Liquid discharge device, printer, liquid discharge method and program
The liquid ejection device addresses image quality issues in overlapping head areas by alternately arranging ejection and non-ejection nozzles and controlling droplet landing direction, ensuring consistent ejection and alignment to prevent density unevenness and streaks.
Patent Information
- Application Number
- JP2024045898
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-10-03
AI Technical Summary
Conventional liquid ejection devices experience image quality degradation due to uneven density and streaks in the overlapping area of multiple heads, caused by variations in ejection volume and alignment misalignment.
A liquid ejection device with multiple nozzle rows in each head, where ejection nozzles and non-ejection nozzles are alternately arranged, and droplets are controlled to land perpendicular to the nozzle rows, with non-ejection nozzles diagonally aligned to manage airflow and maintain consistent ejection frequency.
Prevents image quality degradation by maintaining consistent ejection volume and alignment, reducing density unevenness and streaks in the overlapping area of heads.
Smart Images

Figure 2025145619000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a liquid ejection apparatus, a printing apparatus, a liquid ejection method, and a program. [Background technology]
[0002] In recent years, liquid ejection devices have been required to, for example, increase the transport speed of ejection targets to achieve high productivity and accommodate wider media (printing media) as ejection targets. Furthermore, when multiple ejection heads are arranged to form a long head group to accommodate wider printing media, a technique is known in which nozzles at the ends of adjacent heads are overlapped and ejecting nozzles and non-ejecting nozzles are selected to suppress image quality degradation in the overlapping areas in order to suppress image quality degradation due to inaccuracies in alignment between the heads and variations in ejection performance among the heads.
[0003] Patent document 1 discloses that two head units are arranged offset from each other in the direction of relative movement of the medium and in the nozzle arrangement direction, and that within a predetermined overlap range in the nozzle arrangement direction, some nozzles of the two head units are arranged to overlap in the direction of relative movement. Summary of the Invention [Problem to be solved by the invention]
[0004] However, with conventional technology, when the ejection is divided between two heads in the overlapping area, the drive frequency per nozzle is lower than in the non-overlapping area, which causes the ejection volume to change in the overlapping area, resulting in problems such as uneven density and streaks, which degrade image quality in the overlapping area.
[0005] The present invention has been made in view of the above, and has an object to prevent degradation of image quality in the overlapping range of two heads. [Means for solving the problem]
[0006] In order to solve the above-mentioned problems and achieve the object, the present invention provides a liquid ejection device having a plurality of heads that arrange a plurality of nozzle rows each consisting of a plurality of nozzles and selectively eject droplets from the nozzles onto a medium, and a control unit that controls the ejection of droplets from the nozzles, and in which adjacent first and second heads are installed with a nozzle overlap area at the end of the nozzle rows in the row direction, the nozzles of a predetermined nozzle row of the first head and the nozzles of a predetermined nozzle row of the second head are arranged on a straight line perpendicular to the nozzle rows, and in the nozzle overlap area, the control unit ejects a plurality of droplets that land in a direction perpendicular to the nozzle rows only from the nozzles of the first head or only from the nozzles of the second head, and in the nozzle rows, ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets are arranged alternately, and the non-ejection nozzles included in the plurality of nozzle rows are arranged diagonally to the nozzle rows. [Effects of the Invention]
[0007] The present invention provides the advantage of being able to prevent degradation of image quality in the overlapping range of the two heads. [Brief explanation of the drawings]
[0008] [Figure 1] FIG. 1 is a diagram illustrating a schematic configuration of a printing apparatus according to a first embodiment. [Figure 2] FIG. 2 is a plan view of an example of a head unit of a printing device. [Figure 3] FIG. 3 is a plan view showing the configuration of a plurality of adjacent heads. [Figure 4] FIG. 4 is a block diagram showing an example of the system configuration of a printing device. [Figure 5] FIG. 5 is a functional block diagram relating to droplet ejection control of each nozzle by the print control unit. [Figure 6] FIG. 6 is a diagram showing an example of conventional dots that land around the nozzle overlap region. [Figure 7] FIG. 7 is a diagram showing an example of the relationship between the drive frequency and the appropriate ejection amount. [Figure 8] FIG. 8 is a diagram showing an example of conventional dots that are formed when the optimum ejection volume is reduced. [Figure 9] FIG. 9 is a diagram showing an example of a dot that is formed when droplets from two heads land on top of each other in an overlapping area. [Figure 10] FIG. 10 is a diagram showing an example of a mask pattern and formed landing dots according to the first embodiment. [Figure 11] FIG. 11 is a diagram showing another example of the mask pattern and the formed landing dots according to the first embodiment. [Figure 12] FIG. 12 is a diagram showing another example of the mask pattern and the formed landing dots according to the first embodiment. [Figure 13] FIG. 13 is a schematic diagram showing an example of an electrode manufacturing apparatus according to the second embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0009] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a liquid ejection device, a printing device, a liquid ejection method, and a program will be described in detail with reference to the accompanying drawings.
[0010] (First embodiment) 1 is a diagram showing a schematic configuration of a printing device 1000 according to a first embodiment, and Fig. 2 is a plan view of an example of a head unit 50 of the printing device 1000. The printing device 1000 according to this embodiment is a line-type inkjet recording device equipped with a head unit 50 that is a line-type head.
[0011] The printing apparatus 1000, which is a liquid ejection apparatus, includes a carry-in means 1, a guide and conveyance means 3, a printing means 5, a drying means 7, and a discharge means 9.
[0012] The carrying-in means 1 carries in the medium 10. The guiding and conveying means 3 guides and conveys the medium 10 carried in from the carrying-in means 1 to the printing means 5. The printing means 5 is equipped with a head unit 50 and performs printing by ejecting a liquid onto the medium 10 to form an image. The drying means 7 dries the medium 10. The discharging means 9 discharges the medium 10.
[0013] The medium 10 is fed from the original winding roller 11 of the carrying-in means 1, guided and transported by the rollers of the carrying-in means 1, the guide and transport means 3, the drying means 7, and the discharge means 9, and then wound up by the winding roller 91 of the discharge means 9. As an example, the medium 10 in the printing device 1000 is transported at a high speed of about 100 m / min.
[0014] In the printing means 5, the medium 10 is transported on a transport guide member 59 facing the head unit 50. An image is formed on the medium 10 by liquid ejected from the head unit 50 while the medium 10 is being transported.
[0015] In the head unit 50, for example, from the upstream side in the transport direction of the medium 10, full-line head arrays 51K, 51C, 51M, and 51Y for four colors (hereinafter referred to as "head array 51" when the colors are not distinguished) are arranged.
[0016] Each head array 51 is a liquid ejection means, and ejects liquid (ink) of black K, cyan C, magenta M, or yellow Y onto the transported medium 10. However, the types and numbers of colors are not limited to these.
[0017] As shown in FIG. 2, the head array 51 is, for example, a staggered arrangement of liquid ejection heads (also simply referred to as "heads") 100A and 100B, which are ejection heads that eject liquid, on a base member 52. Here, head 100A is the upstream head in the transport direction, and head 100B is the downstream head in the transport direction. By arranging multiple heads side by side in this manner, it is possible to accommodate a wide range of media. However, the configuration of the head array 51 is not limited to this.
[0018] FIG. 3 is a plan view showing the configuration of multiple adjacent heads (head 100A and head 100B). Head 100A and head 100B are line-type heads each having a plurality of aligned nozzles, which are ejection nozzles for ejecting liquid. In this example, each head has six nozzle rows, but the number of nozzle rows is not limited to six. As shown in FIG. 3, head 100A and head 100B each have multiple nozzle rows 200 arranged in the head's longitudinal direction (X direction) along the head's shorter direction (Y direction). Head 100A and head 100B are also configured to have nozzle overlap regions at the ends of the nozzle rows in the row direction (X direction), where the nozzles overlap. Directly below each nozzle, a transport airflow is generated in the same direction as the transport direction of medium 10. This transport airflow increases in speed in proportion to the transport speed of medium 10. The "transport direction" refers to the direction in which medium 10 moves relative to the head.
[0019] In this embodiment, an example in which a line-type inkjet recording device is applied as the printing device 1000 has been described, but the present invention is not limited to this and can also be applied to a serial-type (shuttle-type) inkjet recording device in which a carriage scans. In either the line-type or serial-type case, in this embodiment, the head on the downstream side (downstream side of the medium) in the relative movement direction of the medium 10 with respect to the liquid ejection head is referred to as head 100A, and the head on the upstream side (upstream side of the medium) is referred to as head 100B.
[0020] Next, the system configuration of the printing device 1000 will be described.
[0021] Fig. 4 is a block diagram showing an example of the system configuration of a printing device 1000. As shown in Fig. 4, the printing device 1000 includes a communication interface 1001, a system control unit 1002, an image memory 1003, a transport motor driver 1005, a maintenance / supply driver 1006, a print control unit 1007, a head driver 1008, etc.
[0022] The communication interface 1001 is an interface unit that receives image data sent from the host computer HC. The image data sent from the host computer HC is imported into the printing device 1000 via the communication interface 1001 and temporarily stored in the image memory 1003.
[0023] The image memory 1003 is a storage means for temporarily storing image data input via the communication interface 1001. Data is read from and written into the image memory 1003 via the system control unit 1002.
[0024] The system control unit 1002 is composed of a central processing unit (CPU) and its peripheral circuits, etc. The system control unit 1002 functions as a control device that controls the entire printing apparatus 1000 according to a predetermined program, and also functions as a calculation device that performs various calculations. That is, the system control unit 1002 controls each unit such as the communication interface 1001, image memory 1003, transport motor driver 1005, and maintenance / supply driver 1006. The system control unit 1002 also controls the print control unit 1007, which drives the head to eject liquid.
[0025] The image memory 1003 stores programs executed by the CPU of the system control unit 1002 and various data required for control. The image memory 1003 is used as a temporary storage area for image data, and is also used as a program development area and a calculation work area for the CPU.
[0026] The conveying motor driver 1005 is a driver that drives motors and the like provided in the loading means 1, the guide conveying means 3, the discharge means 9, and the like in accordance with instructions from the system control unit 1002.
[0027] The maintenance / supply driver 1006 is a driver that drives a supply system block that drives and controls the liquid delivery pumps and solenoid valves for heads 100A and 100B, and a maintenance system block that drives and controls the suction pumps and solenoid valves connected to the caps of heads 100A and 100B, in accordance with instructions from the system control unit 1002.
[0028] The print control unit 1007 has a signal processing function that performs various processes, such as various modifications and corrections, to generate print control signals from the image data in the image memory 1003 in accordance with instructions from the system control unit 1002. The print control unit 1007 is a control unit that supplies the generated print data (dot data) to a head driver 1008. Based on the image data that has undergone the required signal processing, the print control unit 1007 controls the ejection droplet volume (droplet ejection volume) and ejection timing of the heads 100A and 100B via the head driver 1008. This achieves the desired dot size and dot arrangement.
[0029] The head driver 1008 generates drive signals to be applied to the piezoelectric elements of the heads 100A and 100B based on image data provided by the print control unit 1007, and includes a drive circuit that applies the drive signals to the piezoelectric elements to drive them.
[0030] 5 is a functional block diagram relating to droplet ejection control of each nozzle by the print control unit 1007. The print control unit 1007 has a color separation data generation unit 1071 and an ejection control unit 1072. The ejection control unit 1072 generally controls the ejection of liquid (droplets).
[0031] When image data to be printed is input, the color separation data generation unit 1071 generates, from the input image data, color separation data for each color of liquid implemented in the printing device 1000. For example, if the printing device 1000 performs printing using CMYK liquid, the color separation data generation unit 1071 generates, from the input image data, color separation data for each color of CMYK.
[0032] The ejection control unit 1072 generates print dot data by applying a dot data generation mask to the color plate division data for each color generated by the color plate division data generation unit 1071. Here, the dot data generation mask is, for example, a mask pattern for creating an image by mixing print dots from two heads in the nozzle overlap region at the ends of adjacent heads 100A and 100B. The ejection control unit 1072 is also an example of a control unit that controls the ejection of droplets from the nozzles.
[0033] The liquid deposited on the medium 10 forms dots in the image by being fixed on the medium 10. More specifically, a single liquid droplet formed by the liquid ejected from the head 100A or 100B lands on the medium 10, dries, and is fixed on the medium 10 to form a single dot (landed dot) in the image. An image is then formed as a collection of multiple landed dots. In this embodiment, the part including the heads 100A and 100B and the print control unit 1007 and head driver 1008, which are functional units that control them, may be referred to as a liquid ejection device. In this case, the liquid ejection device is a device included in the printing device 1000.
[0034] Next, the degradation of image quality that occurs in the nozzle overlap region when a conventional mask pattern is used as a dot data generation mask will be described with reference to FIGS.
[0035] FIG. 6 shows an example of conventional dots deposited around the nozzle overlap region. In FIG. 6, the number of nozzles in the nozzle overlap region is 12 for both heads 100A and 100B, but it can be more or less. The dots shown in FIG. 6 represent the appearance of dots when droplets ejected from heads 100A and 100B land at ideal positions on medium 10. The normal portion on the left side of the dot is formed by droplets ejected from head 100A, and the normal portion on the right side is formed by droplets ejected from head 100B. The overlapping portion of the dots is formed by droplets ejected from nozzles in the nozzle overlap region of heads 100A and 100B. That is, in the overlapping region, a mask pattern is used to select ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets, and the overlapping portion of the dots is formed by droplets ejected from each head.
[0036] Here, the length of the overlapping portion in the X direction is the length of 12 nozzles, but the nozzle overlap region can be imaged using a total of 24 nozzles: 12 nozzles from head 100A and 12 nozzles from head 100B, so there are twice as many nozzles as in the normal region. The overlapping portion in Figure 6 is formed by a process that arranges the dots formed by head 100A and head 100B alternately in both the X and Y directions. This process allows the overlapping portion to be imaged using a mixture of dots formed by the two heads, suppressing degradation of image quality due to variations in the ejection characteristics of head 100A and head 100B, and density unevenness and streaks caused by impact misalignment due to air currents at the ends of the heads.
[0037] However, the droplet volume of a head generally varies depending on the drive frequency. Figure 7 shows an example of the relationship between drive frequency and appropriate ejection volume. Figure 7 shows that the appropriate ejection volume, which was droplet volume 1 at drive frequency F, drops to droplet volume 2 when the drive frequency is halved.
[0038] Figure 8 shows an example of conventional dots formed when the optimal ejection volume was reduced. Here, "(i) Dots" indicates dots from both heads, and "(ii) Dots" indicates only dots from head 100A. As shown in Figure 8, the normal portion is formed with dots of droplet volume 1, and the overlapping portion is formed with dots of droplet volume 2, so the overlapping portion appears lighter than the normal portion, resulting in white unevenness.
[0039] Furthermore, misalignment or differences in droplet speed between the two heads may occur, resulting in a relative misalignment of the landing positions of dots from one head. Figure 9 shows an example of dots that land when droplets from head 100A and head 100B land overlapping in the overlapping area. This shows an example in which the landing dots from head 100B are misaligned by ΔY in the Y direction in the overlapping area. When this type of misalignment of landing positions occurs, the overlapping area cannot maintain the same density as the normal area, and this is visually recognized as a decrease in image quality, such as uneven density or streaks. Furthermore, the impact of self-generated air currents and transport air currents that occur when droplets are ejected may also cause misalignment of landing positions.
[0040] In this embodiment, a plurality of nozzle rows are arranged in each head, and the ejection nozzles that eject droplets and the non-ejection nozzles that do not eject droplets are controlled to suppress the degradation of image quality described above.
[0041] 10 is a diagram showing an example of a mask pattern according to this embodiment and the formed dots. Here, four nozzle rows, L1 to L4, are arranged in heads 100A and 100B (such heads are called "four-row heads"). In each nozzle row of head 100A, ejection nozzles 1a and non-ejection nozzles 1b are alternately arranged in the nozzle overlap region. Similarly, in each nozzle row of head 100B, ejection nozzles 2a and non-ejection nozzles 2b are alternately arranged in the nozzle overlap region. Furthermore, the nozzles in rows Ln (n=1 to 4) of heads 100A and 100B are arranged on a straight line in the Y direction.
[0042] In this way, by arranging the nozzles in the nozzle rows alternately between ejection nozzles and non-ejection nozzles, and by arranging the nozzles in a specific nozzle row of one head and the nozzles in a specific nozzle row of the other head on a straight line perpendicular to the nozzle row, it is possible to reduce the nozzle density in the head. This makes it possible to suppress density unevenness caused by self-airflow. Furthermore, in the nozzle overlap region, the non-ejection nozzles in each nozzle row are arranged diagonally relative to the nozzle row, so that the transport airflow can be efficiently released, making it possible to suppress impact misalignment and density unevenness caused by the airflow.
[0043] Furthermore, in the nozzle overlap region, multiple droplets that land in the direction perpendicular to the nozzle row (Y direction) are ejected only from the nozzles of head 100A or only from the nozzles of head 100B, forming landed dots as shown in Figure 10. The drive frequency of each nozzle is the same in the overlapping area and the normal area, so the degradation in image quality caused by the difference in drive frequency described above can be suppressed. Even if the landed dots are misaligned in the Y direction, the dots from the two heads will not land overlapping, and degradation in image quality such as uneven density and streaks as shown in Figure 9 can be suppressed.
[0044] FIG. 11 shows another example of a mask pattern according to this embodiment and the formed dots. Here, eight nozzle rows, L1 to L8, are arranged in heads 100A and 100B (such heads are referred to as "eight-row heads"). In each nozzle row of head 100A, ejection nozzles 1a and non-ejection nozzles 1b are alternately arranged in the nozzle overlap region. Similarly, in each nozzle row of head 100B, ejection nozzles 2a and non-ejection nozzles 2b are alternately arranged in the nozzle overlap region. Furthermore, the nozzles in rows Ln (n=1 to 8) of heads 100A and 100B are arranged on a straight line in the Y direction. Furthermore, the nozzles shown in FIG. 11 have a larger pitch in the X direction (the spacing between nozzles in a nozzle row) than the pitch in the Y direction (the spacing between nozzle rows).
[0045] When using an 8-row head to achieve the same landing dot resolution as a 4-row head as shown in Figure 10, the number of nozzles in the X direction (nozzle density) can be halved compared to a 4-row head, which improves the effectiveness of preventing density unevenness due to self-flowing air. Note that while increasing the number of nozzle rows makes it possible to reduce the nozzle density in the X direction while achieving the same resolution, a larger number of nozzle rows increases the head size, so it is desirable to keep the number of nozzle rows in the range of 6 to 10.
[0046] Fig. 12 is a diagram showing another example of a mask pattern according to this embodiment and the formed dots. The difference from the example shown in Fig. 11 is that the pitch in the X direction (the spacing between nozzles in a nozzle row) is smaller than the pitch in the Y direction (the spacing between nozzle rows).
[0047] 12, the inclination (direction) of the arrangement of non-ejecting nozzles, indicated by the dashed oval, approaches the transport direction of the medium 10, making it possible to more efficiently release the transport airflow, compared to when the pitch in the X direction is greater than the pitch in the Y direction as in Fig. 11. This enhances the effect of suppressing image quality degradation, such as impact misalignment and density unevenness, caused by the transport airflow.
[0048] In this way, according to this embodiment, it is possible to prevent degradation of image quality in the overlapping range of the two heads.
[0049] (Second embodiment) Next, a second embodiment will be described. In the following description of the second embodiment, the description of the same parts as in the first embodiment will be omitted, and only the parts that are different from the first embodiment will be described.
[0050] <Electrode manufacturing equipment> The printing apparatus 1000, which is a liquid ejection apparatus according to the present invention, also includes an apparatus for manufacturing electrodes and electrochemical elements. An apparatus for manufacturing electrodes will be described below.
[0051] 13 is a schematic diagram showing an example of an electrode manufacturing apparatus according to the second embodiment. The electrode manufacturing apparatus is an apparatus for manufacturing an electrode including a layer having an electrode material by ejecting a liquid composition using a head module including the liquid ejection heads 100A and 100B described in the first embodiment.
[0052] <Means for forming layer containing electrode material, and process for forming layer containing electrode material> The discharge means provided in the electrode manufacturing apparatus shown in FIG. 13 is a head module according to the embodiment of the present invention. A liquid composition is applied to a target object by being discharged from a discharge head included in the head module, thereby forming a liquid composition layer. The target object (hereinafter sometimes referred to as a "discharge target") is not particularly limited as long as it is an object on which a layer containing an electrode material is to be formed, and can be appropriately selected depending on the purpose. For example, the target object may be an electrode substrate (current collector), an active material layer, a layer containing a solid electrode material, or the like. The target object may also be an electrode mixture layer containing an active material on an electrode substrate (current collector). The discharge means and discharge step may also be a means and step for directly discharging a liquid composition to form a layer containing an electrode material, as long as it is possible to form a layer containing an electrode material on the discharge target object. The discharge means and discharge step may also be a means and step for indirectly discharging a liquid composition to form a layer containing an electrode material.
[0053] <Other components and processes> Other components included in the manufacturing apparatus for an electrode mixture layer are not particularly limited as long as they do not impair the effects of the present invention, and can be selected appropriately depending on the purpose. Furthermore, other steps included in the manufacturing method for an electrode mixture layer are also not particularly limited as long as they do not impair the effects of the present invention, and can be selected appropriately depending on the purpose. For example, components and steps included in the manufacturing apparatus and manufacturing method for an electrode mixture layer include a heating means and a heating step.
[0054] <Heating means, heating process> The heating means included in the manufacturing device for the electrode mixture layer is a means for heating the liquid composition ejected by the ejection means. Also, the heating step included in the manufacturing method for the electrode mixture layer is a step of heating the liquid composition ejected in the ejection step. By heating the liquid composition, the liquid composition layer can be dried.
[0055] <Configuration for forming a layer containing an electrode material by directly ejecting a liquid composition> Here, as an example of an electrode manufacturing apparatus, an electrode manufacturing apparatus that forms an electrode mixture layer containing an active material on an electrode substrate (current collector) will be described. As shown in Fig. 13, the electrode manufacturing apparatus includes a discharge process unit 150 that includes a process of applying a liquid composition to a printing substrate 704 having an object to be discharged to form a liquid composition layer, and a heating process unit 130 that includes a heating process of heating the liquid composition layer to obtain an electrode mixture layer.
[0056] The electrode manufacturing apparatus includes a conveying unit 705 that conveys the printing substrate 704. The conveying unit 705 conveys the printing substrate 704 at a preset speed through the discharging process unit 150 and the heating process unit 130 in that order. There are no particular limitations on the method for manufacturing the printing substrate 704 having a discharge target such as an active material layer, and any known method can be appropriately selected. The discharging process unit 150 includes liquid discharge heads 100A and 100B that perform the application step of applying a liquid composition onto the printing substrate 704, a storage container 281b that stores the liquid composition 707, and a supply tube 281c that supplies the liquid composition 707 stored in the storage container 281b to the liquid discharge heads 100A and 100B.
[0057] In the discharge process unit 150, liquid composition 707 is discharged from liquid discharge heads 100A and 100B and applied to printing substrate 704, thereby forming a thin film of the liquid composition layer. Note that storage container 281b may be configured as an integral part of the electrode mixture layer manufacturing apparatus, or may be configured as a removable part from the electrode mixture layer manufacturing apparatus. Furthermore, storage container 281b may be a container used for adding the liquid to a storage container integrated with the electrode mixture layer manufacturing apparatus, or a storage container removable from the electrode mixture layer manufacturing apparatus.
[0058] The storage container 281b and the supply tube 281c can be arbitrarily selected as long as they can stably store and supply the liquid composition 707.
[0059] In the heating process section 130, a solvent removal step is carried out in which the solvent remaining in the liquid composition layer is heated and removed. Specifically, the solvent remaining in the liquid composition layer is heated and dried by the heating device 703 in the heating process section 130, thereby removing the solvent from the liquid composition layer. This results in the formation of an electrode mixture layer. The solvent removal step in the heating process section 130 may also be carried out under reduced pressure.
[0060] The heating device 703 is not particularly limited and can be appropriately selected depending on the purpose. For example, the heating device 703 can be a substrate heater, an IR heater, a hot air heater, or the like. The heating device 703 may also be a combination of at least two of the substrate heater, the IR heater, and the hot air heater. The heating temperature and heating time can be appropriately selected depending on the boiling point of the solvent contained in the liquid composition 707 or the thickness of the formed film.
[0061] By using the electrode manufacturing apparatus according to an embodiment of the present invention, a liquid composition can be ejected onto a target object. The electrode mixture layer can be suitably used, for example, as part of the configuration of an electrochemical element. The components other than the electrode mixture layer in the electrochemical element are not particularly limited, and known components can be appropriately selected. For example, components other than the electrode mixture layer include a positive electrode, a negative electrode, a separator, and the like.
[0062] The program executed by the printing apparatus 1000, which is the liquid ejection apparatus of this embodiment, is provided in a state that it is pre-installed in a ROM or the like.
[0063] The program executed by the printing device 1000, which is the liquid ejection device of this embodiment, may be configured to be provided by being recorded in an installable or executable file format on a computer-readable recording medium such as a CD-ROM, a flexible disk (FD), a CD-R, or a DVD (Digital Versatile Disc).
[0064] Furthermore, the program executed by the printing apparatus 1000, which is the liquid ejection apparatus of this embodiment, may be stored on a computer connected to a network such as the Internet and provided by being downloaded via the network. Also, the program executed by the printing apparatus 1000, which is the liquid ejection apparatus of this embodiment, may be provided or distributed via a network such as the Internet.
[0065] The program executed by the printing device 1000 of this embodiment has a modular structure including the above-mentioned units (color plate split data generation unit 1071, ejection control unit 1072), and in terms of actual hardware, the CPU (processor) reads and executes the program from the above-mentioned storage medium, thereby loading the above-mentioned units onto the main memory device, and the color plate split data generation unit 1071 and ejection control unit 1072 are generated on the main memory device.
[0066] Furthermore, each function of the embodiment described above (the color separation data generation unit 1071, the discharge control unit 1072) can be realized by one or more processing circuits. Here, the term "processing circuit" in this specification includes a processor programmed to execute each function by software, such as a processor implemented by an electronic circuit, as well as devices such as an ASIC (Application Specific Integrated Circuit), DSP (Digital Signal Processor), FPGA (Field Programmable Gate Array), and conventional circuit modules designed to execute each of the functions described above.
[0067] In this application, a "liquid ejection device" is a device that includes a liquid ejection head or a liquid ejection unit and ejects liquid by driving the liquid ejection head. Liquid ejection devices include not only devices that can eject liquid onto objects to which the liquid can adhere, but also devices that eject liquid into air or liquid.
[0068] This "liquid ejection device" can also include means for feeding, transporting, and discharging items onto which liquid can be attached, as well as pre-processing devices and post-processing devices.
[0069] For example, examples of "liquid ejection devices" include image forming devices, which are devices that eject ink to form images on paper, and three-dimensional modeling devices (three-dimensional modeling devices), which eject modeling liquid onto a powder layer formed from layers of powder in order to create a three-dimensional object (a three-dimensional model).
[0070] Furthermore, the term "liquid ejection device" is not limited to devices that visualize meaningful images such as letters and figures using ejected liquid. For example, it also includes devices that form patterns that have no meaning in themselves, and devices that create three-dimensional images.
[0071] The above-mentioned "object onto which a liquid can adhere" means an object onto which a liquid can adhere at least temporarily, an object onto which the liquid can adhere and stick, an object onto which the liquid can penetrate, etc. Specific examples include media such as paper, recording paper, film, and cloth, electronic circuit boards, electronic components such as piezoelectric elements, powder layers, organ models, and test cells, and unless otherwise specified, includes all objects onto which a liquid can adhere.
[0072] The material of the "substance to which a liquid can adhere" may be any material to which a liquid can adhere, even temporarily, such as paper, thread, fiber, fabric, leather, metal, plastic, glass, wood, or ceramics.
[0073] The "liquid" is not particularly limited as long as it has a viscosity and surface tension that allows it to be ejected from a head, but it is preferably one whose viscosity is 30 mPa·s or less at room temperature and normal pressure, or upon heating or cooling. More specifically, it is a solution, suspension, emulsion, etc. containing a solvent such as water or an organic solvent, a colorant such as a dye or pigment, a functionalizing material such as a polymerizable compound, a resin, or a surfactant, a biocompatible material such as DNA, amino acids, proteins, or calcium, or an edible material such as a natural colorant. These can be used, for example, as inkjet inks, surface treatment liquids, liquids for forming components of electronic devices or light-emitting elements, or electronic circuit resist patterns, and material liquids for 3D modeling.
[0074] Furthermore, the term "liquid ejection device" includes, but is not limited to, a device in which a liquid ejection head and an object onto which liquid can be attached move relatively. Specific examples include a serial type device in which the liquid ejection head moves, and a line type device in which the liquid ejection head does not move.
[0075] Other examples of "liquid ejection devices" include treatment liquid application devices that eject treatment liquid onto paper to apply the treatment liquid to the surface of the paper for purposes such as modifying the surface of the paper, and spray granulation devices that spray a composition liquid in which raw materials are dispersed through a nozzle to granulate fine particles of the raw materials.
[0076] Finally, the above-described embodiment is presented as an example and is not intended to limit the scope of the present invention. This novel embodiment can be embodied in various other forms, and various omissions, substitutions, and modifications can be made without departing from the spirit of the invention. Furthermore, the embodiment and modifications thereof are included within the scope and spirit of the invention, and are also included in the scope of the invention and its equivalents as defined in the claims.
[0077] For example, aspects of the present invention are as follows. <1> a control unit for controlling the ejection of droplets from the nozzles; and a liquid ejection device including a first head and a second head, each of which has a plurality of nozzle rows arranged therein, and which selectively ejects droplets from the nozzles onto a medium. The liquid ejection device has adjacent first and second heads, each of which has a nozzle overlap region at the end of the nozzle rows in the row direction, wherein the nozzles of a predetermined nozzle row of the first head and the nozzles of a predetermined nozzle row of the second head are arranged on a straight line perpendicular to the nozzle rows, and in the nozzle overlap region, the control unit ejects droplets that land in a direction perpendicular to the nozzle rows only from the nozzles of the first head or only from the nozzles of the second head. The liquid ejection device has alternately arranged nozzles that eject droplets and non-ejecting nozzles that do not eject droplets in the nozzle rows, and the non-ejecting nozzles included in the plurality of nozzle rows are arranged diagonally relative to the nozzle rows. <2> the number of nozzle rows included in the head is in the range of 6 to 10; <1> 2. The liquid ejection apparatus according to claim 1, wherein the liquid ejection apparatus is a liquid ejection apparatus. <3> The interval between the nozzles included in the nozzle row is smaller than the interval between the nozzle rows. <1> or <2> The liquid ejection device according to claim 1. <4> The aforementioned <1> ~ <3> a system control unit that drives the liquid ejection device to eject liquid; and a transport unit that transports the medium. <5> a control step of controlling the ejection of droplets from the nozzles; a control step of controlling the ejection of droplets from the nozzles in the nozzle overlap region, in which droplets landing in the direction perpendicular to the nozzle rows are ejected only from the nozzles of the first head or only from the nozzles of the second head; a liquid ejection method for a liquid ejection head having a plurality of heads each having a plurality of nozzle rows arranged in a row direction such that the plurality of nozzle rows each having a plurality of nozzles selectively eject droplets from the nozzles; a liquid ejection method for controlling the ejection of droplets from the nozzles in the nozzle overlap region, in which the plurality of droplets landing in the direction perpendicular to the nozzle rows are ejected only from the nozzles of the first head or only from the nozzles of the second head; a liquid ejection method in which ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets are alternately arranged in the nozzle rows; and a liquid ejection method in which the non-ejection nozzles included in the plurality of nozzle rows are arranged diagonally relative to the nozzle rows. <6> The program causes a computer that controls the liquid ejection heads to function as control means for driving the heads to eject liquid, the program comprising: a plurality of heads that have multiple nozzle rows arranged in multiple nozzles, each of which selectively ejects droplets from the nozzles onto a medium; adjacent first and second heads that are installed with a nozzle overlap region at the ends of the nozzle rows in the row direction; in the nozzle overlap region, the nozzles of a predetermined nozzle row of the first head and the nozzles of a predetermined nozzle row of the second head are arranged on a straight line perpendicular to the nozzle rows; the program causes a computer that controls the liquid ejection heads to function as control means for driving the heads to eject liquid, the control means ejecting multiple droplets that land in a direction perpendicular to the nozzle rows only from the nozzles of the first head or only from the nozzles of the second head in the nozzle overlap region; in the nozzle rows, ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets are arranged alternately; and the non-ejection nozzles included in the plurality of nozzle rows are arranged diagonally to the nozzle rows. [Explanation of symbols]
[0078] 10 Medium 100A head (media downstream side) 100B head (upstream of media) 200 nozzle rows 1000 liquid dispensing device 1007 Print control unit 1008 Head Driver 1071 Color separation data generation unit 1072 Discharge control section [Prior art documents] [Patent documents]
[0079] [Patent Document 1] JP 2021-126815 A
Claims
1. A liquid ejection device having a plurality of heads each having a plurality of nozzle rows arranged therein and each of which selectively ejects droplets from the nozzles onto a medium, and a control unit which controls the ejection of droplets from the nozzles, wherein adjacent first and second heads are disposed at ends of the nozzle rows in a row direction with a nozzle overlap region provided therebetween, the nozzles of a predetermined nozzle row of the first head and the nozzles of a predetermined nozzle row of the second head are arranged on a straight line perpendicular to the nozzle row, In the nozzle overlap region, the control unit a plurality of droplets that land in a direction perpendicular to the nozzle row are ejected only from the nozzles of the first head or only from the nozzles of the second head; In the nozzle row, ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets are arranged alternately; the non-ejection nozzles included in the plurality of nozzle rows are arranged in a diagonal direction with respect to the nozzle rows; Liquid discharge device.
2. the number of nozzle rows included in the head is in the range of 6 to 10; The liquid ejection device according to claim 1 .
3. the interval between the nozzles included in the nozzle row is smaller than the interval between the nozzle rows; The liquid ejection device according to claim 1 .
4. The liquid ejection device according to claim 1 , a system control unit that drives the liquid ejection device to eject liquid onto a medium; a conveying means for conveying the medium; A printing device comprising:
5. a plurality of heads each having a plurality of nozzle rows arranged therein and selectively ejecting droplets from the nozzles onto a medium; The first head and the second head are disposed adjacent to each other, with a nozzle overlap region provided at an end of the nozzle row in the row direction; a liquid ejection method for a liquid ejection head, wherein in the nozzle overlap region, nozzles of a predetermined nozzle row of the first head and nozzles of a predetermined nozzle row of the second head are arranged on a straight line perpendicular to the nozzle row, a control step of controlling the ejection of droplets from the nozzles, In the nozzle overlap region, the control step a plurality of droplets that land in a direction perpendicular to the nozzle row are ejected only from the nozzles of the first head or only from the nozzles of the second head; In the nozzle row, ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets are arranged alternately; the non-ejection nozzles included in the plurality of nozzle rows are arranged in a diagonal direction with respect to the nozzle rows; Liquid dispensing method.
6. a computer for controlling a liquid ejection head, the liquid ejection head having a plurality of heads each having a plurality of nozzle rows arranged therein and each of which selectively ejects liquid droplets from the nozzles onto a medium, the first head and the second head being adjacent to each other and having a nozzle overlap region at the end of the nozzle rows in the row direction, the nozzles of a predetermined nozzle row of the first head and the nozzles of a predetermined nozzle row of the second head being arranged on a straight line perpendicular to the nozzle rows in the nozzle overlap region; The head functions as a control means for driving the head to eject liquid, In the nozzle overlap region, the control means a plurality of droplets that land in a direction perpendicular to the nozzle row are ejected only from the nozzles of the first head or only from the nozzles of the second head; In the nozzle row, ejection nozzles that eject droplets and non-ejection nozzles that do not eject droplets are arranged alternately; the non-ejection nozzles included in the plurality of nozzle rows are arranged in a diagonal direction with respect to the nozzle rows; program.
Citation Information
Patent Citations
JP126815A