Methods for manufacturing coform nonwoven webs

By merging streams of meltblown and secondary fibrous materials with a softening agent, the method enhances the softness and strength of nonwoven webs, improving manufacturing efficiency and reducing waste while enabling flexible liquid formulations in products like wet wipes.

US20260193821A1Pending Publication Date: 2026-07-09KIMBERLY CLARK WORLDWIDE INC

Patent Information

Authority / Receiving Office
US ยท United States
Patent Type
Applications(United States)
Current Assignee / Owner
KIMBERLY CLARK WORLDWIDE INC
Filing Date
2022-12-30
Publication Date
2026-07-09

AI Technical Summary

Technical Problem

Existing nonwoven webs, such as coform webs, face challenges in achieving improved softness and strength properties, as well as manufacturing efficiency, including reduced material usage and waste.

Method used

A method involving the merging of streams of meltblown fibrous material, secondary fibrous material, and a softening agent to form a composite stream, which is then deposited onto a forming surface to create a nonwoven web with a substantially uniform structure, utilizing a process that includes combining the streams in various sequences and using a softening agent like silicone.

Benefits of technology

The method results in nonwoven webs with enhanced softness and strength properties, allowing for more efficient manufacturing with reduced material usage and waste, and providing flexibility in liquid formulation options for products like wet wipes.

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Abstract

Various implementations include a method of manufacturing a nonwoven web having a substantially uniform structure. The method includes providing a stream of secondary fibrous material, providing a stream of meltblown fibrous material, and providing a stream of softening agent. The streams of secondary fibrous material, meltblown fibrous material, and softening agent are merged to form composite stream. The composite stream is deposited onto a forming surface to cause the composite stream to form a nonwoven web.
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