energy rays, or a thermosetting resin that is cured by heat.

[0157] Examples of thermoplastic resins include olefin-based resins such as polyethylene resin, polypropylene resin, and polycycloolefin resin; (meth)acrylic resins such as poly(meth)acrylate resin; styrene-based resins such as polystyrene-based resin, styrene-acrylonitrile-based resin, and acrylonitrile-butadiene-styrene-based resin; vinyl-based resins such as polyvinyl chloride-based resin, polyvinylidene chloride-based resin, polyvinyl acetate-based resin, polyvinyl butyral-based resin, ethylene-vinyl acetate copolymer, and ethylene-vinyl alcohol-based resin; polyester-based resins such as polyethylene terephthalate resin, polybutylene terephthalate resin, and liquid crystal polyester resin; polyacetal resin; polyamide resin; polycarbonate resin; polyurethane resin; and polyphenylene sulfide resin. One or more of these resins may be used as a polymer blend or polymer alloy.

[0158] Examples of the curable resin include resins having a photopolymerizable group or a thermally polymerizable group, such as (meth)acrylic resins, epoxy resins, melamine resins, unsaturated polyester resins, phenolic resins, urea resins, alkyd resins, and polyimide resins.

[0159] Other examples of resins include alkali-soluble resins. By including an alkali-soluble resin in the composition, it is possible to impart even better developability to a cured product of the composition. The alkali-soluble resin refers to a resin that is soluble in an aqueous alkaline solution. Specific examples include resins having a carboxy group and / or a phenolic hydroxyl group.

[0160] From the viewpoint of improving the developability and solvent resistance of a cured product of the composition, the acid value of the alkali-soluble resin is preferably 10 to 170 mgKOH / g, more preferably 20 to 150 mgKOH / g, and even more preferably 30 to 140 mgKOH / g. The acid value is a value measured as the amount (mg) of potassium hydroxide required to neutralize 1 g of the alkali-soluble resin, and can be determined, for example, by titration with an aqueous potassium hydroxide solution.

[0161] Another example of the resin is a high refractive index resin, which means a resin having a refractive index of 1.60 or more at a wavelength of 550 nm.

[0162] The weight average molecular weight (Mw) of the resin, measured by gel permeation chromatography (GPC) in terms of standard polystyrene, may be, for example, 5 million to 2 million, preferably 1,000 to 1 million, and more preferably 1,500 to 750,000. The Mw of the resin can be adjusted by appropriately combining reaction conditions such as the selection of raw materials used, the charging method, the reaction temperature, and the reaction time.

[0163] When the composition contains a resin, the resin content is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 80% by mass or less, more preferably 70% by mass or less, based on the total amount of solids in the composition.

[0164] (Curable compounds other than component (B) and component (D)) The composition may contain one or more curable compounds other than the components (B) and (D). By including a curable compound other than the components (B) and (D), the viscosity or solvent resistance of the composition can be adjusted, and the mechanical and / or optical properties of the resulting cured product and molded products containing the same can be adjusted.

[0165] Examples of curable compounds other than the components (B) and (D) include epoxy compounds other than the components (B) and (D), oxetane compounds other than the component (B), hydroxy compounds, vinyl ether compounds, allyl compounds, thiol compounds, polyphenol compounds, iso(thio)cyanate compounds, and acid anhydrides.

[0166] When the composition contains a curable compound other than the component (B) and the component (D), the content of the curable compound other than the component (B) and the component (D) is preferably 1% by mass or more, more preferably 2% by mass or more, and preferably 30% by mass or less, more preferably 20% by mass or less, based on the total amount of solids in the composition.

[0167] (solvent) The composition may contain one or more solvents. The solvent is preferably one that can dissolve or disperse component (B), and more preferably one that can also dissolve or disperse components other than component (B). Examples of the solvent include the solvents exemplified in the reaction between the compound represented by formula (Ia) and the compound represented by formula (Ib) (organic solvents), ester solvents (solvents that contain -COO- in the molecule but do not contain -O-), ether solvents (solvents that contain -O- in the molecule but do not contain -COO-), ether ester solvents (solvents that contain -COO- and -O- in the molecule), ketone solvents (solvents that contain -CO- in the molecule but do not contain -COO-), alcohol solvents (solvents that contain OH in the molecule but do not contain -O-, -CO-, or -COO-), aromatic hydrocarbon solvents, amide solvents, and dimethyl sulfoxide.

[0168] Examples of ester solvents include methyl lactate, ethyl lactate, butyl lactate, methyl 2-hydroxyisobutanoate, ethyl acetate, n-butyl acetate, isobutyl acetate, pentyl formate, isopentyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, cyclohexanol acetate, and γ-butyrolactone.

[0169] Examples of the ether solvent include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, 3-methoxy-1-butanol, 3-methoxy-3-methylbutanol, tetrahydrofuran, tetrahydropyran, 1,4-dioxane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol dipropyl ether, diethylene glycol dibutyl ether, anisole, phenetole, and methylanisole.

[0170] Ether ester solvents include methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, methyl 2-methoxy-2-methyl ...propionate, methyl 2-ethoxypropionate, methyl 2-ethoxypropionate, methyl 2-ethoxypropionate, methyl 2-ethoxypropionate, methyl 2-ethoxypropionate, methyl 2-ethoxypropionate, methyl Examples of the alkyl ether acetate include ethyl 2-methoxypropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether acetate, and diethylene glycol monobutyl ether acetate.

[0171] Examples of ketone solvents include 4-hydroxy-4-methyl-2-pentanone, acetone, 2-butanone, 2-heptanone, 3-heptanone, 4-heptanone, 4-methyl-2-pentanone, cyclopentanone, cyclohexanone, and isophorone.

[0172] Examples of alcohol solvents include methanol, ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, and glycerin.

[0173] Examples of aromatic hydrocarbon solvents include benzene, toluene, xylene, and mesitylene.

[0174] Examples of the amide solvent include N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone.

[0175] When the composition contains a solvent, the content of the solvent is preferably 60 parts by mass or more, more preferably 80 parts by mass or more, and preferably 1000 parts by mass or less, more preferably 500 parts by mass or less, relative to 100 parts by mass of the total solid content of the composition. When the composition contains a solvent, the solid content concentration of the composition is preferably 5 to 60% by mass, more preferably 10 to 50% by mass.

[0176] <Cured products and molded products> A cured product in one embodiment is a cured product of the composition. A molded product in one embodiment is obtained by curing the composition and includes a cured product of the composition. Because the composition has excellent film-forming properties, it can be suitably used as a curable material for producing a cured product or a molded product containing the same. The cured product can be obtained by curing components (B) and (D) in the composition by at least one of irradiation with active energy rays and heat, preferably irradiation with active energy rays. The shape of the molded product containing the cured product is not particularly limited and may include a film (membrane), plate, lens, powder, granules, non-spherical particles, crushed particles, porous, continuous aggregate, fiber, tubular, hollow fiber, etc., and may be any shape depending on the intended use of the molded product.

[0177] The method for obtaining a molded product from the composition is not particularly limited, and examples thereof include a method in which a film is formed on a substrate and then shaped by etching or the like, an injection molding method, and a cast polymerization molding method.

[0178] In the cast polymerization molding method, for example, the composition is poured into a mold, degassed as necessary, and then cured by heating in an oven or the like, and the resulting molded product is removed. The molded product thus removed can also be irradiated with active energy rays for additional curing.

[0179] When forming a film as a molded product on a substrate, the composition is applied to the substrate, and if necessary, dried to form a coating film (coating layer), and the coating film is cured to obtain a molded product that is a cured film (cured layer). The molded product may be a patterned cured film. A patterned cured film can be obtained by patterning using a method such as photolithography, inkjet printing, or printing. The patterning method may be, for example, a photolithography method. The photolithography method is a method in which the composition is applied to a substrate, and if necessary, dried to form a coating film, the coating film is exposed to light through a photomask to cure the exposed areas, and the exposed coating film is developed.

[0180] Examples of the substrate include glass plates such as quartz glass, borosilicate glass, alumina silicate glass, silica-coated soda lime glass, and alkali-free glass; resin plates such as polycarbonate, polymethyl methacrylate, and polyethylene terephthalate; silicon; and substrates having aluminum, silver, or silver / copper / palladium alloy thin films formed thereon. Methods for applying the composition to the substrate include spin coating, slit coating, and slit and spin coating.

[0181] The light source used for exposure is preferably a light source that emits light with a wavelength of 250 to 450 nm. For example, from light with wavelengths in this range, light with wavelengths around 436 nm, 408 nm, or 365 nm may be selectively extracted using a bandpass filter depending on the absorption wavelength of the photopolymerization initiator. Specific examples of light sources include mercury lamps, light-emitting diodes, metal halide lamps, and halogen lamps.

[0182] After pattern exposure, the exposed coating film may be heated (pre-development baked) before development. Compositions containing a compound having an epoxy group or an oxetane group tend to be difficult to develop into a patterned cured film without pre-development bake. On the other hand, the inventors have found that the composition of this embodiment containing component (B) (a compound having a group represented by formula (X)) tends to be easy to develop into a patterned cured film without pre-development bake. Therefore, by using the composition of this embodiment, the pre-development bake step can be omitted from the exposure and development steps, thereby improving the productivity of molded products.

[0183] Examples of the developer used for development include aqueous solutions and solvents containing alkaline compounds such as potassium hydroxide, sodium bicarbonate, sodium carbonate, and tetramethylammonium hydroxide. Examples of the solvent include the solvents (organic solvents) exemplified in the reaction between the compound represented by formula (Ia) and the compound represented by formula (Ib) or the solvents described above. The developer may contain a surfactant. Examples of the development method include a puddle method, a dipping method, and a spray method. The patterned cured film (cured layer) obtained by development may be further heated (post-baked).

[0184] Because the cured product or a molded product containing the cured product is formed from the composition, it can exhibit a high refractive index, and the refractive index can be controlled to a desired value by adjusting the composition, etc. The refractive index of the cured product or a molded product containing the cured product at a wavelength of 550 nm may be 1.600 or more, 1.650 or more, 1.670 or more, 1.680 or more, 1.690 or more, or 1.695 or more. The refractive index of the cured product or a molded product containing the cured product at a wavelength of 550 nm may be, for example, 2.000 or less, or 1.900 or less.

[0185] The refractive index at a wavelength of 550 nm of a cured product or a molded product containing the same can be measured, for example, by the following method. First, a coating film is formed on a substrate, and the coating film is cured to obtain a substrate on which a cured film is formed. Next, the Δψ spectrum of the substrate on which the cured film is formed is measured using an ellipsometer (JA Woollam, "M-2000"), and the refractive index dispersion is determined using the accompanying analysis software to determine the refractive index at a wavelength of 550 nm. This allows the refractive index at a wavelength of 550 nm of the cured product or a molded product containing the same to be determined.

[0186] <Usage> Applications of the cured or molded products include, for example, glass substitutes and surface coating materials; coating materials for window glass, lighting glass, and light source protection glass for homes, facilities, transportation equipment, etc.; window films for homes, facilities, transportation equipment, etc.; interior and exterior materials and interior and exterior paints for homes, facilities, transportation equipment, etc., and coating films formed by such paints; alkyd resin lacquer paints and coating films formed by such paints; acrylic lacquer paints and coating films formed by such paints; components for ultraviolet light sources such as fluorescent lamps and mercury lamps; materials for blocking electromagnetic waves generated by precision machinery, electronic and electrical equipment, and various displays; containers or packaging materials for food, chemicals, pharmaceuticals, etc.; bottles, boxes, blisters, cups, special packaging, compact disc coatings, agricultural and industrial sheets or films; anti-fading agents for printed materials, dyed materials, dyes and pigments, etc.; protective films for polymer supports (e.g., plastic parts for machinery and automotive parts); printing overcoats; inkjet media coatings; matte laminates; optical light films; safety glass / windshield interlayers; electrochromic / photochromic applications; overlaminate films; solar heat control films; cosmetics such as sunscreen creams, shampoos, conditioners, and hair styling products; textiles and fibers for clothing such as sportswear, stockings, and hats; household interior goods such as curtains, carpets, and wallpaper; medical devices such as plastic lenses, contact lenses, and artificial eyes; optical products such as optical filters, backlight display films, prisms, lenses (e.g., eyeglass lenses, camera lenses, and microlenses and pickup lenses described below), mirrors, and photographic materials; stationery such as mold films, transfer stickers, anti-graffiti films, tapes, and inks; sign boards, markers, and the like, and surface coating materials for them; substrates used in optical devices, etc.; optical waveguides; holograms; LED encapsulants, etc.

[0187] The molded article is suitably used as a lens, which is an optical component used in optical devices. Examples of optical devices include solid-state imaging devices and display devices. In solid-state imaging devices, lenses are used to improve the efficiency of light collection onto each photoelectric conversion element. In display devices, lenses are used to improve the efficiency of light extraction from pixels. The lenses may be microlenses. Examples of display devices include liquid crystal display devices and organic EL display devices.

[0188] Conventionally, inorganic compounds such as zirconium oxide and titanium oxide have been known as high refractive index materials. However, when producing a molded product containing a high refractive index material made of an inorganic compound, molding can be difficult, for example, because etching is difficult to proceed. Furthermore, the high refractive index material can scatter during molding, causing contamination problems. These problems can be solved by using the high refractive index material of the present embodiment, which is an organic compound. [Example]

[0189] The present invention will be described in more detail below with reference to examples. However, the present invention is not limited to these examples. In the following, "parts" means "parts by mass" unless otherwise specified.

[0190] [Synthesis Example 1] <Synthesis of Compound (A-1)-1> [ka]

[0191] A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with a nitrogen atmosphere, and 10 parts of 1,6-naphthalenedithiol, 12.4 parts of 2-chloropropionic acid, 50 parts of acetone, 50 parts of pure water, and 10.4 parts of sodium hydroxide were added to the flask and stirred for 3 hours at 25° C. The resulting mixture was purified to obtain 12.2 parts of a compound represented by formula (A-1) (compound (A-1)).

[0192] 1H-NMR analysis and LC-MS measurement confirmed that compound (A-1) was produced. 1 H-NMR (deuterated chloroform) δ: 10.07 (2H), 8.40-8.43 (1H), 7.90 (1H), 7.72-7.74 (2H), 7.54-7.56 (1H), 7.34-737 (1H), 3.69-3.89 (2H), 1.47-1.51 (6H) LC-MS: [MH] + =335.2

[0193] <Synthesis of Compound (A-1)-2> [ka]

[0194] A compound represented by formula (A-1) (compound (A-1)) was synthesized using a method different from that described above. A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 10 parts of 1,6-naphthalenedithiol, 12.4 parts of 2-chloropropionic acid, 33.6 parts of diisopropylethylamine, and 100 parts of toluene were added to the flask and stirred at 100°C for 3 hours. The resulting mixture was purified to obtain 15.4 parts of a compound represented by formula (A-1) (compound (A-1)).

[0195] [Synthesis Example 2] <Synthesis of Compound (A-2)> [ka]

[0196] A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of 1,6-naphthalenedithiol, 7 parts of 2-chlorobutyric acid, 50 parts of toluene, and 16.8 parts of diisopropylethylamine were added to the flask and stirred for 3 hours at 110° C. The resulting mixture was purified to obtain 5.8 parts of a compound represented by formula (A-2) (compound (A-2)).

[0197] 1H-NMR analysis and LC-MS measurement confirmed that compound (A-2) was produced. 1 H-NMR (deuterated chloroform) δ: 8.00-9.00 (3H), 7.88-7.89 (1H), 7.56-7.73 (3H), 7.31-7.36 (1H), 3.52-3.67 (2H), 1.84-1.98 (4H), 1.05-1.12 (6H) LC-MS: [MH] + =363.2

[0198] [Synthesis Example 3] <Synthesis of Compound (A-3)> [ka]

[0199] A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of 1,6-naphthalenedithiol, 9.8 parts of 3-chloro-2,2-dimethylpropionic acid, 12.5 parts of acetone, 50 parts of pure water, and 5.2 parts of sodium hydroxide were added to the flask and stirred for 3 hours at 75° C. The resulting mixture was purified to obtain 10.1 parts of a compound represented by formula (A-3) (compound (A-3)).

[0200] 1 H-NMR analysis and LC-MS measurement confirmed that compound (A-3) was produced. 1 H-NMR (deuterated chloroform) δ: 8.38-8.40 (1H), 8.00 (1H), 7.80-7.82 (1H), 7.61-7.74 (2H), 7.41-7.45 (1H), 3.10 (4H), 1.26-1.28 (12H) LC-MS: [MH] + =391.2

[0201] [Synthesis Example 4] <Synthesis of Compound (A-4)> [ka]

[0202] A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of 1,6-naphthalenedithiol, 7 parts of 3-chlorobutyric acid, 50 parts of toluene, and 16.8 parts of diisopropylethylamine were added to the flask and stirred for 3 hours at 110° C. The resulting mixture was purified to obtain 6.8 parts of a compound represented by formula (A-4) (compound (A-4)).

[0203] 1 H-NMR analysis and LC-MS measurement confirmed that compound (A-4) was produced. 1 H-NMR (deuterated chloroform) δ: 8.43-8.46 (1H), 7.94-7.96 (1H), 7.74-7.77 (2H), 7.60-7.63 (1H), 7.40-7.44 (1H), 3.57-3.85 (2H), 2.52-2.64 (4H), 1.39-1.42 (6H) LC-MS: [MH] + =363.2

[0204] [Synthesis Example 5] <Synthesis of Compound (A-5)> [ka]

[0205] A nitrogen atmosphere was created in a four-neck flask equipped with a Dimroth condenser and a thermometer, and 2.5 parts of 1,6-naphthalenedithiol, 4.3 parts of 2-chloro-3-methylpentanoic acid, 25 parts of toluene, and 8.4 parts of diisopropylethylamine were added to the flask and stirred for 3 hours at 25° C. The resulting mixture was purified to obtain 5.2 parts of a compound represented by formula (A-5) (compound (A-5)).

[0206] 1 H-NMR analysis and LC-MS measurement confirmed that compound (A-5) was produced. 1H-NMR (deuterated chloroform) δ: 8.35-8.42 (1H), 7.86-7.91 (1H), 7.63-7.73 (4H), 7.33-7.36 (2H), 3.53-3.68 (2H), 1.87-2.09 (2H), 1.17-1.28 (4H), 0.91-1.10 (12H) LC-MS: [MH] + =419.2

[0207] [Synthesis Example 6] <Synthesis of Compound (A-6)> [ka]

[0208] A nitrogen atmosphere was created inside a four-neck flask equipped with a Dimroth condenser and a thermometer, and 5 parts of 1,6-naphthalenedithiol, 8.6 parts of 2-chloro-4-methylpentanoic acid, 50 parts of toluene, and 16.8 parts of diisopropylethylamine were added to the flask and stirred for 3 hours at 25° C. The resulting mixture was purified to obtain 8 parts of a compound represented by formula (A-6) (compound (A-6)).

[0209] 1 H-NMR analysis and LC-MS measurement confirmed that compound (A-6) was produced. 1 H-NMR (deuterated chloroform) δ: 9.00 (2H), 8.40-8.43 (1H), 7.83-7.85 (1H), 7.71-7.73 (1H), 7.56-7.58 (2H), 7.30-7.33 (1H), 3.59-3.78 (2H), 1.64-1.85 (6H), 0.91-1.01 (12H) LC-MS: [MH] + =419.2

[0210] [Synthesis Example 7] <Synthesis of Compound (a-1)> [ka]

[0211] A compound represented by formula (a-1) (compound (a-1)) was synthesized according to the method described in WO 2023 / 058449.

[0212] [Synthesis Example 8] <Synthesis of Compound (B-1)> Synthesis of compound (B-1a) [ka]

[0213] A four-neck flask equipped with a Dimroth condenser and a thermometer was conditioned under a nitrogen atmosphere, and 30 parts of 1,6-naphthalenedithiol, 165 parts of acetone, 45 parts of pure water, and 139 parts of epichlorohydrin were added to the flask and stirred in an ice bath for 15 minutes. Subsequently, 15 parts of sodium hydroxide, 66 parts of acetone, and 203 parts of pure water were added to a separate flask and completely dissolved, and then added dropwise to the four-neck flask over 1 hour. After the dropwise addition, the temperature was raised to 30°C and stirred at 30°C for 2 hours. The resulting mixture was purified to obtain 46 parts of a compound represented by formula (B-1a) (compound (B-1a)).

[0214] 1 H-NMR analysis and LC-MS measurement confirmed that compound (B-1a) was produced. 1 H-NMR (deuterated chloroform) δ: 8.37-8.39 (1H), 7.85 (1H), 7.39-7.70 (4H), 3.08-3.29 (5H), 2.94-2.98 (1H), 2.57-2.81 (3H), 2.39-2.41 (1H) LC-MS: [M+H] + =305.5

[0215] Synthesis of compound (B-1) [ka]

[0216] A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 3 parts of compound (B-1a), 30 parts of methanol, 30 parts of toluene, 0.05 parts of acetic anhydride, and 3.8 parts of thiourea were added to the flask and stirred at room temperature for 24 hours. The resulting mixture was purified to obtain 2.5 parts of a compound represented by formula (B-1) (compound (B-1)).

[0217] 1 H-NMR analysis and LC-MS measurement confirmed that compound (B-1) was produced. 1 H-NMR (deuterated chloroform) δ: 8.39-8.43 (1H), 7.86 (1H), 7.40-7.74 (4H), 3.40-3.53 (2H), 3.04-3.18 (2H), 2.78-2.96 (2H), 2.47-2.49 (1H), 2.35-2.36 (1H), 2.14-2.16 (1H), 1.93-1.94 (1H) LC-MS: [M+H] + =337.5

[0218] [Examples 1 to 15 and Comparative Examples 1 to 3] <Preparation of Composition> The components shown in Table 1 were placed in a flask in the amounts (unit: parts by mass) shown in Table 1 and stirred to prepare liquid compositions of Examples 1 to 15 and Comparative Examples 1 to 3. The compositions of Examples 1 to 15 and Comparative Examples 1 to 3 were visually transparent, and it was confirmed that the components were uniformly dissolved.

[0219] The details of the abbreviations of the ingredients shown in Table 1 are as follows: Component (A): a compound represented by formula (I) (A-1): Compound (A-1) synthesized in Synthesis Example 1 (A-2): Compound (A-2) synthesized in Synthesis Example 2 (A-3): Compound (A-3) synthesized in Synthesis Example 3 (A-4): Compound (A-4) synthesized in Synthesis Example 4 (A-5): Compound (A-5) synthesized in Synthesis Example 5 (A-6): Compound (A-6) synthesized in Synthesis Example 6 Component (a): a carboxylic acid compound other than component (A) (a-1): Compound (a-1) synthesized in Synthesis Example 7 Component (B): a compound having a group represented by formula (X) (B-1): Compound (B-1) synthesized in Synthesis Example 8 Component (C): Hardener (C-1): Aromatic sulfonium salt (manufactured by San-Apro Co., Ltd., "VC-1FG") (C-2): Aromatic sulfonium salt (manufactured by San-Apro Co., Ltd., "VC-1S") Component (D): Alicyclic epoxy compound (D-1): A compound having at least one epoxidized alicyclic unsaturated hydrocarbon structure (manufactured by Daicel Corporation, "Celloxide 2021P") (D-2): A compound having at least one epoxidized alicyclic unsaturated hydrocarbon structure (manufactured by Daicel Corporation, "Celloxide 8010") (D-3): A compound having at least one epoxidized alicyclic unsaturated hydrocarbon structure (manufactured by Daicel Corporation, "Celloxide 2081") (D-4): A compound having at least one epoxidized alicyclic unsaturated hydrocarbon structure (manufactured by Daicel Corporation, "Epolead GT401") (D-5): A compound having at least one epoxidized alicyclic unsaturated hydrocarbon structure ("Epocallic THI-DE" manufactured by ENEOS Corporation) solvent (E-1): PGMEA (propylene glycol monomethyl ether acetate)

[0220] [Table 1]

[0221] <Evaluation test> (1) Film formability For the compositions of Examples 1 to 15 and Comparative Examples 1 to 3, coating films were formed by the following method, and film-forming properties were evaluated. Approximately 3 mL of the composition was dropped onto an alkali-free glass plate (0.7 mm thick, 50 mm x 50 mm, Corning Incorporated, "Eagle XG") and spin-coated at 1000 rpm for 20 seconds using a spin coater (Mikasa Co., Ltd., "MS-B100") to form a coating film. The alkali-free glass plate on which the coating film had been formed was heated at 60°C for 2 minutes to remove the solvent.

[0222] The resulting coating film was observed, and the film-forming properties of the composition were evaluated according to the following evaluation criteria. The results are shown in Table 2. A hole defect refers to a state in which a hole of 1 mm or more in diameter appears in the coating film, exposing the alkali-free glass plate. A repelling defect refers to a state in which the coating film is partially thinned, mainly around environmental foreign matter, resulting in crater-like defects of less than 1 mm in diameter, even though no exposed portion of the alkali-free glass plate is observed. The results are shown in Table 2. 5: Colorless and transparent, and neither hole defects nor cissing defects were observed. 4: 2 or more but less than 5 cissing defects were observed. 3: 2 or more but less than 5 pit defects were observed. 2: Two or more but less than five pitting defects and repelling defects were observed. 1: Five or more holes and five or more cissing defects were observed.

[0223] (2) Formation of hardened film Approximately 3 mL of each of the compositions of Examples 1 to 15 and Comparative Examples 1 to 3 was dropped onto the polished surface of a silicon wafer (0.5 mm thick, 4 inches in diameter, manufactured by Rokko Electronics Co., Ltd.), and spin-coated at 1000 rpm for 20 seconds using a spin coater (Mikasa Co., Ltd., "MS-B100") to form a coating film. The silicon wafer on which the coating film was formed was heated at 60°C for 2 minutes to remove the solvent. The silicon wafer on which the resulting coating film was formed and cured was then exposed to 1000 mJ / cm2 of UV light in the air using a high-pressure mercury lamp proximity UV exposure device (Ushio Inc., "UV-3300SC"). 2Proximity exposure was performed through a photomask with an irradiation energy of 1000 uM, leaving a gap of 200 uM between the photomask and the coated surface. The resulting silicon wafers were post-baked at 120°C for 10 minutes to obtain silicon wafers with cured films. The thickness of the cured films on the silicon wafers was measured using a stylus film thickness meter (Bruker, "DekTak XT"), and all film thicknesses were 1.5 uM.

[0224] (3) Solvent resistance (film thickness retention rate) The silicon wafers on which the cured films were formed, as prepared in (2) above, were used to evaluate the solvent resistance (film thickness retention) of the cured films according to the following evaluation criteria. The solvent resistance was evaluated by immersing the silicon wafers on which the cured films were formed in acetone at 23°C for 10 minutes, observing the change in appearance of the cured films before and after immersion, and calculating the film thickness retention before and after immersion (film thickness retention = film thickness of the cured film after immersion / film thickness of the cured film before immersion). The results are shown in Table 2. 5: The film thickness retention rate was 95% or more and 100% or less. 4: The film thickness retention rate was less than 95% and 90% or more. 3: The film thickness retention rate was less than 90% and 80% or more. 2: The film thickness retention rate was less than 80% and 50% or more. 1: The film thickness retention rate was less than 50%.

[0225] (4) Refractive index measurement The Δψ spectrum of the silicon wafer with the cured film formed thereon, prepared in (2) above, was measured using an ellipsometer (JA Woollam, "M-2000"), and the refractive index dispersion was calculated using the attached analysis software, and the refractive index at a wavelength of 550 nm was determined. The results are shown in Table 2.

[0226] (5) Alkaline developability Approximately 3 mL of each of the compositions of Examples 1 to 15 and Comparative Examples 1 to 3 was dropped onto the polished surface of a silicon wafer (0.5 mm thick, 4 inches in diameter, manufactured by Rokko Electronics Co., Ltd.) and spin-coated at 1000 rpm for 20 seconds using a spin coater (Mikasa Co., Ltd., "MS-B100") to form a coating film. The silicon wafer on which the coating film had been formed was heated at 60°C for 2 minutes to remove the solvent. Next, a high-pressure mercury lamp proximity UV exposure device (Ushio Inc., "UV-3300SC") was used to expose the wafer to 1000 mJ / cm2 in an air atmosphere. 2 Proximity exposure was performed through a photomask with an irradiation energy of 100 .mu.m, with a gap of 200 .mu.m between the photomask and the coated surface.The wafer was then immersed in a 2.38% by mass aqueous solution of TMAH (tetramethylammonium hydroxide) for 1 minute, and then immersed in pure water for 1 minute for development.The wafer was then heated on a hot plate at 120.degree. C. for 5 minutes to obtain a silicon wafer with a patterned cured film formed thereon.

[0227] The patterning properties of the patterned cured film were evaluated based on the following criteria, and the results are shown in Table 2. 5: The line width was less than 3 μm. 4: The line width was 3 μm or more and less than 5 μm. 3: The line width was 5 μm or more and less than 10 μm. 2: The unexposed areas were completely insoluble in the developer, and no pattern was formed. 1: The exposed and unexposed areas were completely dissolved in the developer, and no pattern was formed.

[0228] For patterned cured films that were rated 3 to 5 for patternability, the difference in film thickness between the exposed and unexposed areas after development was measured, and the dissolution contrast was evaluated based on the following evaluation criteria. Causes of a decrease in dissolution contrast include insufficient dissolution of the unexposed areas and dissolution of the exposed areas. The results are shown in Table 2. 5: The difference in film thickness between the exposed and unexposed areas after development was 1.5 μm or less and 1.3 μm or more. 4: The difference in film thickness between the exposed and unexposed areas after development was less than 1.3 μm and 1.0 μm or more. 3: The difference in film thickness between the exposed and unexposed areas after development was less than 1.0 μm and 0.5 μm or more. 2: The difference in film thickness between the exposed and unexposed areas after development was less than 0.5 μm and 0.1 μm or more. 1: The difference in film thickness between the exposed and unexposed areas after development was less than 0.1 μm.

[0229] [Table 2]

[0230] As shown in Table 2, the compositions of the examples had sufficiently high refractive indices and excellent alkaline developability compared to the compositions of the comparative examples. It was also found that the compositions of the examples also had excellent film-forming properties, and cured products of the compositions of the examples also had excellent solvent resistance (film thickness retention). These results confirmed that the compositions of the present invention can provide cured products that exhibit a high refractive index and have excellent alkaline developability.

Claims

1. A composition comprising a compound represented by formula (I), a compound having a group represented by formula (X), and a curing agent. 【Chemical 1】 [In formula (I), L represents a branched alkylene group having 2 to 20 carbon atoms which may have a substituent, and two Ls may be the same or different. A represents a hydrogen atom or a cation, and two A's may be the same or different. n represents an integer of 0 to 6. R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different. 【Chemistry 2】 [In formula (X), Ring Z containing a sulfur atom as a constituent atom x represents a 3-membered or 4-membered ring. R 2x represents a hydrogen atom or a monovalent substituent. * indicates the bonding position.

2. The composition according to claim 1, wherein the compound represented by formula (I) is a compound represented by formula (I-1). 【Chemistry 3】 [In formula (I-1), A, n, and R have the same meanings as above. m represents an integer of 1 to 6; R 1 and R 2 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; R 1 and R 2 If there are multiple R 1 and R 2 may be the same or different. However, when m is 1, R 1 and R 2 At least one of R is an alkyl group having 1 to 6 carbon atoms, and when m is 2 or more, a plurality of R 1 and R 2 At least one of these is an alkyl group having 1 to 6 carbon atoms.]

3. The composition of claim 1 , wherein the curing agent comprises a photoacid generator.

4. The composition according to claim 1 , wherein the compound having a group represented by formula (X) includes a compound represented by formula (II): 【Chemistry 4】 [In formula (II), L 1x represents a single bond or a divalent group, and two L 1x may be the same or different. A 1x represents an oxygen atom or a sulfur atom, and two A 1x may be the same or different. However, if there are two A 1x At least one of the groups is a sulfur atom. mx represents 0 or 1, and two mx may be the same or different. nx represents an integer of 0 to 6. R 1x represents a monovalent substituent, and R 1x If there are multiple R 1x may be the same or different. R 2x represents a hydrogen atom or a monovalent substituent, and two R 2x may be the same or different.

5. The composition of claim 1 further comprising a cycloaliphatic epoxy compound.

6. A molded article obtained by curing the composition according to any one of claims 1 to 5.

7. A cured product of the composition according to any one of claims 1 to 5.

8. A display device comprising the cured product according to claim 7.

9. A solid-state imaging device comprising the cured product according to claim 7 .

10. A compound represented by formula (I): 【Chemistry 5】 [In formula (I), L represents a branched alkylene group having 2 to 20 carbon atoms which may have a substituent, and two Ls may be the same or different. A represents a hydrogen atom or a cation, and two A's may be the same or different. n represents an integer of 0 to 6. R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different.

Citation Information

Patent Citations

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