Magnetic levitation device and rotor position adjustment method
The magnetic levitation device addresses the challenge of rotor position adjustment by using a stator with strategically placed protrusions and coils, allowing for precise control of upward and downward forces on the rotor, thereby improving controllability and application flexibility.
Patent Information
- Application Number
- JP2023570094
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-12-21
- Filing Date
- 2022-11-03
- Publication Date
- 2025-05-22
- Estimated Expiration
- 2042-11-03
AI Technical Summary
Existing magnetic levitation technologies face challenges in accurately and efficiently adjusting the rotor position in the axial direction of the stator, which limits their controllability and application flexibility.
A magnetic levitation device is designed with a stator that includes a permanent magnet stator body, a first magnetic stator substrate with protrusions and wound coils, and a second magnetic stator substrate with teeth and wound coils. This configuration allows for precise control of the rotor position by adjusting the currents through the coils, thereby manipulating the upward and downward forces applied to the rotor.
The solution enables flexible and accurate adjustment of the rotor position in the axial direction, enhancing the controllability of the magnetic levitation device and expanding its application possibilities.
Smart Images

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Abstract
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] For all purposes, this application claims priority from Chinese Patent Application No. 202111574244.7, filed on December 21, 2021, the entire contents of which are incorporated herein by reference. [Technical field]
[0002] At least one embodiment of the present disclosure relates to the technical field of magnetic levitation, and in particular to a magnetic levitation device and a rotor position adjustment method. [Background technology]
[0003] Levitation technologies mainly include magnetic levitation, optical levitation, acoustic levitation, airflow levitation, electric levitation, and particle beam levitation, among which magnetic levitation technology is relatively mature. In magnetic levitation technology, the rotor is levitated and rotated uniformly by the magnetic interaction between the stator and rotor, and there is no contact or mechanical friction between the rotor and stator, so magnetic levitation technology is particularly applicable in situations with high cleanliness requirements. Summary of the Invention [Means for solving the problem]
[0004] In an embodiment of the present disclosure, a magnetic levitation device is provided, the magnetic levitation device includes a rotor and a stator, the stator is disposed around the rotor or the rotor is disposed around the stator, the stator includes a permanent magnet stator body, a first magnetic stator substrate, and a second magnetic stator substrate, the permanent magnet stator body is disposed between the first magnetic stator substrate and the second magnetic stator substrate in the axial direction of the stator, the first magnetic stator substrate includes a first substrate body, a first protrusion and a second protrusion protruding from the first substrate body to the rotor, a first magnetic levitation coil is wound around the first protrusion, a second magnetic levitation coil is wound around the second protrusion, the first protrusion is higher than the second protrusion in the axial direction of the stator, the first protrusion and the first magnetic levitation coil apply an upward force in the axial direction to the rotor, and the second protrusion and the second magnetic levitation coil apply a downward force in the axial direction to the rotor.
[0005] For example, the first protrusion being higher than the second protrusion in the axial direction of the stator includes any one of the following cases: (1) in the axial direction of the stator, the upper surface of the first protrusion is higher than the upper surface of the second protrusion, and the lower surface of the first protrusion is higher than the upper surface of the second protrusion; (2) in the axial direction of the stator, the upper surface of the first protrusion is higher than the upper surface of the second protrusion, and the lower surface of the first protrusion is at the same height as the upper surface of the second protrusion; and (3) in the axial direction of the stator, the upper surface of the first protrusion is higher than the upper surface of the second protrusion, and the lower surface of the first protrusion is located between the upper surface of the second protrusion and the lower surface of the second protrusion.
[0006] For example, the rotor includes a rotor body, a first flange and a second flange protruding from the rotor body to the stator, the first flange corresponds to the first magnetic stator board, and the second flange corresponds to the second magnetic stator board, and in an initial levitated state of the rotor, a midline of the first flange is substantially flush with a midline of a gap between an upper surface of the first protruding portion and a lower surface of the second protruding portion in an axial direction of the stator, and a force is applied to the rotor by the first protruding portion and the first magnetic levitation coil, and an upward force in the axial direction is applied to the rotor by the first protruding portion and the first magnetic levitation coil. When an upward force in the axial direction is applied to the rotor by the first protrusion and the first magnetic levitation coil and is greater than the downward force in the axial direction, the rotor moves upward along the axial direction of the stator from the initial levitated state, and when an upward force in the axial direction is applied to the rotor by the first protrusion and the first magnetic levitation coil and is smaller than the downward force in the axial direction, the rotor moves downward along the axial direction of the stator from the initial levitated state.
[0007] For example, in the axial direction of the stator, the thickness of each of the first protruding portion and the second protruding portion is equal to or greater than the thickness of the first flange.
[0008] For example, the first magnetic stator substrate includes a plurality of the first protrusions and a plurality of the second protrusions, the first substrate body has a circular inner edge, and the plurality of the first protrusions and the plurality of the second protrusions are arranged in a circumferential direction of the circular inner edge.
[0009] For example, the first protrusions are equal in size to one another in the circumferential direction of the circular inner edge, and the second protrusions are equal in size to one another in the circumferential direction of the circular inner edge.
[0010] For example, one of the second protrusions is provided between two adjacent first protrusions, one of the first protrusions is provided between two adjacent second protrusions, the number of the first protrusions is equal to the number of the second protrusions, the first protrusions are uniformly provided in the circumferential direction of the circular inner edge, and the second protrusions are uniformly provided in the circumferential direction of the circular inner edge.
[0011] For example, the size of the circular inner edge of each of the first protrusions in the circumferential direction is equal to the size of the circular inner edge of each of the second protrusions in the circumferential direction.
[0012] For example, one set of the second protrusions is provided between two adjacent sets of the first protrusions, one of the first protrusions is provided between two adjacent sets of the second protrusions, one set of the second protrusions includes N of the second protrusions, N≧2, the number of the second protrusions is N times the number of the first protrusions, the multiple first protrusions are uniformly provided in the circumferential direction of the circular inner edge, and the multiple sets of the second protrusions are uniformly provided in the circumferential direction of the circular inner edge.
[0013] For example, one set of the first protrusions is provided between two adjacent sets of the second protrusions, one of the second protrusions is provided between two adjacent sets of the first protrusions, one set of the first protrusions includes M of the first protrusions, M≧2, the number of the first protrusions is M times the number of the second protrusions, multiple sets of the first protrusions are uniformly provided in the circumferential direction of the circular inner edge, and multiple of the second protrusions are uniformly provided in the circumferential direction of the circular inner edge.
[0014] For example, one set of the second protrusions is arranged between two adjacent sets of the first protrusions, one set of the first protrusions is arranged between two adjacent sets of the second protrusions, one set of the second protrusions includes N of the second protrusions, N≧2, one set of the first protrusions includes M of the first protrusions, M≧2, N is equal to or not equal to M, multiple sets of the first protrusions are arranged uniformly in the circumferential direction of the circular inner edge, and multiple sets of the second protrusions are arranged uniformly in the circumferential direction of the circular inner edge.
[0015] For example, in the axial direction of the stator, the thickness of the first protrusion is equal to the thickness of the second protrusion.
[0016] For example, the first protruding portion and the second protruding portion do not overlap in the axial direction of the stator.
[0017] For example, the first magnetic stator substrate includes a first sub-substrate and a second sub-substrate, the first sub-substrate includes the first protrusion and the second sub-substrate includes the second protrusion, and the first sub-substrate is stacked on the second sub-substrate in the axial direction of the stator, such that the first protrusion is higher than the second protrusion in the axial direction of the stator.
[0018] For example, the shape and size of the first sub-substrate including the first protrusion and the shape and size of the second sub-substrate including the second protrusion are the same.
[0019] For example, the first substrate body has a circular inner edge, the inner edge of the first protrusion is a first arcuate, the inner edge of the second protrusion is a second arcuate, the first arcuate is part of a first circle, the second arcuate is part of a second circle, and the first circle and the second circle are both concentric circles about the circular inner edge.
[0020] For example, the size of the first circle is equal to the size of the second circle.
[0021] For example, the second magnetic stator substrate includes a second substrate body and a plurality of teeth protruding from the second substrate body toward the rotor, and a magnetic rotating coil is wound around each tooth.
[0022] For example, an additional magnetic levitation coil is wound around the second substrate body, and the additional magnetic levitation coil is located farther away from the rotor than the magnetic rotating coil.
[0023] For example, the second magnetic stator substrate further includes a third protrusion and a fourth protrusion protruding from the second substrate main body toward the rotor, the third magnetic levitation coil is wound around the third protrusion and the fourth magnetic levitation coil is wound around the fourth protrusion, the third magnetic levitation coil and the fourth magnetic levitation coil function as the additional magnetic levitation coil, and the third protrusion is higher than the fourth protrusion in the axial direction of the stator, so that the third protrusion and the third magnetic levitation coil apply an upward force in the axial direction to the rotor, and the fourth protrusion and the fourth magnetic levitation coil apply a downward force in the axial direction to the rotor.
[0024] For example, the first magnetic stator substrate includes a plurality of teeth protruding from the first substrate body toward the rotor, an additional magnetic rotating coil is wound around each tooth, and the first magnetic levitation coil and the second magnetic levitation coil are farther from the rotor than the additional magnetic rotating coil.
[0025] For example, a portion of the teeth is provided on an inner edge of the first protruding portion and an inner edge of the second protruding portion, respectively.
[0026] For example, the first magnetic stator substrate includes a first sub-substrate, a second sub-substrate and a third sub-substrate, the first sub-substrate includes the first protrusion, the second sub-substrate includes the second protrusion, and the third sub-substrate includes the multiple teeth, and the first sub-substrate is stacked on the second sub-substrate in the axial direction of the stator, such that the first protrusion is higher than the second protrusion in the axial direction of the stator, and the third sub-substrate is positioned between the first sub-substrate and the second sub-substrate in the axial direction of the stator.
[0027] For example, in the axial direction of the stator, the first magnetic stator substrate is located below the second magnetic stator substrate.
[0028] An embodiment of the present disclosure provides a rotor position adjustment method for adjusting a position of the rotor of the magnetic levitation device in the axial direction of the stator, and includes applying a first current to the first magnetic levitation coil and applying a second current to the second magnetic levitation coil, controlling the first current to control a magnitude of an upward force in the axial direction applied to the rotor by the first protrusion and the first magnetic levitation coil, and controlling the second current to control a magnitude of a downward force in the axial direction applied to the rotor by the second protrusion and the second magnetic levitation coil.
[0029] For example, the method may further include increasing the first current and / or decreasing the second current, so that an upward force in the axial direction applied to the rotor by the first protrusion and the first magnetic levitation coil is greater than a downward force in the axial direction applied to the rotor by the second protrusion and the second magnetic levitation coil, and the rotor moves upward along the axial direction of the stator due to the resultant upward force; and decreasing the first current and / or increasing the second current, so that an upward force in the axial direction applied to the rotor by the first protrusion and the first magnetic levitation coil is less than a downward force in the axial direction applied to the rotor by the second protrusion and the second magnetic levitation coil, and the rotor moves downward along the axial direction of the stator due to the resultant downward force.
[0030] For example, the first magnetic stator substrate includes a plurality of the first protrusions and a plurality of the second protrusions, the first substrate body has a circular inner edge, and the plurality of the first protrusions and the plurality of the second protrusions are arranged in a circumferential direction of the circular inner edge, and the method includes increasing a sum of the first currents applied to the plurality of first magnetic levitation coils and / or decreasing a sum of the second currents applied to the plurality of second magnetic levitation coils, thereby converting an upward force in the axial direction applied to the rotor by the plurality of first protrusions and the plurality of first magnetic levitation coils into a downward force in the axial direction applied to the rotor by the plurality of second protrusions and the plurality of second magnetic levitation coils. and decreasing a sum of the first currents applied to the plurality of first magnetic levitation coils and / or increasing a sum of the second currents applied to the plurality of second magnetic levitation coils, thereby making the upward force in the axial direction applied to the rotor by the plurality of first protrusions and the plurality of first magnetic levitation coils smaller than the downward force in the axial direction applied to the rotor by the plurality of second protrusions and the plurality of second magnetic levitation coils, and thereby causing the rotor to move downward along the axial direction of the stator due to the downward resultant force.
[0031] In order to more clearly describe the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly described below. It should be apparent that the drawings in the following description are only related to some embodiments of the present invention, and do not limit the present invention. [Brief description of the drawings]
[0032] [Figure 1a] FIG. 1a is an exploded structural schematic diagram of a magnetic levitation device according to an embodiment of the present disclosure. [Figure 1b] FIG. 1b is a perspective structural schematic diagram 1 of a first magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 1c] FIG. 1c is a perspective structural schematic diagram 2 of the first magnetic stator substrate in the magnetic levitation device according to the embodiment of the present disclosure. [Figure 2a]FIG. 2a is a schematic diagram of a relative positional relationship between a first protrusion and a second protrusion in the axial direction of a stator in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 2b] FIG. 2b is a schematic diagram of the relative positional relationship between the first protrusion and the second protrusion in the axial direction of the stator in the magnetic levitation device according to the embodiment of the present disclosure. [Figure 2c] FIG. 2c is a schematic diagram of the relative positional relationship between the first protrusion and the second protrusion in the axial direction of the stator in the magnetic levitation device according to the embodiment of the present disclosure. [Figure 3a] FIG. 3a is a schematic diagram of an arrangement of multiple first protrusions and multiple second protrusions in a magnetic levitation device according to an embodiment of the present disclosure, in which one second protrusion is provided between two adjacent first protrusions, and one first protrusion is provided between two adjacent second protrusions. [Figure 3b] FIG. 3b is a schematic diagram of an arrangement of multiple first protrusions and multiple second protrusions in a magnetic levitation device according to an embodiment of the present disclosure, in which one second protrusion is provided between two adjacent first protrusions, and one first protrusion is provided between two adjacent second protrusions. [Figure 3c] FIG. 3c is a schematic diagram of an arrangement of multiple first protrusions and multiple second protrusions in a magnetic levitation device according to an embodiment of the present disclosure, in which one second protrusion is installed between two adjacent first protrusions, and one first protrusion is installed between two adjacent second protrusions. [Figure 4] FIG. 4 is a schematic diagram of an arrangement of multiple first protrusions and multiple second protrusions in a magnetic levitation device according to an embodiment of the present disclosure, in which a set of second protrusions is provided between two adjacent sets of first protrusions, and one first protrusion is provided between two adjacent sets of second protrusions. [Diagram 5] FIG. 5 is a schematic diagram of an arrangement of multiple first protrusions and multiple second protrusions in a magnetic levitation device according to an embodiment of the present disclosure, in which one set of first protrusions is installed between two adjacent sets of second protrusions, and one second protrusion is installed between two adjacent sets of first protrusions. [Figure 6]FIG. 6 is a schematic diagram of an arrangement of multiple first protrusions and multiple second protrusions in a magnetic levitation device according to an embodiment of the present disclosure, in which one set of second protrusions is installed between two adjacent sets of first protrusions, and one set of first protrusions is installed between two adjacent sets of second protrusions. [Figure 7] FIG. 7 is an exploded structural schematic diagram of a first magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 8a] FIG. 8a is a structural schematic diagram of a first sub-substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 8b] FIG. 8b is a diagram showing a state in which a first magnetic levitation coil is wound around a first protruding portion on a first sub-substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 9a] FIG. 9a is a structural schematic diagram of a second sub-substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 9b] FIG. 9b is a diagram showing a state in which a second magnetic levitation coil is wound around a second protruding portion on a second sub-substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 10a] FIG. 10a is a schematic diagram of a magnetic levitation device according to an embodiment of the present disclosure, in which the inner edge of a first protrusion is a part of a first circle. [Figure 10b] FIG. 10b is a schematic diagram of a magnetic levitation device according to an embodiment of the present disclosure, in which the inner edge of the second protrusion is a part of a second circle. [Figure 11a] FIG. 11a is a structural schematic diagram of a second magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 11b] FIG. 11b is a diagram showing a magnetic rotating coil and an additional magnetic levitation coil on a second magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 12] FIG. 12 is an exploded structural schematic diagram of a second magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. [Figure 13] FIG. 13 is a schematic diagram 2 of an exploded structure of the first magnetic stator substrate in the magnetic levitation device according to the embodiment of the present disclosure. [Figure 14]FIG. 14 is a schematic diagram 3 of an exploded structure of a first magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be described clearly and completely below with reference to the drawings of the embodiments of the present invention. It is obvious that the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments that a person skilled in the art can obtain without creative labor belong to the protection scope of the present invention.
[0034] Unless otherwise defined, technical or scientific terms used herein shall have ordinary meanings as understood by those skilled in the art. The terms "first", "second" and similar terms used in the present patent application specification and claims do not indicate any order, number or importance, but are merely for distinguishing different components. Similar terms such as "comprise" or "include" mean that the element or item appearing before the term covers the elements or items listed after the term and their equivalents, but do not exclude other elements or items. Terms such as "in", "out", "up", and "down" are merely for indicating relative positional relationships, and when the absolute position of the described object is changed, the relative positional relationships may change correspondingly.
[0035] The drawings in this disclosure are not strictly drawn to scale, and the specific size and number of each structure can be determined according to actual needs. The drawings described in this disclosure are merely schematic diagrams.
[0036] The embodiments of the present disclosure provide a magnetic levitation device and a rotor position adjustment method, which allows the position of the rotor in the axial direction of the stator to be adjusted simply, flexibly and accurately according to actual needs, thereby improving the controllability of the magnetic levitation device and promising the future of the magnetic levitation device.
[0037] 1a is an exploded structural schematic diagram of a magnetic levitation device according to an embodiment of the present disclosure, and FIG. 1b is a perspective structural schematic diagram 1 of a first magnetic stator substrate in the magnetic levitation device according to the embodiment of the present disclosure. As shown in FIG. 1a and FIG. 1b, the magnetic levitation device according to the embodiment of the present disclosure includes a rotor 1 and a stator 2, the stator 2 is installed around the rotor 1 or the rotor 1 is installed around the stator 2, the stator 2 includes a permanent magnet stator body 20, a first magnetic stator substrate 21 and a second magnetic stator substrate 22, the permanent magnet stator body 20 is disposed between the first magnetic stator substrate 21 and the second magnetic stator substrate 22 in the axial direction Z of the stator 2, the first magnetic stator substrate 21 includes a first substrate body 210, a first substrate body 211, a second substrate body 212, and a first substrate body 213. The stator includes a first protrusion 211 and a second protrusion 212 protruding from 210 to the rotor 1, a first magnetic levitation coil 211c is wound around the first protrusion 211, and a second magnetic levitation coil 212c is wound around the second protrusion 212, and the first protrusion 211 is higher than the second protrusion 212 in the axial direction Z of the stator, so that the first protrusion 211 and the first magnetic levitation coil 211c apply an upward force in the axial direction Z to the rotor 1, while the second protrusion 212 and the second magnetic levitation coil 212c apply a downward force in the axial direction Z to the rotor 1.
[0038] For ease of illustration, all drawings show the case where the stator 2 is installed around the rotor 1, but unless otherwise specified, the description of the embodiments of the present disclosure can also be applied to the case where the rotor 1 is installed around the stator 2.
[0039] For example, a first current flows through the first magnetic levitation coil 211c, and a second current flows through the second magnetic levitation coil 212c, thereby realizing levitation of the rotor 1 under the action of the first magnetic levitation coil 211c and the first protrusion 211, and the second magnetic levitation coil 212c and the second protrusion 212.
[0040] For example, in the embodiment of the present disclosure, the stator 2 and the rotor 1 are spaced apart, and further, for example, when the rotor 1 is in a stable levitation state, the rotor 1 and the stator 2 are spaced apart, and the rotor 1 and the stator 2 do not contact each other, thereby avoiding a series of problems such as heat generation and contamination due to mechanical friction. For example, when the stator 2 and the rotor 1 are spaced apart, other structures may be installed in the gap between the stator 2 and the rotor 1 as necessary, or the stator 2 and the rotor 1 may be separated only by an air gap without installing other structures.
[0041] 1a, for example, the first magnetic stator substrate 21 is located below the second magnetic stator substrate 22 in the axial direction Z of the stator 2. However, the embodiment of the present disclosure is not limited thereto, and the first magnetic stator substrate 21 may be located above the second magnetic stator substrate 22 in the axial direction Z of the stator 2. Usually, other structures are installed above the magnetic levitation device according to the needs of the actual application environment, and for convenience of installation, it is more preferable that the first magnetic stator substrate 21 is located below the second magnetic stator substrate 22 in the axial direction Z of the stator 2.
[0042] For ease of understanding, FIG. 1a is a schematic diagram of the exploded structure of a magnetic levitation device according to an embodiment of the present disclosure. In an actual structure, the first magnetic stator substrate 21 and the second magnetic stator substrate 22 are in direct contact with the permanent magnet stator body 20 respectively and are fixed to the permanent magnet stator body 20, and the rotor 1 is accommodated in an accommodating cavity jointly defined by the first magnetic stator substrate 21, the permanent magnet stator body 20 and the second magnetic stator substrate 22, or the first magnetic stator substrate 21, the permanent magnet stator body 20 and the second magnetic stator substrate 22 are all accommodated in an accommodating cavity defined by the rotor 1, making the entire magnetic levitation device have a flat shape.
[0043] For example, the first protrusion 211 and the first magnetic levitation coil 211c applying an upward force in the axial direction Z to the rotor 1 means that the force applied by the first protrusion 211 and the first magnetic levitation coil 211c to the rotor 1 has an upward component in the axial direction Z but has no downward component in the axial direction Z, and further, for example, the force applied by the first protrusion 211 and the first magnetic levitation coil 211c to the rotor 1 further has a component in the radial direction of the stator 2 in addition to the upward component in the axial direction Z. For example, when a plurality of first protrusions 211 are installed, the upward component in the axial direction Z of the force applied by the plurality of first protrusions 211 and the plurality of first magnetic levitation coils 211c to the rotor 1 forms a resultant force in the upward axial direction Z. For example, when multiple first protrusions 211 are installed, the radial components of the force applied to the rotor 1 by the multiple first protrusions 211 and the multiple first magnetic levitation coils 211c cancel each other out, bringing the rotor 1 into a balanced state in the radial direction of the stator 2.
[0044] For example, the second protrusion 212 and the second magnetic levitation coil 212c applying a force in the downward axial direction Z to the rotor 1 means that the force applied by the second protrusion 212 and the second magnetic levitation coil 212c to the rotor 1 has a component in the downward axial direction Z but has no component in the upward axial direction Z, and further, for example, the force applied by the second protrusion 212 and the second magnetic levitation coil 212c to the rotor 1 further has a component in the radial direction of the stator 2 in addition to the component in the downward axial direction Z. For example, when a plurality of second protrusions 212 are installed, the downward axial direction Z component of the force applied by the plurality of second protrusions 212 and the plurality of second magnetic levitation coils 212c to the rotor 1 forms a resultant force in the downward axial direction Z. For example, when multiple second protrusions 212 are installed, the radial components of the force applied to the rotor 1 by the multiple second protrusions 212 and the multiple second magnetic levitation coils 212c cancel each other out, bringing the rotor 1 into a balanced state in the radial direction of the stator 2.
[0045] In an embodiment of the present disclosure, the first magnetic stator substrate 21 includes a first substrate main body 210, a first protrusion 211 and a second protrusion 212 protruding from the first substrate main body 210 toward the rotor 1, and the first protrusion 211 is higher than the second protrusion 212 in the axial direction Z of the stator. As a result, the first protrusion 211 and the first magnetic levitation coil 211c apply an upward force in the axial direction Z to the rotor 1, while the second protrusion 212 and the second magnetic levitation coil 212c apply a downward force in the axial direction Z to the rotor 1. As a result, the position of the rotor 2 in the axial direction Z of the stator 2 can be flexibly adjusted by simply controlling the magnitude relationship between the upward force in the axial direction Z applied to the rotor 1 by the first protrusion 211 and the first magnetic levitation coil 211c and the downward force in the axial direction Z applied to the rotor 1 by the second protrusion 212 and the second magnetic levitation coil 212c. For example, when the upward force in the axial direction Z applied to the rotor 1 by the first protrusion 211 and the first magnetic levitation coil 211c is greater than the downward force in the axial direction Z applied to the rotor 1 by the second protrusion 212 and the second magnetic levitation coil 212c, the rotor 1 moves upward in the axial direction Z, and when the upward force in the axial direction Z applied to the rotor 1 by the first protrusion 211 and the first magnetic levitation coil 211c is less than the downward force in the axial direction Z applied to the rotor 1 by the second protrusion 212 and the second magnetic levitation coil 212c, the rotor 1 moves downward in the axial direction Z. For example, a first current flows through the first magnetic levitation coil 211c, and a second current flows through the second magnetic levitation coil 212c. For example, by increasing the first current and / or decreasing the second current, the upward axial Z force applied to the rotor 1 by the first protrusion 211 and the first magnetic levitation coil 211c becomes greater than the downward axial Z force applied to the rotor 1 by the second protrusion 212 and the second magnetic levitation coil 212c, and the rotor 1 moves upward in the axial Z direction of the stator 2, the movement distance depending on the increase in the first current and / or the decrease in the second current, and the greater the increase in the first current and / or the decrease in the second current, the greater the distance of the upward movement.For example, by decreasing the first current and / or increasing the second current, the force in the axial Z direction upward that the first protrusion 211 and the first magnetic levitation coil 211c apply to the rotor 1 is made smaller than the force in the axial Z direction downward that the second protrusion 212 and the second magnetic levitation coil 212c apply to the rotor 1, and the rotor 1 moves downward in the axial Z direction of the stator 2, the movement distance depending on the decrease in the first current and / or the increase in the second current, the greater the decrease in the first current and / or the increase in the second current, the greater the downward movement distance. Therefore, in the magnetic levitation device according to the embodiment of the present disclosure, the position of the rotor 1 in the axial Z direction of the stator 2 can be easily, flexibly and accurately adjusted according to actual needs, thereby improving the controllability of the magnetic levitation device and promising the future of the magnetic levitation device.
[0046] For example, the permanent magnet stator body 20 is made of a permanent magnet material, examples of which include, but are not limited to, samarium cobalt, neodymium iron boron, and ferrite.
[0047] For example, the first magnetic stator substrate 21 and the second magnetic stator substrate 22 are both made of a magnetic material, and further, for example, the magnetic material is a ferromagnetic material, and further, for example, the ferromagnetic material is a soft magnetic material whose magnetic permeability is much greater than the vacuum magnetic permeability, examples of which include, but are not limited to, iron, cobalt, nickel and their alloys, carbon steel, silicon steel, and industrial pure iron.
[0048] For example, as shown in FIGS. 1a and 1b, the first protrusion 211 and the second protrusion 212 do not overlap in the axial direction Z of the stator 2. In this way, the first magnetic levitation coil 211c wound around the first protrusion 211 and the second magnetic levitation coil 212c wound around the second protrusion 212 do not overlap, thus avoiding an increase in the thickness of the first magnetic stator substrate 21 in the axial direction Z and further increasing the thickness of the entire magnetic levitation device. That is, the fact that the first protrusion 211 and the second protrusion 212 do not overlap in the axial direction Z of the stator 2 is advantageous for thinning the entire magnetic levitation device. However, still, the first protrusion 211 and the second protrusion 212 may not overlap in the axial direction Z of the stator 2, may partially overlap, or may completely overlap, and in any case, the position of the rotor 1 in the axial direction Z can be adjusted.
[0049] For example, as shown in FIG. 1a, the rotor 1 of the magnetic levitation device includes a rotor body 10, a first flange 11 protruding from the rotor body 10 to the stator 2, and a second flange 12. The first flange 11 corresponds to the first magnetic stator substrate 21, and the second flange 12 corresponds to the second magnetic stator substrate 22. For example, the rotor 1 is made of a magnetic material. Examples of the magnetic material include, but are not limited to, permanent magnet materials or ferromagnetic materials. Even further, for example, the ferromagnetic material is a soft magnetic material with a permeability much larger than the permeability of vacuum. Examples thereof include, but are not limited to, iron, cobalt, nickel and their alloys, carbon steel, silicon steel, and industrial pure iron. Examples of the permanent magnet material include, but are not limited to, samarium cobalt, neodymium iron boron, and ferrite. The first flange 11 corresponds to the first magnetic stator substrate 21. Therefore, both the upward axial Z force applied to the rotor 1 by the first protrusion 211 and the first magnetic levitation coil 211c and the downward axial Z force applied to the rotor 1 by the second protrusion 212 and the second magnetic levitation coil 212c directly act on the first flange 11 of the rotor 1, and the rotor 1 is levitated by the interaction between the first protrusion 211 and the first magnetic levitation coil 211c, the second protrusion 212 and the second magnetic levitation coil 212c, and the first flange 11.
[0050] 2a, 2b, and 2c are schematic diagrams showing the relative positional relationship between a first protrusion 211 and a second protrusion 212 in the axial direction Z of a stator in a magnetic levitation device according to an embodiment of the present disclosure. For example, the first protrusion 211 being higher than the second protrusion 212 in the axial direction Z of the stator 2 described above includes any one of the following: (1) as shown in Figure 2a, in the axial direction Z of the stator 2, the upper surface of the first protrusion 211 is higher than the upper surface of the second protrusion 212, and the lower surface of the first protrusion 211 is higher than the upper surface of the second protrusion 212; (2) as shown in Figure 2b, in the axial direction Z of the stator 2, the upper surface of the first protrusion 211 is higher than the upper surface of the second protrusion 212, and the lower surface of the first protrusion 211 is at the same height as the upper surface of the second protrusion 212; and (3) as shown in Figure 2c, in the axial direction Z of the stator 2, the upper surface of the first protrusion 211 is higher than the upper surface of the second protrusion 212, and the lower surface of the first protrusion 211 is located between the upper surface and the lower surface of the second protrusion 212. In the cases shown in Figures 2a, 2b and 2c, the first protrusion 211 and the first magnetic levitation coil 211c apply an upward force in the axial direction Z to the rotor 1, while the second protrusion 212 and the second magnetic levitation coil 212c apply a downward force in the axial direction Z to the rotor 1, thereby adjusting and controlling the position of the rotor in the axial direction Z through the combined action of the upward force in the axial direction Z and the downward force in the axial direction Z.
[0051] For example, in order to better utilize the first protrusion 211 and the first magnetic levitation coil 211c and the second protrusion 212 and the second magnetic levitation coil 212c to adjust the position of the rotor 1 in the axial direction Z, it is preferable that the rotor 1 is in a predetermined region in the axial direction Z. Continuing to show in Figures 2a, 2b and 2c, the relative positional relationship between the first flange 11 of the rotor 1 and the first protrusion 211 and the second protrusion 212 in the axial direction Z is further shown. For example, in the initial levitation state of the rotor 1, the midline of the first flange 11 of the rotor 1 in the axial direction Z of the stator 2 is approximately flush with the midline of the distance D between the upper surface of the first protruding portion 211 and the lower surface of the second protruding portion 212, and the upward force in the axial direction Z applied to the rotor 1 (specifically, the first flange 11) by the first protruding portion 211 and the first magnetic levitation coil 211c is applied to the rotor 1 (specifically, the first flange 11) by the second protruding portion 212 and the second magnetic levitation coil 212c. When the force in the axial direction Z applied to the rotor 1 (specifically, the first flange 11) by the first protrusion 211 and the first magnetic levitation coil 211c is greater than the force in the axial direction Z applied to the rotor 1 (specifically, the first flange 11) by the second protrusion 212 and the second magnetic levitation coil 212c, the rotor 1 moves from the initial levitation state in the axial direction Z downward. For example, the initial levitation state of the rotor 1 is a state immediately after the stable levitation of the rotor 1 is started by passing a first current through the first magnetic levitation coil 211c and a second current through the second magnetic levitation coil 212c. For example, in the initial levitation state of the rotor 1, the first current flowing through the first magnetic levitation coil 211c and the second current flowing through the second magnetic levitation coil 212c are the same.
[0052] For example, further, the rotor 1 is easily controlled to be positioned in a predetermined region in the axial direction Z, and in order to better utilize the first protrusion 211 and the first magnetic levitation coil 211c and the second protrusion 212 and the second magnetic levitation coil 212c to adjust the position of the rotor 1 in the axial direction Z, in the axial direction Z of the stator 2, the thickness 211t of the first protrusion 211 is equal to or greater than the thickness 11t of the first flange 11, and the thickness 212t of the second protrusion 212 is equal to or greater than the thickness 11t of the first flange 11. For example, as shown in FIG. 2a, the thickness 211t of the first protrusion 211 is the size of the first protrusion 211 in the axial direction Z, the thickness 212t of the second protrusion 212 is the size of the second protrusion 212 in the axial direction Z, and the thickness 11t of the first flange 11 is the size of the first flange 11t in the axial direction Z.
[0053] For example, for the convenience of processing, manufacturing, and control, in the axial direction Z of the stator 2, the thickness 211t of the first protrusion 211 is equal to the thickness 212t of the second protrusion 212. However, the embodiments of the present disclosure are not limited thereto, and in the axial direction Z of the stator 2, the thickness 211t of the first protrusion 211 may not be equal to the thickness 212t of the second protrusion 212.
[0054] It should be noted that FIGS. 2a, 2b, and 2c are merely schematic diagrams showing the relative positional relationship of the first protrusion 211, the second protrusion 212, and the first flange 1 in the axial direction Z of the stator 2. In FIGS. 2a, 2b, and 2c, for the convenience of illustration, the arrangement form of the first protrusion 211, the second protrusion 212, and the first flange 1 in the radial direction perpendicular to the axial direction Z is not considered.
[0055] 1c is a perspective structural schematic diagram 2 of a first magnetic stator substrate in a magnetic levitation device according to an embodiment of the present disclosure. For example, as shown in FIG. 1b and FIG. 1c, the first magnetic stator substrate 21 includes a plurality of first protrusions 211 and a plurality of second protrusions 212, the first substrate body 210 has a circular inner edge 210e, and the plurality of first protrusions 211 and the plurality of second protrusions 212 are arranged in the circumferential direction of the circular inner edge 210e. When the plurality of first protrusions 211 and the plurality of second protrusions 212 are arranged, the acting force can be applied to the rotor 1 from a plurality of biasing points, thereby improving the control effect of the rotor 1. For example, as still shown in Figures 1b and 1c, the sizes of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 are equal to each other, and the sizes of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 are equal to each other, so that the rotor 1 can receive a uniform force. However, the embodiment of the present disclosure is not limited thereto, and the sizes of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal, and the sizes of the multiple first protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal, and can be flexibly designed according to actual circumstances. When the sizes of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 are equal to each other and the sizes of the multiple first protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 are equal to each other, the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 is equal to the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210, for example, as shown in Figure 1b, and the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 is not equal to the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210, for example, as shown in Figure 1c.
[0056] While the installation form of the first protrusion 211 and the second protrusion 212 in the axial direction Z has been described above with reference to Figures 2a to 2c, the installation form of the first protrusion 211 and the second protrusion 212 in the circumferential direction of the first substrate main body 210 will be described below with reference to Figures 3a to 3c and 4 to 6. Note that in Figures 3a to 3c and 4 to 6, for convenience of illustration, the actual shapes of the first protrusion 211 and the second protrusion 212 are not taken into consideration, and the first protrusion 211 is simply shown as a solid circle and the second protrusion 212 is shown as a hollow circle.
[0057] For example, as shown in Figures 3a to 3c, one second protrusion 212 is provided between two adjacent first protrusions 211, one first protrusion 211 is provided between two adjacent second protrusions 212, the number of the multiple first protrusions 211 is equal to the number of the multiple second protrusions 212, the multiple first protrusions 211 are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210, and the multiple second protrusions 212 are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210. For example, in Fig. 3a, the number of the first protrusions 211 and the number of the second protrusions 212 are both two, in Fig. 3b, the number of the first protrusions 211 and the number of the second protrusions 212 are both three, and in Fig. 3c, the number of the first protrusions 211 and the number of the second protrusions 212 are both four, but the embodiment of the present disclosure is not limited thereto, and the number of the first protrusions 211 and the number of the second protrusions 212 can be arbitrarily set as necessary. In Figs. 3a to 3c, the multiple first protrusions 211 and the multiple second protrusions 212 are alternately arranged one by one, the multiple first protrusions 211 are uniformly arranged in the circumferential direction of the circular inner edge 210e of the first substrate body 210, and the multiple second protrusions 212 are uniformly arranged in the circumferential direction of the circular inner edge 210e of the first substrate body 210, so that the rotor 1 can receive a force uniformly in the circumferential direction, thereby improving the control effect of the rotor 1. Furthermore, for example, the multiple first protrusions 211 and the multiple second protrusions 212 are both uniformly arranged in the circumferential direction of the circular inner edge 210e of the first substrate body 210, so that the rotor 1 can receive forces more uniformly in the circumferential direction. Furthermore, for example, the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 is equal to the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210, so that the rotor 1 receives forces more uniformly in the circumferential direction.However, the embodiments of the present disclosure are not limited thereto, and the multiple first protrusions 211 may be arranged unevenly in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the multiple second protrusions 212 may be arranged unevenly in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal to the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the sizes of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal, and the sizes of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal, and even in these cases the position in the axial direction Z of the rotor 1 can be adjusted.
[0058] For example, as shown in Fig. 4, a set of second protrusions is provided between two adjacent first protrusions 211, one first protrusion 211 is provided between two adjacent sets of second protrusions, one set of second protrusions includes N second protrusions, N ≥ 2, the number of second protrusions 212 is N times the number of first protrusions 211, the multiple first protrusions 211 are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210, and the multiple sets of second protrusions are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210. For example, in Fig. 4, the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 is larger than the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210.
[0059] 5, a set of first protrusions is provided between two adjacent sets of second protrusions 212, one second protrusion 212 is provided between two adjacent sets of first protrusions, one set of first protrusions includes M first protrusions 211, M≧2, the number of first protrusions 211 is M times the number of second protrusions 212, the multiple sets of first protrusions are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210, and the multiple second protrusions 212 are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210. For example, in FIG. 5, the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 is smaller than the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210.
[0060] For example, as shown in Fig. 6, a set of second protrusions is provided between two adjacent sets of first protrusions, a set of first protrusions is provided between two adjacent sets of second protrusions, a set of second protrusions includes N second protrusions 212, N ≥ 2, a set of first protrusions includes M first protrusions 211, M ≥ 2, N is equal to or not equal to M, the sets of first protrusions are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210, and the sets of second protrusions are uniformly provided in the circumferential direction of the circular inner edge 210e of the first substrate body 210. For example, in Fig. 6, N is equal to M, and the size of each of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 is equal to the size of each of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210.
[0061] 4 to 6, the rotor 1 receives a force uniformly in the circumferential direction, which can improve the control effect of the rotor 1. For example, in Fig. 4 to 6, the sizes of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 are equal, and the sizes of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 are equal. However, the embodiments of the present disclosure are not limited thereto. In Figures 4 to 6, the multiple first protrusions 211 may be arranged non-uniformly in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the multiple sets of second protrusions may be arranged non-uniformly in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the multiple sets of first protrusions may be arranged non-uniformly in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the multiple second protrusions 212 may be arranged non-uniformly in the circumferential direction of the circular inner edge 210e of the first substrate body 210, the sizes of the multiple first protrusions 211 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal, and the sizes of the multiple second protrusions 212 in the circumferential direction of the circular inner edge 210e of the first substrate body 210 may not be equal, and even in these cases the position in the axial direction Z of the rotor 1 can be adjusted.
[0062] Continuing to refer to FIG. 1b, the first magnetic stator substrate 21 includes a first substrate body 210, a first protruding portion 211 and a second protruding portion 212 protruding from the first substrate body 210 to the rotor 1, and there are many ways to realize the structure. As an example, the embodiment of the present disclosure describes one simple embodiment. FIG. 7 is an exploded structural schematic diagram 1 of the first magnetic stator substrate 21 in the magnetic levitation device according to the embodiment of the present disclosure. As shown in FIG. 7, the first magnetic stator substrate 21 includes a first sub-substrate 21a and a second sub-substrate 21b, the first sub-substrate 21b includes a first protruding portion 211, and the second sub-substrate 21b includes a second protruding portion 212, and the first sub-substrate 21a is stacked on the second sub-substrate 21b in the axial direction Z of the stator 2, so that the first protruding portion 211 is higher than the second protruding portion 212 in the axial direction Z of the stator 2. In the process of stacking the first sub-substrate 21a on the second sub-substrate 21b, the circumferential arrangement shown in any one of FIGS. 3a to 3c and 4 to 5 can be realized very easily by simply rotating the first sub-substrate 21a or the second sub-substrate 21b around the axial direction Z. For example, for convenience of processing, manufacturing, and control, the shape and size of the first sub-substrate 21a including the first protruding portion 211 and the shape and size of the second sub-substrate 21b including the second protruding portion 212 are the same, that is, the first sub-substrate 21a and the second sub-substrate 21b can be completely stacked by rotating the first sub-substrate 21a or the second sub-substrate 21b around the axial direction Z. However, the embodiment of the present disclosure is not limited thereto, and the shape and size of the first sub-substrate 21a including the first protruding portion 211 and the shape and size of the second sub-substrate 21b including the second protruding portion 212 may be different, and even in this case, the position of the rotor 1 in the axial direction Z can be adjusted.
[0063] For example, Figures 8a and 8b respectively show structural schematic diagrams of first sub-substrate 21a, with first magnetic levitation coil 211c wound around first protrusion 211 in Figure 8b, and Figures 9a and 9b respectively show structural schematic diagrams of second sub-substrate 21b, with second magnetic levitation coil 212c wound around second protrusion 212 in Figure 9b. For example, in Figures 7, 8a, 8b, 9a, and 9b, the portion of first sub-substrate 21a other than first protrusion 211 and the portion of second sub-substrate 21b other than second protrusion 212 together constitute first substrate main body 210.
[0064] For example, as shown in FIG. 1b, FIG. 10a and FIG. 10b, the first substrate body 210 has a circular inner edge 210e, the inner edge of the first protrusion 211 is a first arc shape, the inner edge of the second protrusion 212 is a second arc shape, the first arc shape is a part of a first circle C1, the second arc shape is a part of a second circle C2, and the first circle C1 and the second circle C2 are both concentric circles of the circular inner edge 210e of the first substrate body 210. In this case, the control effect of the rotor 1 can be improved. Furthermore, for example, the size of the first circle C1 is equal to the size of the second circle C2, so that the control effect of the rotor 1 can be further improved. Note that in the axial direction Z of the stator 2, the first protrusion 211 is higher than the second protrusion 212, and therefore the first circle C1 is higher than the second circle C1.
[0065] 11a and 11b are structural schematic diagrams of the second magnetic stator substrate 22 in the magnetic levitation device according to the embodiment of the present disclosure. As shown in FIG. 11a and FIG. 11b, the second magnetic stator substrate 22 includes a second substrate body 220 and a plurality of teeth 221 protruding from the second substrate body 220 to the rotor 1, and a magnetic rotating coil 221c is wound around each tooth 221. The rotation of the rotor 1 is realized under the action of the magnetic rotating coil 221c. As described above, the second magnetic stator substrate 22 corresponds to the second flange 12 of the rotor, and therefore, the action force of the second magnetic stator substrate 22 and the magnetic rotating coil 221c on the rotor 1 directly acts on the second flange 12 of the rotor 1, and the interaction between the second magnetic stator substrate 22 and the magnetic rotating coil 221c and the second flange 12 rotates the rotor 1.
[0066] For example, as still shown in FIG. 11a and FIG. 11b, the additional magnetic levitation coil 220c is wound around the second substrate body 220, and the additional magnetic levitation coil 220c is farther from the rotor 1 than the magnetic rotation coil 221c. In this case, the additional magnetic levitation coil 220c realizes levitation of the rotor 1 together with the first magnetic levitation coil 211c and the second magnetic levitation coil 212c. The circumferential pitch of the additional magnetic levitation coil 220c is larger than the circumferential pitch of the magnetic rotation coil 221c, and therefore, the additional magnetic levitation coil 220c is installed so as to be farther from the rotor 1 than the magnetic rotation coil 221c, thereby avoiding the influence of the magnetic rotation coil 221c on the magnetic field distribution of the additional magnetic levitation coil 220c. However, the embodiment of the present disclosure is not limited thereto, and the additional magnetic levitation coil 220c may be closer to the rotor 1 than the magnetic rotation coil 221c.
[0067] For example, the second magnetic stator substrate 22 includes a plurality of grooves 222 recessed from the second substrate body 220 away from the rotor 1, and the additional magnetic levitation coil 220c is wound around a portion of the second magnetic stator substrate 22 located between two adjacent grooves 222.
[0068] FIG. 12 is an exploded schematic view of a second magnetic stator substrate 22 in a magnetic levitation device according to an embodiment of the present disclosure. For example, as shown in FIG. 12, the second magnetic stator substrate 22 further includes a third protrusion 223 and a fourth protrusion 224 that protrude from the second substrate body 220 toward the rotor 1. A third magnetic levitation coil 223c is wound around the third protrusion 223, and a fourth magnetic levitation coil 224c is wound around the fourth protrusion 224. The third magnetic levitation coil 223c and the fourth magnetic levitation coil 224c function as the additional magnetic levitation coil 220c. Since the third protrusion 223 is higher than the fourth protrusion 224 in the axial direction Z of the stator 2, the third protrusion 223 and the third magnetic levitation coil 223c apply an upward force in the axial direction Z to the rotor 1, while the fourth protrusion 224 and the fourth magnetic levitation coil 224c apply a downward force in the axial direction Z to the rotor 1. For convenience of processing and assembly, the second magnetic stator substrate 22 is installed in a three-layer structure in FIG. 12, but the embodiments of the present disclosure are not limited thereto. As described above, the second magnetic stator substrate 22 corresponds to the second flange 12 of the rotor. Therefore, both the upward force in the axial direction Z applied by the third protrusion 223 and the third magnetic levitation coil 223c to the rotor 1 and the downward force in the axial direction Z applied by the fourth protrusion 224 and the fourth magnetic levitation coil 224c to the rotor 1 directly act on the second flange 12 of the rotor 1, and the rotor 1 is levitated by the interaction between the third protrusion 223, the third magnetic levitation coil 223c, the fourth protrusion 224, the fourth magnetic levitation coil 224c, and the second flange 12. The upward force in the axial direction Z applied by the first protrusion 211 and the first magnetic levitation coil 211c to the rotor 1 and the upward force in the axial direction Z applied by the third protrusion 223 and the third magnetic levitation coil 223c to the rotor 1 form a resultant upward force in the axial direction Z. The downward force in the axial direction Z applied by the second protrusion 212 and the second magnetic levitation coil 212c to the rotor 1 and the downward force in the axial direction Z applied by the fourth protrusion 224 and the fourth magnetic levitation coil 224c to the rotor 1 form a resultant downward force in the axial direction Z. By controlling the magnitude relationship between the resultant upward force in the axial direction Z and the resultant downward force in the axial direction Z, the position of the rotor 1 in the axial direction Z is adjusted.
[0069] For example, the relative positional relationship between the third protrusion 223, the fourth protrusion 224, and the second flange 12 in the axial direction Z of the stator 2 can be understood by referring to the relative positional relationship between the first protrusion 211, the second protrusion 212, and the first flange 11 in the axial direction Z of the stator 2, and therefore detailed explanation will be omitted here.
[0070] For example, the circumferential arrangement, thickness, size, etc. of the third protrusion 223 and the fourth protrusion 224 can be determined by referring to the circumferential arrangement, thickness, size, etc. of the first protrusion 211 and the second protrusion 212, respectively, and therefore detailed explanations are omitted here.
[0071] 1a and 1b, the first magnetic stator substrate 21 includes only a magnetic levitation coil (specifically, the first magnetic levitation coil 211c and the second magnetic levitation coil 212c) but does not include a magnetic rotating coil, but the embodiment of the present disclosure is not limited thereto, and the first magnetic stator substrate 21 may further include a magnetic rotating coil in addition to the magnetic levitation coil. FIG 13 is an exploded structural schematic diagram 2 of the first magnetic stator substrate 21 in the magnetic levitation device according to the embodiment of the present disclosure, and FIG 14 is an exploded structural schematic diagram 3 of the first magnetic stator substrate 21 in the magnetic levitation device according to the embodiment of the present disclosure. As shown in Fig. 13 and Fig. 14, the first magnetic stator substrate 21 includes a plurality of teeth 210t protruding from the first substrate body 210 to the rotor 1, and an additional magnetic rotatory coil 210tc is wound around each tooth 210t. The first magnetic levitation coil 211c and the second magnetic levitation coil 212c are farther from the rotor 1 than the additional magnetic rotatory coil 210tc. Rotation of the rotor 1 is realized under the cooperation of the magnetic rotatory coil 221c and the additional magnetic rotatory coil 210tc. The first flange 11 corresponds to the first magnetic stator substrate 21, and therefore, the acting force of the first magnetic stator substrate 21 and the additional magnetic rotatory coil 210tc on the rotor 1 acts directly on the first flange 11, and the interaction between the first magnetic stator substrate 21 and the additional magnetic rotatory coil 210tc and the first flange 11 of the rotor 1 rotates the rotor 1. For example, the circumferential pitch of each of the first magnetic levitation coil 211c and the second magnetic levitation coil 212c is larger than the circumferential pitch of the additional magnetic rotating coil 210tc, and therefore the first magnetic levitation coil 211c and the second magnetic levitation coil 212c are disposed so as to be farther away from the rotor 1 than the additional magnetic rotating coil 210tc, thereby making it possible to avoid the influence of the additional magnetic levitation coil 210tc on the magnetic fields of the first magnetic levitation coil 211c and the second magnetic levitation coil 212c. However, the embodiment of the present disclosure is not limited thereto, and the first magnetic levitation coil 211c and the second magnetic levitation coil 212c may be disposed closer to the rotor 1 than the additional magnetic rotating coil 210tc.
[0072] 13, for example, a portion of the multiple teeth 210t is provided on the inner edge of the first protruding portion 211 and the inner edge of the second protruding portion 212. For convenience of processing and manufacturing, the first magnetic stator substrate 21 shown in FIG 13 has a two-layer structure, that is, the first magnetic stator substrate 21 includes a first sub-substrate 21a and a second sub-substrate 21b.
[0073] For example, as shown in FIG. 14, the first magnetic stator substrate 21 includes a first sub-substrate 21a, a second sub-substrate 21b and a third sub-substrate 21c, the first sub-substrate 21a includes a first protrusion 211, the second sub-substrate 21b includes a second protrusion 212, and the third sub-substrate 21c includes a plurality of teeth 210t, and the first sub-substrate 21a is stacked on the second sub-substrate 21b in the axial direction Z of the stator 2, such that the first protrusion 211 is higher than the second protrusion 212 in the axial direction Z of the stator 2, and the third sub-substrate 21c is positioned between the first sub-substrate 21a and the second sub-substrate 21b in the axial direction Z of the stator 2. In comparison, the first magnetic child board 21 in FIG. 14 is easier to process than the first magnetic child board 21 in FIG. 13, and is thinner than the first magnetic child board 21 in FIG. 14, which is advantageous for making the magnetic levitation device thinner as a whole.
[0074] As can be seen from the above explanation, in the magnetic levitation device according to the embodiment of the present disclosure, the first protrusion 211 and the first magnetic levitation coil 211c, the second protrusion 212 and the second magnetic levitation coil 212c, and the multiple tooth portions 210t and the additional magnetic rotating coil 210tc are located on the same side of the permanent magnet stator body 20, and the multiple tooth portions 221 and the magnetic rotating coil 221c, and the additional magnetic levitation coil 220c are located on the same side of the permanent magnet stator body. As described above, the first flange 11 of the rotor 1 corresponds to the first magnetic stator substrate 21, and the second flange 12 of the rotor 1 corresponds to the second magnetic stator substrate 22. Therefore, almost all of the forces applied to the rotor 1 by the first protrusion 211 and the first magnetic levitation coil 211c, the second protrusion 212 and the second magnetic levitation coil 212c, and the multiple teeth 210t and the additional magnetic rotating coil 210tc act directly on the first flange 11 of the rotor 1, and almost all of the forces applied to the rotor 1 by the multiple teeth 221, the magnetic rotating coil 221c, and the additional magnetic levitation coil 220c act directly on the second flange 12 of the rotor 1.
[0075] An embodiment of the present disclosure further provides a rotor position adjusting method for adjusting the position of the rotor 1 of the magnetic levitation device in the axial direction Z of the stator 2. For example, the rotor position adjusting method includes: applying a first current to the first magnetic levitation coil 211c and applying a second current to the second magnetic levitation coil 212c, controlling the first current to control the magnitude of an upward force in the axial direction Z that the first protrusion 211 and the first magnetic levitation coil 211c apply to the rotor 1, and controlling the second current to control the magnitude of a downward force in the axial direction Z that the second protrusion 212 and the second magnetic levitation coil 212c apply to the rotor 1.
[0076] For example, a rotor adjustment method according to an embodiment of the present disclosure includes: increasing the first current and / or decreasing the second current, thereby making the upward force in the axial direction Z applied by the first protrusion 211 and the first magnetic levitation coil 211c to the rotor 1 greater than the downward force in the axial direction Z applied by the second protrusion 212 and the second magnetic levitation coil 212c to the rotor 1, so that the rotor moves upward in the axial direction Z of the stator 2 due to the upward resultant force; and decreasing the first current and / or increasing the second current, thereby making the upward force in the axial direction Z applied by the first protrusion 211 and the first magnetic levitation coil 211c to the rotor 1 smaller than the downward force in the axial direction Z applied by the second protrusion 212 and the second magnetic levitation coil 212c to the rotor 1, so that the rotor moves downward in the axial direction Z of the stator 2 due to the downward resultant force. For example, the distance that the rotor 1 moves upward in the axial direction Z of the stator 2 depends on the increase in the first current and / or the decrease in the second current, and the greater the increase in the first current and / or the decrease in the second current, the greater the distance of the upward movement. For example, the distance that the rotor 1 moves downward in the axial direction Z of the stator 2 depends on the decrease in the first current and / or the increase in the second current, and the greater the decrease in the first current and / or the increase in the second current, the greater the distance of the downward movement. Therefore, the rotor position adjustment method according to the embodiment of the present disclosure can easily, flexibly and accurately adjust the position of the rotor 1 in the axial direction Z of the stator 2 according to actual needs, thereby improving the controllability of the magnetic levitation device and promising the future of the magnetic levitation device.
[0077] For example, as described above, in a magnetic levitation device according to an embodiment of the present disclosure, the first magnetic stator substrate 21 includes a plurality of first protrusions 211 and a plurality of second protrusions 212, the first substrate main body 210 has a circular inner edge 210e, and the plurality of first protrusions 211 and the plurality of second protrusions 212 are arranged in the circumferential direction of the circular inner edge 210e. For example, a rotor position adjustment method according to an embodiment of the present disclosure further includes: increasing a sum of first currents applied to the multiple first magnetic levitation coils and / or decreasing a sum of second currents applied to the multiple second magnetic levitation coils, thereby making the upward axial force applied to the rotor by the multiple first protrusions and the multiple first magnetic levitation coils greater than the downward axial force applied to the rotor by the multiple second protrusions and the multiple second magnetic levitation coils, and the rotor moves upward along the axial direction of the stator due to the upward resultant force; and decreasing a sum of first currents applied to the multiple first magnetic levitation coils and / or increasing a sum of second currents applied to the multiple second magnetic levitation coils, thereby making the upward axial force applied to the rotor by the multiple first protrusions and the multiple first magnetic levitation coils smaller than the downward axial force applied to the rotor by the multiple second protrusions and the multiple second magnetic levitation coils, and the rotor moves downward along the axial direction of the stator due to the downward resultant force. Thereby, the position of the rotor 1 in the axial direction Z of the stator 2 is adjusted simply, flexibly and accurately according to actual needs.
[0078] The above describes exemplary embodiments of the present invention, but does not limit the protection scope of the present invention, which is defined in the appended claims.
Claims
1. A stator including a permanent magnet stator body, a first magnetic stator substrate, and a second magnetic stator substrate, the permanent magnet stator body being interposed between the first magnetic stator substrate and the second magnetic stator substrate in the axial direction of the stator; a rotor including a rotor body, a first flange and a second flange protruding from the rotor body to the stator, the first flange corresponding to the first magnetic stator substrate, and the second flange corresponding to the second magnetic stator substrate; the stator is disposed around the rotor or the rotor is disposed around the stator; The first magnetic stator substrate includes a first substrate main body, and a first protrusion and a second protrusion protruding from the first substrate main body toward the rotor, in the axial direction of the stator, an upper surface of the first flange does not exceed an upper surface of the first protrusion, a lower surface of the first flange does not exceed a lower surface of the second protrusion, a first magnetic levitation coil is wound around the first protrusion, and a second magnetic levitation coil is wound around the second protrusion, and the first protrusion is installed at a higher position than the second protrusion in the axial direction of the stator, so that the first protrusion and the first magnetic levitation coil apply an upward force in the axial direction to the rotor, and the second protrusion and the second magnetic levitation coil apply a downward force in the axial direction to the rotor, thereby forming a magnetic levitation device.
2. The first protruding portion is higher than the second protruding portion in the axial direction of the stator, (1) In an axial direction of the stator, an upper surface of the first protrusion is higher than an upper surface of the second protrusion, and a lower surface of the first protrusion is higher than an upper surface of the second protrusion, (2) In the axial direction of the stator, an upper surface of the first protrusion is higher than an upper surface of the second protrusion, and a lower surface of the first protrusion is at the same height as the upper surface of the second protrusion; and (3) A magnetic levitation device as described in claim 1, including any one of the cases where, in the axial direction of the stator, the upper surface of the first protrusion is higher than the upper surface of the second protrusion, and the lower surface of the first protrusion is located between the upper surface of the second protrusion and the lower surface of the second protrusion.
3. In an initial floating state of the rotor, a midline of the first flange in the axial direction of the stator is substantially flush with a midline of a gap between an upper surface of the first protrusion and a lower surface of the second protrusion, when a force applied to the rotor by the first protrusion and the first magnetic levitation coil, which is an upward force in the axial direction, is greater than a force applied to the rotor by the second protrusion and the second magnetic levitation coil, which is a downward force in the axial direction, the rotor moves upward from the initial levitated state along the axial direction of the stator, The magnetic levitation device of claim 1, wherein when an upward force in the axial direction applied to the rotor by the first protrusion and the first magnetic levitation coil is smaller than a downward force in the axial direction applied to the rotor by the second protrusion and the second magnetic levitation coil, the rotor moves downward from the initial levitated state along the axial direction of the stator.
4. 4. The magnetic levitation device according to claim 3, wherein the thickness of each of the first protrusion and the second protrusion is equal to or greater than the thickness of the first flange in the axial direction of the stator.
5. the first magnetic stator substrate includes a plurality of the first protrusions and a plurality of the second protrusions, The magnetic levitation device of claim 1, wherein the first substrate body has a circular inner edge, and when the stator is arranged around the rotor, the first protrusions and the second protrusions are arranged along a circumferential direction of the circular inner edge.
6. One of the second protrusions is provided between two adjacent first protrusions, and one of the first protrusions is provided between two adjacent second protrusions, a number of the first protrusions is equal to a number of the second protrusions; The magnetic levitation device according to claim 5 , wherein the first protrusions are uniformly arranged along the circumferential direction of the circular inner edge, and the second protrusions are uniformly arranged along the circumferential direction of the circular inner edge.
7. A pair of the second protrusions is provided between two adjacent pairs of the first protrusions, and one of the first protrusions is provided between two adjacent pairs of the second protrusions, The set of second protrusions includes N second protrusions, where N≧2; The number of the second protrusions is N times the number of the first protrusions, The magnetic levitation device according to claim 5 , wherein the first protrusions are uniformly spaced along the circumferential direction of the circular inner edge, and the second protrusions are uniformly spaced along the circumferential direction of the circular inner edge.
8. A pair of the first protrusions is provided between two adjacent pairs of the second protrusions, and one of the second protrusions is provided between two adjacent pairs of the first protrusions, The set of first protrusions includes M first protrusions, where M≧2; The number of the first protrusions is M times the number of the second protrusions, The magnetic levitation device according to claim 5 , wherein a plurality of sets of the first protrusions are uniformly arranged along the circumferential direction of the circular inner edge, and a plurality of the second protrusions are uniformly arranged along the circumferential direction of the circular inner edge.
9. One set of the second protrusions is provided between two adjacent sets of the first protrusions, and one set of the first protrusions is provided between two adjacent sets of the second protrusions, a set of the second protrusions includes N number of the second protrusions, N≧2; a set of the first protrusions includes M number of the first protrusions, M≧2, N is equal to or not equal to M; The magnetic levitation device according to claim 5 , wherein a plurality of sets of the first protrusions are uniformly arranged along the circumferential direction of the circular inner edge, and a plurality of sets of the second protrusions are uniformly arranged along the circumferential direction of the circular inner edge.
10. The magnetic levitation device of claim 1, wherein the first magnetic stator substrate includes a first sub-substrate including the first protrusion and a second sub-substrate including the second protrusion, the first sub-substrate being stacked on the second sub-substrate in the axial direction of the stator, and the first protrusion being higher than the second protrusion in the axial direction of the stator.
11. The magnetic levitation device of claim 10 , wherein the first sub-substrate including the first protrusion and the second sub-substrate including the second protrusion have the same shape and size.
12. the first substrate body has a circular inner edge; When the stator is installed around the rotor, an inner edge of the first protrusion has a first arc shape, an inner edge of the second protrusion has a second arc shape, the first arc shape is a part of a first circle, and the second arc shape is a part of a second circle; 2. The magnetic levitation device according to claim 1, wherein the first circle and the second circle are both concentric with an inner edge of the circle.
13. The magnetic levitation device according to claim 1 , wherein the second magnetic stator substrate includes a second substrate body and a plurality of teeth protruding from the second substrate body toward the rotor, and a magnetic rotating coil is wound around each tooth.
14. 14. The magnetic levitation device according to claim 13, wherein an additional magnetic levitation coil is wound around the second substrate body, the additional magnetic levitation coil being farther away from the rotor than the magnetic rotating coil.
15. 15. The magnetic levitation device of claim 14, wherein the second magnetic stator substrate protrudes from the second substrate main body toward the rotor, and further includes a third protrusion around which a third magnetic levitation coil is wound, and a fourth protrusion around which a fourth magnetic levitation coil is wound, in the axial direction of the stator, an upper surface of the second flange does not exceed an upper surface of the third protrusion, and a lower surface of the second flange does not exceed a lower surface of the fourth protrusion, the third magnetic levitation coil and the fourth magnetic levitation coil function as the additional magnetic levitation coil, and the third protrusion is installed at a higher position than the fourth protrusion in the axial direction of the stator, so that the third protrusion and the third magnetic levitation coil apply an upward force in the axial direction to the rotor, and the fourth protrusion and the fourth magnetic levitation coil apply a downward force in the axial direction to the rotor.
16. 2. The magnetic levitation device of claim 1, wherein the first magnetic stator substrate includes a plurality of teeth protruding from the first substrate body toward the rotor, an additional magnetic rotating coil is wound around each tooth, and the first magnetic levitation coil and the second magnetic levitation coil are farther away from the rotor than the additional magnetic rotating coil.
17. A magnetic levitation device as described in Claim 16, wherein when the stator is arranged around the rotor, a portion of the plurality of teeth are respectively arranged on the inner edge of the first protrusion and the inner edge of the second protrusion.
18. The magnetic levitation device of claim 16, wherein the first magnetic stator substrate includes a first sub-substrate including the first protrusion, a second sub-substrate including the second protrusion, and a third sub-substrate including the multiple teeth, the first sub-substrate being stacked on the second sub-substrate in the axial direction of the stator, the first protrusion being higher than the second protrusion in the axial direction of the stator, and the third sub-substrate being interposed between the first sub-substrate and the second sub-substrate in the axial direction of the stator.
19. 2. A rotor position adjustment method for adjusting the position of the rotor of the magnetic levitation device according to claim 1 in an axial direction of the stator, comprising: applying a first current to the first magnetic levitation coil and applying a second current to the second magnetic levitation coil; Controlling the first current to control a magnitude of an upward force in the axial direction that the first protrusion and the first magnetic levitation coil apply to the rotor; and controlling the second current to control a magnitude of the axially downward force applied to the rotor by the second protrusion and the second magnetic levitation coil.
20. by increasing the first current and / or decreasing the second current, the axially upward force applied to the rotor by the first protrusion and the first magnetic levitation coil becomes greater than the axially downward force applied to the rotor by the second protrusion and the second magnetic levitation coil, and the rotor receives the resultant upward force and moves in the axially upward direction of the stator; 20. The method of claim 19, further comprising: decreasing the first current and / or increasing the second current, causing the axially upward force applied to the rotor by the first protrusion and the first magnetic levitation coil to be less than the axially downward force applied to the rotor by the second protrusion and the second magnetic levitation coil, such that the rotor receives a resultant downward force and moves axially downward relative to the stator.
Citation Information
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