combine
By using a sliding battery mounting system and a frictional power generation band to manage weight balance, the combine harvester addresses the issue of weight fluctuations during harvesting, ensuring stable and efficient grain cutting and collection.
Patent Information
- Application Number
- JP2022208002
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-12-26
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2042-12-26
AI Technical Summary
The existing combine harvesters driven by engines face challenges with weight balance fluctuations during harvesting, leading to unstable grain cutting and harvesting difficulties due to the uneven distribution of weight as the grain storage tank fills and the fuel tank empties.
The implementation of a battery mounting system that can slide horizontally and adjust its position based on tilt detection, combined with a frictional power generation band to charge the battery, helps maintain a stable weight balance by redistributing the weight of the battery and adjusting the position of the battery mounting stand.
This solution ensures stable harvesting by maintaining a consistent grain cutting height and preventing the combine from tilting, thereby improving the overall efficiency and stability of the harvesting process.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a combine harvester in which the traveling device of the combine harvester is driven by an engine and functional devices such as a threshing device are driven by an electric motor, or a combine harvester in which all functional devices including the traveling device are driven by an electric motor. [Background technology]
[0002] As described in JP 2020-198818 A, a combine harvester is configured with a running vehicle body that travels on a crawler running device, and is equipped with functional devices such as a harvesting device that harvests stalks growing in the field, a transport device that sends the harvested stalks up to a threshing device mounted on the body of the machine, a threshing and sorting device that threshes and sorts the grains from the harvested stalks, and a grain tank for storing the grains, and all of the functional devices such as the crawler running device, the harvesting device, and the threshing device are driven by the power of an engine mounted on the running vehicle body.
[0003] In addition, the combine disclosed in JP 2012-55223 A has a crawler traveling device driven by an engine, and functional devices such as a threshing device are driven by a battery and an electric motor mounted on the traveling vehicle body. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2020-198818 A [Patent Document 2] JP 2012-55223 A Summary of the Invention [Problem to be solved by the invention]
[0005] In the first combine harvester, the engine mounted on the running body drives all of the harvesting equipment, the conveying equipment, the threshing and sorting equipment, and the grain discharge auger which discharges grain accumulated in the grain tank outside the machine. As a result, the engine is large and heavy with a high output, and the power transmission mechanism to the functional devices such as the harvesting equipment and the threshing and sorting equipment is complex.
[0006] In addition, because combine harvesters run on soft fields, as the harvesting process progresses, grains accumulate in the grain tank, making the grain tank side heavier and causing the vehicle body to tilt, or as fuel in the fuel tank gets low, the fuel tank side becomes lighter and causes the vehicle body to tilt. This causes the reaping height of the stalks to fluctuate, making harvesting difficult.
[0007] To provide a combine harvester equipped with a battery and having a functional device driven by an electric motor, capable of stably performing harvesting work by correcting the weight balance of a traveling body which fluctuates as harvesting work progresses by moving a heavy battery on the traveling body. [Means for solving the problem]
[0008] The above object of the present invention can be achieved by the following technical means.
[0009] The first aspect of the present invention is a battery (48) mounted I'm a battery mounting stand (10) for mounting the battery on the vehicle frame (1) so as to be laterally slidable thereon; a vehicle body inclination detection means detects the inclination of the vehicle body frame (1); and when the vehicle body inclination increases, the battery mounting stand (10) is moved in an upward direction to correct the weight balance of the vehicle body frame (1); The battery mounting stand (10) is provided so as to be slidable laterally under the right rear grain tank (7). When the vehicle body inclination detection means detects that the vehicle body frame (1) is inclined toward the grain tank (7), the battery mounting stand (10) slides laterally from under the grain tank (7). The vehicle body inclination detection means is a weight sensor (14) provided at the bottom of the grain tank (7), The battery mounting platform (10) is movable from a position where its right end is located below the right side of the grain tank (7) to a position where its left end is located below the left side of the threshing device (4); A friction generating belt (49) is provided in the left front feeder house (3D) which transports the collected stalks to the threshing device (4). And, The electricity generated by the frictional power generation belt (49) due to friction with the stalks is stored in a battery (48) and used. This is a combine harvester characterized by the above. The second invention is a combine harvester according to the first invention, characterized in that a fuel tank (15) is provided at the rear of the body frame (1), a battery mounting stand (10) is provided slidably fore and aft of the body frame (1), and the battery mounting stand (10) slides rearward when a vehicle body inclination detection means detects that the body frame (1) is lifting forward. The first invention related to the present invention is a combine harvester characterized in that a battery mounting stand 10 carrying a battery 48 is mounted on a body frame 1 so as to be able to slide laterally, a body inclination detection means detects the inclination of the body frame 1, and when the body inclination becomes large, the battery mounting stand 10 is moved in an upward direction inclination to correct the weight balance of the body frame 1.
[0010] Second Invention Related to the Present Invention The battery mounting stand 10 is provided so as to be horizontally slidable under the grain tank 7, and when the vehicle body inclination detection means detects that the vehicle frame 1 is inclined toward the grain tank 7, the battery mounting stand 10 slides horizontally from under the grain tank 7. The first invention related to the present invention This will be a combine harvester.
[0011] The third invention related to the present invention The vehicle body inclination detection means is a weight sensor 14 provided under the grain tank 7. Second Invention Related to the Present Invention This will be a combine harvester.
[0012] The fourth invention related to the present invention The vehicle is characterized in that a fuel tank 15 is provided at the rear of the vehicle frame 1, a battery mounting stand 10 is provided so as to be slidable forward and backward on the vehicle frame 1, and when a vehicle body inclination detection means detects that the vehicle frame 1 is rising forward, the battery mounting stand 10 is slid backward. The first invention related to the present invention This will be a combine harvester.
[0013] Fifth Invention Related to the Present Invention The vehicle body inclination detection means is a fuel gauge of the fuel tank 15. The fourth invention related to the present invention This will be a combine harvester.
[0014] The sixth invention related to the present invention The vehicle body inclination detection means is a vehicle body inclination sensor 11 that detects the inclination of the vehicle body frame 1. The first invention related to the present invention This will be a combine harvester.
[0015] The seventh invention related to the present invention The present invention is characterized in that a frictional power generation zone 49 is provided in the grain stalk transport path, and the electricity generated in the frictional power generation zone 49 is supplied to a battery 48. The first invention related to the present invention This will be a combine harvester. Effect of the Invention
[0016] In the present invention, since the battery 48 is a heavy object, when the vehicle body inclination detection means detects the inclination of the machine frame 1, the battery mounting platform 10 on which the battery 48 is mounted is moved in an upward inclination direction to equalize the weight balance of the machine frame 1 and correct the inclination of the machine frame 1. This makes the combine harvester parallel to the field surface, uniforms the harvesting position of the stalks, and stabilizes the harvest. The first invention related to the present invention Since the battery 48 is a heavy object, when the vehicle body inclination detection means detects the inclination of the machine frame 1, the battery mounting platform 10 on which the battery 48 is mounted is moved in an upward inclination direction to even out the weight balance of the machine frame 1 and correct the inclination of the machine frame 1. This makes the combine harvester parallel to the field surface, uniforms the harvesting position of the stalks, and stabilizes the harvest.
[0017] Second Invention Related to the Present Invention When grain accumulates in the grain tank 7, it becomes heavy and the machine frame 1 tilts, but when the vehicle body tilt detection means detects the tilt, the battery mounting platform 10 slides to a horizontal position away from the bottom of the grain tank 7 to improve the weight balance of the machine frame 1 and prevent the machine frame 1 from tilting.The combine harvester then cuts in parallel with the field surface, making the harvesting position of the stalks uniform and stabilizing the harvest.
[0018] The third invention related to the present invention When grains accumulate in the grain tank 7 and make it heavy, this can be determined by measuring the weight with the weight sensor 14, and the weight balance of the machine frame 1 can be corrected.
[0019] The fourth invention related to the present invention When the fuel tank 15 is full but becomes lighter as fuel is used, the battery mounting platform 10 slides toward the fuel tank 15 to correct the weight balance of the machine frame 1, so that the combine harvester cuts in parallel with the field surface, making the harvesting position of the stalks even and stabilizing the harvest.
[0020] Fifth Invention Related to the Present Invention Since the fuel tank 15 becomes lighter due to a decrease in fuel, which can be detected by the remaining fuel on the fuel gauge, there is no need to provide a separate vehicle body inclination detection means 11, and the structure can be simplified.
[0021] The sixth invention related to the present invention If the vehicle body inclination detection means is a vehicle body inclination sensor 11, the inclination of the vehicle body frame 1 can be detected in all directions, forward, backward, left and right, and the sliding movement of the battery mounting platform 10 can be adjusted in the upward inclination direction.
[0022] The seventh invention related to the present invention During the harvesting of the stalks, the electricity generated by the contact of the stalks with the frictional power generation belt 49 during the transporting operation of the stalks is used to charge the battery 48 and drive the electric motor, so that the fuel consumption of the combine can be reduced and the harvesting operation can be continued for a long time. [Brief description of the drawings]
[0023] [Figure 1] FIG. 1 is a front view of a combine harvester according to an embodiment of the present invention. [Diagram 2] FIG. [Diagram 3] FIG. [Figure 4] FIG. 2 is a schematic right side view of the combine harvester. [Diagram 5] FIG. 2 is a plan view of the body frame 1 of the combine harvester. [Figure 6] 13A and 13B are diagrams showing a weight sensor 14 provided on a cross rail 1a at the bottom of a grain tank 7 of the combine harvester. [Figure 7] FIG. 2 is a plan view of the body frame 1 of the combine harvester. [Figure 8]1A and 1B are schematic right side views of the combine harvester. [Figure 9] FIG. 2 is a circuit diagram of the reaping drive unit. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] The combine harvester shown in the embodiment of the present invention is a general-purpose combine harvester. First, the overall configuration of the embodiment will be shown, and then the configuration according to the invention will be described.
[0025] As shown in Figures 1 to 3, the multi-purpose combine harvester has a traveling device 2 consisting of a pair of left and right crawlers that travel on the soil surface, provided below the machine frame 1, a pre-harvesting processing device 3 that harvests stalks in the field, provided in front of the machine frame 1, a thresher 4 that threshes and sorts the harvested stalks, provided on the rear left side of the pre-harvesting processing device 3, and a control unit 5 on which an operator sits, provided on the rear right side of the pre-harvesting processing device 3. A solar panel 60 is provided on the top plate of a cabin 59 surrounding the control unit 5, and electricity generated from sunlight is used to charge the battery 48. The solar panel may also be provided on the top plate of the grain tank 7 or the top plate of the feeder house 3D.
[0026] An engine room 6 housing an engine is provided below the control unit 5, a grain tank 7 for storing threshed and sorted grains is provided behind the control unit 5, and a discharge auger 8 for discharging the grains to the outside is provided behind the grain tank 7. Driving force is transmitted from the engine to the traveling device 2, the threshing device 4, and the discharge auger 8 via a power transmission mechanism.
[0027] The pre-harvesting treatment device 3 is composed of a transport device 3A that transports the culms in the field to the rear while standing them up, a cutting blade device 3B that cuts the base of the culms transported to the lower rear side of the transport device 3A, an auger device 3C that gathers the culms transported to the rear side of the transport device 3A to the left side, and a feeder house 3D that transports the gathered culms to the threshing device 4. The pre-harvesting treatment device 3 is driven by power transmitted from an electric motor 46 via a power transmission mechanism.
[0028] FIG. 4 shows a combine harvester in which the pre-harvest processing device 3 is motorized, and the traveling device 2 and threshing device 4 are driven and transmitted power from the engine via a power transmission mechanism consisting of a drive shaft and a transmission belt.
[0029] An electric motor 46 is attached to the feeder house 3D in front of the threshing device 4, and drives the pre-harvesting processing device 3 consisting of the conveying device 3A, the cutting blade device 3B, the auger device 3C, and the conveying device inside the feeder house 3D via the reaping drive unit 47.
[0030] 5 shows a plan view of the vehicle frame 1, with a battery mounting platform 10 that slides laterally on rollers attached to the horizontal rail 1a, on which a thin battery 48 is mounted, and the battery mounting platform 10 is moved left and right on the horizontal rail 1a by a screw motor 13. Also, a vehicle body tilt sensor 11 that detects the left and right tilt of the vehicle frame 1 is attached to the horizontal rail 1a, and when the vehicle frame 1 tilts toward the grain tank 7 on the right side, the screw motor 13 is driven to move the battery mounting platform 10 to the left, controlling the vehicle frame 1 to return to a horizontal position.
[0031] Figure 6 shows an embodiment in which a weight sensor 14 is installed on the cross rail 1a at the bottom of the grain tank 7. When grains accumulate in the grain tank 7 and the machine frame 1 tilts to the right, as in Figure 6(A), the battery mounting platform 10 is moved to the left to return the machine frame 1 to a horizontal position, as in (B).
[0032] Figure 7 shows a plan view of the machine frame 1 in another embodiment, in which a battery mounting stand 10 that slides on rollers is provided on the vertical beams 1b, a thin battery 48 is mounted on it, and the battery mounting stand 10 is moved back and forth on the vertical beams 1b by a screw motor 13. A fuel tank 15 is provided at the rear of the machine frame 1, and a weight sensor 14 is provided below it. As shown in Figure 8(A), when grains accumulate in the grain tank 7 and the machine frame 1 tilts backwards, the battery mounting stand 10 is moved to the left, and the machine frame 1 is returned to a horizontal position as shown in (B).
[0033] The sliding direction of the battery mount 10 may be from the right rear to the left front of the vehicle frame 1. This prevents the traveling device 2 from sinking into the grain tank 7.
[0034] In addition, the fuel consumption of the combine can be reduced by charging the electricity generated by solar panels 60 installed on the top of the cabin 59 surrounding the control unit 5, on the top of the threshing device 4, and on the top of the grain tank 7 into the battery 48 and driving the electric motor 46.
[0035] It is also possible to attach a frictional power generation belt 49 to the feeder house 3D, inside the conveying device 3A, or on the handling net of the threshing device 4, and store the generated electricity in a battery 48 for use by friction with the transported stalks and threshed material.
[0036] 9 shows a circuit diagram of the above-mentioned reaping drive unit 47. Reference numeral 50 denotes a circuit breaker (no-fuse circuit breaker, earth leakage circuit breaker, earth leakage alarm circuit breaker) that integrates a measurement and display unit that measures, displays, and transmits electrical circuit information with a circuit breaker. Power from a battery 48 is supplied to the electric motor 46 via the circuit breaker 50.
[0037] An output shaft 46a of the electric motor 46 drives a reaping transmission shaft 51 at the top of the feeder house 3D.
[0038] The battery 48 is equipped with an external power connection 52 . [Explanation of symbols]
[0039] 1 Aircraft frame 7. Glentank 10 Battery Mounting Stand 11 Vehicle body inclination sensor 14 Weight Sensor 15 Fuel Tank 48 Battery 49 Frictional Energy Zone
Claims
1. a battery mounting stand (10) carrying a battery (48) is provided on a vehicle frame (1) so as to be laterally slidable; a vehicle body inclination detection means detects the inclination of the vehicle body frame (1); and when the vehicle body inclination increases, the battery mounting stand (10) is moved in an upward direction to correct the weight balance of the vehicle body frame (1); The battery mounting stand (10) is provided so as to be slidable laterally under the right rear grain tank (7), and when the vehicle body inclination detection means detects that the vehicle frame (1) is inclined toward the grain tank (7), the battery mounting stand (10) slides laterally from under the grain tank (7), The vehicle body inclination detection means is a weight sensor (14) provided at the bottom of the grain tank (7), The battery mounting platform (10) is movable from a position where its right end is located below the right side of the grain tank (7) to a position where its left end is located below the left side of the threshing device (4); A friction generating belt (49) is provided in the left front feeder house (3D) which conveys the collected stalks to the threshing device (4); This combine harvester is characterized in that the electricity generated by the frictional power generation belt (49) due to friction with the grain stalks is stored in a battery (48) and utilized.
2. The combine harvester according to claim 1, characterized in that a fuel tank (15) is provided at the rear of the body frame (1), a battery mounting stand (10) is provided slidably fore and aft of the body frame (1), and the battery mounting stand (10) slides rearward when a vehicle body inclination detection means detects that the body frame (1) is lifting forward.
Citation Information
Patent Citations
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