Customized perfume filling device
By designing automated customized perfume filling equipment, using the central processing unit and controller to combine the filling system, the problem of difficult to achieve personalized perfume ratio in the existing technology is solved, and an efficient and automated perfume production process is achieved.
Patent Information
- Application Number
- PCT/CN2023/128965
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-18
- Filing Date
- 2023-11-01
- Publication Date
- 2025-03-27
AI Technical Summary
The prior art is difficult to achieve personalized perfume ratio according to the actual needs of consumers, resulting in low efficiency and requires manual setting of metered valves for quantitative injection.
A custom perfume filling device is designed, using a central processor, a controller and multiple non-interference filling systems to realize automated and personalized ingredients. The equipment includes machines, conveying tracks, filling systems, installation fixtures, bottle entry tracks, bottle exit tracks, bottle withdrawal robots and other components. It can generate product formula information based on user information and automatically operate through electronically controlled valves and sliding table control filling systems.
It realizes the automation of personalized ingredients in the production process according to actual needs, improves overall work efficiency, and improves production efficiency and product consistency through a fully automated filling process.
Smart Images

Figure CN2023128965_27032025_PF_FP_ABST
Abstract
Description
Customized perfume filling equipment Technical Field
[0001] The present invention relates to the field of cosmetic production equipment, and in particular to customized perfume filling equipment. Background Art
[0002] Perfume is a liquid blend of essential oils, a fixative, and either alcohol or ethyl acetate, resulting in a long-lasting, pleasant scent. Essential oils are extracted from plants and flowers by distillation or imbibition, or scented organic substances can be used. Fixatives are used to bind the various fragrances together. The concentration of alcohol or ethyl acetate depends on whether the fragrance is perfume, eau de toilette, or cologne.
[0003] Among them, in the existing technical scheme, the utility model with application number CN202222753549.0 discloses a perfume bottle filling mechanism, including a device body, a conveyor belt is provided in the device body and side frames are provided on both sides of the conveyor belt, perfume cans are provided on both sides of the conveyor belt, hydraulic cylinders are provided on the perfume cans, connecting plates are provided at the upper ends of two groups of hydraulic cylinders, and the connecting plates are located directly above the conveyor belt, a mounting hole is opened in the middle of the connecting plates, a plurality of liquid guide tubes are connected to the perfume cans, and a filling head is provided at the other end of the liquid guide tubes, the filling head is fixed at the lower end of the mounting hole, a placement box is placed on the conveyor belt, a friction shaft is fixed in the placement box, and a plurality of groups of movable plates are movably provided in the placement box, thereby realizing synchronous filling operation and side-by-side transportation of multiple groups of perfume bottles, thereby improving the efficiency of perfume filling and saving the time required for transportation.
[0004] However, with the awakening of consumers' self-awareness and improvement of skin care knowledge, the consumer desire for personalized skin care is becoming stronger and stronger. Popular products can no longer meet or cover the needs of consumers' personal preferences and skin characteristics. The above-mentioned existing technologies are also difficult to achieve personalized ratios according to consumers' actual needs. For this reason, in terms of personalized perfume formulation, at this stage, it is still necessary to manually set metering valves to carry out quantitative injection of various raw materials to achieve personalized customization, which is too inefficient.
[0005] Summary of the Invention
[0006] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a customized perfume filling device that can automatically perform personalized ingredients according to actual needs during the production process, thereby improving overall work efficiency.
[0007] According to the first aspect of the present invention, the customized perfume filling equipment includes a machine, a conveyor track, a filling system, a mounting fixture, a bottle feeding track, a bottle discharging track, a bottle picking robot, a central processing unit and a controller; the surface of the machine is provided with a loading station, multiple filling stations, a capping station and a centering ring station; the conveyor track is arranged in a ring shape above the machine, and the conveyor track is slidably connected to a plurality of slides, and the slides can move cyclically along the conveyor track, wherein the slides move along the moving direction and pass through the loading station, multiple filling stations, the capping station and the centering ring station in sequence; the filling system is provided with multiple, multiple filling systems are arranged along the extension direction of the conveyor track and correspond one to one to the multiple filling stations, the filling system is used to store perfume and fill bottles, and the filling system is connected to a pipe for conveying perfume liquid The plurality of pipelines are relatively independent of each other, and the pipelines are equipped with electric control valves for controlling the opening and closing of the pipelines, and the plurality of electric control valves are independent of each other; the mounting fixture is used to fix the bottle body of the bottle, and the mounting fixture is fixedly connected to the slide; the bottle feeding track is arranged on one side of the machine; the bottle discharging track is arranged on one side of the machine; the bottle picking robot can move between the loading station, the centering ring station, the discharging end of the bottle feeding track and the feeding end of the bottle discharging track, and is used to extract bottles; the central processing unit is used to receive external user information and generate corresponding product formula information; the controller is electrically connected to the central processing unit and receives product formula information from the central processing unit; the controller is electrically connected to the plurality of electric control valves and is used to control the opening and closing of the electric control valves; the controller is electrically connected to the slide and is used to control the moving distance of the slide.
[0008] The customized perfume filling equipment according to the embodiment of the present invention has at least the following beneficial effects: by utilizing the cooperation of a central processing unit, a controller, and multiple filling systems that do not interfere with each other, personalized ingredients can be automatically prepared according to actual needs during the production process, thereby improving overall work efficiency.
[0009] According to some embodiments of the present invention, a laser marking mechanism is further included. The laser marking mechanism is arranged at the loading station and can be arranged corresponding to the installation fixture. The laser marking mechanism is electrically connected to the central processing unit and receives product formula information from the central processing unit.
[0010] According to some embodiments of the present invention, it further includes a capping mechanism, a capping robot and a flexible cap placement tray, wherein the capping mechanism is arranged at the capping station, the capping mechanism is used to cap the bottles located on the mounting fixture, and the capping robot is used to put the flexible cap on the top of the bottle.
[0011] According to some embodiments of the present invention, the capping mechanism includes a base, a clamping shaft, a guillotine shaft and a guillotine, the base is fixed to the surface of the machine; the clamping shaft is pivotally arranged on the base, the clamping shaft can be raised and lowered on the base along the axial direction of the clamping shaft, and the lower end of the clamping shaft is provided with an open clamping groove; the guillotine shaft is liftably installed on the base, and the guillotine shaft and the clamping shaft are arranged in parallel; one end of the guillotine is provided with a blade, and the other end is rotatably connected to the lower end of the guillotine shaft, when the guillotine shaft descends, the blade swings toward the inside of the clamping groove to clamp the flexible cover; when the guillotine shaft rises, the blade swings toward the outside to detach from the flexible cover.
[0012] According to some embodiments of the present invention, the capping mechanism further includes a slide rod, one end of which is slidably mounted on the base, and the other end is rotatably connected to the grooving cutter, and the connection position between the slide rod and the grooving cutter is located between the blade and the connection position between the grooving cutter shaft and the grooving cutter.
[0013] According to some embodiments of the present invention, in a cross section along the axial direction of the pressing shaft, an inner side surface of the pressing groove is inclined outward from top to bottom.
[0014] According to some embodiments of the present invention, the filling system includes a raw liquid supply unit, a liquid mixing unit, and a mixed liquid supply unit; the raw liquid supply unit is used to provide liquid for mixing; the liquid mixing unit includes a dilution component, a pressure-stabilizing valve body, and a flowmeter; the dilution component is connected to the raw liquid supply unit, and is used to receive liquid from the raw liquid supply unit and mix it to obtain a mixed liquid; the pressure-stabilizing valve body and the flowmeter are arranged on a pipeline connecting the raw liquid supply unit to the dilution component, the pressure-stabilizing valve body is used to control the flow rate of liquid flowing through the flowmeter, and the flowmeter is used to measure the flow rate of liquid flowing through the pipeline; the mixed liquid supply unit includes a first pump and a supply component, the first pump is connected to the dilution component and the raw liquid supply unit, and is used to transport the liquid in the raw liquid supply unit to the dilution component; the supply component is connected to the dilution component, and is used to receive and store the mixed liquid from the dilution component, the supply component has a built-in second pump and is connected to the pipeline, and supplies the mixed liquid in the supply component to the pipeline through the second pump.
[0015] According to some embodiments of the present invention, the filling system further includes a control component, which is electrically connected to the central processing unit and is used to receive product formula information from the central processing unit. The control component is electrically connected to the mixed liquid supply unit and presets and controls the flow rate and dropping time of the liquid in the mixed liquid supply unit according to the product formula information from the central processing unit.
[0016] According to some embodiments of the present invention, it further includes a centering ring pressing mechanism, a centering ring taking robot and a centering ring placing plate, wherein the centering ring pressing mechanism is arranged at the centering ring pressing station, the centering ring pressing mechanism is used to press the centering ring on the bottle located on the mounting fixture, and the centering ring taking robot is used to place the centering ring on the bottle.
[0017] According to some embodiments of the present invention, the pressing ring mechanism includes a frame, a clamping block, a clamping wheel and a clamping sleeve; the frame is fixedly mounted on the machine platform; the clamping block is horizontally movably mounted on the frame, and the clamping block is provided with a clamping slot; the clamping wheel is pivotally mounted on the machine platform, and the clamping wheel can move along a horizontal plane on the machine platform and reciprocate relative to the clamping block to cooperate with the clamping block to form a clamping area; the clamping sleeve is located above the clamping area, the clamping sleeve is liftably mounted on the frame, and the clamping sleeve is used to be sleeved on the top of the bottle; Among them, the clamping block is connected to a first cylinder, and the first cylinder is used to drive the clamping block to reciprocate relative to the clamping wheel; a slider is provided on the frame, and the clamping wheel is pivotally mounted on the upper surface of the slider, and the slider is connected to a second cylinder, and the second cylinder is used to drive the slider to reciprocate relative to the clamping block; the ferrule is connected to a third cylinder, and the third cylinder is used to drive the ferrule to rise and fall; the first cylinder, the second cylinder and the third cylinder are all fixedly connected to the frame.
[0018] Technical effect: By using the central processing unit, controller and multiple non-interfering filling systems, personalized ingredients can be automatically prepared according to actual needs during the production process, thereby improving overall work efficiency. At the same time, the sliding conveyor track is used to cooperate with the filling system, capping mechanism and centering ring mechanism to achieve full automation of the filling process.
[0019] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
[0021] FIG1 is a perspective schematic diagram of a customized perfume filling device according to an embodiment of the present invention;
[0022] FIG2 is a schematic top view of a customized perfume filling device according to an embodiment of the present invention;
[0023] FIG3 is an enlarged schematic diagram of portion A of FIG1 ;
[0024] FIG4 is a schematic diagram of a filling system of a customized perfume filling device according to an embodiment of the present invention;
[0025] FIG5 is a schematic diagram of the electrical connections among the central processing unit, controller, electric control valve, and slide of the customized perfume filling equipment according to an embodiment of the present invention;
[0026] FIG6 is a schematic diagram of a capping mechanism of a customized perfume filling device according to an embodiment of the present invention;
[0027] FIG7 is a schematic diagram of a centering ring mechanism of a customized perfume filling device according to an embodiment of the present invention.
[0028] 100, machine; 110, loading station; 120, filling station; 130, capping station; 140, centering ring pressing station; 150, bottle feeding track; 160, bottle discharging track; 170, bottle taking robot;
[0029] 200, conveyor track; 210, slide;
[0030] 300, filling system; 310, raw liquid supply unit; 320, liquid mixing unit; 321, dilution unit; 322, pressure-stabilizing valve; 323, flow meter; 330, mixed liquid supply unit; 331, first pump; 332, supply unit; 3321, second pump; 340, control unit; 301, pipeline; 3011, electric control valve;
[0031] 400, installation fixture;
[0032] 500, CPU;
[0033] 600, controller;
[0034] 700, laser marking mechanism;
[0035] 800, capping mechanism; 810, base; 820, pressing shaft; 821, pressing groove; 830, guillotine shaft; 840, guillotine; 841, blade; 850, slide bar; 801, cap removal manipulator; 802, flexible cap placement tray; 8021, flexible cap conveying track;
[0036] 900, center ring pressing mechanism; 910, frame; 911, slide block; 920, clamping block; 921, clamping slot; 922, first cylinder; 930, pressing wheel; 931, second cylinder; 940, ferrule; 941, third cylinder; 901, center ring placement plate; 9011, center ring conveyor track;
[0037] 1. Bottle; DETAILED DESCRIPTION
[0038] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0039] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0040] In the description of the present invention, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0041] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0042] 1 to 7 , the customized perfume filling equipment according to an embodiment of the present invention includes a machine 100, a conveyor track 200, a filling system 300, a mounting fixture 400, a bottle feeding track 150, a bottle discharging track 160, a bottle taking robot 170, a central processing unit 500 and a controller 600; the surface of the machine 100 is provided with a loading station 110, a plurality of filling stations 120, a capping station 130 and a centering ring pressing station 140; the conveyor track 200 is arranged in a ring shape above the machine 100, and the conveyor track 200 slides There are multiple slides 210 connected to the conveyor track 200, and the slides 210 can move cyclically along the conveyor track 200. The slides 210 move along the moving direction and pass through the loading station 110, multiple filling stations 120, the capping station 130 and the pressing ring station 140 in sequence; there are multiple filling systems 300, which are arranged along the extension direction of the conveyor track 200 and correspond to the multiple filling stations 120 one by one. The filling system 300 is used to store perfume and fill the bottle 1. The filling system 300 is connected to the useful The pipe 301 for conveying perfume liquid is relatively independent of each other. The pipe 301 is equipped with an electric control valve 3011 for controlling the opening and closing of the pipe 301. The electric control valves 3011 are independent of each other. The mounting fixture 400 is used to fix the bottle body of the bottle 1. The mounting fixture 400 is fixedly connected to the slide 210. The bottle feeding track 150 is set on one side of the machine 100. The bottle discharging track 160 is set on one side of the machine 100. The bottle taking robot 170 can be used at the loading station 110, the pressing ring station 140, and the bottle feeding station. It moves between the discharge end of the track 150 and the feed end of the bottle discharge track 160 and is used to extract the bottle 1; the central processing unit 500 is used to receive external user information and generate corresponding product formula information; the controller 600 is electrically connected to the central processing unit 500 and receives the product formula information from the central processing unit 500; the controller 600 is electrically connected to multiple electric control valves 3011 and is used to control the opening and closing of the electric control valves 3011; the controller 600 is electrically connected to the slide 210 and is used to control the moving distance of the slide 210.
[0043] In actual use, the following steps are involved:
[0044] Step 1: As the slide 210 moves on the conveying track 200, the installation fixture 400 is transported to the loading station 110;
[0045] Step 2: The empty bottle 1 placed on the bottle feeding track 150 is transported to the mounting fixture 400 by the bottle-taking robot 170, and the mounting fixture 400 constrains the position of the bottle 1 so that the bottle 1 can only be fixed on the mounting fixture 400 and moves with the mounting fixture 400;
[0046] Step 3: The slide 210 continues to move on the conveying track 200 and moves the bottle 1 along with the mounting fixture 400 to the filling station 120;
[0047] Step 4: After the mounting fixture 400 transports the bottle 1 to the filling station 120, the filling system 300 is started and the corresponding raw materials for the mixed perfume are injected into the bottle 1 to prepare the perfume;
[0048] Step 5: After the perfume is mixed and prepared, the bottle 1 is moved by the slide 210 to a position close to the capping station 130, where the cap is placed on the end of the bottle 1;
[0049] Step 6: The bottle 1 moves to the capping station 130 along with the mounting fixture 400, and the capping mechanism 800 is used to cap the bottle 1;
[0050] Step 7: After the capping is completed, the bottle 1 is moved to a position close to the centering ring pressing station 140 by the slide 210, where the centering ring is put on the end of the bottle 1;
[0051] Step 8: The bottle 1 moves to the centering ring pressing station 140 along with the mounting fixture 400, and the centering ring pressing mechanism 900 is used to press the centering ring of the bottle 1 to tighten the centering ring;
[0052] Step nine: Use the bottle-taking robot 170 to take the bottle 1 out of the mounting fixture 400 and place it in the bottle-discharging track 160 for discharging.
[0053] Among them, the following points need to be emphasized:
[0054] First, in steps 1 to 9, the slide 210 moves cyclically on the annular conveyor track 200 (moving in the directions of the four arrows in FIG. 2 ). Therefore, the number of mounting fixtures 400 is fixed and can be recycled. Specifically, the bottle-picking robot 170 is used to load and unload the bottles, ensuring that each bottle 1 entering the loading station 110 is empty.
[0055] Secondly, referring to FIG3 , the mounting fixture 400 can be a placement plate fixed to the slide 210 . The placement plate is provided with a limiting hole for limiting the position of the bottle 1 . The limiting hole and the upper surface of the placement plate cooperate to allow the bottle 1 to be directly inserted into the limiting hole and constrain the position of the bottle 1 . However, different perfume bottles 1 have different shapes, and the mounting fixture 400 needs to be further designed according to the actual shape of the bottle 1 . The design of the mounting fixture 400 is a conventional technical means for those skilled in the art and will not be described in detail here.
[0056] Third, in step 4, the perfume raw materials built into the multiple filling systems 300 are not single. Different perfume raw materials are allocated to different filling systems 300 according to the formula of the perfume. The specific working process of step 4 is as follows:
[0057] 5 , the manufacturer inputs specific product formula requirements (external user information) into the central processor 500 based on the customer's order requirements. The central processor 500 then generates corresponding product formula information. The product formula information is then transmitted to the controller 600 via an electrical connection to achieve data communication. The controller 600 controls the corresponding electronically controlled valve 3011 based on the detailed data in the product formula information, causing the corresponding electronically controlled valve 3011 to open, thereby opening the corresponding pipe 301. Simultaneously, the controller 600 also drives the slide 210 to move to the corresponding pipe 301 based on the detailed data in the product formula information, and uses the corresponding filling system 300 to inject the perfume ingredients into the bottle 1.
[0058] Fourthly, in step nine, there are two bottle discharging tracks 160 , which can be used to distinguish finished products from defective products through manual or visual identification, and the finished products and defective products are placed in different bottle discharging tracks 160 for transportation.
[0059] In summary, by utilizing the cooperation of the central processing unit 500, the controller 600 and a plurality of filling systems 300 that do not interfere with each other, personalized ingredients can be automatically prepared according to actual needs during the production process, thereby improving overall work efficiency.
[0060] As can be seen from the above steps 5 and 6, the customized perfume filling equipment of the present invention also includes a capping mechanism 800. Referring to Figure 2, the machine 100 is also provided with a corresponding cap removal robot 801 and a flexible cap placement tray 802. The flexible cap placement tray 802 is correspondingly provided with a flexible cap conveying track 8021. The capping mechanism 800 is arranged at the capping station 130. The capping mechanism 800 is used to cap the bottle 1 located on the mounting fixture 400, and the cap removal robot 801 is used to put the flexible cap on the top of the bottle 1.
[0061] 6 , the capping mechanism 800 includes a base 810, a pressing shaft 820, a guillotine shaft 830 and a guillotine 840. The base 810 is fixed to the surface of the machine 100. The pressing shaft 820 is pivotally arranged on the base 810. The pressing shaft 820 can be raised and lowered on the base 810 along the axial direction of the pressing shaft 820. The lower end of the pressing shaft 820 is provided with an open pressing groove 821. The guillotine shaft 830 is liftably mounted on the base 810. The guillotine shaft 830 and the pressing shaft 820 are arranged parallel to each other. One end of the guillotine 840 is provided with a blade 841, and the other end is rotatably connected to the lower end of the guillotine shaft 830. When the guillotine shaft 830 descends, the blade 841 swings toward the inner side of the pressing groove 821 to tighten the flexible cover. When the guillotine shaft 830 rises, the blade 841 swings toward the outside to disengage the flexible cover.
[0062] When the bottle capping mechanism 800 is in actual use, the slide 210 moves on the conveying track 200, so that the mounting fixture 400 loaded with the bottle 1 moves to the base 810, specifically under the pressing shaft 820. At this time, the pressing shaft 820 is driven to move downward, and the pressing groove 821 of the pressing shaft 820 is pressed on the cap at the end of the bottle 1, ensuring that the flexible cap is sleeved on the end of the bottle 1. When the cutting blade shaft 830 is driven to descend, the cutting blade 840 located under the flexible cap is swung. Specifically, one end of the blade 841 is swung inward and upward, and abuts against the flexible cap, so that the lower end of the flexible cap is clamped. After being clamped at a position, the pressing shaft 820 is driven to pivot, thereby causing the base 810 and the pressing shaft 820 to rotate relative to each other, so that the cutting blade 840 can rotate one or more circles around the flexible cap, thereby clamping the flexible cap.
[0063] The bottle 1 can rotate relative to the mounting fixture 400. After the bottle 1 is placed in the mounting fixture 400, the bottle 1 can and can only pivot in the mounting fixture 400. During the above-mentioned working process, the friction between the pressing groove 821 and the flexible cover drives the flexible cover to rotate, and the grinding blade 840 can grind the lower end of the entire flexible cover tightly.
[0064] 6 , the capping mechanism 800 further includes a slide bar 850, one end of which is slidably mounted on the base 810 and the other end of which is rotatably connected to the guillotine 840. The connection between the slide bar 850 and the guillotine 840 is located between the blade 841 and the connection between the guillotine shaft 830 and the guillotine 840. A lever mechanism is formed between the guillotine 840, the guillotine shaft 830, and the slide bar 850. When the guillotine shaft 830 moves downward, the blade 841 of the guillotine 840 is lifted with the end of the slide bar 850 as a fulcrum, thereby capping the flexible cap. Furthermore, when the slide bar 850 and the guillotine shaft 830 move upward or downward synchronously, the position of the guillotine 840 can be adjusted to accommodate bottles 1 of different heights and cap bottles 1 of different heights.
[0065] In order to further compress the flexible cover, the inner side surface of the compression groove 821 is tilted outward from top to bottom in the cross section along the axial direction of the compression shaft 820 .
[0066] In some embodiments, referring to FIG4 , the filling system 300 includes a raw liquid supply unit 310, a liquid mixing unit 320, and a mixed liquid supply unit 330; the raw liquid supply unit 310 is used to provide liquid for mixing; the liquid mixing unit 320 includes a dilution component 321, a pressure-stabilizing valve body 322, and a flow meter 323. The dilution component 321 is connected to the raw liquid supply unit 310 to receive liquid from the raw liquid supply unit 310 and mix it to obtain a mixed liquid; the pressure-stabilizing valve body 322 and the flow meter 323 are arranged on the pipeline connecting the raw liquid supply unit 310 to the dilution component 321, and the pressure-stabilizing valve body 322 is used to control the flow through the flow meter 323. Liquid flow, the flowmeter 323 is used to measure the liquid flow flowing through the pipeline; the mixed liquid supply part 330 includes a first pump 31 and a supply component 332. The first pump 31 is connected to the dilution component 321 and the raw liquid supply part 310, and is used to transport the liquid in the raw liquid supply part 310 to the dilution component 321; the supply component 332 is connected to the dilution component 321, and is used to receive and store the mixed liquid from the dilution component 321. The supply component 332 has a built-in second pump 3321 and is connected to the pipeline 301, and the mixed liquid in the supply component 332 is supplied to the pipeline 301 through the second pump 3321.
[0067] Specifically, the use of the pressure-stabilizing valve body 322 and the flow meter 323 for mixing and proportioning perfume raw materials can achieve high-precision matching of the concentration of the output perfume raw materials (using the pressure-stabilizing valve body 322 to control the flow rate and the flow meter 323 to detect the specific liquid flow rate in real time), thereby increasing the space for personalized customization. In addition, the entire automated transportation and circulation of the filling system 300 can further improve the efficiency of liquid supply. Among them, the raw liquid supply part 310 can be a container for storing liquids, and can be at least one storage container for one or more liquids. Specifically, it can be a first container for holding a specific perfume raw material, and a container for mixing and proportioning the perfume raw materials. A second container for diluted pure water; in the aforementioned dilution component 321, the dilution component 321 and the original liquid supply unit 310 are connected by a pipeline, and the pressure-stabilizing valve body 322 and the flowmeter 323 are arranged on the pipeline. As another embodiment, the flowmeter 323 can be arranged between the pressure-stabilizing valve body 322 and the dilution component 321; In addition, in the embodiment where the liquid passes through the pressure-stabilizing valve body 322 and then flows through the flowmeter 323, the purpose is to allow the liquid to flow stably through the flowmeter 323, thereby improving the measurement accuracy. According to Bernoulli's principle, the pressure of the liquid flow is proportional to the square of the liquid velocity, and the liquid flow rate is proportional to the liquid velocity. Therefore, the pressure-stabilizing valve body 322 stabilizes the pressure of the liquid flowing through the pressure-stabilizing valve body 322, which actually plays a technical effect of controlling the liquid flow through the flowmeter 323, thereby adjusting the liquid flow through the pressure-stabilizing valve body 322 and observing the liquid flow through the flowmeter 323.
[0068] Further, referring to Figures 4 and 5, the filling system 300 also includes a control component 340, which is electrically connected to the central processing unit 500 and is used to receive product formula information from the central processing unit 500. The control component 340 is electrically connected to the mixed liquid supply unit 330 and presets and controls the flow rate and filling time of the liquid in the mixed liquid supply unit 330 according to the product formula information from the central processing unit 500.
[0069] It should be noted that the flow rate data measured by the flowmeter 323 can be fed back to the control unit. The control unit can use the flow rate data to calculate the volume or mass of the liquid that has flowed through the flowmeter 323, thereby determining whether the volume or mass of the liquid delivered to the mixing unit 320 by a certain raw liquid supply unit 310 has reached the expected value of the proportion. To avoid measurement errors of the flowmeter 323, that is, calculation errors during liquid delivery, the control unit calculates the mass or volume of one or more liquids based on the dilution ratio of the mixed liquid before each raw liquid supply unit 310 delivers liquid. Based on the liquid pressure set by the pressure-stabilizing valve body 322, the Bernoulli principle is used to calculate the flow rate and flow velocity of the liquid, thereby calculating the liquid delivery time of one or more liquids. Based on the calculated liquid delivery time, the upper and / or lower limits of the liquid delivery time of one or more liquids are set. In this embodiment, the actual liquid delivery time through the flowmeter 323 is monitored by upper and / or lower limits using the theoretically calculated liquid delivery time, thereby avoiding liquid delivery errors caused by measurement errors of the flowmeter 323.
[0070] As can be seen from steps 7 and 8 above, in some embodiments, referring to FIG1 and FIG7 , the customized perfume filling equipment of the present invention further includes a centering ring pressing mechanism 900 . The machine platform 100 is further provided with a corresponding centering ring removing robot and a centering ring placement tray 901 . Specifically, the centering ring removing robot can be the same robot as the cap removing robot 801 . By expanding the robot's range of motion, a single robot can simultaneously complete the cap and centering ring removal processes. The centering ring placement tray 901 can be provided with a corresponding centering ring conveyor track 9011 . Preferably, the centering ring pressing mechanism 900 is located in the centering ring pressing station 140 . The centering ring pressing mechanism 900 is used to press the centering ring on the bottle 1 positioned on the mounting fixture 400 , while the centering ring removing robot is used to place the centering ring on the bottle 1 . The centering ring pressing mechanism 900 is used to press the centering ring mounted on the upper end of the bottle 1 to match the outer shape of the bottle 1 .
[0071] 7, the above-mentioned pressing ring mechanism 900 includes a frame 910, a clamping block 920, a clamping wheel 930 and a clamping sleeve 940; the frame 910 is fixedly mounted on the machine 100; the clamping block 920 is horizontally movably mounted on the frame 910, and the clamping block 920 is provided with a clamping slot 921; the clamping wheel 930 is pivotally mounted on the machine 100, and the clamping wheel 930 can move along the horizontal plane on the machine 100, and reciprocates relative to the clamping block 920 to cooperate with the clamping block 920 to form a clamping area; the clamping sleeve 940 is located above the clamping area, and the clamping sleeve 940 is mounted on the frame 910 in a lifting manner. It is sleeved on the top of the bottle 1; wherein the clamping block 920 is connected to the first cylinder 922, and the first cylinder 922 is used to drive the clamping block 920 to reciprocate relative to the pressing wheel 930; a slider 911 is provided on the frame 910, and the pressing wheel 930 is pivotally mounted on the upper surface of the slider 911, and the slider 911 is connected to the second cylinder 931, and the second cylinder 931 is used to drive the slider 911 to reciprocate relative to the clamping block 920; the clamping sleeve 940 is connected to the third cylinder 941, and the third cylinder 941 is used to drive the clamping sleeve 940 to rise and fall; the first cylinder 922, the second cylinder 931 and the third cylinder 941 are all fixedly connected to the frame 910.
[0072] In actual use, when the mounting fixture 400 loaded with the bottle 1 moves to the rack 910 and the bottle 1 is located in the pressing area, the third cylinder 941 is started and the clamping sleeve 940 is sleeved on the upper end of the bottle 1 to constrain the position of the bottle 1 and prevent the bottle 1 from shaking. Then, the first cylinder 922 and the second cylinder 931 respectively drive the clamping block 920 and the slider 911 to move relative to each other, so that the clamping groove 921 of the clamping block 920 is aligned with the bottle 1, so that the bottle 1 is embedded in the clamping groove 921. At the same time, the compression wheel 930 connected to the slider 911 and the bottle 1 are rotated. 921 and the pressing wheel 930 are pressed against the surface of the bottle 1, specifically, the middle ring is simultaneously pressed against the clamping groove 921 and the pressing wheel 930, and the middle ring is tightened to the surface of the bottle 1 by pressure. After pressing at one point, the pressing wheel 930 is rotated so that the bottle 1 rotates with the pressing wheel 930, thereby pressing the middle ring on the bottle 1 360 degrees. After the pressing is completed, the first cylinder 922 and the second cylinder 931 are used to move the clamping block 920 and the pressing wheel 930 away from each other, so as to avoid position interference between the mounting fixture 400 and the middle ring pressing mechanism 900 when the bottle 1 moves with the mounting fixture 400.
[0073] 1 and 2 , the customized perfume filling equipment of the present invention further includes a laser marking mechanism 700, which is disposed at the loading station 110 and corresponds to the mounting fixture 400. The laser marking mechanism 700 is electrically connected to the central processing unit 500 and receives product formula information from the central processing unit 500. Laser marking mechanism 700 is used to print product information directly on the bottle, further optimizing the overall filling process and enhancing automation.
[0074] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the scope of the present invention.
Claims
1. A customized perfume filling equipment, characterized in that: It comprises a machine platform (100), a conveying track (200), a filling system (300), a mounting fixture (400), a bottle inlet track (150), a bottle outlet track (160), a bottle picking robot (170), a central processing unit (500) and a controller (600); The surface of the machine platform (100) is provided with a loading station (110), a plurality of filling stations (120), a capping station (130) and a centering ring pressing station (140); The conveying track (200) is arranged in a ring shape above the machine platform (100), and the conveying track (200) is slidably connected to a plurality of slides (210), and the slides (210) can cyclically move along the conveying track (200), wherein the slides (210) move along the moving direction and sequentially pass through the loading station (110), the plurality of filling stations (120), the capping station (130) and the centering ring pressing station (140); A plurality of the filling systems (300) are provided, and the plurality of the filling systems (300) are arranged along the extension direction of the conveying track (200) and correspond one to one with the plurality of the filling stations (120). The filling systems (300) are used to store perfume and fill the bottles (1). The filling systems (300) are connected to a pipeline (301) for conveying perfume liquid, and the plurality of pipelines (301) are relatively independent. The pipeline (301) is built with an electric control valve (3011) for controlling the opening and closing of the pipeline (301), and the plurality of the electric control valves (3011) are independent of each other. The mounting fixture (400) is used to fix the bottle body of the bottle (1), and the mounting fixture (400) and the slide table (210) are fixedly connected; The bottle feeding track (150) is arranged on one side of the machine platform (100); The bottle discharging track (160) is arranged on one side of the machine platform (100); The bottle picking robot (170) can move between the loading station (110), the centering ring station (140), the discharge end of the bottle feeding track (150) and the feed end of the bottle discharging track (160), and is used to pick up the bottle (1); The central processor (500) is used to receive external user information and generate corresponding product formula information; The controller (600) is electrically connected to the central processing unit (500) and receives product formula information from the central processing unit (500); the controller (600) is electrically connected to the plurality of electrically controlled valves (3011) and is used to control the opening and closing of the electrically controlled valves (3011); the controller (600) is electrically connected to the slide (210) and is used to control the moving distance of the slide (210).
2. The customized perfume filling equipment according to claim 1, characterized in that: It also includes a laser marking mechanism (700), which is arranged at the loading station (110) and can be arranged corresponding to the installation fixture (400), wherein the laser marking mechanism (700) is electrically connected to the central processing unit (500) and receives product formula information from the central processing unit (500).
3. The customized perfume filling equipment according to claim 1, characterized in that: It also includes a capping mechanism (800), a capping robot (801) and a flexible cap placement plate (802), wherein the capping mechanism (800) is arranged at the capping station (130), the capping mechanism (800) is used to cap the bottle (1) located on the mounting fixture (400), and the capping robot (801) is used to put the flexible cap on the top of the bottle (1).
4. The customized perfume filling equipment according to claim 3 is characterized in that: The capping mechanism (800) comprises a base (810), a pressing shaft (820), a guillotine shaft (830) and a guillotine (840); The base (810) is fixed on the surface of the machine platform (100); The clamping shaft (820) is pivotally arranged on the base (810), and the clamping shaft (820) can be raised and lowered on the base (810) along the axial direction of the clamping shaft (820), and an open clamping groove (821) is arranged at the lower end of the clamping shaft (820); the guillotine shaft (830) is liftably installed on the base (810), and the guillotine shaft (830) and the clamping shaft (820) are arranged in parallel; One end of the guillotine (840) is provided with a blade (841), and the other end is rotatably connected to the lower end of the guillotine shaft (830); when the guillotine shaft (830) descends, the blade (841) swings toward the inner side of the clamping groove (821) to clamp the flexible cover; when the guillotine shaft (830) rises, the blade (841) swings toward the outer side to detach from the flexible cover.
5. The customized perfume filling equipment according to claim 4, characterized in that: The capping mechanism (800) further comprises a slide bar (850), one end of which is slidably mounted on the base (810), and the other end of which is rotatably connected to the rolling cutter (840), and the connection position between the slide bar (850) and the rolling cutter (840) is located between the blade (841) and the connection position between the rolling cutter shaft (830) and the rolling cutter (840).
6. The customized perfume filling equipment according to claim 4, characterized in that: In a cross section along the axial direction of the clamping shaft (820), the inner side surface of the clamping groove (821) is arranged to be inclined outward from top to bottom.
7. The customized perfume filling equipment according to claim 1, characterized in that: The filling system (300) comprises a raw liquid supply unit (310), a liquid mixing unit (320) and a mixed liquid supply unit (330); The stock liquid supply part (310) is used to provide liquid for mixing; The liquid mixing unit (320) includes a dilution component (321), a pressure-stabilizing valve body (322) and a flow meter (323). The dilution component (321) The pressure-stabilizing valve body (322) and the flow meter (323) are arranged on a pipeline connecting the raw liquid supply part (310) to the dilution component (321), the pressure-stabilizing valve body (322) is used to control the flow rate of the liquid flowing through the flow meter (323), and the flow meter (323) is used to measure the flow rate of the liquid flowing through the pipeline; The mixed liquid supply part (330) includes a first pump (31) and a supply component (332). The first pump (31) is connected to the dilution component (321) and the original liquid supply part (310) and is used to transport the liquid in the original liquid supply part (310) to the dilution component (321). The supply component (332) is connected to the dilution component (321) and is used to receive and store the mixed liquid from the dilution component (321). The supply component (332) is equipped with a second pump (3321) and is connected to the pipeline (301). The mixed liquid in the supply component (332) is supplied to the pipeline (301) through the second pump (3321).
8. The customized perfume filling equipment according to claim 7, characterized in that: The filling system (300) further comprises a control component (340), the control component (340) being electrically connected to the central processor (500) and being used to receive product formula information from the central processor (500), the control component (340) being electrically connected to the mixed liquid supply unit (330) and being used to preset and control the flow rate and the dropping time of the liquid in the mixed liquid supply unit (330) according to the product formula information from the central processor (500).
9. The customized perfume filling equipment according to claim 1, characterized in that: It also includes a centering ring pressing mechanism (900), a centering ring taking robot and a centering ring placing plate (901), wherein the centering ring pressing mechanism (900) is arranged at the centering ring pressing station (140), the centering ring pressing mechanism (900) is used to press the centering ring on the bottle (1) located on the installation fixture (400), and the centering ring taking robot is used to place the centering ring on the bottle (1).
10. The customized perfume filling equipment according to claim 9, characterized in that: The centering ring pressing mechanism (900) comprises a frame (910), a clamping block (920), a clamping rotating wheel (930) and a clamping sleeve (940); The frame (910) is fixedly mounted on the machine platform (100); The clamping block (920) is mounted on the frame (910) in a horizontally movably manner, and the clamping block (920) is provided with a clamping slot (921); The pressing wheel (930) is pivotally mounted on the machine platform (100), and the pressing wheel (930) can move along a horizontal plane on the machine platform (100), and can reciprocate relative to the clamping block (920) to cooperate with the clamping block (920) to form a pressing area; The clamping sleeve (940) is located above the pressing area, and the clamping sleeve (940) is installed on the frame (910) in a liftable manner. The ferrule (940) is used to be sleeved on the top of the bottle (1); Wherein, the clamping block (920) is connected to a first cylinder (922), and the first cylinder (922) is used to drive the clamping block (920) to reciprocate relative to the clamping wheel (930); a slider (911) is provided on the frame (910), and the clamping wheel (930) is pivotally mounted on the upper surface of the slider (911), and the slider (911) is connected to a second cylinder (931), and the second cylinder (931) is used to drive the slider (911) to reciprocate relative to the clamping block (920); the ferrule (940) is connected to a third cylinder (941), and the third cylinder (941) is used to drive the ferrule (940) to rise and fall; the first cylinder (922), the second cylinder (931) and the third cylinder (941) are all fixedly connected to the frame (910).
Citation Information
Patent Citations
Perfume bottle filling mechanism
CN218704306U
Bottled product filling method and system
CN111908413A
Perfume filling and capping machine
CN115959614A
Perfume customization method
CN117125667A
Perfume injection bottling equipment
CN212769781U