Used needle separator
The used needle separation device addresses the inefficiencies of conventional systems by employing gear mechanisms and heat to quickly separate needles of varying shapes and lengths, ensuring complete removal from syringes with strong adhesion.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2026-03-11
AI Technical Summary
Conventional automatic needle separating and retrieving devices struggle with separating needles of varying lengths, diameters, and shapes, particularly in dedicated blood collection or catheter needles where the needle remains partially attached due to strong adhesion, and require user intervention for operation.
A used needle separation device with first and second gears featuring meshing and non-meshing tooth profiles, a guide jig for hub alignment, and a high-frequency coil to reduce adhesive strength, allowing quick separation of needles regardless of shape or length, and enabling easy withdrawal from dedicated hubs.
The device significantly reduces needle separation time, improves efficiency, and facilitates complete needle removal from various syringe types, including those with strong adhesion, by utilizing gear mechanisms and heat to weaken adhesive bonds.
Smart Images

Figure 2026508518000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a used needle separation device in which a drive rotation engaging tooth profile is formed along one periphery, and a used needle storage non-engaging portion and a used needle separation (withdrawal) engaging tooth profile are formed along the other periphery. [Background technology]
[0002] There are various types of syringes depending on the use, such as general-purpose syringes, syringes for collecting blood, syringes for insulin, intravenous injection catheters, and vacuum needles specifically for collecting blood.
[0003] The needle hub of the syringe may be of an integrated type, an insert type, or a luer lock type, which is attached to the end of the syringe body.
[0004] Also, referring to FIG. 16, when the needle 3 is fixed to the hub 2, the syringe needle hub 1 is configured so that only a portion of the needle 3 is inserted into the hub 2, and this portion can be coated with adhesive.
[0005] Furthermore, the length and thickness of the needle 3 of the needle hub 1 may vary.
[0006] Furthermore, the diameter of the hub 2 (large diameter, small diameter, etc.) and the shape (cylindrical, cross-shaped) may also differ depending on the type of syringe.
[0007] A conventional used syringe needle separation device is disclosed in, for example, a patent document (Korean Patent Registration No. 10-1588170).
[0008] In the automatic needle separating and retrieving device disclosed in the patent document, the needle that has passed through a pair of rotating needle separating gears is pulled again by a pair of needle handling gears to separate it from the syringe.
[0009] However, the automatic injection needle separating and retrieving device disclosed in the patent document has the following problems.
[0010] First, when the needle length is moderate as in the patent document, the needle tip is pulled from the state where it is in contact with the meshing part of the needle processing gear, so it needs to be operated for a long time corresponding to the length of the needle.
[0011] Secondly, when the needle is very short, such as in an insulin syringe, it may be possible to insert the needle through the needle hole, but the needle tip may not reach the meshing part of the needle handling gear, making it impossible to separate the needle.
[0012] Third, if the needle is very long, even if the needle tip reaches the meshing part of the needle processing gear, the user must hold the syringe body in order to process it, which is very inconvenient and may require additional time to separate the needle.
[0013] Fourth, depending on the diameter and shape of the needle hub, it may not be possible to attach it to the syringe mounting part.
[0014] As described above, conventional automatic injection needle separating and collecting devices are unable to process needles and needle hubs according to their types, and therefore it is necessary to provide a device for processing them individually.
[0015] On the other hand, in a dedicated blood collection needle or catheter needle, for example, as shown in FIG. 24, which shows a dedicated blood collection needle hub 5, the needle 7 penetrates a hub 6, and the hub 6 and needle 7 are fixed with an adhesive.
[0016] Unlike a typical syringe where only part of the needle tip is inserted (see Figure 16), such blood collection needle hubs 5 and catheter needle hubs are fixed in a pierced state, and the adhesive strength is so strong that the needle cannot be pulled out, leaving behind a partially cut needle 7' that does not separate completely, as shown in Figure 25. Furthermore, since the needle 7 penetrates the hub 6, the needle 7 blocks the hub 6, and it is not possible to cut only the hub 6 with a blade or the like.
[0017] Therefore, the blood collection needle hub 5 and the IV catheter needle hub had to be discarded with the needle 7' remaining in the hub, which could not be completely removed. [Prior art documents] [Patent documents]
[0018] [Patent Document 1] Korean Patent Registration No. 10-1588170 Summary of the Invention [Problem to be solved by the invention]
[0019] The present invention aims to solve the above-mentioned problems and other problems.
[0020] Another object of the present invention is to provide a used injection needle separation device that can quickly separate needles regardless of the shape of the needle hub or the length of the needle.
[0021] Another object of the present invention is to provide a used needle separation device that allows a needle dedicated to blood collection or catheterization to be easily withdrawn from the hub. [Means for solving the problem]
[0022] In order to achieve the above and other objects, according to one aspect of the present invention, there is provided a used needle separation device comprising: a case formed with an insertion port for a used needle; first and second gears supported by a gear support bracket mounted on the case and separating a used needle inserted into the insertion port; and a drive unit for rotating the first and second gears, wherein the first and second gears are formed with first and second driving rotation meshing tooth profiles along one side peripheral edges, and are formed with first and second accommodating non-meshing portions that accommodate the used needle, and first and second separating meshing tooth profiles that mesh with and separate the used needle, along the other side peripheral edges. [Effects of the Invention]
[0023] The effects of the used syringe needle separating device according to the present invention will be explained as follows.
[0024] According to at least one embodiment of the present invention, a used injection needle separation device can be provided in which the first gear and the second gear that separate the needle are formed with a first non-meshing receiving portion and a second non-meshing receiving portion, so that the needle start portion is directly positioned on the first separation meshing tooth profile and the second separation meshing tooth profile, thereby significantly shortening the needle separation time regardless of the needle length.
[0025] According to at least one embodiment of the present invention, by providing a guide jig portion according to the shape of the needle hub, the needle hub is placed directly on the first separation engaging tooth form and the second separation engaging tooth form, thereby providing a used injection needle separation device that quickly separates needles regardless of the shape of the needle hub.
[0026] According to at least one embodiment of the present invention, by forming the receiving non-engagement portion in both directions by 180 degrees, it is possible to provide a used needle separation device that can be rotated by 180 degrees to reduce power consumption.
[0027] According to at least one embodiment of the present invention, a start button is disposed on one side of the case of the insertion port, and after a user inserts the needle hub into the insertion port, the user pushes the syringe body sideways to press the start button to activate the device, thereby providing a used syringe needle separation device that improves separation efficiency.
[0028] According to at least one embodiment of the present invention, when a dedicated needle hub is placed inside a high-frequency coil that heats metal and heated, the heat from the heated needle is transferred to the adhesive, reducing the adhesive strength, and therefore a used injection needle separation device can be provided that allows the entire needle to be easily pulled out from the dedicated needle hub.
[0029] According to at least one embodiment of the present invention, a used injection needle separation device can be provided that can further improve convenience of use by touching a first start switch at the same time as inserting a needle hub, thereby sequentially applying power to the high-frequency induction heater and the driving unit.
[0030] Further scope of applicability of the present invention will become apparent from the following detailed description, however, the detailed description and specific embodiments, such as preferred embodiments of the invention, should be understood as illustrative only, since various changes and modifications within the spirit and scope of the invention will be apparent to those skilled in the art. [Brief explanation of the drawings]
[0031] [Figure 1] 1 is a perspective view showing the appearance of a used syringe needle separation device 10 according to a preferred embodiment of the present invention. [Figure 2] FIG. 2 is a perspective view of FIG. 1 with the lid case 130 removed. [Figure 3] FIG. 3 is a perspective view in which the main part of FIG. 2 is separated. [Figure 4] FIG. 2 is a plan view of the bottom case 110. [Figure 5] FIG. 2 is an external perspective view of the lid case 130. [Figure 6] FIG. 2 is an enlarged perspective view of a first gear 200a and a second gear 200b. [Figure 7] 1A and 1B are front and rear perspective views showing a holder portion 400. FIG. [Figure 8] 1A and 1B are front and rear perspective views showing a holder portion 400. FIG. [Figure 9] FIG. 2 is a front perspective view showing a guide jig portion 500. [Figure 10] 10 is a rear view of the holder part 400 and the guide jig part 500 joined together. FIG. [Figure 11] 10 is a front view showing the operating position of the guide jig part 500 relative to the holder part 400. FIG. [Figure 12] 10A to 10C are diagrams illustrating the process of separating needles having a general length. [Figure 13] 10A-10C illustrate the process of separating needles having a very short length. [Figure 14] Fig. 14(a) is a diagram showing a state in which a used syringe is inserted into the insertion port 131 and the start button 330 is touched. Fig. 14(b) is a diagram showing a state in which the separation of the used syringe needle is completed and the used syringe falls due to its own weight. [Figure 15] 10 is a cross-sectional view showing the attachment and detachment operation of the needle collection container 900 and the bottom case 110. FIG. [Figure 16] 1 is a cross-sectional view showing a general syringe needle hub 1. FIG. [Figure 17] FIG. 1 is a perspective view showing an external appearance of a used injection needle separation device 1000 according to another preferred embodiment of the present invention. [Figure 18] FIG. 18 is a perspective view of FIG. 17 with the lid case 130 removed. [Figure 19] FIG. 19 is a perspective view of the main part of FIG. 18 separated. [Figure 20] FIG. 19 is a cross-sectional view showing the main part of FIG. 18. [Figure 21] FIG. 19 is a left side view of FIG. 18. [Figure 22] 20A and 20B are front and rear perspective views showing the holder portion 1400 of FIG. 19. [Figure 23] 20A and 20B are front and rear perspective views showing the holder portion 1400 of FIG. 19. [Figure 24] FIG. 2 is a cross-sectional view showing the blood collection needle hub 5. [Figure 25] 25 is a cross-sectional view of the needle of FIG. 24, with a portion of the needle removed. DETAILED DESCRIPTION OF THE INVENTION
[0032] Hereinafter, the embodiments disclosed herein will be described in detail with reference to the accompanying drawings. Identical or similar components are designated by the same reference numerals regardless of the reference numerals, and redundant descriptions thereof will be omitted. The suffixes "module" and "section" used in the following description are used solely for the convenience of writing the specification and do not have any distinguishing meanings or functions. Furthermore, when describing the embodiments disclosed herein, if a detailed description of related well-known technologies is deemed to obscure the gist of the embodiments disclosed herein, such detailed description will be omitted. Furthermore, the accompanying drawings are intended to facilitate understanding of the embodiments disclosed herein, and the technical concepts disclosed herein are not limited by the accompanying drawings. They should be understood to encompass all modifications, equivalents, and alternatives within the concept and technical scope of the present invention.
[0033] Terms including ordinal numbers such as "first" and "second" may be used to describe various components, but the components are not limited by these terms. These terms are used only to distinguish one component from another.
[0034] When a component is described as being "coupled" or "connected" to another component, it should be understood that this includes cases where the component is directly coupled or connected to the other component, and cases where there are other components between them. In contrast, when a component is described as being "directly coupled" or "directly connected" to another component, it should be understood that there are no other components between them.
[0035] Singular expressions include plural expressions unless the context clearly indicates otherwise.
[0036] In this application, the terms "comprise" or "have" and the like are intended to specify the presence of features, values, steps, operations, components, parts, or combinations thereof described in the specification, and should be understood as not precluding the possibility of the presence or addition of one or more other features, values, steps, operations, components, parts, or combinations thereof.
[0037] In the drawings, the size of components may be exaggerated or reduced for the sake of convenience. For example, the size and thickness of each component shown in the drawings are arbitrarily shown for the sake of convenience, and the present invention is not necessarily limited to the exact dimensions shown.
[0038] When an embodiment can be realized in other ways, the order of certain steps may be performed differently from that described. For example, two steps described as successive may be performed substantially simultaneously or may proceed in the reverse order from that described.
[0039] In the following embodiments, when membranes, regions, components, etc. are connected, this includes not only cases where the membranes, regions, components, etc. are directly connected, but also cases where the membranes, regions, components, etc. are indirectly connected with another membrane, region, component interposed between them. For example, in this specification, when membranes, regions, components, etc. are electrically connected, this includes not only cases where the membranes, regions, components, etc. are directly electrically connected, but also cases where the membranes, regions, components, etc. are indirectly electrically connected with another membrane, region, component, etc. interposed between them.
[0040] In the following, the x-axis is defined as the front-to-back direction, the y-axis as the left-to-right direction, and the z-axis as the up-to-down direction.
[0041] FIG. 1 is an external perspective view of a used syringe needle separation device 10 according to a preferred embodiment of the present invention, FIG. 2 is an external perspective view of the device with the lid case 130 of FIG. 1 removed, FIG. 3 is an external perspective view of the device with the main parts of FIG. 2 separated, FIG. 4 is a plan view of the bottom case 110, and FIG. 5 is an external perspective view of the lid case 130.
[0042] 1, a used syringe needle separation device 10 according to an embodiment of the present invention may include a case 100. The case 100 may include a plate-shaped bottom case 110 and a cylindrical cover case 130.
[0043] Various components may be fixed or supported on the bottom case 110 as shown in FIG. 2. The bottom case 110 may include a discharge hole 111 at the front center as shown in FIGS. 3 and 4. The discharge hole 111 allows separated needles to fall into the needle collection container 900. An inclined surface 112 that slopes downward toward the discharge hole 111 may be formed in front of the discharge hole 111. The inclined surface 112 can guide the separated needles so that they slide down toward the discharge hole 111 if they bounce down.
[0044] As shown in FIG. 4, the bottom case 110 may include an additional discharge hole 113 at the rear center. The additional discharge hole 113 allows needles that have been manually separated to pass through. An additional inclined surface 114 that slopes downward toward the additional discharge hole 113, similar to the inclined surface 112, may be formed behind the additional discharge hole 113. As shown in FIGS. 2 and 3, a shielding wall 115 may be formed to protrude upward and cover the left, right, and front of the additional discharge hole 113 and the additional inclined surface 114. The shielding wall 115 may be a U-shaped pillar. The shielding wall 115 allows needles that have been manually separated to fall into the additional discharge hole 113 even if they bounce.
[0045] 4, the bottom case 110 may include a light irradiation hole 116. The light irradiation hole 116 may be disposed between the discharge hole 111 and the additional discharge hole 113. The light irradiation hole 116 may be a passage through which light from the sterilization lamp 700 is irradiated onto the needle collection container 900. When power is applied to the sterilization lamp 700, the UVC-LED lights up, thereby sterilizing the separated needles collected in the needle collection container 900.
[0046] 5, the cover case 130 may have a hexahedral shape that covers the top of the bottom case 110. The cover case 130 may include front, rear, left and right sides and front plates 130a to 130e.
[0047] The corners of the front plate 130a and top plate 130e may be formed as angled plates 130f pressed at a 45 degree angle.
[0048] The inclined plate 130f may be formed with an insertion port 131. A needle hub of a used injection needle can be inserted through the insertion port 131. A step 132 for locking the body of a used syringe may be formed around the insertion port 131.
[0049] The inclined plate 130f may have a through-hole 133 formed therein in which the second start switch 340 is disposed.
[0050] The inclined plate 130f may be formed with an elongated hole 134 in which a gripping portion 530 (described later) is slidably disposed.
[0051] A through-hole 138 may be formed in a side surface of the case where the front plate 130a, the inclined plate 130f, and the upper plate 130e intersect. The through-hole 138 may be adjacent to the insertion opening 131 in a direction perpendicular to the insertion opening 131. A start button 350 that touches the first start switch 330 may be disposed in the through-hole 138.
[0052] The upper plate 130e may have a through-hole 135 through which a display window 810 of the counter 800 is disposed. The counter 800 may have a rectangular cylinder mounted on the top surface of the sterilization lamp 700. The rectangular cylinder of the counter 800 may have the function of bouncing the separated needles backward, colliding with them, and dropping them into the discharge hole 111. A metal plate (not shown) may be provided at the location where the separated needles collide to prevent scratches, etc. Furthermore, if the needle is very long, for example, 5 cm or longer, the tip of the needle may strike the metal plate (not shown), causing the separated needle tip to face downward and ensure collection in the needle collection container 900. Furthermore, the metal plate (not shown) is preferably made of stainless steel, which does not rust due to blood or medication on the needle tip. The pulse-type counter 800 may display a number in the display window 810 that increments by one each time power is applied and a needle is separated.
[0053] The upper plate 130e may be formed with a manual needle separation through-hole 136 and a manual scalpel blade separation through-hole 138. The manual needle separation through-hole 136 and the manual scalpel blade separation through-hole 138 may be formed directly above the shielding wall 115. The manual needle separation through-hole 136 allows the needle 3 to be separated by inserting the needle hub 1 from top to bottom, pulling it sideways, and then bending it. The scalpel blade separation through-hole 138 allows the scalpel blade to be separated by inserting the scalpel with the fixing part of the scalpel to which the scalpel blade is fixed facing downwards and pulling it out.
[0054] The upper plate 130e may be formed with a groove 137 in which a used syringe with an unseparated needle can be temporarily placed.
[0055] FIG. 6 is an enlarged perspective view of the first gear 200a and the second gear 200b of FIG.
[0056] 6, a used needle separation device 10 according to an embodiment of the present invention may include a first gear 200a and a second gear 200b for separating (pulling out) a used needle. The first gear 200a and the second gear 200b may be a pair of spur gears.
[0057] The first gear 200a and the second gear 200b, which are essential components of the present invention, may include a first driving rotational meshing tooth profile 210a and a second driving rotational meshing tooth profile 210b formed along the entire periphery of one side. The first driving rotational meshing tooth profile 210a and the second driving rotational meshing tooth profile 210b can mesh with and rotate the first gear 200a and the second gear 200b. In this embodiment, the first gear 200a acts as a driving gear and the second gear 200b acts as a driven gear, but the reverse is also possible.
[0058] Furthermore, the first gear 200a and the second gear 200b, which are essential components of the present invention, may include a first storage non-meshing portion 220a and a second storage non-meshing portion 220b formed along the other side periphery, and a first separation meshing tooth profile 225a and a second separation meshing tooth profile 225b. The first storage non-meshing portion 220a and the second storage non-meshing portion 220b can store a used injection needle 3 as close as possible to the first separation meshing tooth profile 225a and the second separation meshing tooth profile 225b. The first separation meshing tooth profile 225a and the second separation meshing tooth profile 225b can mesh with and separate a stored used injection needle 3. The first storage non-meshing portion 220a and the second storage non-meshing portion 220b may be formed on only one side, or may be formed at 180-degree intervals as in this embodiment. Furthermore, the space between the first accommodating non-mating portion 220a and the second accommodating non-mating portion 220b can be disposed at a position opposite the insertion opening 131 and communicating with each other.
[0059] In this embodiment, the number of the first driving rotation meshing tooth profiles 210a and the second driving rotation meshing tooth profiles 210b is 30 each, the first accommodating non-meshing portion 220a and the second accommodating non-meshing portion 220b each have six teeth removed from both sides, and the first separating meshing tooth profiles 225a and the second separating meshing tooth profiles 225b have nine teeth capable of separating used injection needles 3.
[0060] By forming such first and second accommodating non-meshing portions 220a and 220b, in the case of a needle of a normal length, the needle can be inserted as much as possible into the space between the first accommodating non-meshing portion 220a and the second accommodating non-meshing portion 220b as shown in FIG. 12, thereby extremely shortening the separation time, and in the case of a needle of a very short length, the needle hub 2 can be inserted as much as possible into the space between the first accommodating non-meshing portion 220a and the second accommodating non-meshing portion 220b as shown in FIG. 13, thereby allowing separation.
[0061] The first gear 200a and the second gear 200b may be rotatably supported by a first gear support bracket 230a and a second gear support bracket 230b, as shown in Figures 2 and 3. The first gear support bracket 230a and the second gear support bracket 230b may be a pair.
[0062] The first gear support bracket 230a and the second gear support bracket 230b may include a first foot bracket 231a and a second foot bracket 231b coupled to the bottom case 110, and a first gear bracket 232a and a second gear bracket 232b that rotatably support the first gear 200a and the second gear 200b.
[0063] A first rotating shaft (not shown) connected to the output shaft of the driving unit 300 is provided at the center of the first gear 200a, and both ends of the first rotating shaft (not shown) may be rotatably supported between the first gear bracket 232a and the second gear bracket 232b. The first rotating shaft (not shown) may be a driving shaft of the first gear 200a.
[0064] The second gear 200b may be rotatably supported between the first gear bracket 232a and the second gear bracket 232b via a second rotation shaft (not shown). The second rotation shaft (not shown) may be configured with a bearing (not shown). The bearing (not shown) may be a driven shaft of the second gear 200b.
[0065] The first gear support bracket 230a and the second gear support bracket 230b may include a plurality of first cross bars 233a and second cross bars 233b that secure the first gear bracket 232a and the second gear bracket 232b together. The first cross bars 233a and the second cross bars 233b may be fastened together by fastening elements.
[0066] Such first crossbar 233a and second crossbar 233b stably hold the first gear 200a and the second gear 200b without twisting, and prevent the second gear 200b from falling off during the process of separating the used injection needle 3.
[0067] 3, the first and second rotation shafts (not shown) of the first gear 200a and the second gear 200b may be arranged in parallel at the bottom and top, with at least the first rotation shaft (not shown) being arranged forward relative to the second rotation shaft (not shown). Such misalignment of the first and second rotation shafts (not shown) may cause the used syringe to fall under its own weight immediately after needle 3 is automatically detached, when a used syringe is inserted into insertion port 131 at a 45-degree angle as shown in FIG.
[0068] 2 and 3, the used needle separating device 10 according to the embodiment of the present invention may include a driving unit 300. The driving unit 300 can transmit a rotational force to the first gear 200a.
[0069] The driving unit 300 may include a motor 310. The motor 310 may be supplied with power from a battery (not shown) installed in the bottom case 110 as in this embodiment, or may be supplied with an external power source.
[0070] The driving unit 300 may include a reduction gear unit 320. The reduction gear unit 320 may be supported by the first gear support bracket 230a. The reduction gear unit 320 may support the motor 310. The reduction gear unit 320 may reduce the rotation speed of the motor 310. An output shaft (not shown) of the reduction gear unit 320 may be connected to a rotation shaft (not shown) of the first gear 200a. Of course, the reduction gear unit 320 and the motor 310 may be mounted and supported on the bottom case 110.
[0071] When the first start switch 330 or the second start switch 340 is activated, power is applied to the driving unit 300, thereby driving the first gear 200a and the second gear 200b.
[0072] First start switch 330 may be configured as a limit switch. A start button 350 may be provided on the lever of first start switch 330. Start button 350 can be activated by inserting a used syringe into insertion port 131 and then pulling and pushing it sideways, as shown in FIG. 14. That is, first start switch 330 may be applied when only needle 3 is inserted into small diameter hole 513, as shown in FIG. 12a. Since needle 3 can be bent by pulling it sideways, first start switch 330 can be operated by the syringe body.
[0073] The user can directly press the second start switch 340 to apply power. The second start switch 340 may be configured as a push button switch. That is, as shown in FIG. 13a, the second start switch 340 may be used when the hub 2 is inserted into the large diameter hole 513 or the cross hole 514. When the hub 2 is fully inserted into the large diameter hole 513 or the cross hole 514 and is difficult to bend sideways like the needle 3, the start button 350 may not be operable on the syringe body. In such cases, the user can press the second start switch 340. When the stop switch 360 cuts off the power supply to the drive unit 300, the drive of the first gear 200a and the second gear 200b can be stopped. The stop switch 360 may be configured as a limit switch as shown in FIG. 3. The stop switch 360 may be engaged and disengaged by a stop cam 370. The stop cam 370 may include a disk 371, touch protrusions 373 formed at 180-degree intervals on the periphery of the disk 371, and a rotation shaft 375 formed at the rotation center of the disk 371. The touch protrusions 373 may come into contact with a roller 363 attached to a lever 361 of the stop switch 360. The rotation shaft 375 may be inserted into the central rotation shaft of the first gear 200a through a hole 234 in the second gear bracket 232b.
[0074] Of course, as described above, power can be turned off by a mechanical mechanism, but it is also possible to stop the rotation of the first gear 200a and the second gear 200b after they have rotated 180 degrees by using an electrical circuit configuration.
[0075] In addition, when power is applied, a RED LED (not shown) around the second start switch 340 lights up, and when power is cut off, the RED LED (not shown) goes out, allowing the user to visually check the operating status.
[0076] 7 and 8 are front and rear perspective views showing the front and rear of the holder portion 400. FIG.
[0077] 3, 7 and 8, a used syringe needle separation device 10 according to an embodiment of the present invention may include a holder unit 400. The holder unit 400 may hold the first start switch 330, the second start switch 340 and the guide jig unit 500. In particular, the holder unit 400 may support the guide jig unit 500 so that it can slide left and right.
[0078] The holder part 400 may include a first holder 410. The first holder 410 may include a holder communication hole 411. The holder communication hole 411 may be connected to the insertion opening 131. The first holder 410 may have a holder support bracket 413. Four holder support brackets 413 may be formed on the left, right, top, and bottom of the first holder 410. When the first cross bar 233a and the second cross bar 233b are screwed together as shown in FIG. 2, the holder support bracket 413 may be supported by the second gear support bracket 230b by pressure from the screw heads.
[0079] The holder part 400 may include a second holder 420. The second holder 420 may be formed on the left side of the first holder 410. The second holder 420 may include a mounting base 421 on which the first start switch 330 is fastened and mounted, and a mounting groove 423 into which a portion of the first start switch 330 is fitted. The second holder 420 can hold the first start switch 330 in a dual manner.
[0080] The holder part 400 may include a third holder 430. The third holder 430 may be formed on the right side of the first holder 410. The third holder 430 may include a holding through-hole 431 that holds the second start switch 340. FIG. 9 is a front perspective view showing the guide jig unit 500. As shown in FIG.
[0081] 3 and 9, the used needle separation device 10 according to an embodiment of the present invention may include a guide jig 500. The guide jig 500 may be plate-shaped. The guide jig 500 may be supported on the rear surface of the holder 400 so as to be slidable left and right. The guide jig 500 may guide syringe-specific needle hubs between the first non-engaging receiving portion 220a and the second non-engaging receiving portion 220b. That is, the guide jig 500 may include a plurality of jig connecting holes 510 into which needle hubs are inserted according to the syringe applications. The plurality of jig connecting holes 510 may be mutually connected to the holder connecting holes 411.
[0082] The jig communication hole 510 may include a large diameter hole 511 into which the cylindrical hub of the used injection needle is inserted, a small diameter hole 513 into which only the needle of the used injection needle is inserted, and a cross hole 515 into which the cross hub of the used injection needle is inserted.
[0083] The large diameter hole 511 has a diameter of, for example, 4.6 mm, and may be used for an insulin syringe (with a very short needle) into which the needle hub of a used injection needle is inserted, as shown in Figure 13. A step 512 onto which the syringe body is attached may be formed in the large diameter hole 511. The diameter of the step 512 may be formed to be 6.6 mm.
[0084] The small diameter hole 513 has a diameter of, for example, 2.5 mm, and can be used for a general syringe into which only the needle of a used syringe is inserted, as shown in FIG.
[0085] The cross hole 514 may be used for applications where the hub of a used needle is cross-shaped, such as a luer lock syringe or a short syringe with a needle length of 10 mm or less. The cross hole 514 may only allow insertion of a cross hub.
[0086] The guide jig unit 500 may include a gripping portion 530. The gripping portion 530 may be provided on the front right side of the guide jig unit 500 so as to be positioned over the elongated hole 134. A user can grasp and slide the gripping portion 530 to adjust the jig communication hole 510 to a position appropriate for the application of used injection needles.
[0087] Meanwhile, the first holder 410 of the holder unit 400 and the guide jig unit 500 may be plate-shaped and bent in a V-shape. The V-shape allows the jig communication hole 510 to be as close as possible to the meshing tooth portions of the first gear 200a and the second gear 200b, thereby enabling quick needle separation. Therefore, the first gear bracket 232a and the second gear bracket 232b may be formed with an L-shaped step on which the V-shaped guide jig unit 300 is placed (see FIG. 3).
[0088] Furthermore, the V-shape can stably guide the sliding of the guide jig part 500 relative to the holder part 400. That is, a plurality of support guide pieces 440 can be formed on the top and bottom of the rear surface of the first holder 410. The support guide pieces 440 can support and guide the top and bottom ends of the guide jig part 500 so that it can slide left and right, as shown in Fig. 10. Furthermore, the V-shape allows the first holder 410 to support the guide jig part 500 while making surface contact with it, thereby enabling stable sliding.
[0089] 10 is a rear view of the holder section 400 and the guide jig section 500 joined together, and FIG. 11 is a front view showing the operating position of the guide jig section 500 relative to the holder section 400. As shown in FIG.
[0090] 10 and 11, the used needle separation device 10 according to the embodiment of the present invention may include a positioning portion 600. The positioning portion 600 can determine the position of the guide jig portion 500 relative to the holder portion 400. The positioning portion 600 may include a positioning groove 610 formed in the holder portion 400 and a positioning protrusion 630 formed in the guide jig portion 500. The positioning groove 610 and the positioning protrusion 630 may be formed in three stages.
[0091] That is, the first, second and third steps can determine the positions of the large diameter hole 511, the small diameter hole 513 and the cross hole 514 as shown in (a), (b) and (c) of FIG.
[0092] 8, the positioning unit 600 may include a first-stage stopper 640 and a third-stage stopper 650. Therefore, the guide jig unit 500 can slide between the first-stage stopper 640 and the third-stage stopper 650.
[0093] FIG. 15 is a cross-sectional view showing the attachment and detachment operation of the staple recovery cylinder 800 and the bottom case 110. As shown in FIG. 1 and 15, a used injection needle separation device 10 according to an embodiment of the present invention may include a needle collection barrel 900. The needle collection barrel 900 may be a barrel in which separated needles 3 are collected. The bottom case 110 of the case 100 may be coupled to the top of the needle collection barrel 900.
[0094] A first coupling part 910 may be formed at the bottom end of the bottom case 110, and a second coupling part 930 to which the first coupling part 910 is attached or detached may be formed on the needle recovery barrel 900.
[0095] The first coupling portion 910 may include a vertical coupling protrusion 911 that protrudes downward from the left and right lower ends of the bottom case 110, a horizontal coupling protrusion 913 that extends rearward from the lower end of the vertical coupling protrusion 911, and an upper coupling protrusion 915 that protrudes upward from the upper end surface of the horizontal coupling protrusion 913.
[0096] The second connecting portion 930 may include a horizontal protruding edge 931 extending from the left and right edges of the needle recovery barrel 900, a retraction hole 933 formed in the horizontal protruding edge 931, and a downward connecting protrusion 935 protruding downward from the underside of the horizontal protruding edge 931 adjacent to the retraction hole 933.
[0097] 15, when the first coupling part 910 is inserted from top to bottom into the guide hole 933 and pulled backward, the upper coupling protrusion 915 overcomes the lower coupling protrusion 935 to couple together. Conversely, to separate the first coupling part 910, pull it forward in the direction of the dotted arrow and lift it up.
[0098] A discharge hopper 950 may be detachably installed on the needle collection container 900. The discharge hopper 950 may be connected to a used syringe collection container (not shown) or via a bellows 960, as shown in Fig. 14. Then, as shown in Fig. 14(b), a used syringe from which the needle 3 has been separated falls into the discharge hopper 950 by its own weight and can be collected in the used syringe collection container (not shown).
[0099] As described above, with reference to the configuration of this embodiment and Figures 12(a) and 13(b), the insertion port 131, holder communication hole 411, and jig through hole 510 are arranged to communicate with the space between the first accommodating non-meshing portion 220a and the second accommodating non-meshing portion 220b, so that the needle fixing portion is arranged as close as possible to the first separation meshing tooth form 210a and the second separation meshing tooth form 210b as shown in Figure 12(a), and the needle hub is arranged as close as possible to the first separation meshing tooth form 210a and the second separation meshing tooth form 210b as shown in Figure 13(a), which makes it possible to very quickly separate needles and to separate even very short needles by crushing the hubs.
[0100] Other Examples The used injection needle separation device 1000 according to another embodiment of Figure 17 is similar in structure and function to the used injection needle separation device 10 according to the embodiment of Figure 1, but differs in that it pulls out the needle 3 of a blood collection needle hub 1 (or a catheter-specific needle hub) as shown in Figure 24 from the hub 2.
[0101] Therefore, in the used injection needle separation device 1000 according to another embodiment of FIG. 17, the same parts as those in the used injection needle separation device 10 according to the embodiment of FIG. 1 are given the same reference numerals, and detailed description thereof will be omitted.
[0102] FIG. 17 is an external perspective view showing a used injection needle separation device 1000 according to another preferred embodiment of the present invention, and FIG. 18 is a perspective view of FIG. 17 with the lid case removed.
[0103] 17, a used injection needle separation device 1000 according to another embodiment of the present invention may also include a case 100 consisting of a plate-shaped bottom case 110 and a cylindrical top case 130. The bottom case 110 may be coupled to the top of a needle recovery barrel 900.
[0104] 18, a discharge hole 111 and an inclined surface 112 may be formed in a bottom case 110. The bottom case 110 may be coupled to a collection container 900 that collects separated needles discharged through the discharge hole 111.
[0105] An insertion opening 131 may be formed in the inclined plate 13f of the lid case 130. The needle hub 1 of a used injection needle can be inserted through the insertion opening 131. A second start switch 340 may be disposed on the inclined plate 130f.
[0106] The upper plate 130e of the lid case 130 may be formed with a through-hole 135 in which the display window 810 of the counter 800 is disposed, a manual needle separation through-hole 136, a manual scalpel blade separation through-hole 138, and a groove 137 in which a used syringe with an unseparated needle can be temporarily placed upright.
[0107] 19 is a perspective view in which the main part of FIG. 18 is separated, FIG. 20 is a cross-sectional view showing the main part of FIG. 18, and FIG. 21 is a left side view of FIG.
[0108] 18 to 20, another used needle separation device 1000 according to an embodiment of the present invention may also include a first gear 200a and a second gear 200b that separate (withdraw) a used needle. The first gear 200a and the second gear 200b, which are the core of the present invention, may also include a first driving rotation meshing tooth profile 210a and a second driving rotation meshing tooth profile 210b, a first accommodating non-meshing portion 220a and a second accommodating non-meshing portion 220b, and a first separation meshing tooth profile 225a and a second separation meshing tooth profile 225b, as shown in Fig. 20. In addition, the space between the first accommodating non-meshing portion 220a and the second accommodating non-meshing portion 220b may be positioned opposite the insertion port 131 and in communication with each other. The first gear 200a and the second gear 200b may be rotatably supported by a first gear support bracket 230a and a second gear support bracket 230b coupled to the bottom case 110, as shown in FIGS.
[0109] 21, a used needle separation device 1000 according to another embodiment of the present invention may also include a drive unit 300 that transmits rotational force to the first gear 200a. The drive unit 300 may include a motor 310 and a reduction gear unit 320.
[0110] When the first start switch 1330 or the second start switch 340 is activated, power is applied to the driving unit 300, thereby driving the first gear 200a and the second gear 200b.
[0111] As will be described later, the first start switch 1330 can be turned ON when the lever 1331 is touched by the insertion force of the needle hub 1 inserted into the insertion port 131. The first start switch 1330 is also configured as a switch that turns ON the high-frequency induction coil heater 1500, which will be described later, and turns ON the drive unit 300 after 4 to 5 seconds.
[0112] The second start switch 340 may be configured as a push button switch that is turned on by the user directly pressing it.
[0113] Also, referring to FIG. 2, the drive unit 300 may be configured with an electric circuit that turns off the power to the drive unit 300 using a stop switch 360 and a stop cam 370 to stop the drive of the first gear 200a and the second gear 200b, or stops the rotation of the first gear 200a and the second gear 200b after rotating them 180 degrees.
[0114] 22 and 23 are front and rear perspective views showing the holder portion 1400 of FIG.
[0115] 22 and 23, a used needle separation device 1000 according to another embodiment of the present invention may include a holder portion 1400 supported by gear support brackets 230a, 230b.
[0116] The holder part 1400 may include a first holder 1410 having a single holder communication hole 1411 formed therein. The holder communication hole 1411 may be communicated with the insertion opening 131 so as to face each other. A holder support bracket 413 may be formed on the first holder 1410.
[0117] 20 and 23, the first holder 1410 may have a plate shape bent in a V-shape. The holder communication hole 1411 may be formed on the boundary line of the bend. Therefore, the holder communication hole 1411 is positioned as close as possible to the meshing tooth portions of the first gear 200a and the second gear 200b, allowing for quick needle separation. Referring to FIG. 22, the first holder 1410 may include a locking plate 1412. The holder communication hole 1411 may be formed in the locking plate 1412. The first holder 1410 may include a seating groove 1413. The seating groove 1413 may be formed on the front peripheral edge of the first holder 1410. The holder communication hole 1411, the locking plate 1412, and the seating groove 1413 may be arranged on the same center line. The first holder 1410 may include a horizontal groove 1415 that communicates with the second holder 1420. That is, the horizontal groove 1415 may be formed between the locking plate 1412 and the second holder 1420. A part of the first start switch 1330 fits into the horizontal groove 1415, and the free end of the lever 1331 may be positioned therein.
[0118] The holder portion 1400 may include a second holder 1420 to which the first start switch 1330 is fastened.
[0119] The holder portion 1400 may include a third holder 1430 that holds the second start switch 340 .
[0120] 19 and 20, a used needle separation device 1000 according to another embodiment of the present invention may include a metal interposing portion 1600. The interposing portion 1600 may be V-shaped and disposed on the back surface of the holder portion 1400. The interposing portion 1600 may include an interposing portion communication hole 1610 that communicates with the holder communication hole 1411. Thus, the interposing portion 1600 can support the plastic holder portion 1400 and protect it from the first gear 200a and the second gear 200b.
[0121] 18 to 21, a used syringe needle separation device 1000 according to another embodiment of the present invention may include a heating unit. The heating unit can transfer heat to the adhesive via the metal needle 7. That is, when the heating unit heats the periphery of the hub 6, it heats the metal needle 7, and the heat melts the adhesive, significantly reducing the adhesive strength. Another embodiment of the heating unit may include a high-frequency induction coil heater 1500. The high-frequency induction coil heater 1500 places the needle hub 5 within a high-frequency induction coil 1510, and when a high-frequency current is passed through it, eddy currents are generated near the surface of the metal conductor, allowing heating by the heat loss.
[0122] The high frequency induction coil heater 1500 may include a high frequency induction coil 1510. The high frequency induction coil 1510 may be disposed between the insertion opening 131 and the holder communication hole 1411. The hub 6 may be disposed inside the high frequency induction coil 1510. Therefore, the metal needle 7 can be heated by high frequency heat. The high frequency induction coil 1510 may be set to heat for 4 to 5 seconds.
[0123] The high frequency induction coil heater 1500 may include a high frequency induction heater 1530. Referring to Figures 19 and 20, a used needle separation device 1000 according to another embodiment of the present invention may include a one-touch power actuator 1700.
[0124] The one-touch power actuator 1700 can sequentially apply power to the high frequency induction coil heater 1700 and the driving unit 300 by touching the first start switch 1330 while the needle hub 5 is inserted.
[0125] The one-touch power actuator 1700 may include the first start switch 1330, as described above.
[0126] The one-touch power actuator 1700 may include a touch actuator 1710. The touch actuator 1710 can touch and press the lever 1331 of the first start switch 1330.
[0127] The touch actuation unit 1710 may include a hollow shaft 1711. A needle 7 may be inserted into the hollow shaft 1711. A hub 6 is hooked onto the upper end of the hollow shaft 1711 and can be pressed down.
[0128] The touch actuation portion 1710 may include a flange 1712. The flange 1712 may be formed on the outer circumferential surface near the middle of the hollow shaft 1711. The rear surface of the flange 1712 may be locked to the locking plate 1412.
[0129] The touch actuation portion 1710 may include a spring 1713. The spring 1713 may be disposed between the rear surface of the flange 1712 and the locking plate 1412.
[0130] The touch actuation unit 1710 may include a locking hollow plate 1714. The locking hollow plate 1714 may be in the shape of a washer. The locking hollow plate 1714 may be installed in the first holder unit 1410 while being seated in the seating groove 1413. The locking hollow plate 1714 may lock the front surface of the flange 1712 with the upper hollow shaft of the flange 1712 exposed to the outside, thereby preventing the flange 1712 from coming off.
[0131] The touch actuation portion 1710 may include a silicon bushing 1715. The silicon bushing 1715 may be fitted onto the outer circumferential surface of the upper hollow shaft of the flange 1712.
[0132] The touch actuation portion 1710 may include a silicon hollow plate 1716. The silicon hollow plate 1716 may cover the front surface of the locking hollow plate 1714. The silicon hollow plate 1716 may be installed on the front surface of the first holder portion 1410. The silicon hollow plate 1716 may be fitted into the outer peripheral surface of the upper hollow shaft of the flange 1712.
[0133] Such silicon bushing 1715 and silicon hollow plate 1716 can minimize heat transfer to the plastic part during high frequency heating.
[0134] It is obvious to those skilled in the art that the present invention can be embodied in other specific forms without departing from the spirit and essential characteristics of the present invention. The above detailed description should not be construed as limiting in all respects, but should be considered as illustrative. The scope of the present invention should be determined by reasonable interpretation of the claims, and all modifications within the equivalent range of the present invention are included in the scope of the present invention. [Explanation of symbols]
[0135] 10, 1000: Used syringe needle separator 100: Case 131: (Needle hub) insertion port 200a, 200b: 1st gear and 2nd gear 210a, 210b: First driving rotation meshing tooth profile and second driving rotation meshing tooth profile 220a, 220b: First non-engaging portion for accommodation and second non-engaging portion for accommodation 225a, 225b: First separation engaging tooth profile and second separation engaging tooth profile 300: Drive unit 400, 1400: Holder part 411, 1411: holder communication hole 500: Guide jig section 510: Jig connecting hole 511: Large diameter hole 513: Small diameter hole 514: cross hole 600: Position determination unit 610: Positioning groove 630:Positioning protrusion 700: Germicidal lamp 800: Counter 900: Needle collection tube 950: Discharge hopper 1500: High frequency induction coil heater 1510: High frequency induction coil 1530: High frequency induction heater 1700: One-touch power actuator 1710: Touch operation unit 1711:Hollow shaft 1712: Flange 1713:Spring 1714: Locking hollow plate 1715: Silicon bushing 1716: Silicon hollow plate
Claims
1. a case in which an insertion port for a used injection needle is formed; a first gear and a second gear that are supported by a gear support bracket mounted on the case and separate a used injection needle inserted into the insertion port; and a drive unit that rotates the first gear and the second gear. A used needle separation device comprising: The first gear and the second gear have A first driving rotation meshing tooth profile and a second driving rotation meshing tooth profile are formed along one side periphery, a first non-meshing portion for accommodating a used injection needle and a second non-meshing portion for accommodating a used injection needle, and a first interlocking tooth form for separating a used injection needle and a second interlocking tooth form for interlocking with the used injection needle and separating the used injection needle, are formed along the other peripheral edge.
2. The first accommodating non-meshing portions are formed on the first gear at 180 degree intervals, The used injection needle separation device according to claim 1 , wherein the second non-meshing storage portions are formed on the second gear at 180 degree intervals.
3. a holder portion supported by the gear support bracket and including a holder communication hole communicating with the insertion opening; a guide jig portion slidably provided on the back surface of the holder portion and guiding a needle hub for a specific syringe application to the first non-engaging portion for housing and the second non-engaging portion for housing, 2. The used injection needle separation device according to claim 1, wherein the guide jig portion is formed with a plurality of jig communication holes that communicate between the holder communication hole and the first non-meshing accommodating portion and the second non-meshing accommodating portion.
4. The holder portion and the guide jig portion are 4. The used injection needle separation device according to claim 3, wherein the holder communication hole and the jig communication hole are bent so as to be positioned adjacent to meshing portions of the first gear and the second gear.
5. The jig communication hole is a large diameter hole into which the cylindrical hub of the used injection needle is inserted; a small diameter hole into which the needle of the used injection needle is inserted; a cross hole into which the cross hub of the used injection needle is inserted; 4. The used needle separation device of claim 3, comprising:
6. Support guide pieces are formed on the upper and lower rear surfaces of the holder portion to slidably support and guide the upper and lower ends of the guide jig portion, a positioning groove for determining the position of the jig communication hole is formed in the holder portion; 5. The used injection needle separating device according to claim 4, wherein the guide jig portion is formed with a positioning protrusion that engages with the positioning groove.
7. the first and second rotation shafts of the first and second gears are arranged in parallel at the bottom and top, The used needle separating device according to claim 1 , wherein at least the first rotation axis is disposed forward relative to the second rotation axis.
8. a start button for touching a first start switch of the driving unit is protruded and disposed on one side case of the insertion port; The used injection needle separation device according to claim 7, wherein a stop cam that touches a stop switch of the drive unit is provided on either the first rotation shaft or the second rotation shaft.
9. The holder portion is a first holder in which the holder communication hole is formed; a second holder formed on one side of the first holder so that the first start switch is installed; a third holder formed on the other side of the first holder and having a second start switch installed therein; Equipped with The start button is installed on the lever of the first start switch, The start button is disposed to protrude and retract into a through-hole formed in a case on one side of the insertion opening, the positioning groove is formed on the underside of the third holder; the positioning protrusion is formed on a rear surface of a gripping portion provided on the guide jig portion, The used injection needle separation device according to claim 8 , wherein the gripping portion is disposed so as to protrude into an elongated hole formed in the front surface of the case.
10. the case is attached to an upper part of a needle collection cylinder that collects the used injection needles, The case is formed with a discharge hole through which the separated needles are dropped into the needle collection tube, 6. The used syringe needle separating device according to claim 5, wherein the needle collecting tube is provided with a discharge hopper for guiding used syringes that fall under their own weight into the used syringe collecting tube.
11. the case is attached to an upper part of a needle collection cylinder that collects the used injection needles, The case is provided with a sterilization lamp for irradiating the inside of the needle collection tube, The used injection needle separating device according to claim 1 , wherein the case is provided with a counter for counting the used injection needles.
12. a holder portion supported by the gear support bracket and including a holder communication hole communicating with the insertion opening; a heating unit provided between the insertion port and the holder communication hole for heating the used injection needle; 2. The used needle separation device of claim 1, comprising:
13. the heating unit includes a high-frequency induction coil heater, The high frequency induction coil heater is a high-frequency induction coil provided between the insertion opening and the holder communication hole; a high frequency induction heater that heats the high frequency induction coil; 13. The used needle separation device of claim 12, comprising:
14. A one-touch power actuator is installed in the holder portion, The one-touch power actuator is a first start switch provided on one side of the holder communication hole; a touch actuation unit that touches the lever of the first start switch; 13. The used needle separation device of claim 12, comprising:
15. The touch operation unit is a hollow shaft disposed between the insertion opening and the holder communication hole; a flange formed on an outer peripheral surface between both ends of the hollow shaft and adapted to contact the lever; a spring provided between the rear surface of the flange and the holder communication hole; a locking hollow plate provided in the holder portion, to which the front surface of the flange is locked in a state in which the upper hollow shaft of the flange is exposed; 15. The used needle separation device of claim 14, comprising:
16. a silicon bushing is fitted on the outer circumferential surface of the upper hollow shaft; The used injection needle separating device according to claim 15, wherein the holder part is provided with a silicone hollow plate that covers the front surface of the locking hollow plate.
Citation Information
Patent Citations
Automatic needle separate collection device
KR101588170B1