Kinetic seat assembly having dampers for stationary and moving components including lateral damping mechanisms and fluid reservoirs - Patents.com

The kinetic seat assembly synchronizes the movement of seat components with the driver's rotation using damping mechanisms and fluid reservoirs, addressing discomfort and fatigue by controlling the seat's vertical and lateral movements during turns.

JP7824399B2Active Publication Date: 2026-03-04TOYOTA MOTOR ENG & MFG NORTH AMERICA INC +1
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-07-26
Publication Date
2026-03-04

AI Technical Summary

Technical Problem

Existing vehicle seat assemblies cause discomfort due to the opposite rotation of the pelvis and torso during vehicle turns, leading to driver fatigue and aches, and lack control over vertical and lateral movement of the seat components.

Method used

A kinetic seat assembly with a primary and secondary frame system, featuring lateral and vertical damping mechanisms and fluid reservoirs to control the movement of the seat components in the same direction as the applied force, ensuring synchronized movement of the seat cushion and back frame.

Benefits of technology

The solution provides enhanced comfort by synchronizing the movement of the seat components with the driver's body rotation, reducing fatigue and discomfort during turns, and allowing adjustable control over the damping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The kinetic seat assembly includes a primary seat cushion frame, a secondary seat cushion frame movable relative to the primary seat cushion frame, a primary seat back frame, a secondary seat back frame movable relative to the primary seat back frame, a pair of lateral dampers extending between the primary seat back frame and the secondary seat back frame, a pair of vertical dampers extending between the secondary seat back frame and the primary seat cushion frame, a pair of fluid reservoirs providing fluid to the pair of lateral dampers and the pair of vertical dampers, and an electronic control unit configured to control the rate at which fluid is provided to and extracted from each of the dampers to control the damping effect. In an embodiment, the ends of the lateral dampers are allowed to move freely relative to the secondary seat back frame.
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Description

[Technical Field]

[0001] This application claims the benefit of priority to co-pending U.S. Provisional Patent Application No. 63 / 227,172, filed July 29, 2021, for "Damper for a seat assembly having a fixed frame and a movable seat cushion and seat back," the entire contents of which, including any drawings, are incorporated herein by reference.

[0002] FIELD OF THE INVENTION This disclosure relates generally to a kinetic assembly for a vehicle, and more particularly to a kinetic assembly for a vehicle that accommodates the rotation of an occupant's body during a turning maneuver with a force applied in a counter-turning direction. [Background technology]

[0003] When driving a vehicle, a driver typically experiences fatigue due to repeated rotation of the driver's torso and pelvis. In addition, the driver's knees and head also rotate during vehicle turns. This movement therefore requires the driver to continually compensate for the rotation during the turn. Over time, this rotation of the driver's torso, pelvis, knees, and head can lead to various aches and pains, limiting the amount of driving time the driver can tolerate.

[0004] It is known to provide a seat assembly including a seat back and a seat cushion that mimics the walking movement of an occupant's pelvis and torso. Specifically, the known seat assembly allows the seat cushion to pivot about a cushion pivot axis and the seat back to pivot about a seat back pivot axis, so that the seat back and the seat cushion pivot in opposite directions. However, the opposite rotation of the pelvis and torso during pivoting can cause discomfort for some drivers.

[0005] Therefore, there is a need for an alternative kinetic seat assembly that provides for torso and pelvic rotation in the same direction to maintain the centering of the driver's head and knees. Additionally, there is a need for an alternative kinetic seat assembly in which the vertical and lateral movement of the movable seat back and movable seat cushion can be controlled. Summary of the Invention

[0006] In one embodiment, a kinetic seat assembly includes a primary seatback frame, a secondary seatback frame, and a lateral damping mechanism including first and second lateral dampers extending between the primary and secondary seatback frames, with first ends of the first and second lateral dampers rotatably fixed to the primary seatback frame and opposite second ends of the first and second lateral dampers being free to move through holes formed in respective flanges extending from the secondary seatback frame.

[0007] In another embodiment, a kinetic seat assembly includes a primary seat cushion frame, a secondary seat cushion frame movable relative to the primary seat cushion frame, a primary seat back frame, a secondary seat back frame movable relative to the primary seat back frame, a pair of side dampers extending between a first upper component and the secondary seat back frame, and a first fluid reservoir that provides fluid to the pair of side dampers, the fluid reservoir operable to control the rate at which fluid is provided to and extracted from the pair of side dampers to control the damping effect.

[0008] In yet another embodiment, a kinetic seat assembly includes a primary seat cushion frame, a secondary seat cushion frame pivotally connected to the primary seat cushion frame, a primary seat back frame, a secondary seat back frame pivotally connected to the primary seat back frame, a pair of vertical dampers extending between the secondary seat back frame and the primary seat cushion frame, and a fluid reservoir that provides fluid to the pair of side dampers to control the rate at which fluid is provided to and extracted from the pair of vertical dampers.

[0009] These and additional features provided by the embodiments described herein will be more fully understood when considered in conjunction with the drawings and the detailed description that follows. [Brief explanation of the drawings]

[0010] The embodiments set forth in the drawings are illustrative and exemplary in nature and are not intended to limit the subject matter defined by the claims. The following detailed description of illustrative embodiments can be understood when read in conjunction with the following drawings, in which like structure is designated with like reference numerals and in which:

[0011] [Figure 1] FIG. 1 is a diagram that schematically depicts a system for a vehicle having a kinetic seat assembly, shown as a driver's seat in the vehicle, according to one or more embodiments shown and described herein. [Figure 2] FIG. 2 is a diagram schematically depicting a front view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 3] FIG. 2 is a diagram schematically depicting a rear view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 4] FIG. 2 is a diagram schematically depicting a rear perspective view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 5] FIG. 2 is a diagram schematically depicting another rear perspective view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 6] FIG. 2 is a diagram schematically depicting a first side view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 7] FIG. 2 is a diagram schematically depicting a second side view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 8] FIG. 2 is a diagram schematically depicting a top view of the kinetic sheet assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 9] FIG. 2 is a diagram schematically depicting a bottom view of the kinetic sheet assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 10] FIG. 2 is a diagram schematically depicting a front view of a primary seat back frame of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 11] FIG. 11 is a diagram that schematically depicts a rear view of the primary seat back frame of FIG. 10 according to one or more embodiments shown and described herein. [Figure 12] FIG. 11 is a diagram that schematically depicts a front perspective view of the primary seat back frame of FIG. 10 according to one or more embodiments shown and described herein. [Figure 13] FIG. 11 schematically depicts another front perspective view of the primary seat back frame of FIG. 10 according to one or more embodiments shown and described herein. [Figure 14] FIG. 2 is a diagram schematically depicting a front perspective view of a secondary seat back frame of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 15] FIG. 15 schematically depicts another front perspective view of the secondary seat back frame of FIG. 14 according to one or more embodiments shown and described herein. [Figure 16] FIG. 2 is a diagram schematically depicting a perspective view of a forward pivot mechanism of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 17] FIG. 2 is a diagram schematically depicting a perspective view of the upper pivot mechanism of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 18] FIG. 2 is a diagram schematically depicting a partial rear view of the kinetic seat assembly of FIG. 1 according to one or more embodiments shown and described herein. [Figure 19A] 19A-19A in FIG. 18 showing the lateral damper of the secondary seat back frame in a first position relative to the flange of the primary seat back frame, according to one or more embodiments shown and described herein. [Figure 19B] A figure schematically depicting a cross-sectional view of a side damper of a secondary seat back frame in a second position relative to a flange of a primary seat back frame, according to one or more embodiments shown and described herein. [Figure 20] FIG. 2 is a schematic illustration of an isolated view of a pair of fluid reservoirs in fluid communication with a pair of lateral damping mechanisms and a pair of vertical damping mechanisms for the kinetic seat assembly of FIG. 1, according to one or more embodiments shown and described herein. [Figure 21] 21-21 in accordance with one or more embodiments shown and described herein. FIG. 21 is a cross-sectional view of one of the fluid reservoirs of FIG. 20 taken along line 21-21 in FIG. DETAILED DESCRIPTION OF THE INVENTION

[0012] 1 schematically depicts an environmental view of an embodiment of a vehicle including a kinetic seat assembly. A vehicle generally includes a passenger compartment occupied by passengers or other occupants. Multiple vehicle seats, including a front driver's seat, a front passenger seat, and one or more rear passenger seats, may be provided within the passenger compartment of the vehicle.

[0013] As shown, the kinetic seat assembly is utilized as a driver's seat. However, it should be understood that multiple kinetic seat assemblies may be utilized for multiple seats in a vehicle. A kinetic vehicle seat assembly generally includes a kinetic seat cushion assembly, a kinetic seat back assembly, a vertical damping mechanism, and a lateral damping mechanism. The kinetic seat cushion assembly includes a primary seat cushion frame, a secondary seat cushion frame, and a forward pivot mechanism pivotally connecting a front portion of the primary seat cushion frame to the front portion of the secondary seat cushion frame. The kinetic seat back assembly includes a primary seat back frame, a secondary seat back frame, and an upward pivot mechanism pivotally connecting an upper portion of the primary seat back frame to an upper portion of the secondary seat back frame.

[0014] The vertical damping mechanism provides a damping effect when the secondary seat cushion frame and the secondary seat back frame move in the vertical direction of the vehicle. The lateral damping mechanism provides a damping effect when the rear end of the secondary seat cushion frame and the lower end of the secondary seat back frame move in the lateral direction of the vehicle. The forward pivot mechanism allows the secondary seat cushion frame to rotate relative to the primary seat cushion frame. Similarly, the upward pivot mechanism allows the secondary seat back frame to rotate relative to the primary seat back frame and, in some embodiments, move in the vertical direction of the vehicle.

[0015] During a pivoting motion, the occupant and the kinetic seat assembly are subjected to a force pushing against the occupant and the kinetic seat assembly in a direction opposite to the pivoting motion. Therefore, the pivoting mechanism and the vertical and lateral damping mechanisms rotate the secondary seat cushion frame and the secondary seat back frame in the same phase with each other in the direction of the force. As used herein, the term "in phase" describes two objects, e.g., the secondary seat cushion frame and the secondary seat back frame, moving synchronously with each other in the same direction. Accordingly, the term "out of phase" used herein describes two objects, e.g., the secondary seat cushion frame and the secondary seat back frame, not moving synchronously with each other in the same direction. Furthermore, it should be understood that when two objects are moving in phase with each other, the directions in which these objects are moving are also in phase with each other.

[0016] In some embodiments, the pivot up mechanism and damping mechanism are manually or electronically adjustable to increase or decrease the amount of movement of the secondary seat cushion frame and / or secondary seat back frame.

[0017] In some embodiments, the vehicle includes a display unit and a user interface. The vehicle also includes an on-board computing device including an electronic control unit having a processor and memory components. Thus, the turning mechanism and damping mechanism may be operable by an occupant of the vehicle by operating controls in the user interface. In some embodiments, the electronic control unit also includes network interface hardware configured to interface with a transceiver and connect to a network. The network connects the vehicle to the mobile computing device to enable the occupant to wirelessly control the turning mechanism and damping mechanism.

[0018] As used herein, the term "vehicle longitudinal direction" refers to the fore-and-aft direction of the vehicle (i.e., the + / - vehicle X direction depicted in FIG. 1). The term "vehicle transverse direction" refers to the cross-vehicle direction (i.e., the + / - vehicle Y direction depicted in FIG. 1), which is transverse to the vehicle longitudinal direction. The term "vehicle vertical direction" refers to the up-and-down direction of the vehicle (i.e., the + / - vehicle Z direction depicted in FIG. 1). As used herein, "upper" and "above" are defined as the positive Z direction of the coordinate axes shown in the drawings. As used herein, "lower" and "below" are defined as the negative Z direction of the coordinate axes shown in the drawings. Furthermore, as used herein, the terms "outer" or "outward" refer to the relative location of a component with respect to the vehicle centerline. As used herein, the terms "inner" or "inward" refer to the relative location of a component with respect to the vehicle centerline. Because vehicle structures may generally be symmetrical about the vehicle centerline, the directions referred to in the use of the terms "inner," "inward," "outward," and "outward" may be mirrored about the vehicle centerline when the evaluation components are located along opposite sides of the vehicle.

[0019] As used herein, the term "Kinetic seat vertical direction" refers to the same direction as the vehicle vertical direction. In a configuration in which the Kinetic seat assembly is a normal forward-facing seat in a vehicle, the term "Kinetic seat longitudinal direction" refers to a direction parallel to the vehicle longitudinal direction. However, it should be understood that other configurations are envisioned in which the Kinetic seat longitudinal direction is vertical, i.e., parallel to the vehicle transverse direction, or in some other direction between vertical and parallel, in which the Kinetic seat assembly is oriented.

[0020] It should also be understood that, as used herein, "turning direction" means the direction in which the occupant is turning the vehicle. Similarly, "counter-turning direction" means the direction opposite to the turning direction.

[0021] Reference will now be made in detail to various embodiments of the kinetic seat assemblies described herein, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts.

[0022] Referring to Figure 1, a vehicle is shown generally at 12. The vehicle 12 includes a passenger compartment 14 provided therein. The passenger compartment 14 is the portion of the interior of the vehicle 12 occupied by passengers or other occupants. A plurality of vehicle seats are provided within the passenger compartment 14 of the vehicle 12, including a driver's seat 16, a front passenger seat (not shown), and one or more rear passenger seats 18, such as second or third row passenger seats.

[0023] 1, the driver's seat 16 is provided as the kinetic seat assembly 10. However, the kinetic seat assembly 10 is not limited to the driver's seat 16. In an embodiment, any one or any combination of the driver's seat 16, the passenger seat, and one or more rear passenger seats 18 may be provided as the kinetic seat assembly 10.

[0024] 1, the vehicle 12 is provided as an automobile, including coupes, sedans, minivans, trucks, crossovers, hybrids, and sport utility vehicles. However, the kinetic seat assembly 10 is not limited to automobiles. In embodiments, the kinetic seat assembly 10 may be provided in any vehicle 12, such as a watercraft, aircraft, or the like.

[0025] The vehicle 12 includes a steering wheel 20 located longitudinally of the vehicle in front of the driver's seat 16. The vehicle 12 includes a display unit 22 and a user interface 24. In some embodiments, the user interface 24 includes manual buttons or touch screen controls provided on the display unit 22. It is understood that the vehicle 12 provided with the kinetic seat assembly 10 may be an autonomous vehicle in which the steering wheel 20 is not provided.

[0026] Vehicle 12 includes an onboard computing device 26. In some embodiments, network 28 connects vehicle 12 to a mobile computing device 30. Network 28 may include a wide area network such as the Internet or a cellular network (e.g., 3G, 4G, 4G LTE, WiMAX, etc.). Similarly, network 28 may include a local area network, such as a Wireless Fidelity (Wi-Fi) network, a Bluetooth network, a near field communication network, hardware, and the like.

[0027] The on-board computing device 26 of the vehicle 12 includes an electronic control unit 32. In some embodiments, the on-board computing device 26 includes a transceiver 34 in electrical communication with the electronic control unit 32, the transceiver 34 configured for two-way communication with the network 28 to connect the vehicle 12 to the network 28 and, therefore, the mobile computing device 30.

[0028] The mobile computing device 30 may be configured as a mobile phone, tablet, personal computer, and / or other device that performs the functions described herein. The mobile computing device 30 may be operated by a third party, such as the driver or other occupant or owner of the vehicle 12.

[0029] Still referring to FIG. 1, the electronic control unit 32 includes a local interface 36, a processor 38, input / output hardware 40, data storage components 42, and memory components 44 connected to the processor 38.

[0030] The local interface 36 is implemented as a bus or other communication interface to facilitate communication between components of the electronic control unit 32. The local interface 36 is formed of any medium configured to transmit signals. By way of non-limiting example, the local interface 36 may be formed of conductive wires, conductive traces, optical waveguides, or the like. The local interface 36 may also refer to the expanse traversed by electromagnetic radiation and corresponding electromagnetic waves. Furthermore, the local interface 36 may be formed of a combination of media configured to transmit signals. In one embodiment, the local interface 36 comprises a combination of conductive traces, conductive wires, connectors, and a bus, which cooperate to enable the transmission of electrical data signals between the various components of the mobile computing device 30. Furthermore, it should be noted that the term “signal” refers to a waveform (e.g., an electrical waveform, an optical waveform, a magnetic waveform, a mechanical waveform, or an electromagnetic waveform) configured to travel through a medium, such as DC, AC, sine wave, triangular wave, square wave, vibration, and the like.

[0031] Processor 38 may include processing components operable to receive and execute machine-readable instructions, such as those stored in data storage component 42 and / or memory component 44. As a non-limiting example, processor 38 may be one of a shared processor circuit, a dedicated processor circuit, or a group processor circuit.

[0032] Input / output hardware 40 may refer to hardware in vehicle 12, a basic input / output system (BIOS) that interacts with mobile computing device 30, drivers that interact with particular devices in vehicle 12 or with mobile computing device 30, one or more operating systems, user applications, background services, background applications, etc. In some embodiments, input / output hardware 40 includes display unit 22, user interface 24, and / or other hardware within vehicle 12.

[0033] The data storage component 42 is communicatively coupled to the processor 38. By way of non-limiting example, the data storage component 42 may include one or more database servers supporting NoSQL, MySQL, Oracle, SQL Server, NewSQL, or the like. The data storage component 42 stores user-specific parameters and characteristics for the desired operating mode of the kinetic seat assembly 10.

[0034] A memory component 44 is communicatively coupled to the processor 38. By way of non-limiting example, the memory component 44 may be one of a shared memory circuit, a dedicated memory circuit, or a group memory circuit. The memory component 44 stores a detection logic 46 and a communication logic 48. The detection logic 46 and the communication logic 48 may each include multiple different pieces of logic, each of which may be embodied as a computer program, firmware, and / or software / hardware.

[0035] The detection logic 46 is executable by the processor 38 to detect one or more signals provided by the input / output hardware 40, such as the user interface 24. The communication logic 48 is executable by the processor 38 to cause the on-board computing device 26 to perform commands and actions corresponding to the detection logic 46. In some embodiments, the detection logic 46 and the communication logic 48 communicate with the network 28 through the network interface hardware 50 and / or the transceiver 34 to communicate with the mobile computing device 30.

[0036] In some embodiments, memory component 44 is configured as volatile and / or non-volatile memory and, as such, may include random access memory (SRAM, DRAM, and / or other types of RAM), flash memory, secure digital (SD) memory, registers, compact discs, digital versatile discs (DVDs), and / or other types of non-transitory computer-readable media. Depending on the particular embodiment, such non-transitory computer-readable media may reside within onboard computing device 26 and / or external to onboard computing device 26. Memory component 44 and data storage component 42 operate as a memory unit for electronic control unit 32.

[0037] As mentioned above, in some embodiments, the electronic control unit 32 includes network interface hardware 50. The network interface hardware 50 may include or be configured to interface with a transceiver 34 for connecting to the network 28. By way of example, the network interface hardware 50 is operable to communicate with any wired or wireless network hardware, including an antenna, a modem, a LAN, a Wireless Fidelity (Wi-Fi) card, a WiMAX card, mobile communication hardware, and / or other hardware for communicating with other networks and / or devices. From this connection, communication occurs through the transceiver 34 using the network interface hardware 50, thereby facilitating communication between the electronic control unit 32 and the mobile computing device 30 over the network 28.

[0038] While the above-described components are shown as residing within the electronic control unit 32, it should be understood that this is merely an example. In some embodiments, one or more of the components may be external to the electronic control unit 32. While the electronic control unit 32 is shown as a single device, it should also be understood that this is merely an example. In some embodiments, the detection logic 46 and the communication logic 48 may reside on different computing devices. As one example, one or more of the functions and / or components described herein may be provided by a mobile computing device 30, which may be connected to the vehicle 12 through the network 28.

[0039] 2-9, a kinetic seat assembly 10 is shown schematically and generally includes a first lower component 52, a second lower component 54 pivotally connected to the first lower component 52, a first upper component 56, a second upper component 58 pivotally connected to the first upper component 56, a vertical damping mechanism 100, a lateral damping mechanism 102, and a linkage assembly 60. As described in more detail herein, the vertical damping mechanism 100 and the lateral damping mechanism 102 provide a damping effect between the second lower component 54 and the second upper component 58 relative to the first lower component 52 and the first upper component 56. As shown herein, the kinetic seat assembly 10 is depicted as a seat, such as a vehicle seat. Accordingly, the first lower component 52 may be referred to herein as the primary seat cushion frame 52, the second lower component 54 may be referred to herein as the secondary seat cushion frame 52, the first upper component 56 may be referred to herein as the primary seat back frame 56, and the second upper component 58 may be referred to herein as the secondary seat back frame 58. However, it should be understood that the concepts of the present disclosure, specifically the vertical damping mechanism 100 and the lateral damping mechanism 102, are not limited to embodiments incorporated within a vehicle seat. Conversely, the vertical damping mechanism 100 and the lateral damping mechanism 102 may provide a damping effect between any two fixed or movable components, such as those described in more detail herein.

[0040] The term "damping effect" as used herein refers to the degree of compression. In embodiments, compression may be measured by the length of a biasing member, such as a spring, or the resistance to compression provided by a fluid, such as oil. Thus, damping effect directly correlates to the amount of end-to-end movement of the biasing member or the resistance provided by the fluid.

[0041] As shown in FIGS. 3-5 and 20 , a linkage assembly 60 interconnects the secondary seat cushion frame 54 and the secondary seat back frame 58. The linkage assembly 60 is configured to prevent the secondary seat cushion frame 54 and the secondary seat back frame 58 from moving out of phase with one another. It should be understood that movement of the secondary seat cushion frame 54 and the secondary seat back frame 58 is caused by rotation of an occupant seated within the kinetic seat assembly 10 due to forces generated by the occupant and the vehicle 12 during operation. It should be understood, therefore, that movement of the secondary seat cushion frame 54 and the secondary seat back frame 58 is not the result of any motorized or otherwise electronically programmed and controlled operation. However, as described in more detail herein, the degree of movement may be controlled by electronic programming or control operation. Various embodiments of the kinetic seat assembly 10 and the operation of the kinetic seat assembly 10 are described in more detail herein.

[0042] 1, it should be understood that the secondary seat cushion frame 54 includes pad 11 for supporting the pelvis, such as the buttocks and thighs, of the occupant, and the secondary seat back frame 58 includes pad 13 for supporting the back of the occupant. The pads 11, 13 on the secondary seat cushion frame 54 and the secondary seat back frame 58 are omitted in the remaining figures to more fully illustrate the embodiment.

[0043] 6, 7, and 9, the primary seat cushion frame 52 may have a generally rectangular shape. The primary seat cushion frame 52 includes a front member 62 provided near its forward portion and a rear member 64 provided near its rear portion. The rear member 64 crosses between a pair of opposing side members 66, 68. The primary seat cushion frame 52 may also include a pair of recliner mechanisms 70 provided on opposite sides of the primary seat cushion frame 52 near the rear member 64. The primary seat cushion frame 52 may include a pair of rails 81, 83 that slidably engage with a pair of tracks 85, 87 attached to the floor F of the passenger compartment 14 of the vehicle 12. By sliding the pair of rails 81, 83 along the tracks 85, 87, the occupant can move the kinetic seat assembly 10 forward or rearward in the longitudinal direction of the vehicle to comfortably position the kinetic seat assembly 10 and the occupant relative to the steering wheel 20 of the vehicle 12.

[0044] 10-13, the primary seatback frame 56 may have a generally trapezoidal shape. The primary seatback frame 56 includes an upper member 76 provided near an upper portion thereof and a lower member 78 provided near a lower portion thereof. The lower member 78 crosses between a pair of opposing side members 80, 82. The lower member 78 includes a lower plate 79 extending therefrom. The lower plate 79 is provided at a substantially central location between the side members 80, 82. A pair of holes 79A are formed in the lower plate 79. As described in more detail herein, the pair of holes 79A are provided to facilitate connection of a lateral damping mechanism 102 to the primary seatback frame 56. The primary seatback frame 56 also includes a pair of openings 84, 86 formed in the side members 80, 82 of the primary seatback frame 56 near the lower member 78. The recliner mechanism 70 in the primary seat cushion frame 52 engages a pair of openings 84, 86 formed in the primary seatback frame 56 to allow the primary seatback frame 56 to rotate relative to the primary seatcushion frame 52 about a recline axis Rf.

[0045] In other embodiments of the kinetic seat assembly 10, the pair of openings 84, 86 are instead formed in the primary seat cushion frame 52, and the pair of recliner mechanisms 70 are provided in the primary seat back frame 56. In some embodiments, both the primary seat cushion frame 52 and the primary seat back frame 56 have mating recliner mechanisms, such as corresponding female and male recliner mechanisms, that engage with each other to facilitate rotation of the primary seat back frame 56 about the recline axis Rf relative to the primary seat cushion frame 52.

[0046] 8, the secondary seat cushion frame 54 has a contoured shape that conforms to the pelvis of an occupant to provide adequate support when seated in the kinetic seat assembly 10. Accordingly, the secondary seat cushion frame 54 includes a forward end 88 provided near its forward portion, a rearward end 90 provided near its rearward portion, and a pair of lateral ends 92, 94 interconnecting the forward end 88 and the rearward end 90.

[0047] 6 and 7, the secondary seat cushion frame 54 is suspended above the primary seat cushion frame 52 at a forward pivot mechanism 98 to facilitate pivoting and rotation of the secondary seat cushion frame 54 relative to the primary seat cushion frame 52. More specifically, the forward pivot mechanism 98 allows the secondary seat cushion frame 54 to rotate relative to the primary seat cushion frame 52 in the kinetic seat lateral direction when a force is applied in the opposite kinetic seat lateral direction relative to a person seated in the kinetic seat assembly 10. The forward pivot mechanism 98 is provided near a forward portion of the secondary seat cushion frame 54 to facilitate the greatest degree of rotation. Thus, the forward end 88 of the secondary seat cushion frame 54 is suspended above the front member 62 of the primary seat cushion frame 52 by the forward pivot mechanism 98.

[0048] The forward pivot mechanism 98 is disposed between the primary seat cushion frame 52 and the secondary seat cushion frame 54 near a forward portion thereof to suspend the secondary seat cushion frame 54 above the primary seat cushion frame 52. As shown in more detail in FIG. 16 , the forward pivot mechanism 98 may include a lower forward pivot mechanism portion 104 fixed to one of the primary seat cushion frame 52 and the secondary seat cushion frame 54 and an upper forward pivot mechanism portion 106 fixed to the other of the primary seat cushion frame 52 and the secondary seat cushion frame 54. The upper forward pivot mechanism portion 106 includes a ball joint 108 housed at an end of the lower forward pivot mechanism portion 104. In an embodiment, the ball joint 108 may be provided in the lower forward pivot mechanism portion 104 housed at an end of the upper forward pivot mechanism portion 106.

[0049] 14 and 15 with respect to the secondary seatback frame 58, the secondary seatback frame 58 has a contoured shape that conforms to the occupant's torso to provide adequate support. Accordingly, the secondary seatback frame 58 includes an upper end 180 provided near its upper portion, a lower end 182 provided near its lower portion, and a pair of lateral ends 184, 186 interconnecting the upper end 180 and the lower end 182. As described in more detail herein, the secondary seatback frame 58 includes a pair of flanges 273 extending rearward in the longitudinal direction of the kinetic seat. A hole 275 is formed in each flange 273. The upper end 180 may include a headrest 188 integrally formed with and extending upwardly therefrom to provide additional support for the occupant's head and neck. In some embodiments, a head support frame 190 is provided and extends upwardly from the lateral ends 184, 186 of the secondary seatback frame 58. The head support frame 190 is a generally inverted U-shaped member including a pair of arms 192, 194 connected to the lateral ends 184, 186 of the secondary seatback frame 58. As will be described in more detail below, an upper pivot mechanism 212 is connected to the secondary seatback frame 58 below the head support frame 190.

[0050] As shown in FIGS. 6 and 7 , the secondary seatback frame 58 is suspended forward of the primary seatback frame 56 in an upper pivot mechanism 212 to facilitate pivoting and rotation of the secondary seatback frame 58 relative to the primary seatback frame 56. More specifically, the upper pivot mechanism 212 includes a ball joint 213 ( FIG. 17 ) and one or more pivotable links 218 connecting the secondary seatback frame 58 to the primary seatback frame 56 to allow movement of the secondary seatback frame 58 relative to the primary seatback frame 56 in the kinetic seat vertical direction. The upper pivot mechanism 212 is located near the upper end 180 of the secondary seatback frame 58 to facilitate the greatest degree of rotation. Thus, the upper end 180 of the secondary seatback frame 58 is suspended forward of the upper member 76 of the primary seatback frame 56 by the upper pivot mechanism 212.

[0051] 3-5 and described above, the secondary seat cushion frame 54 and the secondary seat back frame 58 are connected to each other at the rearward end 90 and the lower end 182, respectively, by a linkage assembly 60. The linkage assembly 60 ensures that the secondary seat cushion frame 54 and the secondary seat back frame 58 move in phase with each other, i.e., move simultaneously and in the same direction.

[0052] 18, the vertical damping mechanism 100 extends from the linkage assembly 60 to a pair of clamps 360 provided on rear rods 362 extending between opposite rails 81, 83 of the primary seat cushion frame 52. The vertical damping mechanism 100 includes first and second vertical dampers 144, 146 interconnecting the primary seat cushion frame 52 and the secondary seat back frame 58 and secondary seat cushion frame 54 with the linkage assembly 60 connecting therebetween. As shown, first or upper ends of the vertical dampers 144, 146 are attached or connected, directly or indirectly, to the secondary seat back frame 58, and opposite second or lower ends of the vertical dampers 144, 146 are attached, indirectly or directly, to the primary seat cushion frame 52. However, it should be understood that the vertical dampers 144 , 146 may extend between the secondary seat back frame 58 and the primary seat back frame 56 .

[0053] It should be understood that each vertical damper 144, 146 is identical in structure and operation, and therefore, only the first vertical damper 144 will be described in detail with reference to FIG. 18 . In some embodiments, the first vertical damper 144 includes an outer tube 148 and an inner tube 154. The outer tube 148 includes a first end 150 and an opposite second end 152. As shown, the second end 152 is connected, directly or indirectly, to the primary seat cushion frame 52. The inner tube 154 includes a first end 156 and an opposite second end 158. As shown, the second end 158 is connected, directly or indirectly, to the linkage assembly 60. In some embodiments, the inner tube 154 and the outer tube 148 are permitted to rotate relative to one another. Additionally, the inner tube 154 may extend and retract from the outer tube 148, but the inner tube 154 may be restricted from retracting completely out of the outer tube 148 so that the first end 156 is retained inside the outer tube 148.

[0054] In some embodiments, as described in more detail below, the inner tube 154 slidably moves in and out of the first end 150 of the outer tube 148 to adjust the length of the first vertical damper 144 based on movement of the secondary seat back frame 58 relative to the primary seat cushion frame 52. In some embodiments, the first vertical damper 144 also includes a ball joint 145 at one or both ends of the first vertical damper 144 to provide the necessary rotation of the first vertical damper 144 relative to the primary seat cushion frame 52 and / or the secondary seat back frame 58. The ball joint 145 at the second end 152 of the outer tube 148 is directly or indirectly connected to the primary seat cushion frame 52, specifically to one of the clamps 360 provided on the rear rod 362, and the ball joint 145 at the second end 158 of the inner tube 154 is directly or indirectly connected to the secondary seat back frame 58, for example, by being rotatably connected to the linkage assembly 60.

[0055] In some embodiments, the first vertical damper 144 may include a compressible or incompressible fluid that provides a damping effect between the inner tube 154 and the outer tube 148. The degree of damping effect may be manually or electronically adjustable, as described in more detail herein. In other embodiments, the first vertical damper 144 includes a biasing member, such as a spring, that provides a damping effect between the inner tube 154 and the outer tube 148.

[0056] It should be understood that variations of the first vertical damper 144 and the second vertical damper 146 are contemplated within the scope of the present disclosure. For example, it should be understood that in some embodiments, the orientation of the outer tube 148 and the inner tube 154 may be switched, such that the outer tube 148 is connected to the secondary seat back frame 58 and the inner tube 154 is connected to the primary seat cushion frame 52. In some embodiments, the first vertical damper 144 and the second vertical damper 146 include an inlet 304 that is connected to a reservoir of fluid, which will be described in more detail below.

[0057] Still referring to FIG. 18 , the lateral damping mechanism 102 includes first and second lateral dampers 258, 260 that interconnect the primary seatback frame 56 and the secondary seatback frame 58. It should be understood that each lateral damper 258, 260 is identical in structure and operation, and therefore, only the first lateral damper 258 will be described in detail. In some embodiments, the first lateral damper 258 includes an outer tube 262 and an inner tube 268. The outer tube 262 includes a first end 264 and an opposite second end 265. The inner tube 268 includes a first end 270 and an opposite second end 272. In some embodiments, the inner tube 268 and the outer tube 262 are allowed to rotate relative to one another. Furthermore, although inner tube 268 may extend and retract from outer tube 262, inner tube 268 may be limited from retracting completely out of outer tube 262 such that first end 270 is retained inside outer tube 262. Stopper 268A is formed on inner tube 268. In embodiments, stopper 268A is provided at a position substantially midway between first end 270 and second end 272 of inner tube 268. In embodiments, stopper 268A is a unitary structure integrated with inner tube 268. In other embodiments, stopper 268A is provided on inner tube 268 and circumscribes inner tube 268. In embodiments, stopper 268A is an O-ring. The inner tubes 268 of the first side damper 258 and the second side damper 260 each extend through holes 275 in respective flanges 273 that extend rearwardly from the secondary seatback frame 58 .

[0058] 19A and 19B, bearing 268B is provided within bearing housing 268C, which is secured within bore 275 formed in flange 273. Bearing 268B is a segmented ball joint that is capable of rotating within bearing housing 268C. Inner tube 268 of first side damper 258 has an outer diameter smaller than the diameter of passage 268D formed in bearing 268B. Thus, inner tube 268 of first side damper 258 can slide through bearing 268B from a first position, in which stopper 268A is spaced from flange 273, as shown in FIG. 19A, to a second position, in which stopper 268A prevents further extension of first side damper 258, as shown in FIG. 19B. Stopper 268A has an outer diameter larger than the diameter of passage 268D formed in bearing 268B. 19B, the inner tube 268 of the first side damper 258 slides through the bearing 268B until the stop 268A comes into contact with the bearing 268B, preventing further extension of the first side damper 258. It should be understood that in other embodiments, further extension of the inner tube 268 through the bearing 268B is prevented by the stop 268A coming into contact with some other surface, such as the bearing housing 268C or the flange 273. In embodiments, the stop 268A may include the bearing 268B that circumscribes the outer surface of the inner tube 268. The bearing 268B is allowed to rotate relative to the flange 273, thereby allowing the inner tube 268 to pivot relative to the flange 273 as the secondary seat back frame 58 moves in the kinetic seat vertical direction.

[0059] 18 , in some embodiments, as described in more detail below, the inner tube 268 slidably moves in and out of the first end 264 of the outer tube 262 to adjust the length of the first side damper 258 based on movement of the secondary seatback frame 58 relative to the primary seatback frame 56. In some embodiments, the first side damper 258 includes a ball joint 277 at the second end 265 of the outer tube 262. The ball joint 277 is rotatably connected to the lower member 78 of the primary seatback frame 56 to provide the necessary rotation of the first side damper 258 relative to the primary seatback frame 56. Specifically, the ball joint 277 is rotatably connected to a lower plate 79 provided on the lower member 78 of the primary seatback frame 56. However, the second end 272 of the inner tube 268 is not fixedly connected to the secondary seatback frame 58. Conversely, the inner tube 268 is slidably movable through a hole 275 formed in the flange 273 as the secondary seatback frame 58 moves relative to the primary seatback frame 56 .

[0060] When the secondary seatback frame 58 and the secondary seat cushion frame 54 move in the direction of arrow A1, the first side damper 258 moves in the direction of arrow B1, and the second side damper 260 moves in the direction of arrow C1. When the first side damper 258 moves in the direction of arrow B1, the stopper 268A contacts the bearing 268B, or in this embodiment, the bearing housing 268C or the flange 273, compressing the inner tube 268 into the outer tube 262, thereby providing a damping effect by the first side damper 258. When the secondary seatback frame 58 and the secondary seat cushion frame 54 move in the direction of arrow A1, the second side damper 260 moves in the direction of arrow C1. As the second lateral damper 260 moves in the direction of arrow C1, the inner tube 268 of the second lateral damper 260, which has an outer diameter smaller than the inner diameter of the hole 275 formed in the flange 273, is able to slide through the hole 275, thereby preventing any compression or tension of the second lateral damper 260 and any additional damping effect that would counteract the damping effect provided by the first lateral damper 258.

[0061] Alternatively, when the secondary seat back frame 58 and the secondary seat cushion frame 54 move in the direction of arrow A2, the second side damper 260 moves in the direction of arrow C2 and the first side damper 258 moves in the direction of arrow B2. When the second side damper 260 moves in the direction of arrow C2, the stopper 268A of the second side damper 260 contacts the bearing 268B, or in this embodiment, the bearing housing 268C or flange 273, compressing the inner tube 268 into the outer tube 262, thereby providing a damping effect by the second side damper 260. When the secondary seat back frame 58 and the secondary seat cushion frame 54 move in the direction of arrow A2, the first side damper 258 moves in the direction of arrow B2. As the first side damper 258 moves in the direction of arrow B2, the inner tube 268 of the first side damper 258, which has an outer diameter smaller than the inner diameter of the hole 275 formed in the flange 273, is allowed to slide through the hole 275, thereby preventing any compression of the first side damper 258 and any additional damping effect that would counteract the damping effect provided by the second side damper 260. It should therefore be understood that only one of the first side damper 258 and the second side damper 260 provides a damping effect at any given time during the movement of the secondary seatback frame 58 relative to the primary seatback frame 56.

[0062] In some embodiments, the first and second side dampers 258, 260 may include a compressible or incompressible fluid that provides damping between the inner tube 268 and the outer tube 262. The degree of damping may be manually or electronically adjustable, as described in more detail herein. In other embodiments, the first and second side dampers 258, 260 include a biasing member, such as a spring, that provides damping between the inner tube 268 and the outer tube 262. In some embodiments, the first and second side dampers 258, 260 include an inlet 330 that is connected to a reservoir of fluid.

[0063] 20 , the vertical damping mechanism 100 and the lateral damping mechanism 102 are shown spaced apart from other components of the kinetic seat assembly 10 and are in fluid communication with a pair of fluid reservoirs. Specifically, a first fluid reservoir 334 is provided to deliver and receive fluid to the vertical damping mechanism 100, specifically the vertical dampers 144, 146. A second fluid reservoir 336 is provided to deliver and receive fluid to the lateral damping mechanism 102, specifically the lateral dampers 258, 260. In an embodiment, the first fluid reservoir 334 may be provided to deliver and receive fluid to and from the vertical dampers 144, 146 via one or more conduits 335A extending from an outlet 334E of the first fluid reservoir 334 to the inlets 304 of the vertical dampers 144, 146. Similarly, a second fluid reservoir 336 may be provided to deliver fluid to and receive fluid from the side dampers 258, 260 via one or more conduits 335B extending from the outlet 334D of the second fluid reservoir 334 to the inlets 330 of the side dampers 258, 260.

[0064] The first fluid reservoir 334 and the second fluid reservoir 336 have identical structures and operate in the same manner. Therefore, only the structure of the first fluid reservoir 334 will be described in more detail herein. As shown in FIG. 20 , the first fluid reservoir 334 includes an upper portion 334A, which includes an air spring 334A1, and a lower portion 334B. A fluid, either a compressible or incompressible fluid, is provided in the lower portion 334B. The first fluid reservoir 334 includes a piston 337, which is provided in the lower portion 334B and extends longitudinally within the first fluid reservoir 334. As described in more detail herein, movement of the piston 337 due to fluid flowing into the lower portion 334 increases the pressure in the upper portion 334A. Similarly, movement of the piston 337 due to fluid flowing out of the lower portion 334B decreases the pressure in the upper portion 334A. The first fluid reservoir 334 includes an inlet 334C in fluid communication with an associated air pump 303, which delivers air into an upper portion 334A of the first fluid reservoir 334. The air pump 303 is in electronic communication with the electronic control unit 32 to control the amount of air delivered to the upper portion 334A of the first fluid reservoir 334, such that the upper portion acts as a pressure booster for the fluid-containing lower portion 334B. It should be understood that as the amount of air delivered by the air pump 303 increases, the pressure in the first fluid reservoir 334 increases, and as a result, the air spring 334A1 in the upper portion 334A operates to increase the force with which fluid is delivered to the vertical dampers 144, 146. While not described in detail, it should be understood that the second fluid reservoir 336 operates in a similar manner to control the force with which fluid provided therein is delivered to the lateral dampers 258, 260.

[0065] First fluid reservoir 334 includes a release valve 305 provided at outlet 334D to control the amount of fluid allowed to enter and exit first fluid reservoir 334. More specifically, release valve 305 controls the size of the opening defined by outlet 334D. Release valve 305 may be manually controlled, or in embodiments, an actuator 307 may be provided to control the position of release valve 305. In embodiments, actuator 307 is communicatively connected to electronic control unit 32. Release valve 305 is operable between an open position, a closed position, and a number of intermediate positions between the open and closed positions.

[0066] In an embodiment, the first fluid reservoir 334 includes an air pressure gauge 340 that displays or otherwise indicates the air pressure within the upper portion 334A of the first fluid reservoir 334. The air pressure gauge 340 may be any suitable display, such as, for example, an analog gauge, a digital gauge, or the like. As shown, the air pressure gauge 340 is mounted at the upper end of the first fluid reservoir 334 near the inlet 334C. However, the air pressure gauge 340 may be provided in any location suitable for providing a visual indication of the air pressure within the first fluid reservoir 334. The air pressure gauge 340 may communicate with the electronic control unit 32 such that information determined by the air pressure gauge 340 may be transmitted and displayed on the display unit 22 (FIG. 1).

[0067] The first fluid reservoir 334 may also include a minimum pressure valve 342 and a maximum pressure valve 344. The minimum pressure valve 342 and the maximum pressure valve 344 may be any valves suitable for regulating the pressure within the first fluid reservoir 334, such as, for example, Schrader valves, Presta valves, Dunlop valves, and the like. The minimum pressure valve 342 may operate to prevent the pressure within the upper portion 334A of the first fluid reservoir 334 from dropping below a minimum air pressure threshold. The minimum pressure valve 342 may be manually controlled, or in embodiments, an actuator 346 may be provided to control the position of the minimum pressure valve 342 and, therefore, the minimum air pressure threshold. In embodiments, the actuator 346 is communicatively connected to the electronic control unit 32.

[0068] Similarly, the maximum pressure valve 344 may operate to prevent the pressure within the upper portion 334A of the first fluid reservoir 334 from exceeding a maximum air pressure threshold in response to operation of the air pump 303. The maximum air pressure threshold is greater than the minimum air pressure threshold. More specifically, the maximum pressure valve 344 may function as a blow-off valve configured to release excess pressure when the pressure within the first fluid reservoir 334 exceeds the maximum air pressure threshold. The maximum pressure valve 344 may be manually controlled, or in embodiments, an actuator 348 may be provided to control the position of the maximum pressure valve 344, and thus the maximum air pressure threshold. In embodiments, the actuator 348 is communicatively connected to the electronic control unit 32.

[0069] Although the minimum pressure valve 342 and the maximum pressure valve 344 are shown as separate valves located at opposite ends of the upper portion 334A of the first fluid reservoir 334, it should be understood that the minimum pressure valve 342 and the maximum pressure valve 344 may be integrated into a single valve that limits both the minimum pressure within the first fluid reservoir 334 and the maximum pressure within the first fluid reservoir 334.

[0070] 20 and 21, it should be understood that the air pressure within the upper portions 334A of the fluid reservoirs 334, 336 directly affects the rate at which the vertical dampers 144, 146 and the side dampers 258, 260 return from a compressed state to a non-compressed state. For example, as the air pressure within the upper portions 334A of the fluid reservoirs 334, 336 increases, the rate at which fluid flows from the lower portions 334B of the fluid reservoirs 334, 336 to the vertical dampers 144, 146 and the side dampers 258, 260 increases. Alternatively, as the air pressure within the upper portions 334A of the fluid reservoirs 334, 336 decreases, the rate at which fluid flows from the lower portions 334B of the fluid reservoirs 334, 336 to the vertical dampers 144, 146 and the side dampers 258, 260 decreases.

[0071] As fluid flows from the lower portions 334B of the fluid reservoirs 334, 336 to the vertical dampers 144, 146 and the side dampers 258, 260, the piston 337 moves in the direction of arrow D1 and the air pressure in the upper portions 334 of the fluid reservoirs 334, 336 decreases. Alternatively, as fluid flows from the vertical dampers 144, 146 and the side dampers 258, 260 back to the lower portions 334B of the fluid reservoirs 334, 336, the piston 337 moves in the direction of arrow D2 and the air pressure in the upper portions 334 of the fluid reservoirs 334, 336 increases.

[0072] It should be understood that the degree to which the release valve 305 is open directly affects the stiffness of the vertical dampers 144, 146 and the side dampers 258, 260. For example, as the release valve 305 moves toward the open position, i.e., as the size of the opening of the release valve 305 increases, the stiffness of the vertical dampers 144, 146 and the side dampers 258, 260 decreases. Alternatively, as the release valve 305 moves toward the closed position, i.e., as the size of the opening of the release valve 305 decreases, the stiffness of the vertical dampers 144, 146 and the side dampers 258, 260 increases. Therefore, when the opening of the release valve 305 is in the closed position, the stiffness of the vertical dampers 144, 146 and the side dampers 258, 260 is at its maximum, and as a result, the vertical dampers 144, 146 and the side dampers 258, 260 do not provide any damping effect.

[0073] It should be appreciated that the air pump 303 and the release valve 305 associated with each fluid reservoir 334, 336, and more particularly the actuator 307, if provided, may be operable via a user interface 24 ( FIG. 1 ) that communicates with the electronic control unit 32 to control the fluid allowed to flow from the fluid reservoirs 334, 336 to the vertical dampers 144, 146 and the lateral dampers 258, 260. As noted above, the display unit 22 ( FIG. 1 ) may include the user interface 24 and may be located in any suitable location, for example, on the dashboard of the vehicle 12, or otherwise within reach of an occupant to enable the occupant to control the damping effect and stiffness of the kinetic seat assembly 10. It should be appreciated that the air pump 303 and the release valve 305 may each be operated by either the electronic control unit 32 or user operation in a first mode or position, such as a sport mode. In sport mode, the air pump 303 may operate in a first mode to provide a predetermined air pressure in the fluid reservoirs 334, 336, and the release valve 305 may operate in a first position to open the opening of the outlet 334D to a first predetermined degree. As a result, the speed at which the vertical dampers 144, 146 and the lateral dampers 258, 260 return to their uncompressed state increases and the stiffness of the vertical dampers 144, 146 and the lateral dampers 258, 260 decreases. This allows the secondary seat back frame 58 and the secondary seat cushion frame 54 to move more freely.

[0074] The air pump 303 and the release valve 305 may also be operated automatically by the electronic control unit 32 or by user operation in a second mode or position, such as a comfort mode. In the comfort mode, the air pump 303 may be operated in the second mode to provide a second predetermined air pressure in the fluid reservoirs 334, 336 that is lower than the first predetermined air pressure, and the release valve 305 may be operated in the second position to open the opening of the outlet 334D to a second predetermined opening degree that is less than the first predetermined opening degree. As a result, the speed at which the vertical dampers 144, 146 and the lateral dampers 258, 260 return to their uncompressed state is reduced, and the stiffness of the vertical dampers 144, 146 and the lateral dampers 258, 260 is increased. This allows the secondary seat back frame 58 and the secondary seat cushion frame 54 to remain in a more fixed position. In some embodiments, the comfort mode may prevent all movement between the secondary seat cushion frame 54 and the secondary seat back frame 58 relative to the primary seat cushion frame 52 and the primary seat back frame 56. It should be understood that the sport mode and comfort mode described herein function to simultaneously regulate the operation of the air pump 303 and the relief valve 305. However, it should be understood that the air pump 303 and the relief valve 305 may also each independently operate between a first mode or position, a second mode or position, and multiple intermediate modes or positions, either automatically by the electronic control unit 32 or by user operation.

[0075] In use, the occupant controls the turning direction of the vehicle 12 by turning the steering wheel 20. In doing so, the occupant's shoulder on the turning direction side moves downward relative to the shoulder on the opposite side of the turning direction, and the shoulder on the turning direction side moves backward relative to the shoulder on the opposite side of the turning direction. Steering can be performed comfortably if the occupant bends their lumbar spine in the turning direction to reduce the distance between their pelvis and shoulder on the turning direction side compared to the distance between their pelvis and shoulder on the opposite side of the turning direction, and twists their lumbar spine to turn their pelvis in the same direction as their shoulder on the turning direction side.

[0076] When an occupant points the vehicle 12 in the direction of a turn, a force is exerted on the vehicle 12, and therefore the occupant, in the opposite direction of the turn. In a standard vehicle seat that does not provide mobility to compensate for this force and allow the occupant to adjust their pelvis or torso position, the occupant experiences strain on their joints, including the knees, waist, and shoulders. In a seat where the seat cushion frame and seat back frame rotate in the opposite direction, this strain on the occupant's joints is exacerbated.

[0077] The present disclosure seeks to eliminate such joint stresses by allowing an occupant seated in a kinetic seat assembly 10 to rotate with a force that is presented to the turning vehicle 12. Thus, the present kinetic seat assembly 10 allows the occupant's pelvis and torso to rotate in order to maintain the center of gravity within the vehicle 12 in the direction of the turn.

[0078] When an occupant turns the vehicle 12 to the right, the occupant lowers their right shoulder and uses their muscular muscles to flex their lumbar spine to the right. This causes the occupant to rotate their pelvis counterclockwise in the roll direction and clockwise in the yaw direction. In addition, the occupant rotates their torso counterclockwise in the roll direction and clockwise in the yaw direction. During a right turn, a force is exerted on the occupant to the left. This further facilitates left rotation of the occupant's torso and pelvis due to the momentum of the vehicle 12. Therefore, the secondary seat cushion frame 54 and the secondary seat back frame 58 move to the left in phase with each other due to their connection by the linkage assembly 60. Specifically, as shown in FIG. 8 , during a right turn, the rear end 90 of the secondary seat cushion frame 54 moves in a first seat cushion direction X1, and the lower end 182 of the secondary seat back frame 58 moves in a first seat back direction Y1. The first seat cushion direction X1 and the first seat back direction Y1 each point along the same kinetic seat lateral direction. Furthermore, the first seat cushion direction X1 and the first seat back direction Y1 also point along the same kinetic seat lateral direction as the direction of arrow A1 shown in FIG. 18 . Thus, during a right turn as described herein, the first side damper 258 moves in the direction of arrow B1, and the second side damper 260 moves in the direction of arrow C1. When the secondary seat cushion frame 54 and the secondary seat back frame 58 move to the left, the lateral damping mechanism 102 provides a controlled damping effect to reduce the force that moves the secondary seat cushion frame 54 and the secondary seat back frame 58 to the left. Alternatively, when the occupant turns the vehicle 12 left, the secondary seat cushion frame 54 and the secondary seat back frame 58 move to the right in phase with each other. 8, during a right turn, the rear end 90 of the secondary seat cushion frame 54 moves in a second seat cushion direction X2 opposite to the first seat cushion direction X1, and the lower end 182 of the secondary seat back frame 58 moves in a second seat back direction Y2 opposite to the first seat back direction Y1. The second seat cushion direction X2 and the second seat back direction Y2 each point along the same kinetic seat lateral direction.Additionally, the second seat cushion direction X2 and the second seat back direction Y2 are oriented along the same kinetic seat lateral direction as the direction of arrow A2 shown in FIG. 18. Thus, during a left turn as described herein, the first side damper 258 moves in the direction of arrow B2 and the second side damper 260 moves in the direction of arrow C2. As the secondary seat cushion frame 54 and the secondary seat back frame 58 move to the right, the lateral damping mechanism 102 provides a controlled damping effect to reduce the force that moves the secondary seat cushion frame 54 and the secondary seat back frame 58 to the right.

[0079] 1, an imaginary line L extends from the forward pivot mechanism 98 to the upper pivot mechanism 212. With respect to an occupant seated in the kinetic seat assembly 10, the line L generally extends through the occupant's shoulders and the occupant's knees. Thus, during use of the kinetic seat assembly 10, when undergoing movement during a right turn or a left turn, the kinetic seat assembly 10 ensures that the occupant's shoulders and the occupant's knees generally remain aligned with one another while allowing the occupant's waist to move left and right, respectively, in accordance with the disclosure above.

[0080] Further aspects of the embodiments described herein are provided by the subject matter of the following sections.

[0081] Clause 1. A kinetic seat assembly comprising: a primary seatback frame; a secondary seatback frame; and a lateral damping mechanism including first and second lateral dampers, the first and second lateral dampers extending between the primary and secondary seatback frames, first ends of the first and second lateral dampers rotatably fixed relative to the primary seatback frame, and opposite second ends of the first and second lateral dampers permitted to move freely through holes formed in respective flanges extending from the secondary seatback frame.

[0082] Clause 2. The kinetic seat assembly of clause 1, wherein the first and second side dampers each comprise an outer tube, an inner tube extendable and retractable from the outer tube to adjust a length of the first and second side dampers based on movement of the secondary seatback frame relative to the primary seatback frame, the inner tube having an outer diameter smaller than a diameter of the hole formed in the respective flange, and a stopper provided on the inner tube to prevent the inner tube from passing through the hole formed in the respective flange when the stopper contacts the flange.

[0083] Clause 3. The kinetic seat assembly of clause 2, further comprising a bearing housing provided in the hole formed in each flange, and a bearing provided within the bearing housing and defining a passage through which the inner tube slides, the bearing being rotatable within the bearing housing to allow the inner tube to pivot relative to the respective flange.

[0084] Clause 4. The kinetic seat assembly of clause 2 or clause 3, wherein the first lateral damper and the second lateral damper each include a compressible fluid that provides a damping effect between the inner tube and the outer tube.

[0085] Clause 5. The kinetic seat assembly of clause 4, wherein the first lateral damper and the second lateral damper enable lateral movement of the secondary seat back frame relative to the primary seat back frame.

[0086] Clause 6. The kinetic seat assembly of clause 4 or clause 5, wherein the first side damper and the second side damper each include an inlet connected to an air supply, and air is supplied to the first side damper and the second side damper up to a predetermined amount to control the degree of damping between the primary seat back frame and the secondary seat back frame.

[0087] Clause 7. The kinetic seat assembly of any one of clauses 4-6, wherein only one of the first lateral damper and the second lateral damper provides a damping effect at any given time during movement of the secondary seat back frame relative to the primary seat back frame.

[0088] Clause 8. The kinetic seat assembly of clause 7, wherein in response to movement of the secondary seat back frame in a first direction, the stops contact the respective flanges and compress the inner tube of the first side damper into the outer tube of the first side damper to provide a damping effect, and the inner tube of the second side damper slides freely through the holes formed in the respective flanges without being compressed into the outer tube of the second side damper.

[0089] Clause 9. The kinetic seat assembly of any one of clauses 1-8, wherein the first side damper and the second side damper each include a ball joint provided at the first end of the first side damper and the second side damper to rotatably connect the first side damper and the second side damper to a primary seat cushion frame.

[0090] Clause 10. The kinetic seat assembly of any one of clauses 1-9, wherein the primary seatback frame is a fixed seatback frame of the seat and the secondary seatback frame is a movable seatback frame of the seat.

[0091] Clause 11. A kinetic seat assembly comprising: a primary seat cushion frame; a secondary seat cushion frame movable relative to said primary seat cushion frame; a primary seat back frame; a secondary seat back frame movable relative to said primary seat back frame; a pair of side dampers extending between said primary seat back frame and said secondary seat back frame; and a first fluid reservoir for providing fluid to said pair of side dampers, said first fluid reservoir operable to control the rate at which fluid is provided to and extracted from said pair of side dampers to control damping effect.

[0092] Clause 12. The kinetic seat assembly of clause 11, further comprising: a pair of vertical dampers extending between the secondary seat back frame and the primary seat cushion frame; and a second fluid reservoir in fluid communication with the pair of vertical dampers.

[0093] Clause 13. A kinetic seat assembly as described in clause 11 or clause 12, wherein each fluid reservoir comprises an upper portion containing an air spring, a lower portion containing the fluid, and a piston movably provided within the lower portion and extending in the longitudinal direction of the fluid reservoir, wherein fluid flowing into the lower portion and fluid flowing out of the lower portion cause the piston to move in the longitudinal direction of the fluid reservoir, thereby increasing and decreasing the pressure within the upper portion, respectively.

[0094] Clause 14. The kinetic seat assembly of clause 13, further comprising an air pump for delivering air into the upper portion of each of the pair of fluid reservoirs.

[0095] Clause 15. The kinetic seat assembly of clause 14, wherein each of the pair of fluid reservoirs includes an air pressure gauge that indicates the pressure within the respective fluid reservoir of the pair of fluid reservoirs.

[0096] Clause 16. The kinetic seat assembly of clause 14 or clause 15, wherein each of the pair of fluid reservoirs includes a minimum pressure valve that maintains air pressure within each fluid reservoir of the pair of fluid reservoirs above a minimum air pressure threshold.

[0097] Clause 17. The kinetic seat assembly of clause 16, wherein each of the pair of fluid reservoirs includes a maximum pressure valve that maintains the air pressure in the respective fluid reservoir of the pair of fluid reservoirs below a maximum air pressure threshold that is higher than the minimum air pressure threshold.

[0098] Clause 18. A kinetic seat assembly according to any one of clauses 14 to 17, wherein each fluid reservoir further comprises a release valve that controls the amount of fluid allowed into and out of the outlet of the respective fluid reservoir.

[0099] Clause 19. The kinetic seat assembly of clause 18, wherein when the release valve is in a first position, the secondary seat cushion frame and the secondary seat back frame are prevented from moving relative to the primary seat cushion frame and the primary seat back frame, and when the release valve is in a second position, the secondary seat cushion frame and the secondary seat back frame move relative to the primary seat cushion frame and the primary seat back frame.

[0100] Clause 20. The kinetic seat assembly of any one of clauses 11-19, wherein the primary seat back frame is a fixed seat back frame of the seat, the secondary seat back frame is a movable seat back frame of the seat, the primary seat cushion frame is a fixed seat cushion frame of the seat, and the secondary seat cushion frame is a movable seat cushion frame of the seat.

[0101] Clause 21. The kinetic seat assembly of any one of clauses 18 to 20, further comprising an electronic control unit, wherein the air pump is communicatively connected to the electronic control unit to control the amount of air delivered to the upper portion of each of the fluid reservoirs, and the release valve is communicatively connected to the electronic control unit to control the release valve to adjust the opening of the outlet.

[0102] Clause 22. A kinetic seat assembly comprising: a primary seat cushion frame; a secondary seat cushion frame pivotally connected to said primary seat cushion frame; a primary seat back frame; a secondary seat back frame pivotally connected to said primary seat back frame; a pair of vertical dampers extending between said secondary seat back frame and said primary seat cushion frame; and a fluid reservoir that provides fluid to said pair of vertical dampers to control the rate at which fluid is provided to and extracted from said pair of vertical dampers.

[0103] Clause 23. The kinetic seat assembly of clause 22, wherein the fluid reservoir comprises an upper portion including an air spring, a lower portion including the fluid, and a piston movably disposed within the lower portion and extending in the longitudinal direction of the fluid reservoir, wherein fluid flowing into the lower portion of the fluid reservoir and fluid flowing out of the lower portion cause the piston to move in the longitudinal direction of the fluid reservoir, thereby increasing and decreasing the pressure within the upper portion of the fluid reservoir, respectively.

[0104] Clause 24. The kinetic seat assembly of clause 23, wherein the fluid reservoir includes an air pressure gauge that indicates the pressure within the fluid reservoir.

[0105] Clause 25. The kinetic seat assembly of clause 23 or clause 24, wherein the fluid reservoir includes a minimum pressure valve that maintains air pressure in the fluid reservoir above a minimum air pressure threshold.

[0106] Clause 26. The kinetic seat assembly of clause 25, wherein the fluid reservoirs include maximum pressure valves that maintain air pressure within each fluid reservoir below a maximum air pressure threshold that is higher than the minimum air pressure threshold.

[0107] Clause 27. The kinetic seat assembly of any one of clauses 21-26, wherein the primary seatback frame is a fixed seatback frame of a seat of a vehicle, the secondary seatback frame is a movable seatback frame of the seat, the primary seat cushion frame is a fixed seat cushion frame of the seat, and the secondary seat cushion frame is a movable seat cushion frame of the seat.

[0108] From the above, it should be appreciated that there is herein defined a new and unique kinetic seat assembly in which the seat cushion frame and seat back frame rotate in phase with one another during vehicle movements, such as turns, such that the driver or other occupant of the vehicle experiences a more comfortable driving experience in which the occupant's torso and waist move together when the kinetic vehicle seat replaces a vehicle seat other than the driver's seat.

Claims

1. 1. A kinetic seat assembly comprising: a primary seatback frame; A secondary seat back frame; a lateral damping mechanism including a first lateral damper and a second lateral damper; the first and second side dampers extend between the primary seat back frame and the secondary seat back frame, first ends of the first and second side dampers are rotatably fixed to the primary seat back frame, and opposite second ends of the first and second side dampers are freely movable through holes formed in respective flanges extending from the secondary seat back frame, and are configured so that a damping effect of the corresponding side damper is achieved when a stopper provided on the side damper contacts the flange.

2. The first side damper and the second side damper each include: An outer tube and an inner tube extendable and retractable from the outer tube to adjust the length of the first and second side dampers based on movement of the secondary seatback frame relative to the primary seatback frame, the inner tube having an outer diameter smaller than a diameter of the hole formed in each flange; Equipped with 2. The kinetic seat assembly of claim 1, wherein the stoppers are provided on the inner tubes such that when the stoppers contact the flanges, the stoppers prevent the inner tubes from passing through the holes formed in the respective flanges.

3. a bearing housing provided within the bore formed in each of the flanges; a bearing provided within the bearing housing, the bearing defining a passageway through which the inner tube slides; Further provided with The kinetic seat assembly of claim 2 , wherein the bearings are rotatable within the bearing housings to allow the inner tubes to pivot relative to the respective flanges.

4. The kinetic seat assembly of claim 2 , wherein the first lateral damper and the second lateral damper each include a compressible fluid that provides a damping effect between the inner tube and the outer tube.

5. 5. The kinetic seat assembly of claim 4, wherein the first lateral damper and the second lateral damper allow lateral movement of the secondary seat back frame relative to the primary seat back frame.

6. 5. The kinetic seat assembly of claim 4, wherein the first and second lateral dampers each include an inlet connected to an air supply, and air is supplied to the first and second lateral dampers up to a predetermined amount to control the degree of damping between the primary seat back frame and the secondary seat back frame.

7. 5. The kinetic seat assembly of claim 4, wherein only one of the first lateral damper and the second lateral damper provides a damping effect at any given time during movement of the secondary seat back frame relative to the primary seat back frame.

8. 8. The kinetic seat assembly of claim 7, wherein in response to movement of the secondary seat back frame in a first direction, the stops contact the respective flanges and compress the inner tube of the first lateral damper into the outer tube of the first lateral damper to provide a damping effect, and the inner tube of the second lateral damper slides freely through the holes formed in the respective flanges without being compressed into the outer tube of the second lateral damper.

9. 2. The kinetic seat assembly of claim 1, wherein the first and second lateral dampers each include a ball joint provided at the first end of the first and second lateral dampers to rotatably connect the first and second lateral dampers to a primary seat cushion frame.

10. 10. The kinetic seat assembly of claim 1, wherein the primary seat back frame is a fixed seat back frame of a seat and the secondary seat back frame is a movable seat back frame of the seat.

Citation Information

Patent Citations

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