Ultra-thin waterproof structure of USB Type-C female connector

The ultra-thin waterproof USB Type-C female socket design addresses the shortcomings of existing connectors by integrating an iron outer shell with UV adhesive seal rings and spot welding, enhancing waterproofness and strength while facilitating assembly and reducing defects.

JP3251739UActive Publication Date: 2025-06-25AMPHENOL EAST ASIA ELECTRONICS TECH (SHENZHEN) CO LTD
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Patent Information

Application Number
JP2025000621U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Priority Date
2025-01-13
Filing Date
2025-02-27
Publication Date
2025-06-25
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing USB Type-C connectors fail to meet the high requirements for waterproofness and strength, particularly in applications like 5G smartphones and network devices.

Method used

A novel ultra-thin waterproof structure for USB Type-C female sockets, featuring an iron outer shell with integrated UV adhesive seal rings and spot welding, combined with screw hole plates and welding platforms for enhanced fixation and sealing.

Benefits of technology

The structure provides improved waterproof reliability, ease of assembly, and increased product strength, while allowing for quick terminal replacement and reduced defects, meeting the demands of modern devices.

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Abstract

Provide an ultra-thin waterproof structure for a USB Type-C female socket that enhances the overall product strength, improves the sealing property, and achieves a reliable waterproof effect. 【Solution means】The ultra-thin waterproof structure of the USB Type-C female socket includes an iron outer shell 1, a female socket body 2, and a UV adhesive sealing ring 3. The iron outer shell 1 covers the female socket body 2. The iron outer shell 1 includes side plates 11, a top surface 12, and side surfaces 13. The side plates 11 and the top surface 12 are rectangular surfaces. The side surfaces 13 are quadrilateral surfaces, and at least two side surfaces 13 are provided. The side surfaces 13 are arranged at both ends of the top surface 12. The connection parts between both ends of the top surface 12 and the side surfaces 13 are connected by arc-shaped corners. The upper side of the side plate 11 is fixed to one side of the top surface 12. Both side edges of the side plate 11 are respectively connected and fixed to both side surfaces 13. By combining the side plates 11, the top surface 12, and the side surfaces 13, a three-direction inner cavity 14 is formed. Welding platforms 141 are respectively provided at both upper ends of the inner cavity 14.
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Description

Technical Field

[0001] The present invention relates to the field of USB Type-C connectors, and particularly to an ultra-thin waterproof structure of a new type of USB Type-C female socket.

Background Art

[0002] With the expansion of the technical field, the quality such as waterproofness and strength of products has become increasingly important. USB Type-C connectors are mainly applied to 5G smartphones, communication devices, network devices, routers, notebook computers, electronic cigarettes, etc. The scope of application is becoming increasingly wide. Due to these changes, the requirements for the waterproofness and strength of the connectors are very high. Therefore, there is still room for improvement in the waterproof structure and product strength of existing USB Type-C connectors, and they cannot fully meet the new high requirements of the new generation of USB Type-C connectors.

[0003] In view of the shortcomings of the above-known structure, the present invention notices its unfinished points, conducts repeated research with all efforts, and aims to overcome them.

Prior Art Documents

Patent Documents

[0004]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0005] To solve and achieve the drawbacks of the above-known structure, the present invention provides a novel ultra-thin waterproof structure of a USB Type-C female socket, which replaces the combination design of a generally highly waterproof UV adhesive seal ring and a groove and the strength enhancement structure by spot welding. Specifically, the ultra-thin waterproof structure of the novel USB Type-C female socket of the present invention includes an iron outer shell, a female socket body, and a UV adhesive seal ring, wherein the iron outer shell covers the female socket body. The iron outer shell includes side plates, a top surface, and side surfaces. The top surface is a rectangular surface, the side plates are rectangular surfaces, the side surfaces are square surfaces, and there are at least two or more side surfaces. The side surfaces are respectively arranged at both ends of the top surface. The connection angles between both ends of the top surface and the side surfaces are arc-shaped. The upper side of the side plate is connected and fixed to one side of the upper surface. Both side edges of the side plate are respectively connected and fixed to both side surfaces. As a result, the side plates, the upper surface, and the side surfaces are combined to form an internal space on three sides, and welding platforms are respectively provided at both ends of the internal space.

Means for Solving the Problems

[0006] To solve the above object, in the present invention, fixing screw hole plates are provided on both sides perpendicular to the side surfaces. The fixing screw hole plates are square. The width of the fixing screw hole plates is narrower than the width of the side surfaces. One side of the fixing screw hole plates is parallel to one side of the side surfaces. Both corners of the fixing screw hole plates are arc-shaped. An oblong elliptical hole is provided at the central part of the side plates, and a convex platform is provided on its outer edge. There is a groove that fits exactly to the edge on the outer edge of the convex platform. The groove is formed to fix a UV adhesive sealing ring. The UV adhesive sealing ring has adhesiveness and waterproofness. The UV adhesive sealing ring is fixed to the groove. The UV adhesive sealing ring is used to form an annular sealing and waterproof structure when inserted into the panel of the machine case. A protruding insertion plate is provided on the female seat body. A fitting base is provided at the bottom end of the insertion plate. The fitting base corresponds to the inside of the oblong elliptical hole. The insertion plate is inserted and extended from the oblong elliptical hole. The fitting base at the bottom end of the insertion plate is firmly fixed inside the oblong elliptical hole. Welding plates are provided at both ends of the female seat body. The welding plates are square and flat in shape, and their width is narrower than the width of both ends of the female seat body. The welding plates are used to fix the female seat body to the welding platform in the inner cavity by spot welding. As a further preferred embodiment of the present invention, the iron outer shell is manufactured by powder metallurgy and die-casting techniques. The groove is integrally formed during the forming of the iron outer shell. A screw hole is provided at the central part of the fixing screw hole plate. The screw hole penetrates the fixing screw hole plate and is used to fix the connector. Threads are provided inside the screw hole, and the threads are reverse-threaded. As a further preferred embodiment of the present invention, there are no threads inside the screw hole, and the screw hole is used to be conveniently fixed during assembly. As a further preferred embodiment of the present invention, welding points are provided on the welding plates. The welding points are used to fix the female seat body and provide the strength of the female seat body. As a further preferred embodiment of the present invention, a terminal structure is provided on the female seat body, and the terminal structure is fixed to the female seat body. The terminal structure includes a terminal attaching plate leg structure, and the terminal attaching plate leg structure is a spring piece type structure. The fixing method of the terminal attaching plate legs is a pressure welding method. As a further preferred embodiment of the present invention, the terminal structure includes terminals, which are made of a highly conductive material and have a thickness of 0.10 mm to 0.30 mm. As a further preferred embodiment of the present invention, the UV adhesive sealing ring is a UV drop adhesive material. Half of the UV adhesive sealing ring is fixed in the groove, and the remaining half is exposed outside the groove. As a further preferred embodiment of the present invention, the optimal height of the iron outer shell is 1 to 4 mm, and the optimal length from one side of the upper surface of the iron outer shell to the top of the insertion plate is 5 to 10 mm.

Advantages of the Invention

[0007] The ultra-thin waterproof structure of the USB Type-C female socket of the present invention has the following effects. Compared with existing technical proposals, the innovation of the ultra-thin waterproof structure of the USB Type-C female socket of the present invention lies in the special fixing method of the UV adhesive sealing ring and the combined structure with the chassis panel. This structure improves the waterproof tightness and provides waterproof reliability. By adopting powder metallurgy and die-casting technologies and adding screw threads, reverse screw threads are used to provide two options: with screws and without screws. This makes it easier to attach screws to the connector during assembly, facilitating customer use and the assembly of finished products. The spot welding provided at both ends of the female socket body fixes the female socket body and provides the strength of the product. As a result, the product structure becomes stronger. The terminal patch board leg structure is a spring piece type structure, and the connection with the main board is a press-fit type structure. Different from the usual soldering by SMT (Surface Mount Technology), it can be replaced simply and quickly. In addition, it reduces the defective rate by SMT technology. The terminals use highly conductive materials with a thickness of 0.10 mm to 0.30 mm. The synchronous signal terminals (TXRX pins) and power terminals (VBUS and GND pins) use terminals of different thicknesses, which can simultaneously meet the requirements of high frequency and large current. The length of the product reaches 5 to 10 mm, and the height is 1 to 4 mm, which is an ultra-thin size, thus meeting the requirements of the new generation of in-vehicle USB TYPE C.

Brief Description of the Drawings

[0008]

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

Embodiments for Carrying Out the Invention

[0009] To fully understand the object, features, and effects of the present invention, the present invention will be described in detail below based on the following specific embodiments together with the accompanying drawings. Please refer to FIGS. 1 to 5. As shown in the figures, the present invention combines FIGS. 1 and 9 with specific embodiments.

Embodiment

[0010] As shown in FIGS. 1 and 9, the ultra-thin waterproof structure of the USB Type-C female socket includes an iron outer shell 1, a female socket body 2, and a UV adhesive sealing ring 3. Among them, the iron outer shell 1 covers the female socket body 2. The iron outer shell 1 includes side plates 11, a top surface 12, and a side surface 13. The top surface 12 is a rectangular surface. The side plate 11 has a rectangular surface. The side surface 13 is a square surface, and there are at least two such side surfaces 13. The side surfaces 13 are respectively arranged at both ends of the top surface 12. The connection angles between both ends of the top surface 12 and the side plate 11 are arc angles. The upper side of the side plate 11 is connected and fixed to one side of the top surface 12. Both side edges of the side plate 11 are respectively connected and fixed to the side surface 13. Thus, the side plate 11, the top surface 12, and the side surface 13 are combined to form an internal space 14 with three sides. Welding platforms 141 are respectively provided at both ends of the internal space 14.

[0011] On both of the side surfaces 13, fixing screw hole plates 15 perpendicular to the side surfaces 13 are respectively provided. The fixing screw hole plates 15 are square in shape. The width of the fixing screw hole plates 15 is narrower than the width of the side surfaces 13. One side of the fixing screw hole plates 15 is parallel to one side of the side surfaces 13. Both corners of the fixing screw hole plates 15 are arc-shaped. An oblong elliptical hole 111 is provided at the central part of the side plate 11. A convex platform 112 is provided on its outer edge. There is a groove 113 that fits exactly to the edge on the outer edge of the convex platform 112. The groove 113 is formed to fix the UV adhesive sealing ring 3. The UV adhesive sealing ring 3 has adhesiveness and waterproofness. The UV adhesive sealing ring 3 is pasted and fixed in the groove 113. This UV adhesive sealing ring 3 is used to form an annular sealing and waterproof structure when inserted into the cabinet panel. The female seat body 2 is provided with a protruding insertion plate 21. A fitting platform 211 is provided at the bottom end of the insertion plate 21. The fitting platform 211 coincides with the inside of the oblong elliptical hole 111. The insertion plate 21 is inserted and extended from the oblong elliptical hole 111. The fitting platform 211 at the bottom end of the insertion plate 21 is firmly fixed inside the oblong elliptical hole 111.

[0012] Welding plates 22 are provided at both ends of the female socket body 2. The welding plates 22 are square in planar shape, and the width of the welding plates 22 is narrower than the width of both ends of the female socket body 2. The welding plates 22 are used to fix the female socket body 2 to the welding platform 141 in the inner cavity by spot welding. The iron outer shell 1 is manufactured by powder metallurgy and die-casting processes, and the groove 113 is integrally formed when the iron outer shell 1 is formed. A screw hole 151 is provided at the center of the fixed screw hole plate 15. The screw hole 151 penetrates the fixed screw hole plate 15 and is used to fix the connector. Threads 152 are provided inside the screw hole 151, and the threads 152 are reverse threads. There are no threads inside the screw hole 151, and the screw hole 151 is used to facilitate fixation during assembly. Welding points 221 are provided on the welding plates 22. The welding points 221 fix the female socket body 2 and provide the strength of the female socket body 2. A terminal structure 23 is provided on the female socket body 2. The terminal structure 23 is fixed to the female socket body 2. The terminal structure includes a terminal patch board leg structure, and this terminal patch board leg structure is a spring piece type structure. The fixing method of the terminal patch board leg is a pressure welding method. The terminal structure 23 further includes terminals 231. The terminals 231 are made of a highly conductive material, and their thickness is 0.10 mm to 0.30 mm. The UV adhesive sealing ring 3 is a UV drop adhesive material. Half of the UV adhesive sealing ring 3 is fixed in the groove 113, and the other half is exposed outside the groove 113. The optimal height of the iron outer shell 1 is 1 to 4 mm, and the optimal length from one side of the upper surface 12 of the iron outer shell 1 to the top end of the insertion plate 21 is 5 to 10 mm.

[0013] As shown in FIGS. 1 and 9, in a specific embodiment of the ultra-thin waterproof structure of the USB Type-C female socket of the present invention, a groove 113 is formed around the outer edge of the oblong elliptical hole 111 provided on the side plate 11 of the iron outer shell 1, and the UV drop adhesive of the UV adhesive sealing ring 3 is applied on the groove 113. Next, the female socket body 2 is fixed to the iron outer shell 1 by spot welding using the welding points 221 of the welding plate 22 to strengthen the overall product strength, and the terminal structure 23 is directly fixed to the female socket body 2 by a pressure welding method. The UV adhesive is dropped on the groove 113 to form the UV adhesive sealing ring 3. Since the adhesive is in a liquid state, it is difficult to fix its shape in the normal state. However, the groove 113 is used to fix the UV adhesive to create a good fixing state before the UV adhesive solidifies. After solidification, it provides a certain adhesive force and enhances the bonding force of the adhesive. Thereby, a special waterproof structure is formed, the adhesiveness and fixability of the UV adhesive before and after solidification are improved, the waterproof sealing property is strengthened, and a reliable waterproof effect is provided.

[0014] As shown in FIG. 9, when the ultra-thin waterproof structure of the USB Type-C female socket of the present invention is actually used, when the insertion plate 21 is inserted into the chassis panel and the side plate 2 of the iron outer shell 1 contacts the chassis panel, the UV adhesive sealing ring 3 closely contacts the top of the hypotenuse of the contact surface of the chassis panel to form an annular sealed waterproof structure. Thereby, the waterproof sealing property of the whole product is realized and the waterproof reliability is provided. The iron outer shell 1 is manufactured by powder metallurgy and die-casting processes, and the iron outer shell 1 can be made to correspond to different heights of the product. For example, products of different heights are possible from a 3.40 mm plate to a -3.40 mm sunken plate. Threads are added inside the screw holes at both ends of the iron outer shell 1. By using reverse threads, two options of with screw and without screw are provided as options when assembling screws into the screw holes, which simplifies the assembly work and makes it easier for customers to use and assemble the product. By spot welding at both ends of the female socket body 2, the female socket body 2 is fixed, providing the strength of the whole product and also fulfilling the positioning function. The terminal structure 23 has a spring piece type structure, and its connection with the female socket body 2 is a press-fit type structure. Different from the conventional SMT (Surface Mount Technology) soldering, the replacement of terminals can be done simply and quickly. Also, the defective rate by the SMT method is reduced. The terminal 231 is made of a high-conductivity material, and its material thickness is 0.10 mm to 0.30 mm. Terminals of different thicknesses are used for the synchronous signal terminals (TXRX Pin) and the power supply terminals (VBUS & GND Pin), and it can satisfy the requirements of high frequency and large current simultaneously.

[0015] The whole product can be made thinner and shorter, and the thickness from the insertion plate 21 at one end to the edge of the iron outer shell 1 can reach 5 to 10 mm. The height of the iron outer shell 1 can reach 1 to 4 mm. From common technical knowledge, it can be seen that this technical solution can be realized by implementation solutions that do not deviate from its spiritual essence and necessary features. Therefore, the above-disclosed embodiments are merely examples and not the only ones. All changes within the scope of this invention or within the scope equivalent to this invention are included in the utility model defined by this invention.

Description of Reference Numerals

[0016] 1 Iron outer shell 2 Female socket body 3 UV adhesive sealing ring 11 Side plate 12 Top surface 13 Side surface 14 Inner cavity 141 Welding table 15 Screw hole plate 111 Oval hole 112 Boss 113 Groove 21 Insertion plate 211 Fitting table 22 Welding plate 113 Groove 141 Welding table 151 Screw hole 152 Thread 221 Welding point 23 Terminal structure 231 Terminal

Claims

1. The present invention includes an iron shell, a base body and a UV adhesive seal ring, the iron shell covering the base body; The iron shell includes a side plate, a top surface, and a side surface, the top surface is a rectangular surface, the side plate is a rectangular surface, the side surface is a square surface, there are at least two of the side surfaces, the side surfaces are disposed on both ends of the top surface, and the connection portions between the both ends of the top surface and the side surfaces are connected by arc-shaped corners; The upper edge of the side plate is fixed to one side of the top surface, and both sides of the side plate are connected and fixed to both side surfaces, respectively. The side plate, the top surface and the side surfaces are joined together to form a three-way inner cavity, and a welding base is provided at each end of the upper part of the inner cavity, and a fixing screw hole plate perpendicular to the side surfaces is provided on both side surfaces. The fixing screw hole plate is rectangular, the width of the fixing screw hole plate is narrower than the width of the side surface, one side of the fixing screw hole plate is arranged parallel to one side of the side surface, arc-shaped corners are formed at both ends of the fixing screw hole plate, a flat elliptical hole is provided in the center of the side plate, a convex base is provided on the outer edge of the hole, and a recess is provided on the outer edge of the convex base that is closely adjacent to the end, The above recess is used for fixing and molding UV adhesive seal rings. The above UV adhesive seal ring is sticky and waterproof. The UV adhesive seal ring is fixed in place by applying adhesive to the groove. The V-glue seal ring forms an annular sealed waterproof structure when inserted into the housing panel; The base body is provided with a protruding insert plate, and the bottom end of the insert plate has a fitting base; The recesses are reciprocally aligned with the inside of the elliptical hole; The insert plate is inserted into the oval hole and extends outward, with the bottom end fitting of the insert plate being firmly secured within the oval hole; A welding plate is provided on both ends of the base body, the welding plate has a flat rectangular shape, the width of the welding plate is narrower than the width of both ends of the base body, and the welding plate is used to fix the base body to the welding table of the inner cavity by spot welding, thus forming an ultra-thin waterproof structure of the USB Type-C base.

2. The ultra-thin waterproof structure of the USB Type-C motherboard as described in claim 1, wherein the iron shell is manufactured by powder metallurgy and die-casting processing technology.

3. The ultra-thin waterproof structure of a USB Type-C base as described in claim 1, wherein the recess is integrally molded when the iron shell is molded.

4. The ultra-thin waterproof structure of USB Type-C motherboard as described in claim 1, wherein the screw hole is provided at the center of the fixing screw hole plate, the screw hole penetrates the fixing screw hole plate, and the screw hole is used for fixing to a connector, wherein the inside of the screw hole is provided with a spiral, and the spiral is a reverse draw spiral.

5. The ultra-thin waterproof structure of the USB Type-C motherboard as described in claim 4, wherein there is no helix inside the screw hole, which is used for fixing to facilitate assembly of the screw hole.

6. The ultra-thin waterproof structure of USB Type-C base described in claim 1, characterized in that the welding plate is provided with a welding point, which fixes the base body and provides strength to the base body.

7. The ultra-thin waterproof structure of USB Type-C base described in claim 1, characterized in that a terminal structure is provided on the base body, the terminal structure is fixed to the base body, the terminal structure includes a terminal plate leg structure, the terminal plate leg structure is a spring piece type structure, and the fixing method of the terminal plate leg is a pressure welding method.

8. The ultra-thin waterproof structure for a USB Type-C base as described in claim 7, characterized in that the terminal structure includes a terminal, which is made of a highly conductive material and has a thickness of 0.10mm to 0.30mm.

9. The ultra-thin waterproof structure of the USB Type-C base as described in claim 1, characterized in that the UV rubber seal is a UV drip adhesive, half of the UV rubber seal is fixed in the recess, and the other half is exposed outside the recess.

10. The ultra-thin waterproof structure of USB Type-C base as described in claim 1, characterized in that the optimal height of the iron shell is 1-4 mm, and the optimal length from one end of the upper surface of the iron shell to the upper end of the insert plate is 5-10 mm.

Citation Information

Patent Citations

  • Automotive Connector Unit

    JP7093452B1