Functional microparticles

The inkjet dry method for producing alginic acid gel beads chemically bonded with functional proteins addresses the complexity and inefficiency of existing methods, enabling efficient production of functional fine particles with enhanced oxygen transport and drug delivery capabilities.

JP7623668B2Active Publication Date: 2025-01-29中村 真人
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Patent Information

Application Number
JP2020134258
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2020-08-07
Publication Date
2025-01-29
Estimated Expiration
2040-08-07

AI Technical Summary

Technical Problem

Existing methods for producing fine particles, such as those using sodium alginate and hemoglobin, are complex and require additional processes like dialysis and freezing, which prolong the production time and reduce yield.

Method used

The production of functional fine particles is optimized using the inkjet dry method, where alginic acid particles are used as gel beads, and functional proteins or drugs are chemically bonded to them, specifically through the carboxyl groups of alginic acid and amino groups of proteins like hemoglobin, using agents like WSC and NHS.

Benefits of technology

This method allows for the production of fine particles with enhanced functionality, such as oxygen transport and drug delivery, by fixing proteins like hemoglobin to alginic acid particles, achieving a simpler and more efficient process with improved yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide fine particles having functionality such as oxygen carriers and carriers for drug delivery systems, and to provide methods for manufacturing the same.SOLUTION: The present invention is characterized in that a functional protein or a drug is immobilized on alginic acid fine particles.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention relates to functional microparticles using alginate gel beads, and in particular to microparticles produced by an inkjet drying method. [Background technology]

[0002] The present inventors have been conducting research into the production of fine particles using the inkjet drying method. For example, Non-Patent Document 1 shows an example in which sodium alginate and hemoglobin are chemically bonded by dehydration condensation, and then ejected from an inkjet head to produce gel beads. In this case, since the condensation reaction process between sodium alginate and hemoglobin also contains unreacted hemoglobin, a dialysis process is required to remove this unreacted hemoglobin, and further, processes such as freeze-drying are also required to store the alginate hemoglobin and make it into a reagent. Therefore, the present invention was arrived at as a result of research aimed at shortening the process and improving the yield.

[0003] Patent document 1 discloses a method for obtaining artificial red blood cells composed of gelled particles by adding a visible light crosslinking substance such as eosinized gelatin, a hydrogen donor such as reducing sugar, and hemoglobin to a lipophilic liquid, dispersing the mixture, and irradiating the mixture with visible light. However, the process disclosed in this publication is aimed at producing artificial red blood cells, and the steps are complicated. [Prior art documents] [Non-patent literature]

[0004] [Non-Patent Document 1] Masato Nakamura et al., "Protecting Lives with Printing Technology: Pioneering Future Medicine with Printing Technology," JST "Toyama University New Technology Briefing," October 31, 2017 (Tuesday) [Patent documents]

[0005] [Patent Document 1] JP 2006-182721 A Summary of the Invention [Problem to be solved by the invention]

[0006] An object of the present invention is to provide fine particles having functionality such as an oxygen carrier or a carrier for a drug delivery system, and a method for producing the same. [Means for solving the problem]

[0007] The functional microparticles according to the present invention are characterized in that a functional protein or drug is immobilized on an alginate microparticle. Here, the term "alginate microparticles" refers to alginate gel in which a functional protein or drug has been immobilized by chemical modification, and has an average particle size of 10 μm or less. Red blood cells have a disk-like shape with a diameter of 7 to 8 μm and a thickness of about 2 μm, and the alginate microparticles according to the present invention refer to alginate gel beads that are on the same size as red blood cells.

[0008] By forming such alginate gel beads, various functionalities can be imparted. For example, hemoglobin can be modified and fixed as a functional protein to function as an oxygen carrier. In addition, by modifying it with various functional proteins or drugs, it can be used as a carrier for drug delivery systems.

[0009] In the present invention, it is preferable that the functional protein or drug is chemically bonded to a carboxyl group constituting alginic acid. For example, a carboxyl group constituting the alginic acid can be condensed and bonded to an amino group in hemoglobin.

[0010] Alginic acid is composed of mannuronic acid (M) and guluronic acid (G) units, and the ratio of these units is expressed as the M / G ratio. Here, the GG block, which consists of 20 or more G units, plays an important role in the gelation of alginic acid, and the amino groups of hemoglobin are bonded by a condensation reaction to the carboxyl groups of the G units that were not used for gelation and to the carboxyl groups of the M units.

[0011] The functional microparticles according to the present invention can be produced by preparing alginic acid microparticles by an inkjet drying method, and chemically modifying the thus-prepared alginic acid microparticles with a functional protein or drug.

[0012] For example, chemical modification of hemoglobin will be explained as follows (details will be described later). An inkjet head used in an inkjet printer and a drying tower for dropping and drying droplets ejected from the nozzle are arranged. An aqueous solution of sodium alginate is discharged from the nozzle of an inkjet head, and the sodium alginate gel beads that gel after falling down a drying tube are collected in a dish of calcium chloride solution that is being stirred and maintained. The sodium alginate gel beads are separated and collected from the dish by centrifugation or the like, and resuspended in PBS. Hemoglobin is added to this resuspension and immobilized in the alginate gel beads in the presence of a condensing agent.

[0013] Hemoglobin (Hb) is a protein with a molecular weight of 64,500 Da that has oxygen-binding capacity and is the main component in red blood cells. Hemoglobin is a tetrameric protein consisting of two of each of two types of globin (α, β). The alpha chain is composed of 141 amino acids, and the beta chain is composed of 146 amino acids. This amino group can be utilized to undergo a condensation reaction with the carboxyl group of alginic acid. As the condensation agent, a WSC (water-soluble carbodiimide) such as 1-Ethyl-3-(3-dimethylaminopropyl)carbodiimide, hydrochloride can be used. In addition, a carboxylic acid activating reagent such as NHS (N-hydroxysuccinimide) may also be used in the condensation reaction.

[0014] The inkjet used in the present invention can use various inkjet heads used in inkjet printers. Among them, a piezoelectric inkjet head using a piezoelectric element that does not apply a thermal load to the alginic acid solution or the like is preferable. Effect of the Invention

[0015] The functional particles according to the present invention can be obtained by discharging an alginic acid solution using an inkjet head used in an inkjet printer and dropping the solution into a drying tube, thereby obtaining gel beads of alginic acid. By immobilizing functional proteins such as hemoglobin or drugs on these alginate gel beads, microparticles with various functions can be obtained. For example, when hemoglobin is selected as the functional protein, hemoglobin-modified alginate gel beads of the same size as red blood cells can be obtained, which have excellent function as oxygen carriers. [Brief description of the drawings]

[0016] [Figure 1] 4 shows observation images of microparticles in aqueous sodium alginate solutions at various concentrations. [Diagram 2] 4 shows a particle size histogram of fine particles. [Diagram 3] The relationship between the size of the microparticles and the solution concentration is shown. [Figure 4] The measurement results of the OEC curve are shown. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0017] An example of the production of functional fine particles according to the present invention will be described below, but the present invention is not limited thereto.

[0018] Microparticles (gel beads) were produced using an aqueous solution of sodium alginate, which will be described below. (1) Aqueous solutions of sodium alginate at 0.3, 0.5, 0.8, and 1.0 wt% were prepared using ultrapure water as a solvent. (2) A piezo inkjet head and a glass cylinder (drying tower) with an inner diameter of 12 cm and a height of 100 cm were placed in order to allow the droplets ejected from the head to fall and dry. A dish was placed at the bottom of the glass cylinder, and a 2 wt % aqueous solution of calcium chloride using ultrapure water as a solvent was poured into the dish. (3) For the inkjet, a frequency of 0.8 kHz was used, and the following voltages were applied according to the concentration of the sodium alginate aqueous solution. 0.3wt%: 20V 0.5wt%: 25V 0.8wt%: 30V 1.0wt%: 35V (4) After the sodium alginate aqueous solution was discharged, it was recovered from the calcium chloride aqueous solution by centrifugation, washed as required, and then freeze-dried.

[0019] An observation image of the obtained microparticles is shown in FIG. 1, and the microparticle size distribution is shown in the histogram of FIG. In addition, Fig. 3 shows the average particle size, standard deviation, and concentration (wt%) and volume (μm 3 ) is shown in the graph.

[0020] These results show that gel beads with a particle size of 3 to 5 μm can be obtained, and since a proportional relationship is observed between the average volume of the obtained gel beads and the concentration of the sodium alginate aqueous solution, the average particle size of the gel beads can also be controlled by controlling the concentration of the aqueous solution.

[0021] Next, an example of modifying hemoglobin using sodium alginate gel beads will be described. (1) 100 ml of a 1.0 wt % aqueous solution of sodium alginate was prepared using ultrapure water as a solvent, and ejected using an inkjet head at 0.5 kHz and 35 V. The solution was then collected in a 2 wt % aqueous solution of calcium chloride placed at the bottom of a drying tower. (2) Gel beads were recovered from the calcium chloride aqueous solution by centrifugation and resuspended in 50 ml of PBS solution at pH 6.6. 18.3 mg of WSC and 5.5 mg of NHS were added and reacted at room temperature for 1 hour. The gel beads were then recovered, resuspended in PBS, and 2 ml of porcine-derived purified Hb solution was added. The mixture was reacted in a cool, dark place for 24 hours. (3) After the reaction was completed, the porcine hemoglobin-modified sodium alginate gel beads were collected by centrifugation and suspended in an equal amount of ultrapure water for storage. (4) At the same time, a purified bovine Hb solution was used. The bovine hemoglobin-modified sodium alginate beads were collected and suspended in an equal amount of ultrapure water for storage. (5) Next, 4 ml of HEMOX SOLUTION was added to 1 ml of the aqueous solution containing the hemoglobin-modified sodium alginate gel beads obtained above, and the mixture was loaded into a HEMOX ANALYZER, and the OEC (oxygen dissociation curve) was measured at 37°C. The results are shown in the graph of FIG.

[0022] For comparison, the graph in FIG. 4 shows the OECs of a porcine-derived Hb solution and a bovine-derived Hb solution. Although the OEC curves of porcine Hb microparticles (alginate gel beads modified with porcine-derived Hb) and bovine Hb microparticles (alginate gel beads modified with bovine-derived Hb) differ slightly, it was revealed that both have the ability to carry oxygen.

Claims

[Claim 1] The method comprises preparing alginate microparticles by an inkjet drying method, and chemically modifying the prepared alginate microparticles with functional proteins, The method for producing functional fine particles, wherein the functional protein is hemoglobin.

Citation Information

Patent Citations

  • Artificial erythrocyte and method for producing the same

    JP2006182721A

  • Method for manufacturing micro bead

    JP2007111591A

  • Pharmaceutical formulations using water-insoluble hyaluronan-based carriers bound to amino acids or peptides, their preparation methods and uses

    JP2020502251A