Power storage device

The power storage device addresses heat generation and blast risks by positioning the breathing membrane closer to the pressure relief valve than the exhaust port, ensuring controlled air flow and reduced heat transfer.

JP2025122544AActive Publication Date: 2025-08-21TOYOTA JIDOSHA KK
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Patent Information

Application Number
JP2024018111
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-02-08
Publication Date
2025-08-21
Estimated Expiration
2044-02-08

AI Technical Summary

Technical Problem

Existing battery packs accelerate heat generation inside the case when air comes into contact with a battery cell generating heat, as air flows in to adjust internal pressure after gas release.

Method used

A power storage device with a configuration where the distance between the breathing membrane and the pressure relief valve is shorter than the distance between the exhaust port and the pressure relief valve, preventing air from reaching the exhaust port and reducing the risk of blasts.

Benefits of technology

This configuration suppresses heat generation inside the case by minimizing air contact with heat-generating battery cells, thereby reducing the risk of blasts and maintaining thermal stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a power storage device capable of suppressing the promotion of heat generation inside a case.SOLUTION: A power storage device 1 includes a plurality of power storage modules 101, a case that houses the plurality of power storage modules, a pressure release valve 600 provided in the case, and a breathing membrane 700 provided in the case. Each of the plurality of power storage modules 101 has an exhaust port h for discharging gas. A distance D1 between the breathing membrane 700 and the pressure release valve 600 is smaller than a distance D2 between the exhaust port h and the pressure release valve 600.SELECTED DRAWING: Figure 5
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Description

[Technical Field]

[0001] The present disclosure relates to an electricity storage device. [Background technology]

[0002] For example, Japanese Patent Application Laid-Open Publication No. 2023-47012 discloses a battery pack including a plurality of battery cells, a case for accommodating the plurality of battery cells, a pressure release valve provided in the case, and a breather membrane provided in the case. The case has a lower case and an upper cover. The pressure release valve is provided in the upper cover, and the breather membrane is provided in a side wall portion of the lower case. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Publication No. 2023-47012 Summary of the Invention [Problem to be solved by the invention]

[0004] In the battery pack described in JP 2023-47012 A, when gas is generated from one of the battery cells and the pressure inside the case reaches a reference value, the gas is released through the pressure release valve, and then air flows into the case through the breathing membrane to adjust the internal pressure of the case.

[0005] At this time, if a battery cell other than the battery cell from which gas was previously generated is generating heat, there is a concern that heat generation will be accelerated inside the case when air comes into contact with the blast generated from that battery cell.

[0006] An object of the present disclosure is to provide an electricity storage device that can suppress the promotion of heat generation inside the case. [Means for solving the problem]

[0007] According to one aspect of the present disclosure, there is provided a power storage device comprising: a plurality of power storage modules arranged in a line along a first direction; a case that houses the plurality of power storage modules; a pressure relief valve provided in the case that relieves pressure within the case; and a breathing membrane provided in the case that adjusts the pressure within the case by allowing gas to pass between the inside and outside of the case, wherein each of the plurality of power storage modules has an exhaust port for discharging gas, and the distance between the breathing membrane and the pressure relief valve is smaller than the distance between the exhaust port and the pressure relief valve. [Effects of the Invention]

[0008] According to the present disclosure, it is possible to provide an electricity storage device that can suppress the promotion of heat generation inside the case. [Brief explanation of the drawings]

[0009] [Figure 1] 1 is a perspective view schematically illustrating a power storage device according to an embodiment of the present disclosure. [Figure 2] 2 is a perspective view schematically illustrating a state in which an upper cover and a cover plate are removed from the electricity storage device illustrated in FIG. 1. FIG. [Figure 3] FIG. 2 is a plan view schematically showing a state in which an upper cover and a cover plate are removed from the electricity storage device. [Figure 4] FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. [Figure 5] FIG. 4 is a cross-sectional view taken along line VV in FIG. [Figure 6] FIG. 10 is a cross-sectional view schematically showing a modified example of the electricity storage device. [Figure 7] FIG. 10 is a plan view schematically showing a modified example of the power storage device. [Figure 8] FIG. 10 is a plan view schematically showing a modified example of the power storage device. DETAILED DESCRIPTION OF THE INVENTION

[0010] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0013] The present disclosure will be described with reference to the accompanying drawings, in which the same or corresponding elements are designated by the same reference numerals.

[0011] Fig. 1 is a perspective view that schematically shows an electricity storage device according to an embodiment of the present disclosure. Fig. 2 is a perspective view that schematically shows a state in which an upper cover and a covering plate are removed from the electricity storage device shown in Fig. 1. Fig. 3 is a plan view that schematically shows a state in which the upper cover and a covering plate are removed from the electricity storage device. Fig. 4 is a cross-sectional view taken along line IV-IV in Fig. 3. Fig. 5 is a cross-sectional view taken along line VV in Fig. 3. This electricity storage device 1 is mounted, for example, on the bottom of a vehicle.

[0012] As shown in Figures 1 to 5, the energy storage device 1 includes a plurality of first energy storage modules 101, a plurality of second energy storage modules 102, a first bus bar 210, a second bus bar 220, a first junction box 310, a second junction box 320, a covering plate 400, a case 500, a pressure release valve 600, and a breathing membrane 700.

[0013] The multiple first power storage modules 101 are arranged side by side in a first direction. In this embodiment, the multiple first power storage modules 101 include six first power storage modules 101. However, the number of first power storage modules 101 is not limited to six. Each first power storage module 101 is formed in a rectangular parallelepiped shape that is long in a second direction that is perpendicular to both the first direction and the up-down direction. The first power storage module 101 is an example of a "power storage module" in the present disclosure.

[0014] The multiple second energy storage modules 102 are arranged to face the multiple first energy storage modules 101 in the second direction and to be aligned in the first direction. In this embodiment, the multiple second energy storage modules 102 include six second energy storage modules 102. However, the number of second energy storage modules 102 is not limited to six. The configuration of each second energy storage module 102 is the same as the configuration of the first energy storage stack module. The second energy storage module 102 is an example of "another energy storage module" in the present disclosure.

[0015] Each of the power storage modules 101 and 102 includes a plurality of power storage cells 110, a stack case 120, and a protective plate 130.

[0016] The plurality of storage cells 110 are arranged, for example, to be aligned in a first direction. The plurality of storage cells 110 may also be arranged to be aligned in a second direction. Each storage cell 110 has a shape that extends elongatedly in the second direction. The plurality of storage cells 110 form a storage stack. Each storage cell 110 may be configured as a so-called laminated cell having a laminated exterior body, or may be configured as a so-called prismatic cell formed in a flat rectangular parallelepiped shape. An example of each storage cell 110 is a lithium ion battery. Each storage cell 110 may also be configured as an all-solid-state battery using a solid electrolyte.

[0017] The stack case 120 houses a plurality of energy storage cells 110, i.e., an energy storage stack. The stack case 120 is formed in a rectangular parallelepiped shape. As shown in FIG. 5, the stack case 120 has a lower case 122 and a lid 124. The lower case 122 is open upward. The lid 124 closes the opening of the lower case 122. The lid 124 is fixed to the opening of the lower case 122 by welding or the like. A plurality of through holes 124h are formed in the lid 124.

[0018] The protective plate 130 covers the stack case 120. The protective plate 130 is made of a heat-resistant and insulating material. The protective plate 130 is made of, for example, mica, which is a natural inorganic mineral solidified by heat pressing. The protective plate 130 is formed with an exhaust port h for discharging gas generated from the energy storage cells 110.

[0019] As shown in Fig. 5, the protective plate 130 has a covering portion 132 and an edge portion 134. The covering portion 132 covers the lid 124 of the stack case 120. The covering portion 132 is formed in a flat plate shape. An exhaust port h is formed in the covering portion 132. The edge portion 134 extends downward from an end of the covering portion 132 in the first direction. The edge portion 134 covers the boundary between the lower case 122 and the lid 124.

[0020] The first bus bar 210 (see FIG. 2) connects a pair of first energy storage modules 101 adjacent to each other in the first direction. The first bus bar 210 is routed in a routing space S1 (see FIGS. 3 and 4) between the plurality of first energy storage modules 101 and the plurality of second energy storage modules 102.

[0021] The second bus bar 220 (see FIG. 2) connects a pair of second power storage modules 102 adjacent to each other in the first direction. The second bus bar 220 is routed in the routing space S1. Note that the first bus bar 210 and the second bus bar 220 are not shown in FIG. 3.

[0022] The first junction box 310 is disposed at a position facing, in the first direction, a first power storage module 101 that is disposed at the outermost position in the first direction (for example, at the front side in the longitudinal direction of the vehicle) among the multiple first power storage modules 101. The first junction box 310 houses a relay, a fuse, and the like. The first junction box 310 has a first connector 312. The first connector 312 protrudes outward in the first direction.

[0023] The second junction box 320 is disposed at a position facing the second power storage module 102 in the first direction and facing the first junction box 310 at an interval in the second direction. The second junction box 320 houses relays, fuses, and the like. As shown in FIGS. 2 and 3, in this embodiment, the outer shape of the second junction box 320 is larger than the outer shape of the first junction box 310. The second junction box 320 has a second connector 322. The second connector 322 protrudes outward in the first direction.

[0024] The covering plate 400 (see FIG. 4) covers the first bus bar 210 and the second bus bar 220 from above. The covering plate 400 is disposed between the plurality of first energy storage modules 101 and the plurality of second energy storage modules 102. The covering plate 400 extends along the first direction. The covering plate 400 is formed in a flat plate shape. The covering plate 400 is made of an insulating material. The covering plate 400 is made of, for example, mica, which is a natural inorganic mineral solidified by heat pressing. The covering plate 400 has the function of blocking gas ejected upward from any of the energy storage modules from coming into contact with the bus bars 210, 220. Note that the covering plate 400 is not shown in FIGS. 2 and 3.

[0025] The case 500 accommodates the plurality of first energy storage modules 101, the plurality of second energy storage modules 102, the first bus bar 210, the second bus bar 220, the first junction box 310, the second junction box 320, and the cover plate 400. The case 500 includes a one-side space S2 formed on one side of the plurality of first energy storage modules 101 and the plurality of second energy storage modules 102 in the first direction. The junction boxes 310, 320 are arranged in this one-side space S2. The case 500 has a lower case 510 and an upper cover 520.

[0026] The lower case 510 is open upward and has a bottom wall 512, a peripheral wall 514, and a partition 516.

[0027] The bottom wall 512 supports the power storage modules 101 and 102.

[0028] The peripheral wall 514 stands upright from the peripheral edge of the bottom wall 512. The peripheral wall 514 surrounds the periphery of the plurality of first power storage modules 101 and the plurality of second power storage modules 102. The peripheral wall 514 is formed in a substantially rectangular cylindrical shape.

[0029] The peripheral wall 514 includes a side wall 514a formed on the opposite side (left side in FIG. 3 ) from the side on which the plurality of first power storage modules 101 and the plurality of second power storage modules 102 are arranged, with the first junction box 310 and the second junction box 320 as references. In other words, the side wall 514a faces the power storage modules 101, 102 in the first direction, with the one side space S2 between them. The side wall 514a extends along the second direction. The side wall 514a may be inclined gradually outward in the first direction as it extends upward, or may be perpendicular to the bottom wall 512.

[0030] The partition 516 separates the plurality of first energy storage modules 101 from the plurality of second energy storage modules 102. The partition 516 has a shape that extends along the first direction. The height of the partition 516 is lower than the height of the peripheral wall 514. As shown in FIG. 4 , a wiring space S1 is formed between the partition 516 and the cover plate 400.

[0031] Upper cover 520, together with lower case 510, houses a plurality of first power storage modules 101, a plurality of second power storage modules 102, first bus bar 210, second bus bar 220, first junction box 310, second junction box 320, and covering plate 400. The peripheral edge of upper cover 520 is fixed to the upper end of peripheral wall 514 with bolts or the like.

[0032] The upper cover 520 has an upper wall 522. The upper wall 522 faces the bottom wall 512. The upper wall 522 covers the plurality of first power storage modules 101, the plurality of second power storage modules 102, the first bus bar 210, the second bus bar 220, the first junction box 310, the second junction box 320, and the cover plate 400.

[0033] The pressure release valve 600 is provided in the case 500. The pressure release valve 600 releases pressure inside the case 500. The pressure release valve 600 opens when the pressure inside the case 500 reaches or exceeds a reference value. The pressure release valve 600 is configured as a check valve. As shown in FIGS. 3 and 4, the pressure release valve 600 is provided in a portion of the upper wall 522 above the one-side space S2. In this embodiment, the pressure release valve 600 is provided in a portion of the upper wall 522 above an inter-box space S3 (see FIGS. 3 and 4) formed between the first junction box 310 and the second junction box 320. The inter-box space S3 is part of the one-side space S2.

[0034] 4 and 5, a shielding portion 525 is provided on the inner surface of the upper cover 520. The shielding portion 525 is provided in a portion of the inner surface of the upper cover 520 in front of the power storage modules 101, 102. The shielding portion 525 is provided above the inter-box space S3. The shielding portion 525 has a shape that extends downward from the upper cover 520.

[0035] The breathing membrane 700 is provided on the case 500. The breathing membrane 700 adjusts the pressure inside the case 500 by allowing gas to pass between the inside and outside of the case 500. The breathing membrane 700 is disposed on the opposite side of the pressure release valve 600 from the side on which the power storage modules 101 and 102 are disposed. In this embodiment, the breathing membrane 700 is provided on the side wall 514a. Specifically, a through-hole is provided in the side wall 514a, and the breathing membrane 700 is attached to the outer surface of the side wall 514a so as to cover the through-hole. As shown in FIGS. 3 to 5, the breathing membrane 700 is provided on a portion of the side wall 514a facing the inter-box space S3.

[0036] 5, the exhaust port h is formed at a position away from the end of the stack case 120 that is closer to the pressure release valve 600. The distance D1 between the breathing membrane 700 and the pressure release valve 600 is smaller than the distance D2 between the exhaust port h and the pressure release valve 600.

[0037] The distance D1 is the distance between the center of a through-hole formed in the side wall 514a at a position facing the breathing membrane 700 and the center of a through-hole formed in the top wall 522 at a position facing the pressure release valve 600. Here, if multiple breathing membranes 700 are provided on the side wall 514a, the "breathing membrane 700" used as the basis for distance D1 refers to the breathing membrane 700 that is closest to the pressure release valve 600 among all the breathing membranes 700. The distance D2 is the distance between the center of a through-hole formed in the top wall 522 at a position facing the pressure release valve 600 and the portion of the exhaust port h formed in the protective plate 130 that is closest to the pressure release valve 600. Here, if multiple exhaust ports h are formed in the protective plate 130, the "exhaust port h" used as the basis for distance D2 refers to the exhaust port h that is closest to the pressure release valve 600 among all the exhaust ports h.

[0038] As described above, in the energy storage device 1 of this embodiment, the distance D1 between the breathing membrane 700 and the pressure release valve 600 is smaller than the distance D2 between the exhaust port h and the pressure release valve 600. Therefore, after gas has been discharged once through the pressure release valve 600, the air flowing between the breathing membrane 700 and the pressure release valve 600 is prevented from heading toward the exhaust port h, and the resulting blast is prevented from occurring.

[0039] Furthermore, if gas is generated from either of the storage modules 101, 102 and air flows into the case 500 through the breathing membrane 700, the air comes into contact with each of the junction boxes 310, 320, thereby preventing the air that has flowed into the case 500 from reaching the storage modules 101, 102 and causing blasts, etc.

[0040] Modifications of the above embodiment will now be described.

[0041] <First Modification> 6, each of the power storage modules 101, 102 does not necessarily have to have a protective plate 130. In this case, the boundary between the lower case 122 and the lid 124 forms the exhaust port h. In this example, the distance D2 is the length between the center of a through-hole formed in a portion of the upper wall 522 facing the pressure release valve 600 and the portion of the boundary between the lower case 122 and the lid 124 that is closest to the pressure release valve 600.

[0042] <Second Modification> As shown in Fig. 7 and Fig. 8, each energy storage cell 110 may be configured as a so-called prismatic cell. In the example shown in Fig. 7, the multiple energy storage cells 110 are arranged side by side in a first direction, and in the example shown in Fig. 8, the multiple energy storage cells 110 are arranged side by side in a second direction. Each energy storage cell 110 has a safety valve 112 and a pair of external terminals 114. The safety valve 112 is provided at a position facing the upper wall 522, i.e., on the upper surface of the housing of the energy storage cell 110. The pair of external terminals 114 are provided on the upper surface of the housing of the energy storage cell, at positions on either side of the safety valve 112. A protective plate 130 covers each external terminal 114.

[0043] In this example, distance D2 is the length between the center of the through hole formed in the portion of upper wall 522 facing pressure release valve 600 and the portion of safety valve 112 of storage cell 110 located closest to pressure release valve 600 that is closest to pressure release valve 600.

[0044] <Third Modification> Although not shown in the drawings, the plurality of second power storage modules 102 may be omitted.

[0045] It will be appreciated by those skilled in the art that the exemplary embodiments described above are examples of the following aspects.

[0046] [Aspect 1] a plurality of power storage modules arranged in a line along a first direction; a case that houses the plurality of power storage modules; a pressure relief valve provided in the case for releasing pressure inside the case; a breathing membrane provided in the case, which adjusts the pressure inside the case by allowing gas to pass between the inside of the case and the outside of the case; each of the plurality of power storage modules has an exhaust port for discharging gas; The distance between the breathing membrane and the pressure relief valve is smaller than the distance between the exhaust port and the pressure relief valve.

[0047] In this energy storage device, the distance between the breathing membrane and the pressure release valve is smaller than the distance between the exhaust port and the pressure release valve, which prevents the air flowing between the breathing membrane and the pressure release valve from heading toward the exhaust port and the resulting generation of blasts.

[0048] [Aspect 2] Each of the storage modules is A plurality of storage cells; a stack case that houses the plurality of power storage cells; a protective plate made of a heat-resistant and insulating material and covering the stack case; The protective plate has the exhaust port formed therein, 2. The power storage device according to claim 1, wherein the exhaust port is formed at a position spaced apart from an end of the stack case that is closer to the pressure release valve.

[0049] [Aspect 3] Each of the storage modules is A plurality of storage cells; a stack case that houses the plurality of energy storage cells, The stack case is a lower case that opens upward; a lid that closes the opening of the lower case, 2. The power storage device according to claim 1, wherein a boundary between the lower case and the lid forms the exhaust port.

[0050] [Aspect 4] the case includes an upper wall that covers the plurality of power storage modules; Each of the energy storage modules includes a plurality of energy storage cells; each of the plurality of energy storage cells includes a safety valve provided at a position facing the upper wall; 2. The power storage device according to aspect 1, wherein the safety valve constitutes the exhaust port.

[0051] [Aspect 5] the case includes a one-side space formed on one side of the plurality of power storage modules in the first direction, The case is a sidewall facing the plurality of power storage modules in the first direction across the one-side space; an upper wall covering the plurality of power storage modules; the pressure release valve is provided in a portion of the upper wall above the one-side space, 5. The power storage device according to any one of aspects 1 to 4, wherein the breathing membrane is provided on the side wall.

[0052] In this configuration, when gas is discharged from any of the storage modules, the gas flows toward one of the spaces, where it changes direction upward toward the pressure release valve, thereby reducing the flow rate of the gas discharged from the case.

[0053] [Aspect 6] a plurality of other power storage modules that are arranged to face the plurality of power storage modules in a second direction that is orthogonal to both the first direction and the up-and-down direction and are aligned along the first direction; a first junction box disposed at a position facing the power storage module in the first direction; a second junction box arranged at a position facing the other power storage module in the first direction and facing the first junction box at an interval in the second direction, the one-side space is formed on one side of the plurality of power storage modules and the plurality of other power storage modules in the first direction, the first junction box and the second junction box are disposed in the one-side space, the pressure release valve is provided in a portion of the upper wall above an inter-box space between the first junction box and the second junction box, 6. The power storage device according to aspect 5, wherein the breathing membrane is provided on a portion of the side wall that faces the inter-box space.

[0054] In this embodiment, when air flows into the case through the breathing membrane after gas is discharged from the pressure release valve, the air tends to stagnate in the one-side space by coming into contact with each junction box.

[0055] It should be noted that the embodiments disclosed herein are illustrative in all respects and should not be considered limiting. The scope of the present disclosure is defined by the claims rather than the description of the above embodiments, and further includes all modifications within the meaning and scope of the claims. [Explanation of symbols]

[0056] 1 energy storage device, 101 first energy storage module (energy storage module), 102 second energy storage module (other energy storage module), 110 energy storage cell, 112 safety valve, 114 external terminal, 120 stack case, 122 lower case, 124 lid, 130 protective plate, 132 covering portion, 134 edge portion, 210 first bus bar, 220 second bus bar, 310 first junction box, 312 first connector, 320 second junction box, 322 second connector, 400 covering plate, 500 case, 510 lower case, 512 bottom wall, 514 surrounding wall, 514a side wall, 520 upper cover, 525 shielding portion, 600 pressure release valve, 700 breathing membrane, h exhaust port, S1 wiring space, S2 one side space, S3 inter-box space.

Claims

1. a plurality of power storage modules arranged in a line along a first direction; a case that houses the plurality of power storage modules; a pressure relief valve provided in the case for releasing pressure inside the case; a breathing membrane provided in the case, which adjusts the pressure inside the case by allowing gas to pass between the inside of the case and the outside of the case; each of the plurality of power storage modules has an exhaust port for discharging gas; The distance between the breathing membrane and the pressure relief valve is smaller than the distance between the exhaust port and the pressure relief valve.

2. Each of the storage modules is A plurality of storage cells; a stack case that houses the plurality of power storage cells; a protective plate made of a heat-resistant and insulating material and covering the stack case; The protective plate has the exhaust port formed therein, The electricity storage device according to claim 1 , wherein the exhaust port is formed at a position spaced apart from an end of the stack case that is closer to the pressure release valve.

3. Each of the storage modules is A plurality of storage cells; a stack case that houses the plurality of energy storage cells, The stack case is a lower case that opens upward; a lid that closes the opening of the lower case, The power storage device according to claim 1 , wherein a boundary between the lower case and the lid constitutes the exhaust port.

4. the case includes an upper wall that covers the plurality of power storage modules; Each of the energy storage modules includes a plurality of energy storage cells; each of the plurality of energy storage cells includes a safety valve provided at a position facing the upper wall; The power storage device according to claim 1 , wherein the safety valve constitutes the exhaust port.

5. the case includes a one-side space formed on one side of the plurality of power storage modules in the first direction, The case is a sidewall facing the plurality of power storage modules in the first direction across the one-side space; an upper wall covering the plurality of power storage modules; the pressure release valve is provided in a portion of the upper wall above the one-side space, The power storage device according to claim 1 , wherein the breathing membrane is provided on the side wall.

6. a plurality of other power storage modules that are arranged to face the plurality of power storage modules in a second direction orthogonal to both the first direction and the up-and-down direction and to be aligned along the first direction; a first junction box disposed at a position facing the power storage module in the first direction; a second junction box arranged at a position facing the other power storage module in the first direction and facing the first junction box at an interval in the second direction, the one-side space is formed on one side of the plurality of power storage modules and the plurality of other power storage modules in the first direction, the first junction box and the second junction box are disposed in the one-side space, the pressure release valve is provided in a portion of the upper wall above an inter-box space between the first junction box and the second junction box, The power storage device according to claim 5 , wherein the breathing membrane is provided on a portion of the side wall that faces the inter-box space.

Citation Information

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