Heavy-duty pneumatic tires

The tire design optimizes the placement and structural properties to protect RFID tags from distortion-induced damage, enhancing durability and readability in heavy-duty applications.

JP7806503B2Active Publication Date: 2026-01-27SUMITOMO RUBBER INDUSTRIES LTD
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Patent Information

Application Number
JP2022002961
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-01-12
Publication Date
2026-01-27
Estimated Expiration
2042-01-12

AI Technical Summary

Technical Problem

RFID tags in heavy-duty pneumatic tires are prone to damage due to distortion under load when placed in the bead area, which can compromise their durability and readability, especially when covered with rubber.

Method used

A heavy-duty pneumatic tire design with specific ratios of complex elastic moduli for inner and outer apices, positioning the RFID tag structure axially outward of the outer apex and chafer, and optimizing the radial distance and thickness of the covering rubber to minimize strain and protect the RFID tag.

Benefits of technology

Reduces the risk of damage to RFID tags while maintaining the durability of the bead portion, ensuring effective readability and longevity of the tire.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a pneumatic tire 2 for heavy load which can decrease damage risk of an RFID tag 78 in consideration of durability of a bead part B.SOLUTION: A tire 2 comprises: an apex 40 which includes an inside apex 40u and an outside apex 40s; and a tag constitution body 28 which consists of RFID tag 78 and a covering rubber 80 covering the RFID tag 78. A ratio of complex elastic modulus of the inside apex 40u to complex elastic modulus of the outside apex 40s is 10 or more and 21 or less. The tag constitution body 28 is positioned at an outer side of the outside apex 40s in an axial direction. A radial distance from a bead base line to the RFID tag 78 is 120% or more and 145% or less of a radial distance from the bead base line to an end 54 of a folding part 52 of a carcass 10.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present invention relates to a heavy-duty pneumatic tire. [Background technology]

[0002] It has been proposed to embed RFID (Radio Frequency Identification) tags in tires in order to manage data such as tire manufacturing management, customer information, driving history, etc. Accordingly, various studies have been conducted on technology for embedding RFID tags in tires (for example, Patent Document 1 listed below). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2015-223918 Summary of the Invention [Problem to be solved by the invention]

[0004] In heavy-duty pneumatic tires fitted to trucks, buses and other vehicles, RFID tags are sometimes placed in the bead area rather than the side, taking into consideration damage caused by external injuries. When an RFID tag is placed in the bead, the risk of damage due to external injury is reduced compared to when it is placed in the side. However, depending on the placement position in the bead, the risk of damage due to distortion under load may increase.

[0005] Furthermore, when an RFID tag is embedded in a tire, it is sometimes covered with a covering rubber and placed in the bead area. In this case, depending on the hardness of the covering rubber, the durability of the bead area against distortion under load may be reduced.

[0006] The present invention has been made in consideration of the above-described circumstances, and aims to provide a heavy-duty pneumatic tire that reduces the risk of damage to RFID tags while taking into consideration the impact on the durability of the bead portion. [Means for solving the problem]

[0007] A heavy-duty pneumatic tire according to one aspect of the present invention includes a pair of beads each having a core and an apex positioned radially outward of the core; a carcass that bridges between one bead and the other bead; a pair of chafers positioned axially outward of the bead; a tag structure including an RFID tag and a covering rubber covering the RFID tag; Equipped with the apex includes an inner apex located on the core side and an outer apex located radially outward of the inner apex, a ratio of the complex elastic modulus of the inner apex to the complex elastic modulus of the outer apex is 10 or more and 21 or less, The carcass comprises at least one carcass ply; The carcass ply includes a ply body that spans between one core and the other core, and a pair of turn-up portions that are continuous with the ply body and are turned up around the core from the inside toward the outside in the axial direction, an outer end of the inner apex is located radially outward of an end of the turned-up portion, the tag structure is axially positioned outward of the outer apex; The radial distance from the bead base line to the RFID tag is 120% or more and 145% or less of the radial distance from the bead base line to the end of the turned-up portion.

[0008] Preferably, in the pneumatic tire, the tag structure is located axially between the outer apex and the chafer.

[0009] Preferably, in the pneumatic tire, the radial distance from a bead base line to an outer end of the inner apex is 110% or more and 180% or less of the radial distance from the bead base line to an end of the turned-up portion.

[0010] Preferably, in the pneumatic tire, the inner apex has a complex modulus of elasticity of 50 MPa or greater and 85 MPa or less.

[0011] Preferably, in the pneumatic tire, a ratio of a thickness of the RFID tag to a total thickness of the covering rubber is equal to or greater than 0.34 and is equal to or less than 0.58.

[0012] Preferably, in the pneumatic tire, the covering rubber has a total thickness of 2.1 mm or greater and 3.5 mm or less.

[0013] Preferably, in the pneumatic tire, the complex modulus of elasticity of the covering rubber is lower than the complex modulus of elasticity of the chafer.

[0014] Preferably, in the pneumatic tire, the covering rubber has a complex modulus of elasticity of 2 MPa or greater and 8 MPa or less. [Effects of the Invention]

[0015] In the heavy-duty pneumatic tire of the present invention, the risk of damage to the RFID tag is reduced while taking into consideration the effect on the durability of the bead portion. [Brief explanation of the drawings]

[0016] [Figure 1] FIG. 1 is a cross-sectional view showing a part of a heavy-duty pneumatic tire according to one embodiment of the present invention. [Figure 2] FIG. 2 is an enlarged cross-sectional view showing a bead portion of a tire. [Figure 3] FIG. 3 is a cross-sectional view showing the tag structure. DETAILED DESCRIPTION OF THE INVENTION

[0017] Hereinafter, the present invention will be described in detail based on preferred embodiments, with appropriate reference to the drawings.

[0018] In the present invention, a state in which a tire is mounted on a standard rim, the internal pressure of the tire is adjusted to the standard internal pressure, and no load is applied to the tire is referred to as a standard state. In the present invention, unless otherwise specified, the dimensions and angles of each part of the tire are measured in the standard state. The dimensions and angles of each part in a meridian cross section of the tire, which cannot be measured when the tire is mounted on a regular rim, are measured by cutting the tire along a plane including the rotation axis, and the distance between the left and right beads in the cross section is measured so that it matches the distance between the beads when the tire is mounted on a regular rim.

[0019] A genuine rim is a rim specified in the standard on which the tire is based. The "standard rim" in the JATMA standard, the "design rim" in the TRA standard, and the "measuring rim" in the ETRTO standard are all genuine rims.

[0020] Normal tire pressure refers to the pressure specified in the standard on which the tire is based. The "maximum tire pressure" in the JATMA standard, the "maximum tire pressure" listed in the TRA standard's "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURE" and the "INFLATION PRESSURE" in the ETRTO standard are normal tire pressures.

[0021] Normal load refers to the load specified in the standard on which the tire is based. The "maximum load capacity" in the JATMA standard, the "maximum value" listed in the "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES" in the TRA standard, and the "LOAD CAPACITY" in the ETRTO standard are normal loads.

[0022] FIG. 1 shows a portion of a heavy-duty pneumatic tire 2 (hereinafter, sometimes simply referred to as "tire 2") according to one embodiment of the present invention. This tire 2 is mounted on a vehicle such as a truck or a bus. In FIG. 1, the tire 2 is mounted on a rim R (regular rim). The tire 2 shown in FIG. 1 is in a regular condition.

[0023] FIG. 1 shows a portion of a cross section (hereinafter referred to as a meridian cross section) of the tire 2 taken along a plane including the axis of rotation of the tire 2. In FIG. 1, the left-right direction is the axial direction of the tire 2, and the up-down direction is the radial direction of the tire 2. The direction perpendicular to the plane of the paper on which FIG. 1 is drawn is the circumferential direction of the tire 2. In FIG. 1, a dashed dotted line CL represents the equatorial plane of the tire 2.

[0024] The tire 2 includes a tread 4, a pair of sidewalls 6, a pair of beads 8, a carcass 10, a belt 12, a pair of cushion layers 14, an inner liner 16, a pair of steel reinforcing layers 18, a pair of chafers 22, a pair of interlayer strips 24, a pair of edge strips 26, and a tag structure 28.

[0025] In Fig. 1, the solid line BBL extending in the axial direction is the bead base line, which defines the rim diameter (see JATMA, etc.) of the rim R (regular rim).

[0026] 1, the symbol PC denotes the intersection point between the inner surface of the carcass 10 and the equatorial plane. The double-headed arrow HC denotes the radial distance from the bead base line to the intersection point PC. This radial distance HC is the cross-sectional height of the carcass 10.

[0027] The tread 4 comes into contact with the road surface at its outer surface 30, i.e., the tread surface 30. The tread 4 has the tread surface 30 that comes into contact with the road surface. The tread 4 is made of crosslinked rubber. The tread 4 has grooves 32 that extend continuously in the circumferential direction, i.e., a plurality of land portions 34 defined by the circumferential grooves 32.

[0028] Each sidewall 6 is continuous with an edge of the tread 4. The sidewalls 6 extend radially inward from the edge of the tread 4. An inner end 36 of the sidewall 6 is located on the side surface of the tire 2. The sidewalls 6 are made of crosslinked rubber. In the tire 2, the complex modulus E of the sidewalls 6 is * s is preferably 2 MPa or more and 5 MPa or less.

[0029] In this tire 2, the complex elastic modulus E of the components of the tire 2, such as the sidewall 6, * is measured under the following conditions using a viscoelasticity spectrometer ("VES" manufactured by Iwamoto Seisakusho Co., Ltd.) in accordance with the provisions of JIS K6394. In this measurement, test specimens obtained by pressing and heating the rubber compositions of the respective components are used. Initial strain = 10% Amplitude=±1% Frequency = 10 Hz Deformation mode = tension Measurement temperature=70℃

[0030] Each bead 8 is located radially inward of the sidewall 6. The bead 8 includes a core 38 and an apex 40.

[0031] The core 38 extends in the circumferential direction and includes a wound steel wire (not shown). The core 38 has a generally hexagonal cross-sectional shape.

[0032] The apex 40 is located radially outward of the core 38. The apex 40 includes an inner apex 40u and an outer apex 40s. The inner apex 40u and the outer apex 40s are made of crosslinked rubber.

[0033] The inner apex 40u is located on the core 38 side and extends radially outward from the core 38. The outer apex 40s is located radially outward from the inner apex 40u. An outer end 42 of the inner apex 40u is located radially between an outer end 44 and an inner end 46 of the outer apex 40s.

[0034] 1, the inner apex 40u tapers radially outward. Giving the inner apex 40u such a shape and positioning the outer end 42 of the inner apex 40u radially outward of the inner end 58 of the steel reinforcing layer 18 is suitable for achieving both a reduction in strain near the inner end 58 of the steel reinforcing layer 18 under load and ensuring ride comfort of the tire.

[0035] The outer apex 40s has a maximum thickness near the outer end 42 of the inner apex 40u. The outer apex 40s tapers radially outward from the portion with the maximum thickness and then tapers radially inward from the portion with the maximum thickness. The outer end 44 of the outer apex 40s is also the outer end of the apex 40.

[0036] Complex modulus of elasticity E of outer apex 40s * b is the complex elastic modulus E of the inner apex 40u * In other words, the outer apex 40s is softer than the inner apex 40u. Complex modulus of elasticity E of outer apex 40s * Complex elastic modulus E of the inner apex 40u against b * The ratio of a is equal to or greater than 10 and equal to or less than 21. By keeping the ratio within this range, it is possible to suppress distortion that occurs in the bead portion when a load is applied, thereby avoiding a decrease in the durability of the bead portion and a deterioration in the ride comfort performance of the tire.

[0037] In this tire 2, the complex modulus E of the inner apex 40u * The complex elastic modulus E of the inner apex 40u is, for example, 10 MPa or more and 85 MPa or less. * a is preferably 35 MPa or more and 85 MPa or less, and more preferably 50 MPa or more and 85 MPa or less. Complex modulus of elasticity E of inner apex 40u *By setting a to 50 MPa or more and 85 MPa or less, distortion is less likely to occur in the bead portion when a load is applied, and as a result, the durability of the bead portion can be maintained at a good level.

[0038] In FIG. 1 , the double-headed arrow HA indicates the radial distance from the bead baseline to the outer end 44 of the apex 40. This radial distance HA is the radial height of the apex 40. The double-headed arrow HU indicates the radial distance from the bead baseline to the outer end 42 of the inner apex 40u. This radial distance HU is the radial height of the inner apex 40u. The double-headed arrow HS indicates the radial distance from the bead baseline to the inner end 46 of the outer apex 40s.

[0039] In the tire 2, preferably, the ratio of the radial height HA of the apex 40 to the cross-sectional height HC of the carcass 10 is 30% or more and 50% or less. Preferably, the ratio of the radial height HU of the inner apex 40u to the cross-sectional height HC of the carcass 10 is 15% or more and 35% or less. Preferably, the ratio of the radial distance HS from the bead base line to the inner end 46 of the outer apex 40s to the cross-sectional height HC of the carcass 10 is 5% or more and 15% or less.

[0040] The carcass 10 is located inside the tread 4 and the sidewall 6. The carcass 10 spans between one bead and the other bead. The carcass 10 includes at least one carcass ply 48. The carcass 10 of the tire 2 is made up of one carcass ply 48.

[0041] Although not shown, the carcass ply 48 includes a number of carcass cords arranged in parallel. These carcass cords are covered with a topping rubber. The carcass cords are made of steel. The carcass cords intersect with the equatorial plane. In the tire 2, the carcass 10 has a radial structure. Preferably, the angle that the carcass cords make with respect to the equatorial plane is between 70° and 90°.

[0042] In the tire 2, the carcass ply 48 is turned up from the inside to the outside in the axial direction around each core 38. The carcass ply 48 includes a ply body 50 that spans between one core 38 and the other core 38, and a pair of turned-up portions 52 that are continuous with the ply body 50 and turned up from the inside to the outside in the axial direction around the cores 38. Ends 54 of the turned-up portions 52 are located radially inward of the outer ends 42 of the inner apex 40u.

[0043] 1, the double-headed arrow HF indicates the radial distance from the bead base line to the end 54 of the turned-up portion 52. This radial distance HF is the radial height of the turned-up portion 52. In the tire 2, preferably, the ratio of the radial height HF of the turned-up portion 52 to the cross-sectional height HC of the carcass 10 is equal to or greater than 10% and equal to or less than 30%.

[0044] In the tire 2, the radial height HU of the inner apex 40u is preferably 110% or more and 180% or less of the radial height HF of the folded-back portion 52. This is suitable for suppressing distortion occurring in the bead portion when a load is applied, while ensuring good ride comfort and workability during rim assembly. If the radial height HU of the inner apex 40u is less than 110% of the radial height HF of the folded-back portion 52, it is difficult to suppress distortion that occurs in the bead portion when a load is applied. On the other hand, if the radial height HU of the inner apex 40u exceeds 180% of the radial height HF of the folded-back portion 52, the flexibility of the entire side portion of the tire is impaired, which may result in poor ride comfort and poor workability during rim assembly.

[0045] The belt 12 is positioned radially inside the tread 4. The belt 12 is positioned radially outside the carcass 10. The belt 12 is laminated on the carcass 10.

[0046] The belt 12 is made up of a plurality of layers 56 laminated in the radial direction. The belt 12 of this tire 2 is made up of four layers 56. In this tire 2, there is no particular limit to the number of layers 56 constituting the belt 12. The configuration of the belt 12 is determined as appropriate, taking into consideration the specifications of the tire 2.

[0047] Although not shown, each layer 56 includes a number of belt cords arranged in parallel, each of which is inclined relative to the equator plane. The belt cords are made of steel.

[0048] In the tire 2, of the four layers 56, the second layer 56B located between the first layer 56A and the third layer 56C has the largest axial width. The fourth layer 56D located at the outermost position in the radial direction has the smallest axial width.

[0049] Each cushion layer 14 is located at the end of the belt 12 between the belt 12 and the carcass 10. The cushion layer 14 is made of crosslinked rubber.

[0050] The inner liner 16 is positioned inside the carcass 10. The inner liner 16 forms the inner surface of the tire 2. The inner liner 16 is made of crosslinked rubber that has excellent air barrier properties.

[0051] Each steel reinforcing layer 18 is located in a portion of a bead 8. The steel reinforcing layer 18 is folded back from the axially inner side to the axially outer side around the core 38 along the carcass ply 48. In this tire 2, the carcass ply 48 is located between the steel reinforcing layer 18 and the bead 8. The steel reinforcing layer 18 is in contact with the carcass ply 48.

[0052] Although not shown, the steel reinforcing layer 18 includes a large number of parallel filler cords. The filler cords are covered with a topping rubber in the steel reinforcing layer 18. The filler cords are made of steel.

[0053] In this tire 2, one end 58 (hereinafter, inner end) of the steel reinforcing layer 18 is located between the outer end 42 of the inner apex 40u and the core 38 in the radial direction. With the inner end 58 of the steel reinforcing layer 18 located in this position, distortion is less likely to occur near the inner end 58 when a load is applied. The other end 60 (hereinafter, outer end) of the steel reinforcing layer 18 is located between the end 54 of the turned-up portion 52 and the core 38 in the radial direction. As shown in FIG. 1 , in this tire 2, the outer end 60 of the steel reinforcing layer 18 is located outward of the inner end 58 in the radial direction. The carcass ply 48 is located between the steel reinforcing layer 18 and the core 38.

[0054] Each chafer 22 is located axially outside the steel reinforcing layer 18. The chafer 22 is located radially inward of the sidewall 6. The outer end 76 of the chafer 22 is located radially outward of the inner end 36 of the sidewall 6. The boundary between the chafer 22 and the sidewall 6 bridges between the outer end 76 of the chafer 22 and the inner end 36 of the sidewall 6. The chafer 22 contacts the rim R.

[0055] The chafer 22 is made of crosslinked rubber. Preferably, the complex modulus of elasticity of the chafer 22 is * c is 10 MPa or more and 15 MPa or less.

[0056] In this tire 2, the complex modulus E of the chafer 22 * c is the complex modulus of elasticity E of the outer apex 40s * b. In other words, the chafer 22 is harder than the outer apex 40s.

[0057] Each interlayer strip 24 is positioned between the outer apex 40s of the bead 8 and the chafer 22. The interlayer strip 24 covers the end 54 of the turned-up portion 52 and the outer end 60 of the steel reinforcing layer 18. The interlayer strip 24 is made of crosslinked rubber. The complex modulus E of the interlayer strip 24 is * d is preferably 7 MPa or more and 12 MPa or less.

[0058] In this tire 2, the complex modulus E of the interlayer strip 24 * d is the complex modulus of elasticity E of the outer apex 40s * d. In other words, the interlaminar strip 24 is harder than the outer apex 40s.

[0059] Each edge strip 26 is positioned between the outer apex 40s of the bead 8 and the interlayer strip 24. The end 54 of the turned-up portion 52 abuts against this edge strip 26. As shown in FIG. 1, the end 54 of the turned-up portion 52 is sandwiched between the edge strip 26 and the interlayer strip 24. The edge strip 26 is made of crosslinked rubber. The complex modulus E of the edge strip 26 is * Preferably, f is equal to or greater than 7 MPa and equal to or less than 12 MPa. In the tire 2, the edge strips 26 are made of the same material as the material of the interlayer strips 24.

[0060] In this tire 2, the complex elastic modulus E of the edge strip 26 * f is the complex modulus of elasticity E of the outer apex 40s * b. In other words, the edge strip 24 is harder than the outer apex 40s.

[0061] Fig. 2 shows a bead 8 portion (hereinafter also referred to as bead portion B) of the tire 2 shown in Fig. 1. In Fig. 2, the left-right direction is the axial direction of the tire 2, and the up-down direction is the radial direction of the tire 2. The direction perpendicular to the plane of the paper on which Fig. 2 is drawn is the circumferential direction of the tire 2.

[0062] In this tire 2, a tag constituent 28 is provided in one bead portion B. This tag constituent 28 may be provided in both bead portions B. In this case, this tire 2 includes a pair of tag constituents 28.

[0063] The tag structure 28 includes an RFID tag 78. Although not described in detail, the RFID tag 78 is a small, lightweight electronic component consisting of a semiconductor chip that incorporates a transmitter / receiver circuit, a control circuit, a memory, and the like, and an antenna. When the RFID tag 78 receives an interrogation radio wave, it uses the received signal as electrical energy and transmits the data stored in the memory as a response radio wave. This RFID tag 78 is a type of passive radio frequency identification transponder.

[0064] 2, in this tire 2, the RFID tag 78 is entirely covered with a covering rubber 80. The tag structure 28 is composed of the RFID tag 78 and the covering rubber 80 that covers the RFID tag 78. The covering rubber 80 is made of cross-linked rubber.

[0065] In this tire 2, the tag construct 28 is located between the outer apex 40s and the chafer 22 in the axial direction. The tag construct 28 contacts the edge strip 26 located axially outward of the outer apex 40s. The tag construct 28 contacts the edge strip 26 from the axially outer side of the edge strip 26. In addition, the RFID tag 78 included in this tag construct 28 is located radially outward of the end 54 of the folded-up portion 52. In the tire according to the embodiment of the present invention, the tag constituent body may be located on the outside of the outer apex in the axial direction, and may be located on the outside of the chafer in the radial direction.

[0066] 2, the double-headed arrow HR indicates the radial distance from the bead baseline to the radially innermost position of the RFID tag 78. This radial distance HR is the radial installation height of the RFID tag 78. The double-headed arrow HF indicates the radial height of the folded portion 52, as in FIG.

[0067] The radial position of the tag constituent 28 in this tire 2 is a position where the radial installation height HR of the RFID tag 78 is 120% or more and 145% or less of the radial height HF of the folded-back portion 52. If the radial installation height HR of the RFID tag 78 is less than 120% of the radial height HF of the folded-back portion 52, breakage may occur easily around the end 54 of the folded-back portion 52, which may reduce the durability of the bead portion B. Also, since the steel carcass cord is close to the RFID tag 78, the readability of the electronic information may be reduced. On the other hand, if the radial installation height HR of the RFID tag 78 exceeds 145% of the radial height HF of the folded portion 52, the position of the RFID tag 78 corresponds to a position where distortion is likely to occur when a load is applied (when the tire is running), and the RFID tag 78 is likely to be damaged when a load is applied.

[0068] Figure 3 shows the tag construct 28 of Figure 2. In Figure 3, the double-headed arrow L indicates the length of the tag construct 28. The double-headed arrow T indicates the thickness of the tag construct 28. In Figure 3, the left side is the inner surface side of the tire 2, and the right side is the outer surface side of the tire 2. In Figure 3, the upper side is the tread 4 side of the tire 2, and the lower side is the bead 8 side of the tire 2. Therefore, Figure 3 shows a portion of a meridian cross section of the tire 2.

[0069] The size of the tag construct 28 is set appropriately depending on the size of the RFID tag 78, but the length L of this tag construct 28 is set in the range of approximately 10 mm to 20 mm. The thickness T of this tag construct 28 is set in the range of approximately 2 mm to 4 mm.

[0070] The tire 2 is manufactured as follows. The manufacturing method of this tire 2 is (1) preparing a raw tire; and (2) Pressurizing and heating raw tires Includes.

[0071] In the method for manufacturing the tire 2, first, an unvulcanized tire 2 (hereinafter also referred to as a raw tire) is prepared (step (1)).

[0072] In the manufacturing method of this tire 2, components such as the tread 4 are combined in a molding machine (not shown). At least the chafer 22, inner liner 16, steel reinforcing layer 18, interlayer strip 24, and carcass ply 48 are wound and stacked to form a cylindrical molded body. The beads 8 are fitted into this cylindrical molded body. Then, the edge strips 26 are attached to the beads 8. Note that the heads 8 may be fitted into the molded body after the edge strips 26 have been attached.

[0073] An unvulcanized tag structure 28 is prepared by sandwiching the RFID tag 78 between two sheets made of an unvulcanized rubber composition for the covering rubber 80. This unvulcanized tag structure 28 is attached to a predetermined position on the edge strip 26 and / or the outer apex 40s of the bead 8.

[0074] The portion outside the core 38 is folded back around the core 38, and the distance between the left and right cores 38 is reduced, shaping the portion between the left and right cores 38 into a toroidal shape. As a result, the carcass ply 48 is folded back around the core 38. The belt 12, tread 4, etc. are attached, and a green tire is obtained.

[0075] The prepared green tire has a structure equivalent to that of tire 2 shown in FIG. 1, except that it is in an unvulcanized state and has not been shaped. This green tire is pressurized and heated (step (2)). In the manufacturing method of this tire 2, the green tire is placed in a mold of a vulcanizer (not shown). The green tire is pressurized and heated in the mold. In this way, the tire 2 is obtained.

[0076] In this tire 2, the RFID tag 78 is disposed in a portion between the outer apex 40s and the chafer 22, radially outward of the end 54 of the folded-back portion 52. Specifically, the RFID tag 78 is disposed at a position where the radial installation height HR is 120% to 145% of the radial height distance HF of the folded-back portion 52. At this position, strain caused when a load is applied is small. In this tire 2, the RFID tag 78 is disposed in a portion where strain is small. In this tire 2, the RFID tag 78 is less likely to be damaged.

[0077] In the tire 2, preferably, the complex modulus E of the covering rubber 80 is * g is 2 MPa or more and 8 MPa or less. Complex modulus of elasticity E of covering rubber 80 * If g is less than 2 MPa, the deformation of the covering rubber 80 becomes too large when a load is applied, increasing the risk of damage to the RFID tag 78. On the other hand, the complex elastic modulus E * If g exceeds 8 MPa, breakage may easily occur around the end 54 of the folded portion 52, and the durability of the bead portion B may be poor. The complex modulus of elasticity of this covering rubber 80 is E * g is the complex modulus of elasticity E of Chafer 22 * In other words, the covering rubber 80 is softer than the chafer 22.

[0078] In this tire 2, the risk of damage to the RFID tag 78 is reduced while taking into consideration the effect on the durability of the bead portion B.

[0079] As already described, in this tire 2, the tag structure 28 is installed at a position where the radial installation height HF of the RFID tag 78 is 120% or more and 145% or less of the radial height HF of the folded-back portion 52. In addition, the radial height HU of the inner apex 40u is preferably 110% or more and 180% or less of the radial height HF of the folded-back portion 52. With respect to the radial installation height HF of the RFID tag 78 and the radial height HU of the inner apex 40u, the radial installation height HF of the RFID tag 78 may be higher, or the radial height HU of the inner apex 40u may be higher, but it is preferable that the radial height HU of the inner apex 40u is higher. This is more suitable for reducing the risk of damage to the RFID tag 78.

[0080] In the tire 2, the interlayer strip 24 preferably covers the end 54 of the turned-up portion 52 in the axial direction, and the interlayer strip 24 is preferably located outside the RFID tag 78 in the axial direction. In this case, the complex elastic modulus E * d is the complex modulus of elasticity E of Chafer 22 * c, and the complex modulus E of the covering rubber 80 * In this case, the interlayer strip 24 contributes to protecting the RFID tag 78, thereby reducing the risk of damage to the RFID tag 78.

[0081] In this tire 2, from the viewpoint of reducing the risk of damage to the RFID tag 78, the complex elastic modulus E * d, complex modulus of elasticity E of Chafer 22 * Ratio to c (E * d / E * c) is preferably 0.6 or more and 0.9 or less. From the same viewpoint, the complex elastic modulus E * d, the complex modulus of elasticity E of the covering rubber 80 * g (E * d / E * g) is preferably 1.9 or more and 2.2 or less.

[0082] In Fig. 3, the double-headed arrows TM1 and TM2 indicate the thicknesses of the covering rubber 80. These thicknesses TM1 and TM2 are expressed as the minimum thicknesses between the RFID tag 78 and the surface of the covering rubber 80 in the meridian cross section of the tag structure 28 on the tire 2. The thickness TM1 is the minimum distance in the tire axial direction between the RFID tag 78 and the surface 80a of the covering rubber 80 on the tire outer surface side. The thickness TM2 is the minimum distance in the tire axial direction between the RFID tag 78 and the surface 80b of the covering rubber 80 on the tire inner surface side.

[0083] In the tire 2, the sum of the thickness TM1 and the thickness TM2 is the total thickness of the covering rubber 80. In the tire 2, the ratio ([TM1+TM2] / TR) of the thickness TR of the RFID tag 78 to the total thickness (TM1+TM2) of the covering rubber 80 is preferably 0.34 or more and 0.58 or less. When the ratio ([TM1+TM2] / TR) satisfies the above range, good readability of electronic information and durability of the bead portion B can be ensured.

[0084] In the tire 2, the thickness TR of the RFID tag 78 is the maximum thickness of the tire 2 in the axial direction. The thickness TR of the RFID tag 78 in the tire 2 is, for example, about 1.2 mm.

[0085] In the tire 2, the total thickness (TM1+TM2) of the covering rubber 80 is preferably equal to or greater than 2.1 mm and equal to or less than 3.5 mm. If the total thickness of the covering rubber 80 is less than 2.1 mm, the insulating properties of the covering rubber 80 will be reduced, which may impair the readability of electronic information. On the other hand, if the total thickness of the covering rubber 80 exceeds 3.5 mm, the covering rubber 80 will be too thick and will push the outer apex 40s inward, which may make it impossible to ensure the desired apex thickness and may impair the durability of the bead portion B.

[0086] In the tire 2, the thicknesses TM1 and TM2 of the covering rubber 80 are preferably 1.05 mm or more and 1.75 mm or less, respectively, from the viewpoint of ensuring insulation and allowing electronic information to be read well. The thicknesses TM1 and TM2 of the covering rubber 80 are usually about the same, but they do not necessarily have to be about the same.

[0087] As is clear from the above description, in the heavy duty pneumatic tire 2 of the present invention, the risk of damage to the RFID tag 78 is reduced while taking into consideration the effect on the durability of the bead portion B.

[0088] The embodiments disclosed herein are illustrative in all respects and are not restrictive. The technical scope of the present invention is not limited to the above-described embodiments, and includes all modifications within the scope of equivalents to the configurations described in the claims. [Example]

[0089] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.

[0090] [Example 1] A heavy-duty pneumatic tire (tire size=315 / 80R22.5) having the configuration shown in FIG. 1 and the specifications shown in Table 1 below was obtained.

[0091] In this Example 1, Complex modulus of elasticity E of inner apex 40u * a is 68 MPa, and the complex modulus of elasticity E of the outer apex 40s * b is 4.5 MPa, and the complex modulus of elasticity of the outer apex E * Complex modulus of elasticity E of the inner apex versus b * The ratio of a was 15.1. The radial installation height HR of the RFID tag 78 was 125% of the radial height HF of the folded-back portion 52. The thickness of the RFID tag 78 was 1.2 mm. The radial height HU of the inner apex 40u was 135% of the radial height HF of the folded portion 52. The total thickness of the covering rubber was 2.5 mm. Complex modulus of elasticity E of covering rubber * g was 3.5 MPa.

[0092] [Example 2] A tire of Example 2 was obtained in the same manner as Example 1, except that the total thickness of the covering rubber was changed as shown in Table 1.

[0093] [Example 3-4] Complex modulus of elasticity E of covering rubber * Tires of Examples 3 and 4 were obtained in the same manner as in Example 1, except that g was changed as shown in Table 1.

[0094] [Example 5] Complex modulus of elasticity E of inner apex 40u * a, and the complex modulus of elasticity E of the outer apex 40s * A tire of Example 5 was obtained in the same manner as Example 1, except that b was changed as shown in Table 1.

[0095] [Examples 6-7] Tires of Examples 6 and 7 were obtained in the same manner as Example 1, except that the ratio of the radial height HU of the inner apex 40u to the radial height HF of the folded-back portion 52 (distance HU / distance HF (%)) was changed as shown in Table 1.

[0096] [Example 8] The tire of Example 8 was obtained in the same manner as Example 1, except that the ratio of the radial installation height HR of the RFID tag 78 to the radial height HF of the folded-back portion 52 (distance HR / distance HF (%)) was changed as shown in Table 1.

[0097] [Comparative Example 1-2] A tire of Comparative Example 1-2 was obtained in the same manner as Example 1, except that the ratio of the radial installation height HR of the RFID tag 78 to the radial height HF of the folded-back portion 52 (distance HR / distance HF (%)) was changed as shown in Table 2.

[0098] [Comparative Example 3-4] Complex modulus of elasticity E of outer apex 40s * b, or the complex modulus of elasticity of the inner apex, E * A tire of Comparative Example 3-4 was obtained in the same manner as in Example 1, except that a was changed as shown in Table 2. The tire of Comparative Example 3 has a complex modulus of elasticity E * Complex modulus of elasticity E of the inner apex versus b * The ratio of a was 25.0. The tire of Comparative Example 4 has a complex elastic modulus E of the outer apex * Complex modulus of elasticity E of the inner apex versus b * The ratio of a was 8.0.

[0099] [Durability] The prototype tire was mounted on a rim (size = 22.5 x 9.00), inflated, and the internal pressure of the tire was adjusted to the standard internal pressure. The tire was heated for three days in a dry air atmosphere adjusted to 110°C. After cooling to room temperature, the tire was mounted on a drum testing machine. A load of 36.77 kN was applied to the tire, and the tire was run on a drum (radius = 1.7 m) at a speed of 80 km / h. The running time until the bead was damaged was measured. The results are shown as indices in Tables 1 and 2 below. The higher the value, the better the durability.

[0100] [Reading performance] The prototype tire was mounted on a rim (size = 22.5 x 9.00) and filled with air, and the tire's internal pressure was adjusted to the normal internal pressure. A reading device was used to measure whether the radio waves transmitted from the RFID tag could be received. The results are shown in Tables 1 and 2 below. The results are shown as "O" if the radio waves were received, and "X" if the radio waves were not received.

[0101] [Safety level] The prototype tire was mounted on a rim (size = 22.5 x 9.00), filled with air, and the tire's internal pressure was adjusted to the standard internal pressure. This tire was then mounted on a drum testing machine. A load of 36.77 kN was applied to the tire, and the tire was run on a drum (radius = 1.7 m) at a speed of 80 km / h. After running 100,000 km, the tire was disassembled and the presence or absence of damage to the RFID tag was checked. An evaluation was conducted on 100 tires, and the damage rate of the RFID tag was calculated. The reciprocal of the damage rate was calculated and used as an index of safety. The results are shown as an index in Table 1-2 below. The higher the number, the lower the risk of damage to the RFID tag.

[0102] [Ride comfort] The prototype tire was mounted on a rim (size = 22.5 x 9.00), filled with air, and the internal pressure of the tire was adjusted to the standard internal pressure. This tire was mounted on all wheels of a test vehicle (with one occupant) and driven on a test course with a dry asphalt road surface. The driver was asked to evaluate the ride comfort at that time (sensory evaluation). The results are shown as an index in Table 1-2 below. The higher the number, the better the ride comfort.

[0103] [Table 1]

[0104] [Table 2]

[0105] As shown in Table 1-2, the examples have good durability and a low risk of damage to the RFID tag. These evaluation results clearly demonstrate the superiority of the present invention. [Industrial Applicability]

[0106] The above-described technology for embedding an RFID tag in a bead portion can be applied to various types of tires. [Explanation of symbols]

[0107] 2. Tires 4. Tread 6. Sidewall 8. Bead 10. Carcass 18. Steel reinforcement layer 22. Chafer 24...Interlayer strip 26···Edge strip 28...Tag Construct 38 cores 40···Apex 40u···Inner apex 40s...Outer apex 48···Carcass ply 50-ply body 52 Folded part 78···RFID tag 80···Covering rubber

Claims

1. a pair of beads each including a core and an apex positioned radially outward from the core; a carcass that bridges between one bead and the other bead; a pair of chafers positioned axially outward of the bead; a tag structure including an RFID tag and a covering rubber covering the RFID tag; Equipped with the apex includes an inner apex located on the core side and an outer apex located radially outward of the inner apex, a ratio of a complex elastic modulus of the inner apex to a complex elastic modulus of the outer apex is equal to or greater than 10 and equal to or less than 21; The carcass comprises at least one carcass ply; The carcass ply includes a ply body that spans between one core and the other core, and a pair of turn-up portions that are continuous with the ply body and are turned up around the core from the inside toward the outside in the axial direction, an outer end of the inner apex is located radially outward of an end of the turned-up portion, the tag structure is axially positioned outward of the outer apex; a radial distance from a bead base line to the RFID tag is 120% or more and 145% or less of a radial distance from the bead base line to an end of the folded portion, a radial distance from the bead base line to an outer end of the inner apex is 110% or more and 180% or less of a radial distance from the bead base line to an end of the turned-up portion; Heavy-duty pneumatic tires.

2. The heavy duty pneumatic tire according to claim 1 , wherein the tag structure is axially located between the outer apex and the chafer.

3. The heavy-duty pneumatic tire according to claim 1 or 2, wherein the inner apex has a complex modulus of elasticity of 50 MPa or more and 85 MPa or less.

4. 4. The heavy-duty pneumatic tire according to claim 1, wherein a ratio of the thickness of the RFID tag to the total thickness of the covering rubber is 0.34 or more and 0.58 or less.

5. The heavy-duty pneumatic tire according to any one of claims 1 to 4, wherein the total thickness of the covering rubber is 2.1 mm or more and 3.5 mm or less.

6. 6. The heavy-duty pneumatic tire according to claim 1, wherein the complex modulus of elasticity of the covering rubber is lower than the complex modulus of elasticity of the chafer.

7. The heavy-duty pneumatic tire according to any one of claims 1 to 6, wherein the covering rubber has a complex modulus of elasticity of 2 MPa or more and 8 MPa or less.

Citation Information

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