Dispenser

The liquid separator addresses the poor separating effects and high costs of conventional systems by using an impeller with an oval blade cross-section and optimized geometric parameters, achieving efficient and cost-effective liquid separation.

JP7657938B2Active Publication Date: 2025-04-07ZHEJIANG DUNAN ARTIFICIAL ENVIRONMENT CO LTD
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Patent Information

Application Number
JP2023541022
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-02-20
Filing Date
2022-01-24
Publication Date
2025-04-07
Estimated Expiration
2042-01-24

AI Technical Summary

Technical Problem

Conventional liquid separators for air conditioning systems have poor liquid separating effects, leading to uneven flow rates in branching pipelines, and their impellers are complex and costly to design and manufacture.

Method used

A liquid separator with an impeller featuring an oval cross-sectional blade shape, a length ratio between the long and short axis of 4:1 to 10:1, and an included angle between the blade and hub axis of 30° to 60°, simplifying the blade structure and reducing manufacturing costs.

Benefits of technology

The simplified impeller design ensures effective liquid separation while reducing pressure drop and manufacturing costs, improving the overall performance and efficiency of the liquid separator.

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Abstract

The present invention provides a separator including a separation pipe having a liquid inlet, a separation chamber and a plurality of liquid outlets, the liquid inlet and the plurality of liquid outlets all being connected to the separation chamber, the liquid inlet being located at one end of the separation pipe and the plurality of liquid outlets being located at the other end of the separation pipe, and an impeller disposed within the separation chamber, including a hub and blades disposed on the hub, the blades having an elliptical cross-sectional shape perpendicular to the extension direction of the blades. The technical aspects provided by the present application can solve the problem of the high cost of the impeller in the prior art.
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Description

[Technical field]

[0001] This application claims priority to a patent application filed with the State Intellectual Property Office of China on February 20, 2021, bearing application number 202110192112.1 and entitled "Liquid Separator."

[0002] The present invention relates to the technical field of liquid separators, and in particular to liquid separators. [Background technology]

[0003] A liquid separator is used to evenly divide the fluid in the main pipeline into multiple pipelines, and is mainly applied to air conditioning pipelines, where the gas-liquid two-phase refrigerant is thoroughly mixed and then supplied to the evaporator in equal amounts. However, the traditional liquid separator has poor liquid separation effect, which causes uneven flow rates in each branch pipeline, affecting the normal operation of the air conditioning system.

[0004] In the prior art, in order to solve the problem of liquid separation, an impeller is provided in the separator, and the impeller redistributes the liquid flowing into the separator to improve the liquid separation effect. However, the vanes in the prior art impeller have a complex structure, and the design and manufacturing costs are high. Summary of the Invention

[0005] The present invention provides a separator that solves the problem of high cost of impellers in the prior art.

[0006] The present invention provides a separator including a separation pipe having a liquid inlet, a separation chamber, and a plurality of liquid outlets, the liquid inlet and the plurality of liquid outlets all communicating with the separation chamber, the liquid inlet being located at one end of the separation pipe, and the plurality of liquid outlets being located at the other end of the separation pipe; and an impeller provided within the separation chamber and including a hub and blades provided on the hub, the cross-sectional shape of the blades perpendicular to the extension direction of the blades being elliptical.

[0007] Furthermore, the ratio of the length of the major axis to the minor axis of the elliptical cross section of the wing is between 4:1 and 10:1.

[0008] Furthermore, the included angle between the blade and the axis of the hub is between 30° and 60°.

[0009] Furthermore, the blades and hub are of one-piece construction.

[0010] Additionally, the impeller is made from plastic.

[0011] Furthermore, the blade and the hub are provided separately, the hub has a mounting groove in its side wall, and one end of the blade is bonded or welded into the mounting groove.

[0012] Additionally, the separator has multiple impellers, the multiple impellers being stacked within the separation chamber.

[0013] Furthermore, the direction of arrangement of the blades of at least one impeller is different from the direction of arrangement of the blades of the other impellers.

[0014] Furthermore, two adjacent impellers are glued, welded or screwed together.

[0015] The hub further has opposed first and second ends, the first end facing the liquid inlet, the first end gradually increasing in size in a direction from the first end to the second end, and the second end being bonded, welded or threaded to the separatory tube.

[0016] When the technical aspect of the present invention is applied, the separator includes a separation pipe and an impeller, the impeller includes a hub and blades attached to the hub, and the blades have an elliptical cross section, which simplifies the structure of the blades and makes design and manufacturing easier. In this way, the impeller separates the fluid in the separation pipe, and not only can the separation effect be ensured, but also the design and manufacturing costs of the blades can be reduced. [Brief description of the drawings]

[0017] The drawings in the specification forming a part of this application are intended to provide a further understanding of the present invention, and the schematic examples of the present invention and the description thereof are intended to interpret the present invention and are not intended to unduly limit the present invention.

[0018] [Figure 1] 1 shows a structural schematic diagram of a separator provided in Example 1 of the present invention. [Diagram 2] FIG. 1 shows a schematic diagram of the impeller structure. [Diagram 3] 3 shows a cross-sectional view taken along line AA in FIG. 2. [Figure 4] FIG. 2 is a perspective view of the impeller in FIG. [Diagram 5] 1 shows a structural schematic diagram of a separator provided in Example 2 of the present invention. [Figure 6] 1 shows a structural schematic diagram of a separator provided in Example 3 of the present invention.

[0019] Here, the above mentioned drawings include the following reference numbers: 10 separation tube, 11 liquid inlet, 12 separation chamber, 13 liquid outlet, 20 impeller, 21 hub, 211 mounting groove, 22 blade. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0020] Hereinafter, the technical aspects of the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, but it is clear that the described embodiments are merely some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is actually merely explanatory and does not limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] As shown in Figures 1 to 4, Example 1 of the present application provides a separator including a separation tube 10 and an impeller 20. Here, the separation tube 10 has a liquid inlet 11, a separation chamber 12, and a plurality of liquid outlets 13, the liquid inlet 11 and the plurality of liquid outlets 13 are all connected to the separation chamber 12, the liquid inlet 11 is located at one end of the separation tube 10, and the plurality of liquid outlets 13 are located at the other end of the separation tube 10. The impeller 20 is provided in the separation chamber 12, and includes a hub 21 and blades 22 provided on the hub 21, and the cross-sectional shape of the blades 22 perpendicular to the extension direction of the blades 22 is elliptical.

[0022] According to the technical aspect provided by the present application, the cross section of the blade 22 is elliptical, which simplifies the structure of the blade 22 and facilitates design and manufacturing. In this manner, the impeller 20 separates the fluid in the separation pipe 10, and not only can the separation effect be ensured, but also the design and manufacturing costs of the blade 22 can be reduced.

[0023] Here, the impeller 20 may be fixed within the separation pipe 10 or may be rotatably provided within the separation pipe 10, and in the present application, the impeller 20 is fixed within the separation pipe 10.

[0024] Specifically, the ratio of the length of the major axis to the length of the minor axis of the elliptical cross section of the impeller 22 is set to between 4:1 and 10:1. In this way, the pressure drop can be reduced while ensuring uniformity of liquid separation. Specifically, the ratio of the length of the major axis to the length of the minor axis may be set to 6:1 or 8:1.

[0025] Here, the blades 22 are inclined on the hub 21, and there is an included angle between the blades 22 and the axis of the hub 21. If the included angle is too large, the pressure drop increases, and if the included angle is too small, the liquid separation effect is poor. In this application, the included angle between the blades 22 and the axis of the hub 21 is set to between 30° and 60°. In this way, not only can the liquid separation effect be ensured, but also the pressure drop can be reduced as much as possible. In this embodiment, the included angle between the blades 22 and the axis of the hub 21 is 45°.

[0026] In this embodiment, the impeller 20 is provided with a plurality of blades 22, and the number of the blades 22 is not less than three, and the number of the blades 22 in the impeller 20 in this application is six or more.

[0027] Here, the wings 22 and the hub 21 may be provided separately, or may be molded as an integral body. By forming the wings 22 and the hub 21 as an integral body, attachment becomes easier.

[0028] Specifically, the impeller 20 is made of plastic. The impeller 20 is made of a plastic material, which has low manufacturing costs and can reduce the weight of the entire device. Specifically, the impeller 20 may be made of polyphenylene sulfide, polyphenylene ether, polyamide, polycarbonate, thermoplastic resin, or polyoxymethylene material.

[0029] In this embodiment, the wings 22 and the hub 21 are provided separately, and it is easy to manufacture these structures separately, which reduces the manufacturing cost of the mold. Also, the side wall of the hub 21 has an attachment groove 211, and one end of the wings 22 is bonded or welded into the attachment groove 211. By providing the attachment groove 211, the connection between the wings 22 and the hub 21 can be strengthened. Specifically, the shape of the attachment groove 211 is matched with the shape of the end of the wings 22. The wings 22 and the hub 21 are connected by an adhesive or welding method, which makes it easy to process them and ensures the strength of the connection between them.

[0030] Here, the hub 21 has a first end and a second end opposite to each other, the first end is disposed toward the liquid inlet 11, and the size of the first end is gradually increased from the first end to the second end, so that the impact of the fluid on the hub 21 can be reduced, and the fluid can be evenly distributed around. The second end of the hub 21 is bonded, welded or screwed to the separation pipe 10. The hub 21 is connected to the separation pipe 10 in the above-mentioned manner, which can facilitate the connection between the two, and is disposed in the separation pipe so as to be rotatable with respect to the impeller, and the present application has a simple structure and low cost.

[0031] 5, Example 2 of the present application provides a separator having multiple impellers 20, which are overlapped in the separating chamber 12, different from Example 1. The above-mentioned structure can improve the separating effect of the separator, so that the fluid is uniformly distributed to each liquid outlet 13.

[0032] Here, the blades 22 of the multiple impellers 20 may be arranged in the same or different directions. By making the arrangement direction of the blades 22 of at least one impeller 20 different from the arrangement direction of the blades 22 of the other impellers 20, the uniformity of liquid separation by the device can be further improved. In this embodiment, two impellers 20 are provided in the liquid separator, and the blades 22 of one impeller 20 are arranged clockwise, and the blades 22 of the other impeller 20 are arranged counterclockwise.

[0033] Here, the two adjacent impellers 20 may be connected by adhesive, welding or screwing, and in this embodiment, the two adjacent impellers 20 are connected by adhesive.

[0034] As shown in FIG. 6, Example 3 of the present application is different from Example 2 in that in the present application, two adjacent impellers 20 are connected by a screwing method, and the end of the hub of the first impeller 20 penetrates the hub of the second impeller 20 and provides a separator that is screwed into the hub of the second impeller 20. The above-mentioned structure makes the connection strong and reliable, and improves the connection strength between the two impellers 20.

[0035] The liquid separator provided by the present application has an elliptical cross section for the blades, which simplifies the structure and reduces manufacturing costs while ensuring the liquid separation effect.The impeller material is made of engineering plastics, which allows the impeller to be manufactured by injection molding, which reduces the molding difficulty and processing cost, reduces the weight of the impeller components, and has higher reliability and application range in the refrigerant system due to the high mechanical lightness and chemical stability of engineering plastics.

[0036] It should be noted that the terms used herein are merely for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form, and further, when the terms "comprise" and / or "comprise" are used herein, they should be understood to indicate the presence of features, steps, operations, devices, assemblies, and / or combinations thereof.

[0037] Unless otherwise specifically stated, the relative arrangement of the components and steps, the formulas and values ​​described in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that for convenience of description, the dimensions of each part shown in the drawings are not drawn according to actual proportionality. Although the techniques, methods and equipment known to those skilled in the art are not discussed in detail, the described techniques, methods and equipment should be considered as part of the permitted specification, where appropriate. In all examples shown and discussed herein, any specific values ​​are merely illustrative and should not be construed as limiting. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar symbols and letters indicate similar elements in the following drawings, and therefore, once any element is defined in one drawing, it does not require further description in subsequent drawings.

[0038] In describing the present invention, orientations or positional relationships indicated by directional terms such as "front", "rear", "up", "down", "left", "right", "lateral", "longitudinal", "vertical", "horizontal", "top", "bottom" and the like are generally orientations or positional relationships based on illustrations, and are merely for the convenience and simplification of the description of the present invention. Unless otherwise stated, these directional terms do not indicate or imply that a specified device or element has a particular orientation or must be constructed and operated in a particular orientation, and therefore should not be understood as limiting the scope of protection of the present invention. The directional terms "inside" and "outside" should be understood to mean inside and outside with respect to the contour of each member itself.

[0039] For ease of description, spatially relative terms such as "on," "above," "on top of," "on top of," and the like may be used herein to describe the spatial location of one illustrated device or feature relative to another. Spatially relative terms should be understood as intended to encompass different orientations of the device during use or operation in addition to the orientation depicted in the drawings. For example, if a device in the drawings is inverted, it may be described as "above other devices or structures" or "on top of other devices or structures" and then positioned as "below other devices or structures" or "under other devices or structures." Thus, the exemplary term "above" may include both the orientations "above" and "below." The device may be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein may be interpreted accordingly.

[0040] It should be further explained that the use of words such as "first", "second", etc. to limit the components is merely for easily distinguishing corresponding components, and unless otherwise stated, the above words do not have any special meaning, and therefore should not be understood as limiting the protection scope of the present invention.

[0041] The above description is merely a preferred embodiment of the present invention, and is not intended to limit the present invention. For those skilled in the art, the present invention can be modified and changed in various ways. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. a separation pipe (10) having a liquid inlet (11), a separation chamber (12) and a plurality of liquid outlets (13), the liquid inlet (11) and the plurality of liquid outlets (13) all communicating with the separation chamber (12), the liquid inlet (11) being located at one end of the separation pipe (10) and the plurality of liquid outlets (13) being located at the other end of the separation pipe (10); a plurality of overlapping impellers (20) disposed within the separation chamber (12); Including, Each impeller (20) includes a hub (21) and a plurality of blades (22) provided on the hub (21), each of the blades (22) extending radially from the hub (21) and having an elliptical cross-sectional shape perpendicular to the extending direction of the blades (22); The blades (22) of at least one of the impellers (20) are arranged clockwise, and the blades (22) of the other impellers (20) are arranged counterclockwise, and two adjacent impellers (20) are screwed together; an impeller (20) in which the ratio of the length of the major axis to the minor axis of the elliptical cross section of the blade (22) is between 4:1 and 10:1, and the included angle between the blade (22) and the axis of the hub (21) is between 30° and 60°; A separatory vessel comprising:

2. 2. The separator of claim 1, wherein said wings (22) and said hub (21) are of one-piece construction.

3. The separator of claim 1, wherein the impeller (20) is made from plastic.

4. 4. The separator according to claim 3, wherein the wing (22) and the hub (21) are provided separately, the hub (21) has a mounting groove (211) in a side wall, and one end of the wing (22) is bonded or welded into the mounting groove (211).

5. 2. The separator of claim 1, wherein the hub (21) has a first end and a second end opposite each other, the first end being disposed toward the liquid inlet (11), the size of the first end gradually increasing in a direction from the first end to the second end, and the second end being bonded, welded or screwed to the separator tube (10).

Citation Information

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