Panel System
The panel system integrates cable modules and a processor for adjustable device positioning, addressing the lack of integrated cable transmission and data processing in existing systems, enhancing installation ease and device control.
Patent Information
- Application Number
- JP2025517500
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2025-09-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing panel systems do not fully integrate cable modules for transmitting power and signals to IoT devices, and lack a processor to process acquired data for user-requested functions, requiring devices to be fixed in position by electrical wiring.
A panel system with cable tracks and modules for adjustable positioning of devices, incorporating a processor to process data from connected devices and perform multiple functions, allowing devices to be easily moved and connected via cable modules.
Enables easy repositioning of devices without damaging walls, reduces installation complexity, and facilitates simultaneous control and functionality of multiple devices through data processing.
Smart Images

Figure 2025532153000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to the field of engineering and construction, and more particularly, the present invention relates to a panel system having installation assist modules that facilitate adjustable positioning of devices. [Background technology]
[0002] A home or building structure often includes walls made of brick and concrete. The walls may be decorated with tiles, wood, or paint for interior design purposes. The installation and removal of walls requires specialized technicians to perform construction work, which requires a lot of time along with high labor costs. If a homeowner needs to renovate a home, walls may need to be demolished, and they may not be recyclable or reusable. Furthermore, dust from demolition is considered contaminated waste.
[0003] Currently, walls using frames covered with panel plates are being developed to reduce the amount of concrete used, and walls integrating Internet of Things (IoT) devices to provide residents with smart home amenities are also being developed. Currently, devices such as sensors, touchscreen displays, speakers, and smart appliances are installed in walls by screwing them in and wiring them to a power source. These devices require drilling holes in the wall for installation, creating unsightly interior marks that cannot be hidden, causing inconvenience to homeowners. If a homeowner wants to remove the device, the holes must be filled and repainted. Furthermore, wiring these IoT devices requires skilled technicians to select cables for accurate installation. These cables may use different types of communication protocols, which can lead to complex connections and difficulty in replacement, and multiple cables can be clearly visible on the wall. Therefore, panel systems are being developed to replace traditional walls. Panel systems are designed and assembled to replace walls, floors, or ceilings without the need for specialized technicians. Any devices installed in the system can be disassembled, reinstalled, and reused without the use of any hand tools, eliminating the need to worry about construction and demolition issues. Additionally, the system has a redesigned electrical system within the wall to connect devices and accommodate homeowners' lifestyles without causing any damage to the wall.
[0004] Patent Document 1 discloses a wall panel system with multiple panel plates for building walls and partitions. The system includes a first layer with a floor structure, a ceiling structure, and vertically arranged studs between the floor structure and the ceiling structure; a second layer with multiple magnetic clips attached to the studs and secured with bolts; and a third layer with multiple panels, each with a magnetic element on the underside adjacent to the vertical edge for attachment / detachment to the magnetic clips. When the panel plates are placed in position in the system assembly, the magnetic attraction between the magnetic clips and the magnetic elements holds the panels in place. The panel plates can be quickly and easily removed and replaced without disturbing the remaining panels, even by non-professionals.
[0005] Patent Document 2 discloses a mounting device that uses multiple magnetic structures to enable the attachment and detachment of two objects, such as panels, on a wall. The device includes a first object with an embedded first magnetic structure, a second object with an embedded double-sided mechanism having a second magnetic structure on one side and a third magnetic structure on the other side, and a fourth magnetic structure with a gripping mechanism that is typically rotated by hand. The gripping mechanism can be attached or replaced by an automated device depending on the user's needs. The double-sided mechanism can include a separation layer that prevents the magnetic field of the second magnetic structure from interacting with the magnetic field of the third magnetic structure. Furthermore, the mounting device can be equipped with a magnetic sensor (Hall Effect sensor) that indicates whether the first object (e.g., a panel) is attached or detached. The magnetic sensor can be connected to a security alarm that indicates an unsafe condition, and the sensor can be activated when the top or bottom of the first object is detached.
[0006] Patent Document 3 discloses a magnetic latching device that uses a fixed magnetic piece for attachment and detachment. The magnetic latching device includes a plate formed of a ferromagnetic core and a polymer cover, with an RFID tag embedded within the plate that can be read by an RFID reader, and a housing with a magnet for holding the plate. The magnet is a ferromagnetic material with a flat or rectangular shape and serves to guide the magnetic flux of the magnet from the inside of the housing to the outside of the housing through the housing wall. The housing includes an RFID reader inside and is connected to an electrical cable for transmitting power and signals. When the plate is attached to the magnet in the housing, the RFID tag provides data or a numerical code to the RFID reader.
[0007] Patent Document 4 discloses array connections of rigid-flex printed circuit boards (PCBs) in electronic devices using flexible PCBs formed into flexible connectors as straight or four-way junctions. Each connection includes a power supply pin (VCC), a ground pin (GND), and multiple signal lines for data communication. This flexible PCB is used as a replacement for traditional cable connections in confined and crowded electronic devices. The flexible PCB may have a multi-layer structure containing one or more layers of conductors (typically copper) separated by insulating layers such as glass, epoxy, or polyimide for necessary communication. For example, in a four-layer PCB with three insulating layers, the outer copper layer may be coated with a protective layer to protect it from corrosion. However, while the panel system is designed to simultaneously function as a means of adjustable positioning of IoT devices and connection to cable modules, the application of fully or partially arranging cable modules installed on the panel system is not taught.
[0008] However, although these disclosures are designed to allow adjustable positioning of devices, they do not mention fully or partially integrating cable modules with cables and splicing units into the panel system to transmit both power and signals to the device's predetermined location. Furthermore, these disclosures do not suggest using a processor to connect all devices via the cable modules to process acquired data and perform user-requested functions.
[0009] To remedy the above-mentioned drawbacks, the present invention aims to develop a panel system that replaces conventional structures and functions as a panel system for arranging cable modules connecting with devices, and is designed to facilitate adjustable positioning of devices so that users can easily and safely move devices to any position on the panel whenever needed. This is in contrast to current systems that require devices to be fixed in position according to electrical wiring alone. Furthermore, the panel system includes a processor connected to the attached devices, and the processor is configured to process desired data from the devices as requested by the user and perform multiple functions. [Prior art documents] [Patent documents]
[0010] [Patent Document 1] U.S. Patent No. 4,934,119A [Patent Document 2] U.S. Patent No. 7,843,296 B2 [Patent Document 3] U.S. Patent No. 10,184,279 B2 [Patent Document 4] US Patent Application Publication No. 2018 / 0343741A1 Summary of the Invention [Problem to be solved by the invention]
[0011] The present invention provides a panel system having an installation assistance module that facilitates adjustable positioning of a device so that a user can easily and safely move the device to any position on the panel whenever necessary. The panel system further includes a processor that connects to the attached device, the processor configured to process desired data from the device in response to a user request. The adjustable positioning of the device allows the data collected from the device to be used to perform multiple functions. [Means for solving the problem]
[0012] In one embodiment of the present invention, the present invention provides a method for producing a medicament for the treatment of a pulmonary arthritis. a plurality of support panels (200); - a plurality of mounting modules (300) for assisting in the installation of the device (900), the mounting modules (300) being configured to reduce the load on the device (900) during installation; - at least one cable track (220) formed on at least one edge of the mounting module (300) for supporting a cable module (400); - a cable module (400) installed on a cable track (220); at least one device (900) connected to a cable module (400); a processor (600) connected to a cable module (400) and a device (900); A panel system (100) comprising: The cable module (400) is fully or partially installed in a predetermined direction within the cable track (220) to transmit power and signals to an adjustable predetermined position of the device (900), and the processor (600) is configured to process desired data from the device (900) to perform multiple functions.
[0013] For a more complete understanding of the present invention, example embodiments and their advantages, reference should be made to the following description taken in conjunction with the accompanying drawings, in which like reference numerals indicate like features, and in which: Figure 1 shows a perspective view of an exemplary embodiment; [Brief explanation of the drawings]
[0014] [Figure 1] FIG. 1 is a perspective view of a panel system (100) according to an exemplary embodiment of the present invention. [Figure 2] FIG. 1 is an exploded view of a panel system (100) according to an exemplary embodiment of the present invention. [Figure 3] 1 is a perspective view of (a) a support panel (200) and (b) a support panel (200) with an additional panel (202) according to an exemplary embodiment of the present invention. [Figure 4] 3A-3C illustrate an example of a mounting module (300) according to an exemplary embodiment of the present invention. [Figure 5] FIG. 4 shows a cable module (400) installed in a cable track (220) according to an exemplary embodiment of the present invention. [Figure 6] FIG. 4 illustrates an example of a cable (402) according to an exemplary embodiment of the present invention. [Figure 7] FIG. 4 illustrates an example of a joining unit (404) according to an exemplary embodiment of the present invention. [Figure 8] FIG. 4 illustrates an example of a connection (406) according to an exemplary embodiment of the present invention. [Figure 9] 4A-4C illustrate an exemplary structure of a cable (402) according to an exemplary embodiment of the present invention. [Figure 10] 4A-4C illustrate an exemplary structure of a joining unit (404) according to an exemplary embodiment of the present invention. [Figure 11] FIG. 5 illustrates an electro-permanent magnet (502) and a sensing unit (503) according to an exemplary embodiment of the present invention. [Figure 12] FIG. 5 is a perspective view of a sensing unit (503) according to an exemplary embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0015] For convenience, like reference numerals may be used to refer to like elements in the figures, although each of the various exemplary embodiments may be considered a separate variation.
[0016] The present disclosure relates to a panel system including an installation assistance module that facilitates adjustable positioning of devices, allowing users to easily and safely move devices to any position on the panel whenever necessary. The panel system includes a processor connected to the attached devices, the processor configured to process desired data from the devices as requested by the user. Furthermore, the panel system assists in the installation of multiple devices and allows for adjustable positioning of the devices. Thus, big data can be collected, and the data collected from the devices can be used to perform multiple functions.
[0017] Any embodiment shown herein is intended to include applications to other embodiments of the invention unless expressly stated otherwise.
[0018] Unless otherwise specified, technical or scientific terms used herein have definitions known to those of ordinary skill in the art.
[0019] Any tool, apparatus, method, or chemical referred to herein refers to a tool, apparatus, method, or chemical commonly used by one of ordinary skill in the art, unless expressly stated to be a tool, apparatus, method, or chemical unique only to the present invention.
[0020] The use of the singular noun or pronoun "comprise" in the claims or specification means "one," but can also refer to "one or more," "at least one," and "one or more than one."
[0021] All components and / or methods disclosed in this application, as well as the claims, are intended to cover the embodiments from any operation, performance, modification, or adjustment without significant experimentation from the present invention, which results in an object of similar utility or which would be considered substantially similar to the present embodiments by those skilled in the art, whether specifically described in the claims or not. Accordingly, all objects similar to or alternative to the present embodiments, including minor modifications or adjustments obvious to those skilled in the art, should be construed as being within the spirit, scope, and concept of the present invention as expressed in the appended claims.
[0022] Throughout this application, the term "about" means that any number referenced herein may vary or deviate due to any error of the device, method, or individual using the device or method.
[0023] Exemplary aspects will now be described with reference to the accompanying drawings, which form a part of this disclosure and which illustrate exemplary embodiments that may be practiced. As used in this disclosure and the appended claims, the terms "exemplary embodiment" and "present embodiment" do not necessarily refer to a single embodiment, but may, and various exemplary embodiments may be readily combined and / or interchanged without departing from the scope or spirit of the exemplary embodiment. Moreover, the terminology used in this disclosure and the appended claims is for the purpose of describing exemplary embodiments only and is not intended to be limiting. In this regard, as used in this disclosure and the appended claims, the term "in" includes "in" and "on," and the terms "a," "an," and "the" may refer to the singular and plural, respectively. Additionally, as used in this disclosure and the appended claims, the term "by" may mean "from," where appropriate, the term "if" may also mean "when" or "upon," where appropriate, and the term "and / or" may mean and include any and all possible combinations of one or more of the associated listed items.
[0024] The term "device" (900) as used in this disclosure includes any electrical device, whether connected to the Internet or not, such as display devices (e.g., televisions, touchscreen displays, etc.), video projectors and audio systems, closed-circuit television (CCTV), surveillance cameras, solar cells, solar panels, chargers, water dispensers, air purifiers, and any common electrical appliances (e.g., one or more lights, light measurement controllers, air conditioners, fans, kitchen devices, etc.), sensors for detecting environmental factors, such as vibration sensors, humidity sensors, smoke detectors, light sensors, temperature sensors, etc. The device (900) may be connected to the panel system (100) to transmit either power or signals, or both, from the cable module (400) of the panel system (100).
[0025] The terms "touch," "connect," "connecting," "connection," "connected," "in connection with," "attach," "attaching," "attachment," "attached," "install," "installed," "installing," "installation," "mount," "mounting," "mounted," and the like, can be used interchangeably to refer to or mean a direct electronic or physical connection or a connection via one or more elements, regardless of whether power and / or signals are transmitted between such elements, where the connecting part can be any type of electrical connector and / or physical mechanism.
[0026] As used herein, the terms "temporarily attach," "temporarily attached," "temporarily attaching," "temporarily attachment," and the like refer to a temporary attachment between device (900) and the electro-permanent magnet, whereby the magnetic field of the electro-permanent magnet (502) decreases in proportion to the amount of current applied.
[0027] As used herein, terms such as "fully attach," "fully attached," "fully attaching," and "full attachment" refer to a complete attachment between the device 900 and the electro-permanent magnet, where the electro-permanent magnet is in a fully magnetized state with no current applied. Although the magnetic field decreases over time due to magnetic degradation, the electro-permanent magnet is still considered to fully attach the device 900 when no current is applied.
[0028] The term "initial magnetic field" refers to the magnetic field of the electro-permanent magnet that is detectable during one or more detection periods before applying a current to the electro-permanent magnet to partially reduce the magnetic field of the electro-permanent magnet. The initial magnetic field is detected when a user begins using the system 100. The initial magnetic field may be equivalent to the capacity of the electro-permanent magnet from the manufacturer.
[0029] The term "pre-field" means the magnetic field of an electro-permanent magnet that is detectable during one or more detection periods, where the electro-permanent magnet is in a state where the magnetic field is partially reduced from the initial magnetic field in proportion to the amount of current applied.
[0030] The term "post-field" refers to the magnetic field of an electro-permanent magnet that is detectable during one or more detection periods, when the electro-permanent magnet is in a fully magnetized stage with no current or insufficient current applied.
[0031] The term "pre-compression force" refers to a compressive force between the device (900) and the electro-permanent magnet that is detectable during one or more detection periods, where the electro-permanent magnet has partially reduced its magnetic field from the initial magnetic field in proportion to the amount of current applied.
[0032] The term "post-compression force" refers to a compressive force between the device (900) and the electro-permanent magnet that is detectable during one or more detection periods, when the electro-permanent magnet is in a fully magnetized stage with no current or insufficient current applied.
[0033] The following embodiments of the present invention are described to set forth details of the invention as illustrative embodiments, the scope of which should be defined only by the claims issuing from this disclosure and their equivalents.
[0034] In one embodiment of the present invention, the present invention provides a method for producing a medicament for the treatment of a pulmonary arthritis. a plurality of support panels (200); - a plurality of mounting modules (300) for assisting in the installation of the device (900), the mounting modules (300) being configured to reduce the load on the device (900) during installation; - at least one cable track (220) formed on at least one edge of the mounting module (300) for supporting a cable module (400); - a cable module (400) installed on a cable track (220); at least one device (900) connected to a cable module (400); a processor (600) connected to a cable module (400) and a device (900); The present invention relates to a panel system (100) comprising: The cable module (400) is fully or partially installed in a predetermined direction within the cable track (220) to transmit power and signals to an adjustable predetermined position of the device (900), and the processor (600) is configured to process desired data from the device (900) to perform multiple functions.
[0035] In another exemplary embodiment, the system (100) further comprises at least one additional panel (202) attached back-to-back to the support panel (200).
[0036] In another exemplary embodiment, the system (100) further comprises a fastening module (206) for rigidly attaching the support panel (200) to the add-on panel (202).
[0037] In another exemplary embodiment, the support panel (200) and the additional panel (202) are the same or different sizes.
[0038] In another exemplary embodiment, the system (100) further comprises insulation (204) disposed between the support panel (200) and the additional panel (202).
[0039] In another exemplary embodiment, a cable module (400) comprises at least one cable (402) and at least one junction unit (404).
[0040] In another exemplary embodiment, the cable (402) and the junction unit (404) are printed circuit boards (PCBs).
[0041] In another exemplary embodiment, the cable (402) - two connectors (406) arranged at both ends of the cable (402); a first layer of conductive material (412); an insulating layer (413) attached below the first layer of conductive material (412); - a second conductive material layer (414) attached below the insulating layer (413), the second conductive material layer (414) including a ground plane and a power plane; Includes:
[0042] In another exemplary embodiment, the cable (402) further comprises a mask layer (420) disposed on the first conductive material layer (412) and the second conductive material layer (414) to prevent oxidation of the conductive materials.
[0043] In another exemplary embodiment, the joining unit (404) comprises: - at least three connectors (406) arranged at the ends of the joining unit (404); - a first conductive material layer (432), the first conductive material layer (432) including a power plane; an insulating layer (433) attached below the first layer of conductive material (432); a second conductive material layer (434) attached below the insulating layer (433), the second conductive material layer (434) including a ground plane; Includes:
[0044] In another exemplary embodiment, the bonding unit (404) further comprises a mask layer (440) disposed on the first conductive material layer (432) and the second conductive material layer (434) to prevent oxidation of the conductive materials.
[0045] In another exemplary embodiment, the connections (406) comprise at least one Voltage Common Collector (VCC) pin, at least one ground (GND) pin, and at least one signal pin.
[0046] In a preferred exemplary embodiment, the connections (406) comprise three VCC (Voltage Common Collector) pins, four ground (GND) pins, and four signal pins.
[0047] In another exemplary embodiment, the signal types are RS-232, RS-422, RS-423, RS-485, I 2 C, Ethernet, SDI-12, 1-Wire or a combination thereof.
[0048] In a preferred exemplary embodiment, the signal type is RS-485.
[0049] In another exemplary embodiment, the mounting module (300) comprises: - at least one electro-permanent magnet (502) for mounting the device (900), the electro-permanent magnet being in a fully magnetized state with no current applied; a sensing unit (503) configured to sense a device (900) attached to an electro-permanent magnet (502), at least one identification detection unit (504) for detecting the identification of the device (900); at least one magnetic detection unit (506) for detecting a magnetic field between the device (900) and the electro-permanent magnet (502); at least one compression detection unit (508) for detecting a compression force between the device (900) and the electro-permanent magnet (502); a sensing unit (503) comprising: Further includes:
[0050] In another exemplary embodiment, the processor (600) is further configured to control the discrimination detection unit (504), the magnetic detection unit (506), and the compression detection unit (508).
[0051] In another exemplary embodiment, the mounting module (300) further comprises: i) partially reducing the magnetic field from the initial magnetic field of the electro-permanent magnet (502) by applying power; ii) detecting a magnetic field via the magnetic detection unit (506) and a compressive force via the compression detection unit (508) when the device (900) is attached to the electro-permanent magnet (502) by a user; iii) receiving and verifying the identification of the device (900) from the identification detection unit (504) and notifying the user by the processor (600) if the identification of the device (900) is not accurate; iv) After receiving user instructions, terminate the application of power and fully install the device (900). Step i) applying a current to reduce the magnetic field of the electro-permanent magnet (502) so that at least 70% of the object's weight can be temporarily attached.
[0052] It is understood that the examples of the present invention described below are presented only as illustrative and exemplary embodiments of the present invention, and therefore, the scope of the present invention should be defined only in accordance with the claims issuing from this disclosure and their equivalents.
[0053] Illustrative Embodiments These exemplary embodiments of the invention will now be described with reference to the accompanying drawings, which form a part of this disclosure.
[0054] 1 and 2 show a panel system (100) according to an exemplary embodiment of the present invention. The panel system (100) includes a plurality of support panels (200), a plurality of mounting modules (300) installed on the support panels (200) for mounting at least one device (900) thereon, at least one cable track (220) formed on at least one edge of the mounting modules (300) for supporting a cable module (400) (see FIG. 2), the cable track (220) on which the cable module (400) is installed, at least one device (900) connected to the cable module (400), and a processor (600) connected to the cable module (400) and the device (900). The cable module (400) is configured to be fully or partially installed in a predetermined direction within the cable track (220) and to transmit power and signals to an adjustable predetermined position of the device (900). The processor (600) is configured to process desired data from the device (900) requested by a user to perform a number of functions.
[0055] Multiple panel systems (100) can be assembled adjacently and continuously to form large panels such as walls, ceilings, or floors. Furthermore, by installing the panel system (100) on existing walls of a building, the existing walls can be retrofitted to incorporate the functionality of the panel system (100). The panel systems (100) can also be arranged at angles of 5 to 180 degrees, allowing the panel systems (100) to form corners and / or rooms of any shape depending on the user's purpose. For example, a first panel system (100) can be arranged to form a wall on one side (first side) of a room, and a second panel system (100) can be arranged to form a wall on the side adjacent to the first side (second side), creating a corner for attaching any device (900).
[0056] The mounting modules 300 are installed on the support panel 200 according to predetermined positions for mounting the devices 900, with gaps between the mounting modules 300 to form cable tracks 220. These gaps are used to arrange the cable tracks 220 to support the installation of the cable modules 400. The cable modules 400 include at least one cable 402 and at least one junction unit 404, which are connected in an array connection manner to transmit power and signals. After the installation of the panel system 100 is complete, the user provides the devices 900 to be mounted on the mounting modules 300 and connects these devices 900 to the cable modules 400 in a plug-and-play manner. Furthermore, the cables 402 and junction units 404 are preferably formed by printed circuit boards (PCBs) rather than traditional cable connections, and are connected to the devices 900. Power and signals can be transmitted via the PCB, allowing all devices 900 to be controlled and functioned simultaneously.
[0057] The processor 600 may be designed to connect with the devices 900 installed in the system panel 100. The processor 600 may select desired data transmitted from each device 900 and perform calculations for automatic data analysis, thereby performing functions according to user needs.
[0058] For example, if the device 900 is a vibration sensor mounted on the mounting module 300 of the panel system 100, the vibration sensor can detect vibration data in the environment in real time and transmit the vibration data to the processor 600. The vibration sensor mounted on the mounting module 300 can be easily adjusted and / or moved to any desired location so that the vibration sensor is positioned appropriately to effectively detect the data. After the vibration data is transmitted from the vibration sensor to the processor 600, the processor 600 analyzes the vibration data. If an earthquake occurs, the vibration data will inevitably reach a peak, allowing the processor 600 to detect the abnormal data and immediately notify the user.
[0059] Furthermore, for optimal results, multiple types of sensors can be attached to the mounting module 300 for specific purposes. For example, a vibration sensor and a smoke detector can be installed in the mounting module 300 to acquire multiple types of environmental data. The environmental data acquired from the multiple types of sensors is sent to the processor 600 for processing. For example, if the processor 600 detects abnormal environmental data from the multiple types of sensors, the processor 600 can immediately notify the user.
[0060] 3 shows a perspective view of a support panel (200) and an additional panel (202) according to an exemplary embodiment of the present invention. The additional panel (202) is attached back-to-back to the support panel (200). Each support panel (200) may include at least one hole (212) for holding a mounting module (300) and at least one reference line (214) for determining the position of the mounting module (300) to be installed. The support panel (200) is designed to have a rectangular shape with specific dimensions, for example, a length of 600 to 3000 mm, a width of 200 to 1200 mm, and a thickness of 30 to 300 mm.
[0061] In some applications, the support panel 200 and the additional panels 202 may be different sizes in both length and width. However, typically, the length of the support panel 200 corresponds to the height of the installation room. When a user positions the support panel 200 to fit the height of the installation room, multiple smaller additional panels 202 can be assembled to fit the dimensions of the support panel 200.
[0062] The panel system 100 further includes a fastening module 206 for securing the support panel 200 and the additional panel 202 and reinforcing the panel system 100. The fastening module 206 may be a mechanical component such as a mounting track or a locking bolt. The panel system 100 may also include an insulating material 204 disposed between the support panel 200 and the additional panel 202 as a fire retardant and / or to prevent heat loss and sound intrusion. The insulating material 204 may be selected from aerogel, poly(methyl cyanoacrylate), polyurethane, fiberglass, or a combination thereof.
[0063] The support panels 200 and the add-on panels 202 are not limited to a rectangular shape, and other geometric shapes such as triangular, circular, trapezoidal, honeycomb, etc. may be used, as long as the support panels 200 and the add-on panels 202 can be assembled and connected in various ways to efficiently construct the panel system 100. The materials for the support panels 200 and the add-on panels 202 can be independently selected from aluminum, fiberglass, steel, stainless steel, cast iron, polyvinyl chloride (PVC), polyethylene terephthalate (PET), polystyrene (PS), polypropylene (PP), low-density polyethylene (LDPE), high-density polyethylene (HDPE), wood, reinforced rubber, tempered glass, multi-layer materials, or combinations thereof, and must be strong, durable, and lightweight enough for heavy-duty tool-free installation.
[0064] FIG. 4 shows an example of a mounting module (300). The mounting module (300) can be a one-piece structure positioned on one side of the support panel (200) (FIG. 3a), with one side of the structure installed on the support panel (200) and the other side having mounting means for mounting a device (900). Similarly, the mounting module (300) can be configured to be positioned on an additional panel (202) for mounting the device (900). The mounting means allows a user to attach the device (900) to the panel system (100) via the mounting module (300) without using tools to assist with installation (e.g., using drills and wall screws). This makes the installation of the device (900) on the panel system (100) more secure. Alternatively, multiple mounting modules (300) (FIG. 3b) can be positioned on many or all sides of the support panel (200) to increase mounting positions and efficiently mount multiple devices (900).
[0065] The number of mounting modules 300 may be equal to or greater than the number of devices 900, and the mounting modules 300 are adjustably positioned to be installed at predetermined positions according to the adjustable predetermined positions of the devices 900. One or more mounting modules 300 may be installed on the support panel 200 to support the installation of more devices 900 in the future. The mounting modules 300 may be installed at positions according to the predetermined positions of the devices 900. For example, the mounting modules 300 may be completely installed on the support panel 200 at the predetermined reference line 214, but in actual use, these mounting modules 300 do not need to be installed for all devices 900 because a user may install one device 900 at any position on the mounting modules 300. Therefore, a user can select a predetermined position for installing a device 900 and independently adjust the position.
[0066] When the mounting modules 300 are installed in an array on the support panel 200 with gaps between them, multiple gaps are formed. The thickness of the mounting modules 300 allows these gaps to be formed into rectangular tracks, which can be used as cable tracks 220 to support the cable modules 400. In further cases, the cable tracks 220 may be formed by creating track grooves in the support panel 200, such as rectangular grooves, oval grooves, V-grooves, J-grooves, U-grooves, bevel grooves, or combinations thereof. The cable tracks 220 may have additional liners, such as rubber, plastic, metal, or aluminum liners, embedded in the cable tracks 220 to prevent short circuits between the cables 402 and the material of the support panel 200. The cable tracks 220 may have widths of 5 to 50 mm and depths of 10 to 50 mm, or dimensions depending on the dimensions of the cables 402.
[0067] As shown in FIG. 5, the cable module 400 installed in the cable track 220 includes at least one cable 402 and at least one junction unit 404. Each cable 402 is located at an edge of the mounting module 300, and each junction unit 404 is located at a corner of the mounting module 300. These cables 402 and junction units 404 are connected in an array or in any arrangement (e.g., horizontal, vertical, square, circular, or a combination thereof) depending on the layout of the reference lines 214. Furthermore, the cables 402 and junction units 404 can be connected at angles between 5 and 180 degrees, allowing the cables 402 to be routed in any position. Once the cable module 400 is installed in the cable track 220, an external power source is connected to the cable module 400 for power supply.
[0068] The cable module (400) can be fully or partially installed in the cable track (220) in a predetermined orientation to transmit power and signals to an adjustable predetermined position of the device (900), and the predetermined orientation of the cable module (400) is configured to systematically align with the predetermined position of the mounting module (300). For optimal cost reduction, the cable module (400) can be designed with a layout that takes the shortest direction.
[0069] For example, cable modules 400 can be installed in all cable tracks 220 to support a large number of devices 900 installed in an entertainment room, game room, exhibition room, etc. Furthermore, cable modules 400 can be fully installed in all cable tracks 220 to support additional devices 900 to be installed in the future. Alternatively, cable modules 400 can be installed in some cable tracks 220 (partial installation) to support only a limited number of devices 900, thereby reducing costs. As a specific example, if a user only wants to install three devices 900, partial installation of cable modules 400 is sufficient.
[0070] Figure 6 shows a cable (402) with two connectors (406) for connecting the cable (402) to a junction unit (404). The cable (402) is used to transmit power and signals throughout the panel system (100). The length of the cable (402) can be 100-1000mm and the width can be 10-50mm.
[0071] Figure 7 shows a junction unit (404) having at least three connections (406) that can be formed as a three-way or four-way junction for connecting the junction unit (404) to a cable (402). The junction unit (404) can be 10-500mm long and 10-500mm wide to accommodate the cable.
[0072] Figure 8 shows an example of a connection (406) consisting of seven pins: three VCC (Voltage Common Collector) pins, four ground (GND) pins, and four signal pins. The VCC voltage can be either 5V DC, 12V DC, or 24V DC. The signals can be RS-232, RS-422, RS-423, RS-485, I 2 The cable type can be selected from C, Ethernet, SDI-12, 1-Wire, or a combination thereof, but is preferably RS-485, or can be determined based on the specifications of the device (900). By using more than four signal pins for data transmission, the cable module (400) can simultaneously connect up to 100 devices (900). The cable (402) and junction unit (404) can be adjusted according to the configuration of the connection section (406), and can support more devices (900) depending on the number of devices (900) required by the user.
[0073] 9 shows an exemplary structure of the cable (402). The cable (402) is formed by a printed circuit board (PCB) including two connections (406) and at least two layers of conductive material, including a first conductive material layer (412), a second conductive material layer (414) disposed below the first conductive material layer (412) by attaching an insulator (413), the second conductive material layer (414) including a ground plane and a power plane, and a mask layer (420) disposed on the first conductive material layer (412) and the second conductive material layer (414) to prevent oxidation of the conductive material.
[0074] 10 shows an exemplary structure of a junction unit (404). The junction unit (404) is formed by a printed circuit board (PCB) including at least two layers of conductive material, including a first conductive material layer (432) including a power plane; a second conductive material layer (434) disposed below the first conductive material layer (432) by being attached with an insulator (433), the second conductive material layer (434) including a ground plane; and mask layers (440) disposed on the first conductive material layer (432) and the second conductive material layer (434) to prevent oxidation of the conductive material. The junction unit (404) further includes at least one circuit switching unit configured to switch signal paths on the junction unit.
[0075] The conductive material allows electrons to flow through the layer to carry the current of the circuit. Examples of conductive materials include, but are not limited to, aluminum, aluminum alloys, copper, copper alloys, tungsten, tungsten alloys, gold, gold alloys, silver, silver alloys, or combinations thereof. The insulator disclosed in the exemplary embodiment of the present invention may be an insulating layer of the same size as the conductive material layer, or an intervening material used to separate two conductive material layers to prevent short circuits. The insulator may be a material such as, but not limited to, a fiberglass epoxy laminate, polytetrafluoroethylene (PTFE), or the like, which is coated, sprayed, painted, airbrushed, or glued onto the conductive material layer to serve as electrical protection.
[0076] Additionally, the cable 402 and junction unit 404 may be shielded with an additional polymer coating (e.g., PVC) to prevent short circuits and filter electromagnetic waves that may interfere with data communication. The cable 402 and junction unit 404 described herein with respect to a two-layer PCB are merely exemplary and are not intended to limit the present disclosure. As described in the spirit of this embodiment, increasing or decreasing the number of PCB layers in the panel system 100 is adjustable and does not depart from the scope of the present invention.
[0077] Although this disclosure describes a PCB for transmitting power and / or signals to device (900), those skilled in the art will understand that cable (402) and junction unit (404) may be other types of electrical cables capable of transmitting power and / or signals to device (900), such as coaxial cables, communication cables, direct buried cables (DBC), flexible cables, helix cables, etc.
[0078] The mounting module (300) may further comprise at least one electro-permanent magnet (502) for mounting the device (900), the electro-permanent magnet being in a fully magnetized state with no current applied (as shown in FIG. 11 ), and a sensing unit (503) (as shown in FIG. 12 ) configured to sense the device (900) mounted on the electro-permanent magnet (502). The sensing unit (503) comprises at least one identification detection unit (504) for detecting the identification of the device (900), at least one magnetic detection unit (506) for detecting a magnetic field between the device (900) and the electro-permanent magnet (502), and at least one compression detection unit (508) for detecting a compressive force between the device (900) and the electro-permanent magnet (502).
[0079] The electropermanent magnet (502) is a type of magnet that is always fully magnetized when no current is applied. However, when a user applies a partial current to the electropermanent magnet (502), the amount of magnetic field is partially reduced. This characteristic of the electropermanent magnet (502) allows it to be used to temporarily attach or temporarily hold a device (900) while the device (900) is being placed on the electropermanent magnet (502). While the device (900) is temporarily attached, the electropermanent magnet (502) supports a partial weight of the device (900) for a certain period of time, allowing the user to easily adjust the device (900) by rotating or moving it with less force. After the user adjusts the position of the device (900), the user can stop applying current to fully magnetize the electropermanent magnet (502) and fully attach the device (900).
[0080] The electro-permanent magnet (502) may be configured to receive user input instructions to reduce the magnetic field. For example, a user may input instructions to enable the electro-permanent magnet (502) to temporarily attach at least 70% of the weight of the device (900), and the processor (600) may automatically determine the amount of current to apply to the electro-permanent magnet (502) by calculating the amount of current based on the size of the magnet and the weight of the device (900). The electro-permanent magnet (200) may be designed to have a holding capacity of 5 to 100 kg for attaching the device (900). The electro-permanent magnet (502) may also be applied to assist users in supporting heavy and / or large devices (900) (e.g., metal plates, pipes, industrial equipment, etc.) used in manufacturing facilities or industrial plants. The electro-permanent magnet (502) may be designed to have a holding capacity of up to 15,000 kg, depending on the device (900), although this is not intended to limit the scope of the present invention.
[0081] The sensing unit 503 may be covered by a housing 520. The housing 520 may be formed in a geometric shape selected from a ring, a triangle, a circle, a trapezoid, a hexagon, etc. The housing 520 may be a rigid case that protects the identification detection unit 504, the magnetic detection unit 506, the compression detection unit 508, and the processor 600 from damage. The sensing unit 503 according to an exemplary embodiment may be designed with a ring-shaped housing 520 having a thickness of 5 to 30 mm and a diameter of 20 to 100 mm.
[0082] As shown in FIG. 12 , the identification detection unit 504 of the sensing unit 503 is disposed within the sensing unit 503 and detects the identification of the device 900 and transmits the identification to the processor 600. The identification is basic information about the device 900, including design location, product name, size, type, model, weight, delivery tracking, manufacturing date, etc. The basic information indicates the device 900's identity when a user purchases and / or sells the device 900. The user can ensure that the device 900 is as designed or is an authentic device 900 certified by the manufacturer. For example, the identification detection unit 504 may include a radio frequency identification (RFID) unit with an RFID antenna 303 for receiving the identification of an RFID tag within the device 900. After the identification detection unit (504) detects the identification of the device (900), the processor (600) connected to the identification detection unit (504) verifies the identification result by comparing the identification of the device (900) with the identification data. The identification is verified under the condition of true (accurate) or false (inaccurate). If the identification result is false, the processor (600) sends a notification to the user to check the device (900). The identification data is data generated by the manufacturer of the device (900) (e.g., product name, product model, manufacturing date, expiration date, batch number, lot number, size, dimensions, weight, color tone, material, or a combination thereof). This data may be collected in a cloud system of an online platform. The processor (600) may be designed to connect and acquire the identification data in online and / or offline modes.
[0083] The magnetic detection unit (506) disposed on the bottom surface of the sensing unit (503) is configured to detect the magnetic field between the electro-permanent magnet (502) and the device (900). The magnetic detection unit (506) detects the initial magnetic field. While the user partially reduces the magnetic field from the initial magnetic field of the electro-permanent magnet (502) to temporarily attach the device (900), the magnetic detection unit (506) detects the magnetic field relative to the initial magnetic field. Because the electro-permanent magnet (502) partially supports the weight of the device (900) (e.g., supports at least 70% of the weight of the device (900)), the user can easily move the device (900) without applying significant force. After that, when the user stops applying current to the electro-permanent magnet (502), thereby completely attaching the device (900) to the electro-permanent magnet (502), the magnetic detection unit (506) detects the post-magnetic field to monitor magnetic degradation of the electro-permanent magnet (502). If the post-field of the electro-permanent magnet (502) is lower than -20% of the maximum field of the electro-permanent magnet (502), preferably lower than -10% of the maximum field, the processor (600) sends a notification to the user that the electro-permanent magnet (502) is degraded and may need to be replaced.
[0084] The magnetic detection unit (506) can be a sensor that detects magnetic fields, such as a Hall sensor. The Hall sensor can be designed to detect magnetic fields between 2,000 and 10,000 Gauss (G). However, the magnetic detection unit (506) can be adjusted to detect a range of magnetic fields depending on the capacity of the electro-permanent magnet (502) and the weight of the device (900).
[0085] The compression detection unit 508, located above the sensing unit 503, is configured to detect a compression force acting between the electro-permanent magnet 502 and the device 900. The compression detection unit 508 detects the compression force as a pre-compression force when a user temporarily attaches the device 900 to the electro-permanent magnet 502. Because the partial weight of the device 900 is supported by the magnetic field from the electro-permanent magnet 502, the user can easily move the device 900 without applying significant force. However, if the pre-compression force is not within a predetermined value, the processor 600 sends a notification to the user. The pre-compression force may not be within the predetermined value if the device 900 is improperly attached (e.g., incorrect position, misalignment, and / or incorrect angle) or if there is interference between the device 900 and the electro-permanent magnet 502 (e.g., a plastic sheet as a barrier). The predetermined value of the pre-compression force can be determined based on the weight of the device 900, the shape of the device 900, the angle between the device 900 and the electro-permanent magnet 502, whether the device 900 is installed vertically or horizontally, or a combination thereof. Additionally, the processor 600 monitors whether there is a change in the pre-compression force, and if there is no change for a predetermined period of time, the processor 600 sends a notification to the user whether to fully install the device 900.
[0086] When the user instructs the system to stop applying current to the electro-permanent magnet 502, thereby completely attaching the device 900 to the electro-permanent magnet 502, the compression detection unit 508 detects a post-compression force to monitor the attachment and the compressive strength of the device 900. Regarding attachment, if the post-compression force between the device 900 and the electro-permanent magnet 502 is lower than -20% of the predetermined value of the compressive force, preferably -10% of the predetermined value of the compressive force, the processor 600 sends a notification to the user that the attachment is poor and the device 900 may fall. On the other hand, regarding compressive strength, if the post-compression force between the device 900 and the electro-permanent magnet 502 is higher than +20% of the predetermined value of the compressive force, preferably +10% of the predetermined value of the compressive force, the processor 600 sends a notification to the user that the device 900 is in a high-compression state and may be damaged. The predetermined value of the compressive force may be the initial value of the post-compressive force when the device 900 is fully mounted on the electro-permanent magnet 502. In some cases, the predetermined value of the compressive force may be calculated and determined by the manufacturer based on the weight of the device 900, the shape of the device 900, the angle between the device 900 and the electro-permanent magnet 502, and the vertical or horizontal installation of the device 900.
[0087] The compression detection unit (508) can be a sensor for detecting compression force, such as a force sensor or strain gauge. The force sensor can be designed to detect compression forces in the range of 20 to 1,000 Newtons (N). However, the compression detection unit (508) can be adjusted to detect a range of compression force depending on the capacity of the electro-permanent magnet (502) and the weight of the device (900).
[0088] The sensing unit 503 may further include a connection unit (not shown) located on one side of the sensing unit 503 for electrical connection between the sensing unit 503 and the device 900. This may provide data communication, power supply, or Internet connection to the device 900. Furthermore, the sensing unit 503 may be further integrated with at least one environmental detection unit for measuring environmental factors (e.g., temperature, pressure, humidity) within the space. The environmental detection unit may include at least one environmental detection sensor selected from a temperature sensor, a pressure sensor, a humidity sensor, a vibration sensor, a flame sensor, a smoke sensor, etc., for detecting or measuring other physical properties within the space, depending on the user's needs.
[0089] Among other things, one advantage of the system 100 with the sensing unit 503 is that it can also detect and monitor forces acting on the device 900. For example, in a facility, if the system 100 is installed on a floor with pipes (considered as the device 900), and forces are applied to the pipes, such as by people walking or tools being placed on them, the post-compression force will increase. The compression detection unit 508 will detect the increased post-compression force and then send it to the processor 600 to notify personnel to check the pipes for any damage, thereby providing greater safety and security for the facility.
[0090] The device (900) may be selected from a battery storage unit, a data storage unit, a camera, a microphone, a speaker, a light, a spotlight, an audio and light measurement controller, a wireless controller, a monitor, a touch screen display, a VR controller, a VR display, a projector, a television, a kitchen appliance, a solar cell, a solar panel, a computer controller (such as a joystick and a gaming wheel), a mobile controller, a charger, a water dispenser, an air purifier, a cooling fan, an electric fan, an air conditioning unit, a heater, a heat transfer unit, an infrared laser light, or any kind of sensor (e.g., temperature sensor, humidity sensor, force sensor, Hall sensor), or any structural material with an embedded electronic board, or any kind of IoT device having the same connection for connecting with the aforementioned cable or junction unit of the present invention, without any intention to limit the scope of the present invention.
[0091] All examples of the panel system (100) disclosed herein are not limited to wall construction, but can also be applied to homes, offices, conference rooms, educational facilities, game rooms, VR rooms, hologram rooms, hospitals, operating rooms, robotic rooms, test / laboratories, containers, partitions in any kind of building, ceiling and floor construction, or any kind of construction that includes walls, ceilings and floors, but this is in no way intended to limit the scope of the present invention.
[0092] The materials of any components of the panel system (100) can also be adjusted / modified to suit the environment and atmosphere of the area, whether it is used in normal atmosphere, below sea level where corrosion resistant materials are required, or in outer space (ultra-high vacuum) where lightweight yet very strong materials are required. Material properties may change, and are anticipated by those skilled in the art, but the components and functions will not deviate from the scope of the present invention.
[0093] While embodiments of the invention have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention.
[0094] While various embodiments according to the disclosed principles have been described above, it should be understood that they have been presented by way of example only, and not limitation. Accordingly, the scope of the exemplary embodiments described in this disclosure should not be limited by any of the above exemplary embodiments, but should be defined only in accordance with the claims and their equivalents issuing from this disclosure. Furthermore, the above-mentioned advantages and features provided in the described embodiments do not limit the application of such issuing claims to processes and structures that achieve any or all of the above-mentioned advantages.
[0095] Best mode or preferred embodiment of the present invention The best mode or preferred embodiment of the invention is as provided in the description of the invention.
Claims
1. A panel system (100), comprising: a plurality of support panels (200); - a plurality of mounting modules (300) for assisting in the installation of a device (900), said mounting modules (300) being configured to reduce the load on said device (900) during installation; - at least one cable track (220) formed on at least one edge of said mounting module (300) for supporting a cable module (400); - said cable module (400) installed on said cable track (220); - at least one device (900) connected to said cable module (400); a processor (600) connected to said cable module (400) and to said device (900); wherein the cable module (400) is fully or partially installed in a predetermined direction within the cable track (220) to transmit power and signals to adjustable predetermined positions of the device (900), and the processor (600) is configured to process desired data from the device (900) to perform a plurality of functions.
2. The panel system (100) of claim 1, wherein the system (100) further comprises at least one additional panel (202) attached back-to-back to the support panel (200).
3. 3. The panel system (100) of claim 2, wherein the system (100) further comprises a fastening module (206) for rigidly attaching the support panel (200) to the add-on panel (202).
4. The panel system (100) of claim 2, wherein the support panel (200) and the additional panel (202) are the same or different sizes.
5. The system (100) of claim 2, further comprising insulation (204) disposed between the support panel (200) and the additional panel (202).
6. The panel system (100) of claim 1, wherein the cable module (400) comprises at least one cable (402) and at least one junction unit (404).
7. The panel system (100) of claim 6, wherein the cable (402) and the junction unit (404) are printed circuit boards (PCBs).
8. The cable (402) - two connections (406) placed at either end of said cable (402); a first layer of conductive material (412); an insulating layer (413) attached below said first layer of conductive material (412); a second conductive material layer (414) attached below said insulating layer (413), said second conductive material layer (414) including a ground plane and a power plane; The panel system (100) of claim 6, comprising:
9. 9. The panel system of claim 8, wherein the cable further comprises a mask layer disposed on the first conductive material layer and the second conductive material layer to prevent oxidation of the conductive material.
10. The joining unit (404) - at least three connections (406) arranged at the ends of said joining unit (404); a first layer of conductive material (432), said first layer of conductive material (432) comprising a power plane; an insulating layer (433) attached below said first layer of conductive material (432); a second layer of conductive material (434) attached below said insulating layer (433), said second layer of conductive material (434) comprising a ground plane; The panel system (100) of claim 6, comprising:
11. 11. The panel system (100) of claim 10, wherein the joining unit (404) further comprises a mask layer (440) disposed on the first conductive material layer (432) and the second conductive material layer (434) to prevent oxidation of the conductive material.
12. 11. The panel system (100) of claim 8 or 10, wherein the connections (406) comprise at least one VCC (Voltage Common Collector) pin, at least one ground (GND) pin, and at least one signal pin.
13. 13. The panel system (100) of claim 12, wherein the connections (406) comprise three VCC (Voltage Common Collector) pins, four ground (GND) pins, and four signal pins.
14. The signal types are RS-232, RS-422, RS-423, RS-485, and I 2 14. The panel system (100) of claim 13, wherein the interface is selected from C, Ethernet, SDI-12, 1-Wire, or a combination thereof.
15. 15. The panel system (100) of claim 14, wherein the type of the signal is RS-485.
16. The mounting module (300) - at least one electro-permanent magnet (502) for mounting said device (900), said electro-permanent magnet being in a fully magnetized state with no current applied; a sensing unit (503) configured to sense said device (900) attached to said electro-permanent magnet (502), at least one identification detection unit (504) for detecting the identification of said device (900); at least one magnetic detection unit (506) for detecting the magnetic field between said device (900) and said electro-permanent magnet (502); at least one compression detection unit (508) for detecting a compression force between said device (900) and said electro-permanent magnet (502); The sensing unit (503) comprises: The panel system (100) of claim 1 further comprising:
17. 17. The panel system (100) of claim 16, wherein the processor (600) is further configured to control the identification detection unit (504), the magnetic detection unit (506), and the compression detection unit (508).
18. The mounting module (300) further comprises: i) partially reducing the magnetic field from the initial magnetic field of the electro-permanent magnet (502) by applying power; ii) detecting a magnetic field via the magnetic detection unit (506) and a compressive force via the compression detection unit (508) when the device (900) is attached to the electro-permanent magnet (502) by a user; iii) receiving and verifying the identification of the device (900) from the identification detection unit (504) and notifying the user by the processor (600) if the identification of the device (900) is not accurate; iv) upon receiving the user's instructions, terminating the application of power and fully installing the device (900). and step i) applying a current to reduce the magnetic field of the electro-permanent magnet (502) so that at least 70% of the weight of the object can be temporarily attached.
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