Electrical connection assembly with radio frequency identification tag verification system
The electrical connection assembly with an RFID tag system ensures proper connection by changing state from 'open' to 'closed' when fully connected, addressing the challenge of difficult connections in automotive applications and preventing vehicle failures.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- OTIKER NJ INK
- Filing Date
- 2024-04-30
- Publication Date
- 2026-05-07
AI Technical Summary
Current electrical connection assemblies in automotive applications are difficult to properly connect, leading to potential vehicle malfunction or failure to start.
An electrical connection assembly with an RFID tag system that includes a lock handle and conductive contact assembly to ensure proper connection, where the RFID tag changes state from 'open' to 'closed' when the assembly is fully connected, providing clear feedback on connection status.
Ensures proper connection of electrical components, preventing vehicle failures by providing clear identification of a complete connection through RFID tag feedback, eliminating the need for human intervention.
Smart Images

Figure 2026514257000001_ABST
Abstract
Description
Technical Field
[0001] Cross - reference to Related Applications This application claims the benefit of U.S. Patent Application No. 63 / 499997, filed May 4, 2023, under Articles 4 and 8 of the Stockholm Revision of the Paris Convention for the Protection of Industrial Property, which is hereby incorporated by reference in its entirety.
[0002] This disclosure relates to electrical connectors, particularly to electrical connection assemblies that include radio - frequency identification (RFID) tags for connection verification.
Background Art
[0003] An electrical connector is an electromechanical device used to create an electrical connection between components of an electrical circuit or between different electrical circuits and couple them into a larger circuit. Most electrical connectors have a male and female distinction (the male component, called a plug, is connected to the female component, or socket). The connection methods vary, such as removable ones (for portable devices etc.), those that require tools for assembly or disassembly, or those that provide a permanent electrical junction between two points. Adapters can be used for joining different types of connectors. Electrical connectors can be used not only for power applications but also for data, audio - visual applications, etc.
[0004] In automotive applications, wire harness connection blocks or electrical connection assemblies are used to connect various circuits (such as an ignition system including a starter, dashboard lights, instruments, radio, tail lamps, wipers, direction indicators, heaters, air conditioners, electric fuel pumps, etc.) to a power source or multiple power sources. However, in current designs, the connections are difficult, and if these electrical connection assemblies cannot be properly connected, the vehicle may not start.
Summary of the Invention
[0005] This disclosure relates to one or more exemplary embodiments of an electrical connection assembly that provides a means for ensuring that an electrical connection assembly is properly connected.
[0006] This disclosure relates to one or more exemplary embodiments of an electrical connection assembly.
[0007] In an exemplary embodiment, the electrical connection assembly comprises: a first connector including an engaging portion, a first surface having a plurality of sockets, and a plurality of first wires connected to the plurality of sockets; a second connector including a plurality of terminals and a plurality of second wires connected to the plurality of terminals; a radio frequency identification (RFID) assembly connected to one of the first or second connectors; and a lock handle configured to lock the second connector to the first connector, wherein in the unconnected state the lock handle is not engaged with the RFID assembly, and in the connected state the lock handle is engaged with the RFID assembly.
[0008] In an exemplary embodiment, the RFID assembly comprises an RFID tag and at least one contact electrically connected to the RFID tag. In the exemplary embodiment, the at least one contact comprises a first contact and a second contact, the second contact being separated from the first contact to form an open state of the RFID assembly. In the exemplary embodiment, in the connected state, the first contact is electrically connected to the second contact.
[0009] In exemplary embodiments, the lock handle comprises a conductive contact assembly configured to electrically connect a first contact to a second contact when connected. In exemplary embodiments, the conductive contact assembly comprises a conductor that at least partially surrounds the lock handle. In exemplary embodiments, the conductive contact further comprises a tab extending radially outward from the conductor. In exemplary embodiments, the conductive contact assembly comprises a first conductor portion extending radially outward from the lock handle and configured to engage with the first contact, and a second conductor portion extending radially outward from the lock handle and configured to engage with the second contact. In exemplary embodiments, the conductive contact assembly further comprises a third conductor portion connecting the first and second conductor portions, the third conductor portion being embedded in the lock handle. In exemplary embodiments, at least one of the first and second conductor portions comprises a cylindrical rod. In exemplary embodiments, at least one of the first and second conductor portions comprises a curved tab.
[0010] In an exemplary embodiment, the first connector comprises a first face and a flange extending from the first face, the RFID tag is positioned on the first face, and at least one contact is positioned on the flange. In the exemplary embodiment, the flange is perpendicular to the first face. In the exemplary embodiment, the RFID assembly is positioned on the first connector, and a locking handle is pivotably connected to a second connector. In the exemplary embodiment, the RFID tag includes an antenna, the antenna circuit is open when the RFID tag is open, and the antenna circuit is closed when the RFID tag is closed.
[0011] This disclosure relates to one or more exemplary embodiments of an electrical connection assembly.
[0012] In an exemplary embodiment, the electrical connection assembly comprises: a first connector including an engaging portion, a first surface having a plurality of sockets, and a plurality of first wires connected to the plurality of sockets; a second connector including a hole configured to engage with the engaging portion, a plurality of terminals, and a plurality of second wires connected to the plurality of terminals; an RFID assembly connected to one of the first and second connectors, comprising an RFID tag, a first contact electrically connected to the RFID tag, and a second contact electrically connected to the RFID tag and spaced apart from the first contact; and a lock handle pivotably connected to the other of the first and second connectors, configured to lock the second connector to the first connector, wherein in the unconnected state, the lock handle is not engaged with the first and second contacts, and in the connected state, the lock handle is engaged with the first and second contacts.
[0013] In an exemplary embodiment, the lock handle comprises a conductive contact assembly configured to electrically connect a first contact and a second contact when connected. In an exemplary embodiment, the conductive contact assembly comprises a conductor that at least partially surrounds the lock handle. In an exemplary embodiment, the conductive contact further comprises a tab extending radially outward from the conductor. In an exemplary embodiment, the conductive contact assembly comprises a first conductor portion extending radially outward from the lock handle and configured to engage with the first contact, and a second conductor portion extending radially outward from the lock handle and configured to engage with the second contact. In an exemplary embodiment, the conductive contact assembly further comprises a third conductor portion connecting the first and second conductor portions, the third conductor portion being embedded within the lock handle.
[0014] This disclosure relates to one or more exemplary embodiments of an electrical connection assembly, such as an automotive electrical connection box. The connection box comprises a female component and a male component. In the exemplary embodiment, the female component comprises a locking handle. The male component engages with the female component, at which point the locking handle is pulled down onto the male component. In the exemplary embodiment, the handle is part of the female component, but the handle may be part of the male component. The male component has a flange, an RFID tag is located near the flange, and electrical terminals are located on or near the flange. The handle has a conductive component, and when fully locked, the conductive component makes contact with both electrical terminals to complete the RFID tag circuit, thereby changing the RFID tag's read state from "open" to "closed". An "open" read indicates an unlocked or disconnected state, and a "closed" read indicates a locked or connected state.
[0015] This disclosure relates to one or more embodiments of a wire harness connecting block assembly that provides clear identification of when a lock handle is fully closed during a manufacturing assembly process, thereby indicating a proper or complete connection. In an exemplary embodiment, the wire harness connecting block assembly includes an RFID tag that indicates a first state (e.g., an off signal) when the handle is not fully closed and a second state (e.g., an on signal) when the handle is fully closed.
[0016] In an exemplary embodiment, the electrical connection assembly provides the user with clear identification that the wire harness connection block is properly closed, preventing, for example, a vehicle from failing to start. In an exemplary embodiment, the electrical connection assembly provides feedback signals (e.g., via an RFID tag) that can be read by a user or a computer program, indicating the state and state changes. When a computer program is used, the electrical connection assembly eliminates the need for human intervention to detect the connection state. In an exemplary embodiment, the RFID tag is located in the housing of the connection box, and when the lock handle touches the terminals of the RFID tag, the circuit of the RFID tag is closed, i.e., engaged (i.e., indicating that the electrical connection assembly is connected). When the lock handle is not touching the terminals of the RFID tag, the circuit of the RFID tag is open (i.e., indicating that the electrical connection assembly is disconnected). In an exemplary embodiment, if the lock handle is not in the fully closed position, the RFID tag is read as "open," and if the lock handle is in the fully closed position, the RFID tag is read as "closed."
[0017] These and other purposes, features, and advantages of this disclosure will become readily apparent by considering the following detailed description of this disclosure in light of the drawings and the attached claims. [Brief explanation of the drawing]
[0018] The accompanying drawings are incorporated herein as part of this specification. The drawings described herein illustrate embodiments of the subject matter of this disclosure and exemplify selected principles and teachings of this disclosure, and corresponding reference numerals indicate corresponding parts. However, the drawings do not illustrate all possible embodiments of the subject matter of this disclosure and do not limit the scope of this disclosure in any way.
[0019] [Figure 1A] Figure 1A is a front perspective view of the electrical connection assembly in a disconnected state.
[0020] [Figure 1B] Figure 1B is a front view of the electrical connection assembly shown in Figure 1A in a disconnected state.
[0021] [Figure 1C] Figure 1C is a front perspective view of the electrical connection assembly shown in Figure 1A in a connected state.
[0022] [Figure 2] Figure 2 is an exploded front perspective view of the electrical connection assembly shown in Figure 1A.
[0023] [Figure 3A] Figure 3A is a rear view of the first connector shown in Figure 1A.
[0024] [Figure 3B] Figure 3B is a side view of the first connector shown in Figure 1A.
[0025] [Figure 4] Figure 4 is a perspective view of the RFID tag shown in Figure 1A.
[0026] [Figure 5A] Figure 5A is a front perspective view of the second connector shown in Figure 1A, showing the state where the lock handle is in the retracted position.
[0027] [Figure 5B] Figure 5B is a front perspective view of the second connector shown in Figure 1A, showing the state where the lock handle is in the deployed position.
[0028] [Figure 6] Figure 6 is a partial front perspective view of the electrical connection assembly in a connected state.
[0029] [Figure 7] Figure 7 is a detailed view of the electrical connection assembly generally along detail 7 of Figure 6.
[0030] [Figure 8] Figure 8 is a partial front perspective view of the electrical connection assembly in its connected state.
[0031] [Figure 9] Figure 9 is a detailed view of the electrical connection assembly, which generally follows detail 9 in Figure 8.
[0032] [Figure 10] Figure 10 is a partial front perspective view of the electrical connection assembly in its connected state.
[0033] [Figure 11] Figure 11 is a detailed view of an electrical connection assembly that generally follows detail 11 in Figure 10. [Modes for carrying out the invention]
[0034] It should be understood that, unless expressly otherwise specified, the present invention may employ various alternative directions and sequences of steps. It should also be understood that the particular assemblies and systems shown in the accompanying drawings and described in the following specification are merely illustrative embodiments of the inventive concept as defined herein. Therefore, specific dimensions, directions, or other physical characteristics relating to the disclosed embodiments should not be considered limiting to the invention unless expressly otherwise stated. Furthermore, similar elements in the various embodiments described herein may, though not necessarily, be commonly referenced by the same reference number within this section of the application.
[0035] Furthermore, please understand that this disclosure is not limited to the specific methods, materials, and modifications described herein, and is therefore subject to change. Also, please understand that the terminology used herein is intended solely to describe specific embodiments and is not intended to limit the scope of the claims.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art in which this disclosure relates. It should be understood that similar or equivalent methods, apparatus, or materials used herein may be employed in carrying out or testing the embodiments.
[0037] The terms "first," "second," etc., used herein do not necessarily indicate ordinal numbers, consecutive numbers, or priority relationships, but are used to more clearly distinguish one element or set of elements from other elements or sets of elements, unless otherwise specified.
[0038] The term "approximately" used here in relation to values is intended to mean within the tolerance range of the equipment used to generate that value, or, in some examples, unless otherwise specified, to mean plus or minus 10%, plus or minus 5%, or plus or minus 1%.
[0039] The word "substantially" is synonymous with words such as "nearby," "very close," "about," "approximately," "roughly," "approximately," "close," "essentially," "nearby," and "in the vicinity," and it should be noted that such words may be used interchangeably when they appear in the specification and claims. The word "proximity" is synonymous with words such as "nearby," "close," "adjacent," "neighboring," "most recent," and "next door," and it should be understood that such words may be used interchangeably when they appear in the specification and claims. The word "approximately" is intended to mean a value within 10 percent of the specified value.
[0040] The term “exemplary” as used herein is intended to mean “an example,” “provided as an example,” or “explanatory,” and does not indicate any preference or requirement regarding the disclosed aspects or embodiments.
[0041] It should be understood that the use of “or” in this application, unless otherwise specified, refers to “non-exclusive” combinations. For example, when “item x is A or B,” it should be understood that this can mean either (1) or (2) below: (1) Item x is either A or B alone, or (2) Item x is both A and B. In other words, the word “or” is not used to define an “exclusive or” combination. For example, an “exclusive or” combination for the statement “item x is A or B” requires that x is either A or B alone. Furthermore, “and / or” as used herein is intended to mean a grammatical conjunction used to indicate that one or more of the enumerated elements or conditions are included or may occur. For example, a device comprising a first element, a second element, and / or a third element is intended to be interpreted as one of the following structural combinations: A device comprising a first element, a device comprising a second element, a device comprising a third element, a device comprising a first element and a second element, a device comprising a first element and a third element, a device comprising a first element, a second element and a third element, or a device comprising a second element and a third element.
[0042] Furthermore, when used herein, the expressions “comprising at least one of” and “comprising at least one of” in combination with a system or element are intended to mean that the system or element includes one or more of the elements listed after the expression. For example, an apparatus comprising at least one of the first element, the second element and the third element is intended to be interpreted as any one of the following structural combinations: an apparatus comprising the first element, an apparatus comprising the second element, an apparatus comprising the third element, an apparatus comprising the first and second elements, an apparatus comprising the first and third elements, an apparatus comprising the first element, the second element and the third element, or an apparatus comprising the second and third elements. A similar interpretation is intended when the expression “used in at least one of” is used herein.
[0043] It should be noted that the term “tube” as used herein is synonymous with hose, pipe, channel, conduit, tube end formation, or any other appropriate pipe flow as used in hydraulics and fluid dynamics. Furthermore, it should be noted that the term “tube” may mean a rigid or flexible conduit of any material suitable for containing and allowing the flow of gas or liquid.
[0044] The terms "disconnected state" and "connected state" used herein refer to the position and arrangement of the male and female connectors and their respective wires. In the disconnected state, the male and female connectors are not fully connected, and power and data are not transmitted through their respective wires. The terms "retracted position" and "deployed position" used herein refer to the position and arrangement of the lock handle.
[0045] Referring here to the drawings, Figure 1A is a front perspective view of the electrical connection assembly 10 in a disconnected state. Figure 1B is a front view of the electrical connection assembly 10 in a disconnected state. Figure 1C is a front perspective view of the electrical connection assembly 10 in a connected state. Figure 2 is an exploded front perspective view of the electrical connection assembly 10. The electrical connection assembly 10 comprises a component or connector 20 and a component or connector 90. In an exemplary embodiment, the electrical connection assembly 10 further comprises a locking handle 130 connected to one of the connectors 20 and 90. The locking handle 130 is configured to lock the connector 20 to the connector 90. In an exemplary embodiment, the electrical connection assembly 10 further comprises an RFID assembly 60. The electrical connection assembly 10 is configured to connect electrical conductors or data cables (e.g., coaxial cables, fiber optic cables, twisted pair cables, etc.) for transmitting power and / or data between circuits. For example, the electrical connection assembly 10 is configured to connect wire 52 to wire 140.
[0046] Figure 3A is a rear view of connector 20. Figure 3B is a side view of connector 20. In an exemplary embodiment, as shown, connector 20 is a male connector and connector 90 is a female connector. In such an exemplary embodiment, connector 20 includes an engaging portion 21 configured to engage with a hole 114 of connector 90. However, it should be noted that in the exemplary embodiment, connector 90 is a male connector and connector 20 is a female connector. Connector 20 includes a rear surface 22, a front surface 24, a side surface 26A, a side surface 26B, a top surface 28A, and a bottom surface 28B. In an exemplary embodiment, the rear surface 22 is a substantially planar surface configured to be connectable to connector 90. Specifically, the rear surface 22 is configured to engage with a surface 124 of insert 120, as will be described in more detail below. The rear surface 22 includes a plurality of holes, ports, or sockets 36 configured to be connectable to conductors or terminals 102. Each hole 36 includes a terminal connected to one of the wires 52. Therefore, when one of the terminals 102 fully engages with one of the holes 36, an electrical or data connection is completed.
[0047] In an exemplary embodiment, the front surface 24 is connected to the rear surface 22 by at least one of the sides 26A, 26B, top surface 28A, and bottom surface 28B. The front surface 24 is configured to be engageable with or accessible to the lock handle 130 when the lock handle 130 is in the deployed position (see Figure 1C). In an exemplary embodiment, the connector 20 further comprises a lip or flange 32 extending substantially axially AD1 from the front surface 24. The flange 32 comprises a surface 34. In an exemplary embodiment, the surface 34 is positioned perpendicular to the front surface 24. The surface 34 is configured to be engageable with the lock handle 130 when the lock handle 130 is in the deployed position, as will be described in more detail below.
[0048] The connector 20 further comprises a hole 30. In an exemplary embodiment, the hole 30 is located on the bottom surface 28B. A wire 52 extends through the hole 30 and connects to a hole 36. In an exemplary embodiment, the wire 52 may be covered by a conduit 50. In an exemplary embodiment, the connector 20 further comprises one or more locking protrusions, for example, locking protrusions 38A to 38B. Locking protrusion 38A extends from the side surface 26A and is located near the back surface 22. Locking protrusion 38B extends from the side surface 26B and is located near the back surface 22. The locking protrusions 38A to 38B are configured to engage with holes 108A to 108B of the connector 90 and grooves 138A to 138B of the locking handle 130, respectively, to secure the connector 20 to the connector 90, as will be described in more detail below.
[0049] In an exemplary embodiment, the connector 20 further comprises a projection 42 extending from the top surface 28A. The projection 42 is configured to engage with a groove 106 of the connector 90 to maintain alignment between the connector 20 and the connector 90 during assembly. In an exemplary embodiment, the connector 20 further comprises one or more channels 40 located on the side surfaces 26A and / or 26B. The channels 40 are configured to maintain alignment between the connector 20 and the connector 90 during assembly.
[0050] Figure 4 is a perspective view of the RFID assembly 60. The RFID assembly 60 generally comprises at least one layer (e.g., an adhesive layer 62 and / or layer 64), an RFID tag 70, and at least one contact (e.g., contact 80A and / or contact 80B). In an exemplary embodiment, the RFID assembly 60 is an RFID label connected to a connector or component, which is configured to connect to another component.
[0051] The adhesive layer 62 is configured to be fixable to the connector 20. In some embodiments, the adhesive layer 62 fixes layer 64 and / or contacts 80A and 80B to the connector 20. It should be noted that layer 64 does not need to be connected to the connector 20 via adhesive (i.e., adhesive layer 62), and may be connected and / or attached using any other suitable means, such as string, tape, hook and loop fasteners, soldering, welding, etc. In some embodiments, the adhesive layer 62 is connected to the front 24 and fixes the RFID assembly 60 to the connector 20. In exemplary embodiments, the adhesive layer 62 is connected to the front 24 and the surface 34 and fixes the RFID assembly 60 to the connector 20, and thus includes a bent or folded portion 68. In exemplary embodiments, the bent portion 68 engages with the surface 34.
[0052] The RFID assembly 60 may further comprise a layer 64. The layer 64 is connected to the upper surface of the adhesive layer 62 and is configured to function as a platform or base for the RFID tags 70 and contacts 80A-B. In exemplary embodiments, the layer 64 comprises ferrite. In exemplary embodiments, the RFID tags 70 and contacts 80A-B are connected directly to the upper surface of the adhesive layer 62 without requiring the layer 64. In exemplary embodiments, the RFID tags 70 and contacts 80A-B are connected directly to the connector body 20, specifically the front 24 and the front 34, respectively, without requiring the adhesive layer 62 or the layer 64. In exemplary embodiments, the RFID assembly 60 further comprises a layer 66. The layer 66 is configured to cover and protect the RFID tags 70. As shown in Figure 4, the layer 66 completely covers the RFID tags 70 and at least partially covers the contacts 80A and 80B. However, at least portions of contacts 80A and 80B, for example, exposed portions 82A and 82B, must be exposed so as to engage with the conductive contact assemblies 150, 250, 350, and 450, as will be described in more detail below. In an exemplary embodiment, the protective layer 66 extends at least partially over the bend portion 68.
[0053] The RFID tag 70 comprises an integrated circuit (IC) or chip 72 and an antenna 74. In exemplary embodiments, the RFID tag 70 is a passive RFID tag. In exemplary embodiments, the RFID tag 70 comprises an active RFID tag (and further comprises a power supply). In exemplary embodiments, the RFID tag 70 is a semi-passive RFID tag. In some embodiments, the RFID tag 70 is pre-programmed to transmit information such as a unique identification number (UID) and the state of the RFID assembly 60 (i.e., open or closed). The antenna 74 is connected via conductors 76A and 76B, with the first end connected to the IC 72 at the antenna radio frequency (RF) input LA and the second end connected to the IC 72 at the antenna RF input LB. The RFID tag 70 is further connected to contacts 80A and 80B. Specifically, conductor 78A connects contact 80A to the IC 72 at the ground pin GND, and conductor 78B connects contact 80B to the IC 72 at the detector pin DP.
[0054] Contact 80A is separated from contact 80B by a gap 84. In exemplary embodiments, as shown, contacts 80A and 80B are located on the bend 68, particularly on the surface 34 of the flange 32. Contacts 80A and 80B are configured to engage with conductive contact assemblies 150, 250, 350, and 450. In exemplary embodiments, contacts 80A and 80B are electrical conductors. Once the connector 20 is properly secured to the connector 90, the lock handle 130 displaces circumferentially in CD1 from the retracted position to the deployed position, locking the connector 20 to the connector 90. Once the electrical connection assembly 10 is fully connected, the conductive contact assemblies 150, 250, 350, and 450 engage with contacts 80A and 80B. For example, as shown in Figure 1C, conductive contact assembly 150 is engaged with contacts 80A and 80B. In exemplary embodiments, conductive contact assemblies 150, 250, 350, and 450 comprise a conductive material (e.g., metal). Thus, the conductive contact assemblies 150, 250, 350, and 450 complete the circuit between contacts 80A and B and IC 72, enabling the RFID tag 70 (i.e., enabling the RFID tag 70 to be powered by an electromagnetic field generated by an external device (not shown)) or switching it to a closed state (from an open state). Before the circuit is completed, i.e., before contact 80B is directly electrically connected to contact 80A, the RFID tag 70 is not enabled (i.e., the RFID tag 70 cannot be powered by an electromagnetic field generated by an external device), or in some embodiments, it is in an open state.
[0055] Once the circuit is complete (i.e., the conductive contact assemblies 150, 250, 350, and 450 directly connect contact 80A and contact 80B), an external device such as an RFID reader (not shown) will detect that the RFID tag 70 is enabled or closed, thereby indicating that the electrical connection assembly 10 is properly connected. In other words, if the RFID tag 70 is enabled, the RFID reader will recognize the presence of the RFID tag 70 and therefore determine that the electrical connection assembly 10 is properly connected. If the circuit is not complete (i.e., contact 80A is not directly connected to contact 80B), the RFID reader will not detect an enabled RFID tag 70 and therefore indicate that the electrical connection assembly 10 is not properly connected. To put it another way, if the RFID tag 70 is disabled, the RFID reader will not recognize the presence of the RFID tag 70 and therefore determine that the electrical connection assembly 10 is not properly connected.
[0056] In an exemplary embodiment, the RFID tag 70 is always activated and detectable and readable by an RFID reader, regardless of whether contacts 80A and 80B are connected. In such an exemplary embodiment, if contacts 80A and 80B are not directly connected, for example, via conductive contact assemblies 150, 250, 350, and 450, the RFID tag 70 can transmit certain information to the RFID reader. Such information includes, but is not limited to, the UID number (e.g., RFID tag, connector, circuit, conduit, wire, etc.), size number, model number, serial number, status of the RFID tag 70 (i.e., open or closed), uniform resource locator (URL), station identification information (i.e., manufacturing lot number), date / time stamp, description, etc. In other words, regardless of whether contacts 80A and 80B are connected, the RFID tag 70 will always transmit certain data (e.g., UID number, status, etc.) as long as it is functioning properly. Therefore, in exemplary embodiments, the RFID tag 70 is pre-programmed to always transmit at least a UID number and a state (i.e., open or closed) using, for example, hexadecimal data or a value. This is important because a user can scan a given RFID tag to determine whether it is functioning properly (i.e., functioning properly if the RFID tag is transmitting data properly) and its current state (i.e., open or closed). If contacts 80A and 80B are connected, for example, via conductive contact assemblies 150, 250, 350, and 450, the RFID tag 70 transmits data indicating a closed state. In some embodiments, the RFID tag 70 indicates a first value (e.g., a first hexadecimal) for an open state and a second value (e.g., a second hexadecimal) for a closed state, the second value being different from the first value. It should be recognized that the RFID tag 70 may include appropriate optional programming to indicate that it is functioning properly and to distinguish between open and closed states, and this disclosure should not be limited to the use of a hexadecimal system only.
[0057] Figure 5A is a front perspective view of the connector 90 with the lock handle 130 in the retracted position. Figure 5B is a front perspective view of the connector 90 with the lock handle 130 in the deployed position. The connector 90 comprises a front 92, a rear 94, a side 96, and a side 98. The connector 90 includes a hole 114 extending axially AD2 from the front 92. The front 94 includes a plurality of holes 100. Wires 140 extend through the holes 100 and are connected to their respective conductors or terminals 102. In an exemplary embodiment, the terminals 102 are rigid and configured to extend through a hole 126 in an insert 120 and engage with a hole 36 in the connector 20, as will be described in more detail below.
[0058] In an exemplary embodiment, the connector 90 includes a projection 104 extending from its surface, for example, the top surface of the connector 90. The projection 104 forms a channel 106, which is configured to engage with a projection 42 to maintain the alignment of the connector 20 and the connector 90 during assembly. In an exemplary embodiment, the connector 90 includes one or more holes, for example, holes 108A to 108B. The holes 108A to 108B are each configured to engage with projections 38A to 38B. Hole 108A is a through hole extending through the side surface 96. In an exemplary embodiment, hole 108A extends through the insert 120. Hole 108B is a through hole extending through the side surface 98. In an exemplary embodiment, hole 108B extends through the insert 120. The projections 38A to 38B are located within the holes 108A to 108B in the connected state and are configured to be secured thereby by a locking handle 130. In an exemplary embodiment, the connector 90 further comprises one or more projections 110. The projections 110 are configured to engage with the channel 40 to maintain the alignment of the connector 20 and the connector 90 during assembly. In an exemplary embodiment, the projections 110 are located within the hole 114 and / or on the insert 120.
[0059] The insert 120 is slidably or translationally connected to the connector 90. Specifically, the insert 120 is positioned within the hole 114 and configured to be displaced axially AD1 and axially AD2 relative to the connector 90. The insert 120 comprises a front surface 122, a face 124, and a hole 126. The hole 126 extends axially AD2 from the front surface 122 and forms the face 124. Thus, the face 124 is recessed relative to the front surface 122. The face 124 comprises a plurality of holes 126 that slidably engage with the terminal 102.
[0060] The insert 120 is connected to the lock handle 130, and when the lock handle 130 is displaced circumferentially relative to the connector 90, the insert 120 is displaced axially relative to the connector 90. For example, when the lock handle 130 is displaced circumferentially CD1 relative to the connector 90, the insert 120 is displaced axially AD2 relative to the connector 90. This causes the terminal 102 to protrude further from the surface 124. Such circumferential displacement of the lock handle 130 also serves to further retract the engaging portion 21 into the connector 90, as will be described in more detail below. When the lock handle 130 is displaced circumferentially CD2 relative to the connector 90, the insert 120 is displaced axially AD1 relative to the connector 90. This action protects the terminal 102, as it does not protrude axially AD1 from the surface 124, or only slightly.
[0061] For example, in the retracted state of the lock handle 130 shown in Figure 5A, the terminal 102 protrudes from the surface 124 by a first amount in the axial direction AD1, and in the deployed state of the lock handle 130 shown in Figure 5B, the terminal 102 protrudes from the surface 124 by a second amount in the axial direction AD1, and the second amount is greater than the first amount. This is due to the axial displacement of the insert 120. Therefore, in the retracted state of the lock handle 130 shown in Figure 5A, the front surface 122 of the insert is substantially aligned with the front surface 92 of the connector 90. In the deployed state of the lock handle 130 shown in Figure 5B, the front surface 122 is separated from the front surface 92 by a space S. Therefore, the terminal 102 remains fixed to the connector 90, and the insert 120 is displaced relative to the connector 90. In an exemplary embodiment, the connector 90 and the insert 120 are provided with at least one projection and at least one channel to maintain alignment when the insert 120 is displaced axially relative to the connector 90.
[0062] The lock handle 130 is pivotably connected to the connector 90. In an exemplary embodiment, the connector 90 comprises one or more pivot connections or pins 112, and the lock handle 130 comprises one or more pivot connections or holes 132 that engage with the pins 112. However, it should be noted that the lock handle 130 may comprise pins and the connector 90 may comprise holes. The lock handle 130 comprises at least one arm, e.g., arms 134A to 134B, pivotally connected to the connector 90. Arm 134A is pivotally connected to a side 96 at its proximal end, and arm 134B is pivotally connected to a side 98 at its proximal end. A support member 136 is connected and coupled between the distal ends of arms 134A to 134B.
[0063] Arm 134A has a groove 138A configured to engage with a projection 38A of the connector 20. As best shown in Figure 1A, when the handle 30 is retracted, the groove 138A and the hole 108A are aligned, and the projection 38A can be inserted therein. Then, when the lock handle 130 is displaced in the circumferential direction CD1, the surface of the groove 138A engages with the projection 38A, pulling the projection 38A axially AD2 into the hole 108A, and finally locking it in place as shown in Figure 1C. Similarly, arm 134B has a groove 138B configured to engage with a projection 38B of the connector 20. When the handle 30 is retracted, the groove 138B and the hole 108B are aligned, and the projection 38B can be inserted therein. Subsequently, when the lock handle 130 is displaced in the circumferential direction CD1, the surface of the groove 138B engages with the projection 38B, pulling the projection 38B in the axial direction AD2 into the depths of the hole 108B, and finally locking it in place.
[0064] The lock handle 130 further comprises conductive contact assemblies, e.g., conductive contact assemblies 150, 250, 350, 450, configured to engage with the surface 134, specifically the contacts 80A-80B, to confirm a secure connection. For example, in an exemplary embodiment, the lock handle 130 comprises a conductive contact assembly 150, e.g., a strip of foil tape. The conductive contact assembly 150 comprises a tubular conductor that at least partially surrounds (i.e., wraps around) the support material 136. As shown in Figure 1C, when the lock handle 130 is in the deployed position, the conductive contact assembly 150 engages with both contacts 80A-80B (e.g., located on the surface 34), completing or closing the circuit of the RFID assembly 60 and indicating that the electrical connection assembly 10 is connected as described above. If the lock handle 130 is not in the deployed position, for example as shown in Figures 1A-1B, the conductive contact assembly 150 will not engage with contacts 80A-80B, the circuit of the RFID assembly 60 will remain incomplete or open, and the electrical connection assembly 10 will be disconnected.
[0065] Therefore, the lock handle 30 has the following multiple functions: 1) Displace the insert 120 axially relative to the connector 90, and thus expose more or less of the terminal 102. 2) Engage and retract the protrusions 38A~38B to further insert the connector 20 into the connector 90. 3) Secure the protrusions 38A~38B in the holes 108A~108B to lock the connector 20 into the connector 90. 4) Engage the RFID assembly 60 to confirm proper connection.
[0066] To assemble the electrical connection assembly 10, the lock handle 130 is displaced to its retracted position, for example, as shown in Figure 1A. The engaging portion 21 of the connector 20 is inserted into holes 114 and 128 such that the protrusions 38A to 38B are aligned with holes 108A to 108B and grooves 138A to 138B, respectively. Furthermore, the channel 40 is aligned with projection 110 and projection 42 is aligned with channel 106. Once fully inserted, the back surface 22 engages with and / or is positioned close to and / or abuts against surface 124. Next, the lock handle 130 is displaced in the circumferential direction CD1, thereby displacing the insert 120 axially AD2 relative to the connector 90, as described above, and the protrusions 38A to 38B, and thus the engaging portion 21, are further drawn into the connector 90 axially AD2, and the terminal 102 engages with hole 36. When the lock handle 130 is in the deployed position, for example as shown in Figure 1C, terminal 102 fully engages with hole 36, thereby establishing a connection between wire 140 and wire 52, protrusions 38A-38B are locked into holes 108-108B, conductive contact assemblies 150, 250, 350, 450 engage with contacts 80A-80B, and RFID assembly 60 indicates the connected state (see Figure 1C). To disassemble the electrical connection assembly 10, the lock handle 130 is displaced circumferentially in the CD2 direction to return it to the retracted position, and connector 90 is removed from connector 20.
[0067] Figure 6 is a partial front perspective view of the electrical connection assembly 10 in a connected state. Figure 7 is a detailed view of the electrical connection assembly 10, generally following detail 7 of Figure 6. In an exemplary embodiment, the lock handle 130 comprises a conductive contact assembly 250. The conductive contact assembly 250 comprises a portion 252 and a portion or tab 254. The portion 252 at least partially encloses the support member 136 and is configured to connect the conductive contact assembly 250 to the handle 130. The tab 254 is connected to the portion 252 and extends radially outward from the support member 136. In an exemplary embodiment, the radially outward positioning of the tab 254 fills the gap between the lock handle 130 and the flange 32 in the connected state. When the lock handle 130 is in the deployed position, the conductive contact assembly 250, specifically the radially outward-extending tab 254, engages with both contacts 80A-80B (for example, located on surface 34), completing or closing the circuit of the RFID assembly 60 and indicating that the electrical connection assembly 10 is connected as described above. When the lock handle 130 is not in the deployed position, the conductive contact assembly 250 does not engage with contacts 80A-80B, the circuit of the RFID assembly 60 remains incomplete or open, and indicating that the electrical connection assembly 10 is disconnected.
[0068] Figure 8 is a partial front perspective view of the electrical connection assembly 10 in a connected state. Figure 9 is a detailed view of the electrical connection assembly 10, generally following detail 9 of Figure 8. In an exemplary embodiment, the lock handle 130 comprises a conductive contact assembly 350. The conductive contact assembly 350 comprises a portion or tab 352, a portion or tab 354, and a portion 356. The portion 352 is a tab extending radially outward from the support member 136. In an exemplary embodiment, the portion 352 is a curved tab. The portion 354 is a tab extending radially outward from the support member 136. In an exemplary embodiment, the portion 354 is spaced apart from the portion 352 along the support member 136. The portion 354 is electrically connected to the portion 352 via the portion 356. The portion 356 is embedded in the support member 136. In an exemplary embodiment, the conductive contact assembly 350 is molded into the lock handle 130. In exemplary embodiments, the conductive contact assembly 350 may have a U-shape. The radially outward arrangement of tabs 352 and 354 fills the gap between the lock handle 130 and the flange 32 in the connected state. When the lock handle 130 is in the deployed position, the conductive contact assembly 350, specifically the radially outward-extending tabs 352 and 354, engage with both contacts 80A-80B (e.g., located on surface 34), completing or closing the circuit of the RFID assembly 60 and indicating that the electrical connection assembly 10 is connected as described above. When the lock handle 130 is not in the deployed position, the conductive contact assembly 350 does not engage with contacts 80A-80B, the circuit of the RFID assembly 60 remains incomplete or open, and indicating that the electrical connection assembly 10 is disconnected.
[0069] Figure 10 is a partial front perspective view of the electrical connection assembly 10 in a connected state. Figure 11 is a detailed view of the electrical connection assembly, generally following the detail 11 of Figure 10. In an exemplary embodiment, the lock handle 130 comprises a conductive contact assembly 450. The conductive contact assembly 450 comprises a portion or cylindrical rod 452, a portion or cylindrical rod 454, and a portion 456. The portion 452 is a cylindrical terminal extending radially outward from the support member 136. The portion 454 is a cylindrical terminal extending radially outward from the support member 136. In an exemplary embodiment, the portion 454 is spaced apart from the portion 452 along the support member 136. The portion 454 is electrically connected to the portion 452 via the portion 456. The portion 456 is embedded in the support member 136. In an exemplary embodiment, the conductive contact assembly 450 is molded into the lock handle 130. In an exemplary embodiment, the conductive contact assembly 450 may have a U-shape. The radially outward positioning of tabs 452 and 454 fills the gap between the lock handle 130 and the flange 32 in the connected state. When the lock handle 130 is in the deployed position, the conductive contact assembly 450, specifically the radially outward-extending terminals or rods 452 and 454, engage with both contacts 80A-80B (for example, located on surface 34), completing or closing the circuit of the RFID assembly 60 and indicating that the electrical connection assembly 10 is connected as described above. When the lock handle 130 is not in the deployed position, the conductive contact assembly 450 does not engage with contacts 80A-80B, indicating that the circuit of the RFID assembly 60 remains incomplete or open and indicating that the electrical connection assembly 10 is disconnected.
[0070] It will be recognized that various aspects of the above disclosure, as well as other features and functions, or their substitutes, can preferably be combined into many other different systems or applications. Various currently unforeseen or unforeseen substitutes, variations, changes, or improvements therein may be made in the future by those skilled in the art, and these are also intended to be included in the following claims. [Explanation of Symbols]
[0071] 10 Electrical connection assembly 20 Connectors or Components 21 Engaging part 22 Back 24 Front 26A side 26B Side 28A top 28B Bottom 30 holes 32 Lip or flange 34 sides 36 holes 38A Protrusion 38B Protrusion 40 channels 42 Protrusion 50 Conduit 52. Power lines or wires 60 RFID assemblies (or labels) 62 Adhesive layer 64 layers 66 layers 68 Bent or folded portion 70 RFID tags 72. Integrated circuits (or chips) 74 Antennas 76A conductor 76B Conductor 78A conductor 78B conductor 80A contact 80B contact 82A Exposed part 82B Exposed part 84 gaps 90 Connectors or Components 92 Front 94 Back 96 Side view 98 Side view 100 holes 102 Conductors or terminals 104 Projection 106 channels 108A hole 108B Hole 110 Protrusion 112 Pivot connection or pin 114 holes 120 Inserts 122 Front 124 sides 126 holes 128 holes 130 Lock Handle 132 Pivoting connection or hole 134A Arm 134B Arm 136 Strut material 138A Groove 138B Groove 140 wires or lines 150 Conductive Contact Assembly 250 Conductive Contact Assembly 252 parts 254 parts 350 Conductive Contact Assembly 352 parts 354 parts 356 parts 450 Conductive Contact Assembly 452 parts 454 parts 456 parts AD1 Axial direction AD2 axial direction CD1 Circumferential direction CD2 Circumferential Direction S space
Claims
1. The first connector, Engaging part and, The first surface has multiple sockets, Multiple first wires connected to the aforementioned multiple sockets, A first connector including, The second connector, Multiple terminals, Multiple second wires connected to the aforementioned multiple terminals, A second connector including, A radio frequency identification (RFID) assembly connected to one of the first connector and the second connector, The device comprises a locking handle configured to lock the second connector to the first connector, In the disconnected state, the lock handle is not engaged with the RFID assembly. In the connected state, the lock handle is engaged with the RFID assembly. Electrical connection assembly.
2. The RFID assembly is RFID tags and The RFID tag comprises at least one contact electrically connected to it, The electrical connection assembly according to claim 1.
3. The at least one contact comprises a first contact and a second contact, the second contact being separated from the first contact to form an open state of the RFID assembly. The electrical connection assembly according to claim 2.
4. In the above connection state, the first contact is electrically connected to the second contact. The electrical connection assembly according to claim 3.
5. The lock handle includes a conductive contact assembly configured to electrically connect the first contact to the second contact in the connected state. The electrical connection assembly according to claim 3.
6. The conductive contact assembly comprises a conductor that at least partially surrounds the lock handle. The electrical connection assembly according to claim 5.
7. The conductive contact further comprises a tab extending radially outward from the conductor. The electrical connection assembly according to claim 6.
8. The conductive contact assembly is A first conductor portion extending radially outward from the lock handle and configured to engage with the first contact, The device comprises a second conductor portion extending radially outward from the lock handle and configured to engage with the second contact, The electrical connection assembly according to claim 5.
9. The conductive contact assembly further comprises a third conductor portion connecting the first conductor portion and the second conductor portion, the third conductor portion being embedded in the lock handle. The electrical connection assembly according to claim 8.
10. At least one of the first conductor portion and the second conductor portion includes a cylindrical rod. The electrical connection assembly according to claim 8.
11. At least one of the first conductor portion and the second conductor portion is provided with a curved tab. The electrical connection assembly according to claim 8.
12. The first connector comprises a first surface and a flange extending from the first surface. The RFID tag is placed on the first surface, The at least one contact is located on the flange. The electrical connection assembly according to claim 2.
13. The flange is perpendicular to the first surface. The electrical connection assembly according to claim 12.
14. The RFID assembly is placed in the first connector, The lock handle is pivotably connected to the second connector. The electrical connection assembly according to claim 1.
15. The RFID tag is equipped with an antenna, When the RFID tag is in the open state, the antenna circuit is open. In the closed state of the RFID tag, the antenna circuit is closed. The electrical connection assembly according to claim 1.
16. The first connector, Engaging part and, The first surface has multiple sockets, Multiple first wires connected to the aforementioned multiple sockets, A first connector including, The second connector, A hole configured to engage with the aforementioned engagement portion, Multiple terminals, Multiple second wires connected to the aforementioned multiple terminals, A second connector including, A radio frequency identification (RFID) assembly connected to one of the first connector and the second connector, RFID tags and A first contact electrically connected to the RFID tag, A second contact is electrically connected to the RFID tag and is positioned at a distance from the first contact, An RFID assembly comprising, The device comprises a locking handle pivotably connected to the other of the first and second connectors, and configured to lock the second connector to the first connector, In the disconnected state, the lock handle is not engaged with the first contact and the second contact. In the connected state, the lock handle is engaged with the first contact and the second contact. Electrical connection assembly.
17. The lock handle includes a conductive contact assembly configured to electrically connect the first contact and the second contact in the connected state. The electrical connection assembly according to claim 16.
18. The conductive contact assembly comprises a conductor that at least partially surrounds the lock handle. The electrical connection assembly according to claim 17.
19. The conductive contact further comprises a tab extending radially outward from the conductor. The electrical connection assembly according to claim 18.
20. The conductive contact assembly is A first conductor portion extending radially outward from the lock handle and configured to engage with the first contact, The device comprises a second conductor portion extending radially outward from the lock handle and configured to engage with the second contact, The electrical connection assembly according to claim 16.
21. The conductive contact assembly further comprises a third conductor portion connecting the first conductor portion and the second conductor portion, the third conductor portion being embedded within the lock handle. The electrical connection assembly according to claim 20.