Display device
The OLED display device addresses signal delay issues by using a thin film transistor, planarization layers, and an outer cover layer to enhance image quality and resolution.
Patent Information
- Application Number
- JP2023203710
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2018-09-11
- Filing Date
- 2023-12-01
- Publication Date
- 2025-05-12
- Estimated Expiration
- 2039-08-16
AI Technical Summary
The increasing definition and resolution of organic light emitting display devices (OLEDs) lead to increased RC load between the light emitting element and the transistor, causing signal delay and affecting image quality and driving characteristics.
The display device incorporates a substrate with a thin film transistor, multiple planarization layers, and an outer cover layer that overlaps the signal link, along with a pixel connecting electrode made of low resistivity material to reduce signal delay and protect the signal link from damage.
This configuration reduces signal delay and prevents damage to the signal link, enabling high definition and high resolution image display.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a display device, and more particularly to providing a display device capable of implementing high definition and high resolution. [Background technology]
[0002] Image display devices that display various information on a screen are being developed toward thinner, lighter, more portable, and higher performance thanks to core technologies of the information and communication era. As a result, organic light emitting display devices that can reduce the weight and volume that are disadvantages of cathode ray tubes (CRTs) are attracting attention. Organic light emitting display devices (OLEDs) are self-emitting devices that have low power consumption, fast response speed, high luminous efficiency, high brightness, and a wide viewing angle. Organic light emitting display devices display images using a number of sub-pixels arranged in a matrix. Each of the sub-pixels includes a light emitting element and a pixel circuit made up of a number of transistors that independently drive the light emitting element.
[0003] As the definition and resolution of such an OLED display increases, the load on each signal line and each electrode increases, and RC (resistor-capacitor) delay, which adversely affects image quality and driving characteristics, gradually increases. In particular, a signal delay occurs due to the RC load between the light emitting element and the transistor, making it difficult to accurately apply a driving signal to each sub-pixel. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent Publication No. 2019-102463 Summary of the Invention [Problem to be solved by the invention]
[0005] The present invention is directed to solving the above problems, and provides a display device capable of realizing high definition and high resolution. [Means for solving the problem]
[0006] In order to achieve the above object, the organic display device according to the present invention comprises a substrate having an active area and a non-active area, a thin film transistor disposed on the active area of the substrate, at least two planarization layers disposed on the top of the thin film transistor, a signal link disposed on the non-active area of the substrate, and an outer cover layer overlapping the top and side surfaces of the signal link, thereby realizing high definition and high resolution and preventing damage to the signal link and the protective film on the signal link.
[0007] In some embodiments, the first outer cover layer is spaced apart from the at least two planarization layers. In some embodiments, the at least two planarization layers include a first planarization layer disposed on a protective film covering the thin film transistors, and a second planarization layer disposed on the first planarization layer. In some embodiments, the display further includes a pixel connecting electrode connected to a drain electrode of the thin film transistor and disposed between the first and second planarization layers. In some embodiments, the pixel connecting electrode is made of the same material as the drain electrode.
[0008] In some embodiments, each of the signal links includes a lower link on the same plane as the gate electrode of the thin film transistor and made of the same material as the gate electrode, and an upper link on the same plane as the source and drain electrodes of the thin film transistor and connected to the lower link, the first outer cover layer is made of the same material as the first planarization layer and disposed on the passivation film, and the passivation film is disposed on the upper link. In some embodiments, the signal link further includes at least one link contact hole in an interlayer insulating film disposed between the source and drain electrodes and the gate electrode, the link contact hole exposes the lower link, the upper link is connected to the lower link through the at least one link contact hole, and the first outer cover layer overlaps the link contact hole.
[0009] In some embodiments, the display device further includes a conductive pad connected to a signal link, a light emitting element connected to the thin film transistor, a sealing unit disposed on the light emitting element, at least one dam disposed between the conductive pad and the light emitting element, and a second outer cover layer disposed between the at least one dam and the conductive pad. The sealing unit includes an organic sealing layer, a first inorganic sealing layer, and a second inorganic sealing layer, the first and second inorganic sealing layers being made of an inorganic insulating material. The second outer cover layer has a line width greater than that of the signal link above the signal link. The signal link is made of the same material as the source and drain electrodes of the thin film transistor, and the second outer cover layer is in the same layer as the pixel connecting electrode and is made of the same material as the pixel connecting electrode.
[0010] In some embodiments, the thin film transistor further includes a third outer cover layer on the second outer cover layer, the third outer cover layer having a line width wider than that of the second outer cover layer, the third outer cover layer being made of the same material as the second planarization layer.The thin film transistor further includes high voltage supply lines including first and second high voltage supply lines connected through line contact holes penetrating the protective film and the first planarization layer.In some embodiments, the thin film transistor further includes a pixel connecting electrode disposed between the first planarization layer and the second planarization layer, the first high voltage supply line being on the same plane as source and drain electrodes of the thin film transistor and made of the same material as the source and drain electrodes, and the second high voltage supply line being on the same plane as the pixel connecting electrode and made of the same material as the pixel connecting electrode.
[0011] In some embodiments, the first outer cover layer includes a number of first outer cover layer portions corresponding to each of a number of signal links in the signal link, and in some embodiments, each of the number of first outer cover layer portions has a flat or stepped upper surface on the signal link.
[0012] In some embodiments, a display device comprises a substrate, a thin film transistor, a conductive pad, a first link, and a first outer cover layer. The substrate has an active area and a non-active area. A thin film transistor is disposed on the active area of the substrate. A conductive pad is disposed on the non-active area of the substrate. A first link is disposed on the non-active area of the substrate and electrically connects with the conductive pad. The first link has a first end electrically connecting with an electrode of the thin film transistor in the active area of the substrate and a second end electrically connecting with the first link in the non-active area of the substrate. A first outer cover layer covers a top surface and one or more side surfaces of the signal link area when the first and second links overlap when viewed from a plane of the substrate.
[0013] In some embodiments, the first link is located on a first layer of the substrate and the second link is located on a second layer.
[0014] In some embodiments, the method further includes an interlayer insulating film between the first link and the second link, the first link and the second link being electrically connected through a hole in the interlayer insulating film.
[0015] In some embodiments, the first link has a first width, the second link has a second width wider than the first width in the signal link area when the first and second links overlap, and the first outer cover layer has a third width wider than the second width.
[0016] In some embodiments, the first link is on the same layer as the gate electrode of the thin film transistor and is made of the same material as the gate electrode, and the second link is on the same layer as the source and drain electrodes of the thin film transistor and is made of the same material as the source and drain electrodes. In some embodiments, the thin film transistor further includes a planarization layer covering the thin film transistor, and the first outer cover layer is made of the same material as the planarization layer.
[0017] In some embodiments, the substrate includes a first planarization layer covering the thin film transistor and a pixel connecting electrode electrically connected to a drain electrode of the thin film transistor through a hole in the first planarization layer. The first outer cover layer is made of the same material as the pixel connecting electrode. In some embodiments, the substrate includes a second planarization layer covering the pixel connecting electrode and the first planarization layer, and a second outer cover layer covering an upper surface and a side surface of the first outer cover layer, the second outer cover layer being made of the same material as the second planarization layer.
[0018] In some embodiments, the display device further comprises a light emitting element, an encapsulation unit, at least one dam, and a second outer cover layer. The light emitting element is disposed in the active area and connected to the thin film transistor. The encapsulation unit is disposed on the light emitting element. The at least one dam is disposed between the conductive pad and the light emitting element. The second outer cover layer is disposed between the at least one dam and the conductive pad. Effect of the Invention
[0019] In the present disclosure, the drain electrode of the thin film transistor is connected to the anode electrode of the light emitting element through a pixel connecting electrode made of a material with low resistivity, thereby reducing signal delay caused by RC load between the light emitting element and the thin film transistor, and realizing high definition and high resolution.
[0020] In addition, the present disclosure includes an outer cover layer overlapping step portions on sides of the signal links and step portions formed by link contact holes connecting the signal links, thereby preventing loss of the protective film covering the signal links, elution of the signal links, and chip defects of the conductive material during an etching process for forming pixel connecting electrodes. [Brief description of the drawings]
[0021] [Figure 1] 1 is a plan view illustrating an organic light emitting display device according to an embodiment; [Figure 2A]2 is a cross-sectional view showing an organic light-emitting display device according to some embodiments, taken along line II' in FIG. [Figure 2B] 2 is a cross-sectional view showing an organic light-emitting display device according to some embodiments, taken along line II-II' in FIG. 1; [Diagram 3] 1. FIG. 4 is a plan view showing another embodiment of the outer cover layer shown in FIG. [Figure 4A] 3A and 3B are cross-sectional views showing organic light-emitting display devices according to some embodiments taken along line III-III' in FIG. [Figure 4B] 3A and 3B are cross-sectional views showing organic light-emitting display devices according to some embodiments taken along line III-III' in FIG. [Figure 5A] FIG. 11 is a cross-sectional view of a comparative example of some embodiments that does not include an outer cover layer. [Figure 5B] FIG. 11 is a cross-sectional view of a comparative example of some embodiments that does not include an outer cover layer. [Figure 6A] 1 is a cross-sectional view of an embodiment of some embodiments including an outer cover layer. [Figure 6B] 1 is a cross-sectional view of an embodiment of some embodiments including an outer cover layer. [Figure 7] 1 is a cross-sectional view showing an embodiment of an organic light-emitting display device according to the present invention. [Figure 8] 4 is a cross-sectional view showing an organic light emitting display device according to an embodiment taken along line IV-IV'. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0022] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0023] FIG. 1 is a plan view showing an organic light-emitting display device according to the present invention, and FIGS. 2A and 2B are cross-sectional views showing the organic light-emitting display device cut along lines "I-I'" and "II-II'" in FIG. 1.
[0024] The organic light emitting display device shown in FIGS. 1, 2A, and 2B is divided into an active area AA provided on a substrate 101, and a non-active area NA disposed around the active area AA.
[0025] A number of sub-pixels are arranged in a matrix in the active area AA to display an image. Each sub-pixel includes a pixel driving circuit and a light emitting element 130 connected to the pixel driving circuit.
[0026] The pixel driving circuit includes a switching transistor TS, a driving transistor TD, and a storage capacitor (Cst, not shown). Although the pixel driving circuit will be described with reference to a structure including two transistors TS and TD and one capacitor C, the present invention is not limited thereto.
[0027] The switching transistor TS is turned on when a scan pulse is supplied to the scan line SL, and supplies a data signal supplied to the data line DL to the storage capacitor Cst and the gate electrode 102 of the driving transistor TD. To this end, the switching transistor TS includes a gate electrode GE connected to the scan line SL, a source electrode SE connected to the data line DL, a drain electrode DE connected to the driving transistor, and a semiconductor layer ACT forming a channel between the source electrode and the drain electrode, as shown in FIG.
[0028] The driving transistor TD adjusts the amount of light emitted by the light emitting device 130 by controlling the current supplied to the light emitting device 130 from the high voltage (VDD) supply line VL in response to a data signal supplied to the gate electrode 102 of the driving transistor TD. Even if the switching transistor TS is turned off, the driving transistor TD supplies a constant current due to the voltage charged in the storage capacitor Cst until the data signal of the next frame is supplied, thereby maintaining the light emission of the light emitting device 130.
[0029] For this purpose, the drive transistor TD includes a semiconductor layer 104 disposed on an active buffer layer 114, a gate electrode 102 overlapping the semiconductor layer 104 via a gate insulating film 112, and source and drain electrodes 106 and 108 formed on an interlayer insulating film 116 and in contact with the semiconductor layer 104, as shown in Figures 1, 2A, and 2B. In other words, overlapping can refer to two elements that at least partially occupy the same space in a plan view. Overlapping does not require direct physical contact between the two elements.
[0030] The semiconductor layer 104 is formed of at least one of an amorphous semiconductor material, a polycrystalline semiconductor material, and an oxide semiconductor material. The semiconductor layer 104 is formed on the active buffer layer 114. The semiconductor layer 104 includes a channel region, a source region, and a drain region. The channel region overlaps with the gate electrode 102 through the gate insulating film 112 to form a channel region between the source and drain electrodes 106 and 108. The source region is electrically connected to the source electrode 106 through a source contact hole 110S that penetrates the gate insulating film 112 and the interlayer insulating film 116. The drain region is electrically connected to the drain electrode 108 through a drain contact hole 110D that penetrates the gate insulating film 112 and the interlayer insulating film 116. The multi-buffer layer 140 and the active buffer layer 114 are disposed between the semiconductor layer 104 and the substrate 101. The multi-buffer layer 140 retards the diffusion of moisture and / or oxygen that has penetrated into the substrate 101. The active buffer layer 114 has the function of protecting the semiconductor layer 104 and blocking various defects that the substrate 101 may introduce.
[0031] At this time, the top layer of the multi-buffer layer 140 in contact with the active buffer layer 114 is formed of a material having etching characteristics different from those of the remaining layers of the multi-buffer layer 140, the active buffer layer 114, the gate insulating film 112, and the interlayer insulating film 116. The top layer of the multi-buffer layer 140 in contact with the active buffer layer 114 is formed of either SiNx or SiOx, and the remaining layers of the multi-buffer layer 140, the active buffer layer 114, the gate insulating film 112, and the interlayer insulating film 116 are formed of the other of SiNx and SiOx. For example, the top layer of the multi-buffer layer 140 in contact with the active buffer layer 114 is formed of SiNx, and the remaining layers of the multi-buffer layer 140, the active buffer layer 114, the gate insulating film 112, and the interlayer insulating film 116 are formed of SiOx.
[0032] The gate electrode 102 is formed on the gate insulating film 112 and overlaps the channel region of the semiconductor layer 104 via the gate insulating film 112. The gate electrode 102 is formed of a first conductive material which is a single layer or multiple layers made of one of molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), neodymium (Nd), and copper (Cu) or an alloy thereof.
[0033] The source electrode 106 is connected to the source region of the semiconductor layer 104 exposed through a source contact hole 110S penetrating the gate insulating film 112 and the interlayer insulating film 116. The drain electrode 108 faces the source electrode 106 and is connected to the drain region of the semiconductor layer 104 through a drain contact hole 110D penetrating the gate insulating film 112 and the interlayer insulating film 116. The source and drain electrodes 106 and 108 are formed of a second conductive material that is a single layer or multiple layers made of any one of molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), neodymium (Nd), and copper (Cu), or an alloy thereof.
[0034] The pixel connecting electrode 142 is disposed between the first and second planarization layers 128 and 148. The pixel connecting electrode 142 is exposed through a first pixel contact hole 150 penetrating the passivation film 118 and the first planarization layer 128, and is connected to the drain electrode 108. The pixel connecting electrode 142 is made of a material having a low resistivity, which is the same as or similar to the drain electrode 108. A material having a low resistivity refers to a material with a low resistivity. Here, the material having a low resistivity may be a metal.
[0035] Meanwhile, the high potential supply line VL parallel to the data line DL includes first and second high potential supply lines VL1 and VL2 connected through a line contact hole 180 penetrating the passivation film 118 and the first planarization layer 128. The first high potential supply line VL1 is disposed on the same plane (e.g., in the same layer) as the source and drain electrodes 106 and 108 of the driving transistor TD and is made of the same material and disposed on the same plane as the pixel connecting electrode 142. For example, the second high potential supply line VL2 and the pixel connecting electrode 142 are formed of a conductive material that is a single layer or multiple layers made of any one of molybdenum (Mo), aluminum (Al), chromium (Cr), gold (Au), titanium (Ti), nickel (Ni), neodymium (Nd), and copper (Cu) or an alloy thereof. Here, the conductive material may be referred to as a third conductive material.
[0036] As described above, the high potential supply line VL of the present invention includes the first and second high potential supply lines VL2 electrically connected through the line contact hole 180, thereby reducing the self-resistance of the high potential supply line VL and decreasing the RC time constant. As a result, it is possible to prevent delay in the transmission of the high potential voltage (VDD) from the high potential supply line VL to the source electrode 106 of the driving transistor TD, thereby enabling the implementation of high resolution and high definition.
[0037] The light emitting element 130 comprises an anode electrode 132 , at least one light emitting stack 134 formed on the anode electrode 132 , and a cathode electrode 136 formed on the at least one light emitting stack 134 .
[0038] The anode electrode 132 is electrically connected to the pixel connecting electrode 142 exposed through a second pixel contact hole 120 penetrating a second planarization layer 148 disposed on the first planarization layer 128 .
[0039] The anode electrode 132 of each sub-pixel is formed to be exposed by the bank 138. The bank 138 may be formed of an opaque material (e.g., a black member) to prevent optical interference between adjacent sub-pixels. In this case, the bank 138 includes a light-shielding material made of at least one of a color pigment, an organic black pigment, and carbon.
[0040] At least one light-emitting stack 134 is formed on the anode electrode 132 in a light-emitting region provided by the bank 138. At least one light-emitting stack 134 is formed on the anode electrode 132 by stacking a hole-related layer, an organic light-emitting layer, and an electron-related layer in this order or in reverse order. Alternatively, the light-emitting stack 134 may include first and second light-emitting stacks facing each other with a charge generation layer interposed therebetween. In this case, the organic light-emitting layer in one of the first and second light-emitting stacks generates blue light, and the organic light-emitting layer in the other of the first and second light-emitting stacks generates yellow-green light, thereby generating white light in the first and second light-emitting stacks. The white light generated in the light-emitting stack 134 may be incident on a color filter located on the top or bottom of the light-emitting stack 134 to realize a color image. Alternatively, each light-emitting stack 134 may generate color light corresponding to each sub-pixel without a separate color filter to realize a color image. That is, the red (R) sub-pixel emissive stack 134 may produce red light, the green (G) sub-pixel emissive stack 134 may produce green light, and the blue (B) sub-pixel emissive stack 134 may produce blue light.
[0041] The cathode electrode 136 is formed to face the anode electrode 132 across the at least one light emitting stack 134, and is connected to a low voltage (VSS) supply line.
[0042] In the non-active area NA, data pads DP connected to the data lines DL, scan pads SP connected to the scan lines SL, and power pads (not shown) connected to the low voltage (VSS) supply line and the high voltage (VDD) supply line are arranged. The data pads DP, scan pads SP, and power pads may be arranged in the non-active area NA arranged in at least one of the areas on one side and the other side of the substrate 101, or may be arranged in different non-active areas NA. Meanwhile, the data pads DP, scan pads SP, and power pads are not limited to the structure of FIG. 1 and may be variously changed according to the design of the display device.
[0043] At least one of the conductive pads, such as the data pad DP, the scan pad SP, and the power pad, is connected to a corresponding signal line through a signal link. The signal link may include a bottom link 122 and a top link 124, as shown in Figures 1, 2A, and 2B. The signal link may be referred to herein as a "signal link area." The signal link may include an area where the bottom link 122 and the top link 124 overlap when viewed from the plane of the substrate 101.
[0044] The lower link 122 extends from either the conductive pad or the signal line, and the upper link 124 extends from the other of the conductive pad or the signal line.
[0045] The lower link 122 is exposed through at least one link contact hole 126 penetrating at least one interlayer insulating film 116 disposed between the source and drain electrodes 106, 108 and the gate electrode 102, and is connected to the upper link 124. The lower link 122 is made of the same material as the gate electrode 102 of the driving transistor TD and is disposed on the same plane (e.g., the gate insulating film 112), and the upper link 124 is made of the same material as the source and drain electrodes 106, 108 of the driving transistor TD and is disposed on the same plane (e.g., the interlayer insulating film 116).
[0046] A protective film 118 made of an inorganic insulating material is disposed on the upper link 124, and an outer cover layer 146 (sometimes referred to herein as a first outer cover layer) made of the same organic insulating material as the first planarization layer 128 is disposed on the protective film 118.
[0047] The outer cover layer 146 made of an organic insulating material is formed to be separated from each of the first and second planarization layers 128, 148. In other words, "separated from" refers to a configuration in which the two components are arranged so that they are not in physical contact with each other. This can prevent moisture and oxygen from the outside from flowing into the light emitting device 130 through the outer cover layer 146 and the first and second planarization layers 128, 148, thereby preventing damage to the light emitting device 130.
[0048] The outer cover layer 146 is formed to correspond one-to-one with a number of signal links arranged on the substrate 101 as shown in Fig. 1 (in other words, one outer cover layer corresponds to two or more signal links), or is formed to correspond one-to-one with each of the signal links as shown in Fig. 3, Fig. 4A, and Fig. 4B (in other words, one outer cover layer corresponds to one signal link). That is, the signal link can be a conductive path between two components of the display device.
[0049] The outer cover layer 146 may be formed to have a flat upper surface on the upper link 124 as shown in Fig. 4A, or may be formed to have a stepped upper surface that becomes thinner toward the edge as shown in Fig. 4B. The outer cover layer 146 having a stepped upper surface can prevent defects caused by steps in the outer cover layer 146 during subsequent processes of the outer cover layer 146.
[0050] The outer cover layer 146 is formed to overlap not only the link contact hole 126 but also the top and side surfaces of the upper link 124. In particular, the outer cover layer 146 is formed to overlap the link contact hole 126 on the protective film 118 that covers the step portion generated by the link contact hole 126 and the step portion generated by the side surface of the upper link 124.
[0051] As a result, in this embodiment, it is possible to prevent the protective film 118 from being washed away during the subsequent process of the first planarization layer 128, and to prevent damage to the upper link 124. This will be described in detail with reference to Figures 5A, 5B, 6A, and 6B.
[0052] 5A and 5B are cross-sectional views showing a comparative example without an outer cover layer, and FIGS. 6A and 6B are cross-sectional views showing an embodiment with an outer cover layer.
[0053] 5A and 5B, the lower link 122, the interlayer insulating film 116, the upper link 124, the protective film 118, and the first planarization layer 128 are sequentially formed, and then the pixel connecting electrode 142 is formed in the active region. At this time, a part of the protective film 118 corresponding to the step portion generated by the link contact hole 126 is washed away during a dry etching process for forming the pixel connecting electrode 142. Then, the upper link 124 is exposed through the washed away part of the protective film 118 (region A). The exposed upper link 124 may short with at least one conductive material of the anode electrode 132 and / or the cathode electrode 136 formed after the pixel connecting electrode 142, causing a defect.
[0054] In addition, if the protective layer 118 is largely washed away (area B) during the dry etching process for forming at least one of the pixel connecting electrode 142 and the anode electrode 132, the upper link 124 below the protective layer 118 melts and washes away. In this case, not only will a contact failure occur between the lower link 122 and the upper link 124, but the material washed away from the upper link 124 may move to the active area AA along with the wet etching solution during the etching process of the anode electrode 132. In this case, the washed away material that has moved to the active area AA may cause a foreign matter failure.
[0055] Furthermore, during the dry etching process for forming the pixel connecting electrode 142, a tip (region C) (referred to as a tip defect) consisting of residual material 142A of the pixel connecting electrode 142 occurs around the upper link 124. The residual material 142A of the pixel connecting electrode 142 may migrate to the active area AA along with the etchant during the etching process of the anode electrode 132. In this case, the residual material 142A that has migrated to the active area AA may cause a foreign matter defect.
[0056] Meanwhile, in the embodiment of the present invention shown in Figures 6A and 6B, after the bottom link 122, the interlayer insulating film 116, the top link 124, and the protective film 118 are formed in this order, the first planarization layer 128 and the outer cover layer 146 are simultaneously formed. Then, the pixel connecting electrode 142 is formed in the active area AA. During the dry etching process for forming the pixel connecting electrode 142, the outer cover layer 146 covers the protective film 118 on the top link 124. During the dry etching process for forming the pixel connecting electrode 142, the outer cover layer 146 covers the protective film 118 of the step portion generated by the link contact hole 126. As a result, during the dry etching process for the pixel connecting electrode 142, the protective film 118 can be prevented from being washed away and the exposure of the top link 124 can be prevented or reduced. As a result, short circuit defects between the conductive material of at least one of the anode electrodes 132 and cathode electrodes 136 and the upper link 124, contact defects between the upper link 124 and the lower link 122, and foreign matter defects due to the conductive material of at least one of the upper link 124 and pixel connecting electrode 142 can be prevented or reduced.
[0057] FIG. 7 is a plan view showing an organic light emitting display device according to a second embodiment of the present invention, and FIG. 8 is a cross-sectional view showing the display device taken along line IV-IV' in FIG.
[0058] 7 and 8 has the same components as the display device shown in Figures 1 and 2, except for the sealing unit 150, a number of dams 158, and a second outer cover layer 164. Therefore, detailed descriptions of the same components will be omitted.
[0059] The sealing unit 150 blocks or reduces the intrusion of external moisture or oxygen into the light emitting element 130, which is vulnerable to external moisture or oxygen. To this end, the sealing unit 150 includes at least one inorganic sealing layer 152 and at least one organic sealing layer 154. In some embodiments, the structure of the sealing unit 150 in which a first inorganic sealing layer 152, an organic sealing layer 154, and a second inorganic sealing layer 156 are stacked in this order will be described.
[0060] The first inorganic sealing layer 152 is formed on the substrate 101 on which the cathode electrode 136 is formed. The second inorganic sealing layer 156 is formed on the substrate 101 on which the organic sealing layer 154 is formed, and is formed to surround the upper surface, lower surface and side surface of the organic sealing layer 154 together with the first inorganic sealing layer 152. The first and second inorganic sealing layers 152 and 156 minimize or block the intrusion of external moisture and oxygen into the light emitting stack 134. The first and second inorganic sealing layers 152 and 156 are formed of an inorganic insulating material that can be deposited at low temperatures, such as silicon nitride (SiNx), silicon oxide (SiOx), silicon oxynitride (SiON) or aluminum oxide (Al2O3). As a result, the first and second inorganic sealing layers 152 and 156 are deposited in a low temperature atmosphere, so that damage to the light emitting stack 134, which is vulnerable to high temperature atmospheres, can be prevented or reduced during the deposition process of the first and second inorganic sealing layers 152 and 156.
[0061] The organic encapsulation layer 154 acts as a buffer to relieve stress between layers due to bending of the organic light emitting display device, and enhances planarization performance. The organic encapsulation layer 154 is formed on the substrate 101 on which the first inorganic encapsulation layer 152 is formed, using a non-photosensitive organic insulating material such as PCL, acrylic resin, epoxy resin, polyimide, polyethylene, or silicon oxycarbon (SiOC), or a photosensitive organic insulating material such as photoacrylic. When the organic encapsulation layer 154 is formed by the inkjet method, a dam 158 is disposed to prevent or reduce the liquid organic encapsulation layer 154 from spreading to the edge of the substrate 101. The dam 158 is disposed closer to the edge of the substrate 101 than the organic encapsulation layer 154. The dam 158 can prevent or reduce the organic encapsulation layer 154 from spreading to a pad region where a conductive pad disposed at the outermost periphery of the substrate 101 is disposed.
[0062] The second outer cover layer 164 may be disposed in an area that cannot be covered by the outer cover layer 146 shown in Figures 1 and 2. For example, the second outer cover layer 164 is disposed between the dam 158 and the conductive pads SP, DP, which is an area where a thin film of an organic insulating material cannot be disposed (which may serve as a path for external moisture and humidity to travel). In some embodiments, the second outer cover layer 164 is formed instead of the outer cover layer 146. In other embodiments, the second outer cover layer 164 is formed in addition to the outer cover layer 146.
[0063] The second outer cover layer 164 is formed in the same mask process as the pixel connecting electrodes 142. That is, the second outer cover layer 164 may be formed on the passivation film 118, which is flush with the pixel connecting electrodes 142, by a third conductive material (e.g., the same material as the pixel connecting electrodes 142). The second outer cover layer 164 is disposed on the signal links 162, which are made of a second conductive material (e.g., the same material as the source and drain electrodes 106 and 108). The signal links 162 may be single lines that electrically connect the conductive pads (e.g., data pads) to corresponding signal lines. The second outer cover layer 164 has a line width w2 that is wider than the line width w1 of the signal links 162. Since the line width of the second outer cover layer 164 is wider than the line width of the signal links 162, the second outer cover layer 164 is disposed to cover the top and side surfaces of the signal links 162. Since the protective film 118 can be disposed on the signal links 162, the second outer cover layer 164 can be disposed on the protective film 118. As a result, the third conductive material of the second outer cover layer 164 covers the protective film on the signal links during a dry etching process for forming the second outer cover layer 164 and the pixel connecting electrodes 142. Therefore, in the embodiment, loss of the protective film 118 disposed on the signal links 162, damage to the signal links 162, and chip defects of the third conductive material can be prevented or reduced.
[0064] A third outer cover layer 166 made of the same material as the second planarization layer 148 is disposed on the second outer cover layer 164. The third outer cover layer 166 has a line width wider than that of the second outer cover layer 164 so as to cover the side and top surfaces of the second outer cover layer 164. Since the third outer cover layer 166 is formed to a thickness thinner than the second planarization layer 148, it is possible to minimize the occurrence of steps due to the third outer cover layer 166. As a result, it is possible to prevent or reduce compression process defects due to the thickness of the third outer cover layer 166 when a signal transmission film (e.g., FPC or TCP) is pressed onto a conductive pad adjacent to the third outer cover layer 166.
[0065] Meanwhile, in the first embodiment, a structure including the outer cover layer 146 and in the second embodiment, a structure including the second and third cover layers 164, 166 are described, but in other embodiments, all of the outer cover layer 146 and the second and third cover layers 164, 166 may be provided.
[0066] In addition, in the present disclosure, a structure has been described in which the outer cover layer 146 is disposed on the signal links 122, 124 having the link contact holes 126, and the second and third outer cover layers 164, 166 are disposed on the signal link 162 not having the link contact holes 126, but the present disclosure is not limited to this. The second and third outer cover layers 164, 166 may be disposed on the signal links 122, 124 having the link contact holes 126, and the outer cover layer 146 may be disposed on the signal link 162 not having the link contact holes 126.
[0067] In addition, although this disclosure has described a structure in which the outer cover layer 146 and the second and third outer cover layers 164, 166 are disposed on top of the signal links connected to the data pad DP, they may also be disposed on top of the signal links connected to the scan pad (SP) and / or the power pad.
[0068] Furthermore, the display device according to the present disclosure includes an outer cover layer overlapping a step portion on a side of the signal link and a step portion formed by a link contact hole connecting the signal link, and therefore, the display device according to the present disclosure can prevent or reduce loss of the protective film covering the signal link, dissolution of the signal link, and chip defects of the third conductive material during an etching process for forming a pixel connecting electrode.
[0069] Although the present disclosure has been described taking up an organic light-emitting display device, the present disclosure can also be applied to any other display device having thin film transistors.
[0070] The above description is merely illustrative of the present invention, and various modifications may be made by those skilled in the art without departing from the technical spirit of the present invention. Therefore, the embodiments disclosed in the specification of the present invention are not intended to limit the present invention. The scope of the present invention should be interpreted according to the appended claims, and any technology within the scope equivalent thereto should be interpreted as being included in the scope of the present invention. [Explanation of symbols]
[0071] 102 Gate electrode 104 Semiconductor layer 106 Source electrode 108 Drain electrode 122,124,162 Signaling Links 130 Light emitting element 132 Anode Electrode 134 Luminous Stack 136 Cathode Electrode 146,164,166 Outer cover layer
Claims
1. a substrate having an active area and a non-active area; a thin film transistor disposed in the active area of the substrate; a first planarization layer covering the thin film transistor; a pixel connecting electrode provided on the first planarization layer and connected to the thin film transistor; an anode electrode connected to the pixel connecting electrode; a light-emitting stack disposed on the anode electrode; a cathode electrode disposed on the light emitting stack; an encapsulation disposed on the luminescent stack, a first inorganic sealing layer; A second inorganic sealing layer, and an organic sealing layer disposed between the first and second inorganic sealing layers; A sealing portion comprising: a conductive pad disposed in the non-active area of the substrate; a first link electrically connected to the conductive pad in the non-active area of the substrate; a second link overlapping the first link in a signal link region and connected to the thin film transistor in the active region of the substrate; a first outer cover layer covering a top and one or more sides of the signal link area; at least one dam disposed between the conductive pad and the light emitting stack; Equipped with the first outer cover layer includes the same material as the first planarization layer; the first outer cover layer is spaced from the first planarization layer; The second link is a display device that overlays the at least one dam.
2. The display device according to claim 1 , wherein the first outer cover layer entirely covers the first link and the second link in the signal link area.
3. the first inorganic sealing layer and the second inorganic sealing layer cover the at least one dam and contact each other; The display of claim 1 , wherein the organic encapsulation layer is confined by the at least one dam.
4. 2. The display device according to claim 1, wherein the first link is in a first layer, and the second link is in a second layer provided above the first layer.
5. an interlayer insulating film between the first link and the second link; The display device according to claim 1 , wherein the first link and the second link are electrically connected via a hole in the interlayer insulating film.
6. the first link has a first width; the second link has a second width in the signal link region that is greater than the first width; The display device of claim 1 , wherein the first outer cover layer has a third width that is greater than the second width.
7. the first link is formed in the same layer as the gate electrode of the thin film transistor and made of the same material; The display device according to claim 1 , wherein the second link is formed in the same layer as the source and drain electrodes of the thin film transistor and made of the same material.
8. 2. The display device of claim 1, wherein the second link and each of the source and drain electrodes of the thin film transistor comprises a multi-layer including an alloy of titanium / aluminum / titanium.
9. The display device of claim 1 , wherein the pixel connecting electrode is electrically connected to the drain electrode of the thin film transistor through a hole in the first planarization layer.
10. a second planarization layer covering the pixel connecting electrode and the first planarization layer; a second outer cover layer covering the apex and a plurality of side surfaces of the first outer cover layer; The display device of claim 1 , wherein the second outer cover layer is formed of the same material as the second planarization layer.
Citation Information
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