Sodium ion secondary battery and nonaqueous electrolytic solution for sodium ion secondary battery

A sodium-ion battery with a sodium composite oxide positive electrode, hard carbon negative electrode, and a tailored non-aqueous electrolyte with specific additives improves cycle characteristics, addressing the limitations of existing NIBs and enhancing their performance for electric vehicle use.

WO2026034543A1PCT designated stage Publication Date: 2026-02-12MU IONIC SOLUTIONS CORP
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Patent Information

Application Number
PCT/JP2025/027889
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-08-09
Filing Date
2025-08-06
Publication Date
2026-02-12

AI Technical Summary

Technical Problem

Existing sodium-ion batteries (NIBs) face challenges with cycle characteristics due to the use of hard carbon anodes and non-aqueous electrolytes derived from lithium-ion batteries (LIBs), which are unsuitable and often worsen performance, and there is a lack of effective electrolytes for NIBs.

Method used

A sodium-ion secondary battery comprising a positive electrode of sodium composite oxide, a negative electrode of hard carbon, and a non-aqueous electrolyte containing specific additives such as perfluorobenzene and isocyanates, with a balanced solvent mixture of cyclic and chain carbonates, to improve cycle characteristics.

Benefits of technology

The proposed battery and electrolyte combination significantly enhances the cycle characteristics of NIBs, making them suitable for automotive applications like electric vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides: a sodium ion secondary battery (NIB) having excellent cycling characteristics, which are regarded as important for secondary batteries to be mounted on vehicles including electric vehicles; and an electrolytic solution with which such sodium ion secondary battery can be produced. A sodium ion secondary battery according to the present invention is characterized by comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolytic solution comprising a nonaqueous solvent and a supporting salt dissolved therein, and is also characterized in that the positive electrode comprises a material including a sodium composite oxide, the negative electrode comprises a material including hard carbon, and the nonaqueous electrolytic solution contains at least one member selected from among perfluorobenzene, perfluorobenzene methanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate, in an amount more than 0.01 wt% but not more than 5 wt%.
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Description

Sodium ion secondary battery and non-aqueous electrolyte for sodium ion secondary battery

[0001] The present invention relates to a sodium ion secondary battery having excellent battery characteristics such as battery cycle life, and a nonaqueous electrolyte for the sodium ion secondary battery.

[0002] In recent years, sodium-ion batteries (NIBs) have attracted attention due to the limited availability of lithium in lithium-ion batteries (LIBs). The lithium used in these batteries is produced in a limited number of countries, and due to issues with raw material costs and resource availability, NIBs have attracted attention. The operating principle of NIBs is the same as that of LIBs, except that the supporting electrolyte is changed from lithium ions to sodium ions. While it is often assumed that the same cathode and anode materials used in LIBs can be directly adapted for NIBs, the reality is that sodium ions are larger than lithium ions, making the same cathode and anode materials used in LIBs in NIBs in practice unsuitable for NIBs. For example, graphite is used as the anode material for LIBs. However, the use of graphite anodes in NIBs prevents interphase intercalation and deintercalation, resulting in insufficient charge and discharge. Therefore, research into the use of hard carbon (HC) as anode materials for NIBs is actively underway.

[0003] It is known that when hard carbon is used for the anode of an NIB, the cycle characteristics are worse than those of a battery using graphite for the anode of an LIB. Therefore, when additives such as vinylene carbonate (VC) and 1,3-propane sultone (PS), which are used in the electrolyte of an LIB, were used in an NIB, it was found that they actually worsened the cycle characteristics of the battery. As mentioned above, although the operating principle of an NIB is the same as that of an LIB, the components used in an LIB cannot be directly reused, and research into new electrolytes for an NIB using hard carbon as the anode material is actively underway.

[0004] Patent Document 1 discloses a non-aqueous electrolyte for NIB containing a fluorosulfate and a compound having at least two isocyanate groups. It is described that the compound having an isocyanate group is preferably hexamethylene diisocyanate (HMDI), 1,3-bis(isocyanatomethyl)cyclohexane, 1,3-bis(isocyanatomethyl)benzene, or the like (paragraph 0053 of the same document). Furthermore, as the fluorosulfate, NaSO is particularly preferred. 3 F, LiSO 3 It is described that F is preferable (paragraph 0050 of the same document). Furthermore, in the examples, NaNi is used as the positive electrode active material. 0.5 Ti 0.3 Mn 0.2 O 2 In the NIB using hard carbon as the negative electrode active material, PC / EC / EMC=3 / 2 / 5 (vol%) was used as the non-aqueous solvent, and NaPF 6 to 1 mol / L, NaSO 3 The document describes a composition containing 2% by weight of F and 1% by weight of hexamethylene diisocyanate (Table 1, paragraph 0223 of the document). However, there is no specific description of examples or properties of isocyanates other than hexamethylene diisocyanate and pentamethylene diisocyanate.

[0005] As a non-aqueous electrolyte for LIB, Patent Document 2 discloses CH 3 OSO 3 Li and C2H5OSO 3 A combination of Li and 1,3-bis(isocyanatomethyl)cyclohexane is proposed. In Example 5 of the same document, LiFePO is used as the positive electrode material. 4 The negative electrode uses artificial graphite, and the electrolyte is 1.2 mol / L LiPF 6 A solution using 1% by weight of vinylene carbonate and 0.2% by weight of 1,3-bis(isocyanatomethyl)cyclohexane in a non-aqueous electrolyte of EC / EMC / DMC=3 / 3 / 4 in which the above-mentioned compounds are dissolved has been proposed, and it has shown an excellent discharge capacity retention rate at 60°C.

[0006] Furthermore, Patent Document 3 proposes pentafluorophenyl methanesulfonate as an additive. In Example 2 of the same document, LiCoO 2 The negative electrode uses artificial graphite, and the electrolyte is LiPF 6 A non-aqueous electrolyte solution in which 1% by weight of pentafluorophenyl methanesulfonate is dissolved in a PC / DMC ratio of 1 / 2 (volume ratio) to give a concentration of 1 M has been proposed, and has shown an excellent discharge capacity retention rate.

[0007] However, the nonaqueous electrolytes described in the examples of Patent Documents 2 and 3 do not contain LiPF as a supporting electrolyte in LIB. 6 The effectiveness of graphite anodes in non-aqueous electrolytes using hard carbon anodes has been found. 6 When a non-aqueous electrolyte disclosed in each document as being effective against LIB is used, it is unknown whether it is effective against NIB, and the effect cannot be inferred.

[0008] International Publication No. 2024 / 101452 Japanese Patent Application Laid-Open No. 2023-153034 Japanese Patent No. 4140251

[0009] The present invention aims to solve the above-mentioned problems and provide a sodium ion secondary battery (NIB) with excellent cycle characteristics, which are important for secondary batteries for vehicles such as electric vehicles, and also aims to provide an electrolyte capable of producing such an NIB.

[0010] As a result of extensive research by the present inventors, it has been found that by using a specific positive electrode, negative electrode, and non-aqueous electrolyte in a sodium ion secondary battery (NIB), an NIB can be obtained that can improve the cycle characteristics of the battery.

[0011] That is, the sodium ion secondary battery of the present invention comprises a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte solution in which a supporting salt is dissolved in a nonaqueous solvent, wherein the positive electrode is made of a material containing a sodium composite oxide, the negative electrode is made of a material containing hard carbon, and the nonaqueous electrolyte solution contains at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate in an amount of more than 0.01 wt % to 5 wt %.

[0012] The nonaqueous electrolyte for a sodium ion secondary battery of the present invention is used in a sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte in which a supporting salt is dissolved in a nonaqueous solvent, the positive electrode being made of a material containing a sodium composite oxide, and the negative electrode being made of a material containing hard carbon, and is characterized in that it contains more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

[0013] In the non-aqueous electrolyte for a sodium ion secondary battery of the present invention, the non-aqueous solvent is preferably at least two solvents selected from a cyclic carbonate and a chain carbonate.

[0014] In the nonaqueous electrolyte solution for a sodium ion secondary battery of the present invention, the nonaqueous solvent is a solvent in which a cyclic carbonate and a chain carbonate are combined, and the volume ratio of the cyclic carbonate to the chain carbonate is preferably in the range of 5:95 to 50:50.

[0015] The nonaqueous electrolyte for a sodium ion secondary battery of the present invention preferably contains at least one selected from lithium methyl sulfate, lithium ethyl sulfate, sodium methyl sulfate, sodium ethyl sulfate, potassium methyl sulfate, and potassium ethyl sulfate.

[0016] The nonaqueous electrolyte for a sodium ion secondary battery of the present invention preferably contains at least one selected from lithium fluorosulfate, sodium fluorosulfate, and potassium fluorosulfate.

[0017] The use of the nonaqueous electrolyte solution in a sodium ion secondary battery of the present invention is the use of the nonaqueous electrolyte solution in a sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte solution in which a supporting salt is dissolved in a nonaqueous solvent, the positive electrode being made of a material containing a sodium composite oxide, and the negative electrode being made of a material containing hard carbon, characterized in that the nonaqueous electrolyte solution contains more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

[0018] The method of using a non-aqueous electrolyte in a sodium ion secondary battery of the present invention is a method of using a non-aqueous electrolyte in a sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a non-aqueous electrolyte in which a supporting salt is dissolved in a non-aqueous solvent, the positive electrode being made of a material containing a sodium composite oxide, and the negative electrode being made of a material containing hard carbon, the method being characterized in that the non-aqueous electrolyte contains more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

[0019] The NIB of the present invention is a sodium-ion secondary battery comprising a positive electrode, a negative electrode, and a nonaqueous electrolyte solution in which a supporting salt is dissolved in a nonaqueous solvent, wherein the positive electrode is made of a material containing a sodium composite oxide, the negative electrode is made of a material containing hard carbon, and the nonaqueous electrolyte solution contains more than 0.01 wt % and not more than 5 wt % of one or more selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate, thereby improving the cycle characteristics of the NIB. This makes it possible to produce an NIB with excellent cycle characteristics, which are important for automotive secondary batteries such as those used in electric vehicles.

[0020] The following describes examples of embodiments and configurations of the present invention, but the present invention is not limited to these. Anything that conforms to the intent of the claims, problem-solving means, effects of the invention, etc. is included in the present invention.

[0021] The non-aqueous electrolyte solution is composed of a supporting salt and a non-aqueous solvent. The supporting salt in the present invention is not particularly limited as long as it is a sodium salt. For example, SO 2 NaN(SO 2 F) 2 (hereinafter also referred to as NaFSI), NaPF containing phosphorus (P) 6 , NaPO 2 F 2 , NaBF with boron (B) 4 Sodium salts such as the following can be used as supporting salts.

[0022] The sodium salt of the supporting salt may be used alone or in combination of two or more. A preferred combination of these sodium salts is a sodium salt having phosphorus (P) and SO 2 A combination of a sodium salt having a group, a combination of a sodium salt having phosphorus (P) and a sodium salt having boron (B) is preferred. Specifically, NaPF 6 Also NaFSI, NaPF 6 and NaBF 4 is preferred. 6 and other Na salts, NaPF 6 The weight ratio of NaPF to other Na salts is 6 The ratio of the supporting salt to the other Na salt is preferably in the range of 100:0 to 1:99, more preferably 100:0 to 50:50, and most preferably 100:0 to 70:30. The total concentration of the supporting salt is preferably in the range of 0.5 to 3 mol, more preferably 1 to 2 mol, per 1 L of the total volume of the NIB electrolyte solution of the present invention.

[0023] On the other hand, it was found that in the NIB using the hard carbon of the present invention as the negative electrode material, when a lithium salt is added as a supporting salt in an amount exceeding 0.5 wt%, the cycle characteristics deteriorate. Specific examples of lithium salts that cause such a result include SO 2 LiN(SO 2 F) 2 etc., SO 4 C with group 2 H 5 OSO 3LiPF with phosphorus (P) such as Li 6 , LiPO 2 F 2 , lithium difluorobis(oxalato)phosphate (LiDFOP), etc., and boron (B)-containing LiBF 4 Examples of supporting salts include lithium salts such as lithium bis(oxalato)borate (LiBOB) and lithium difluoro(oxalato)borate (LiDFOB).

[0024] The non-aqueous solvent in the present invention is not particularly limited, and examples thereof include cyclic carbonates, chain carbonates, etc. Suitable examples of cyclic carbonates include ethylene carbonate (EC), fluoroethylene carbonate (FEC), propylene carbonate (PC), etc. However, vinylene carbonate (VC), a cyclic carbonate, is excluded because it reduces cycle characteristics. Suitable examples of chain carbonates include dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), diethyl carbonate (DEC), etc.

[0025] These solvents may be used alone or in combination of two or more.Suitable combinations of these cyclic carbonates include a combination of two types of EC and FEC, a combination of PC and FEC, and a combination of three types of EC, PC and PC, EC, PC and FEC, etc.Among these, it is particularly preferred to contain EC, and a combination of EC and FEC, a combination of EC, PC and PC, or a combination of EC, PC and FEC is preferred.

[0026] In addition, suitable combinations of these chain carbonates include a combination of two types of DMC and EMC, a combination of EMC and DEC, a combination of DMC and DEC, etc. Among these, it is particularly preferable to contain EMC, and a combination of DMC and EMC, or a combination of EMC and DEC is preferred.

[0027] When the cyclic carbonate in the nonaqueous electrolyte solution according to the present invention contains a chain carbonate, the ratio of the cyclic carbonate to the chain carbonate (volume ratio) is preferably 5:95 to 50:50, more preferably 10:90 to 40:60, from the viewpoint of improving electrochemical properties over a wide range of temperatures from high to low. In particular, when a plurality of cyclic carbonates are used, it is preferable that the ratio of EC is 50% or more.

[0028] In the NIB electrolyte solution of the present invention, fluorine-containing benzene compounds such as perfluorobenzene (F1), perfluorobenzene methanesulfonate (F2), fluorosulfonic acid ester compounds such as methyl fluorosulfonate (F3), and isocyanate compounds such as 1,3-bis(isocyanatomethyl)cyclohexane (B1), 4,4'-diphenylmethane diisocyanate (B2), 4,4'-methylenebis(cyclohexyl isocyanate) (B3), 1,3-bis(isocyanatomethyl)benzene (B4) and 1,3-bis(2-isocyanato-2-propyl)benzene (B5) are contained in an amount of more than 0.01 wt% relative to the total weight of the NIB electrolyte solution of the present invention, more preferably 0.05 wt% or more, and most preferably 0.1 wt% or more. The upper limit is preferably 5 wt% or less, more preferably 3 wt% or less, and most preferably 1 wt% or less relative to the total weight of the NIB electrolyte solution. The NIB electrolyte solution of the present invention can improve the cycle characteristics of NIBs by containing an appropriate amount of one or more selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

[0029] The structural formula of HMDI of the above-mentioned compound and a conventionally used compound having an isocyanate group is as follows:

[0030] In the present invention, among the isocyanate compounds, 1,3-bis(isocyanatomethyl)cyclohexane (B1) obtained as a mixture of cis and trans isomers preferably contains 51% or more of cis isomers.

[0031] Lithium methyl sulfate (CH 3 OSO 3 Li), lithium ethyl sulfate (C 2 H 5 OSO 3 Li), sodium methyl sulfate (CH 3 OSO 3 Na), sodium ethyl sulfate (C 2 H 5 OSO 3 Na), potassium methyl sulfate (CH 3 OSO 3 K), potassium ethyl sulfate (C 2 H 5 OSO 3 The content of K) is not particularly limited, but since many of them are sparingly soluble and have a solubility of 0.5 wt % or less, an appropriate content is greater than 0.01 wt % relative to the total weight of the NIB electrolyte of the present invention, more preferably 0.03 wt % or more, and most preferably 0.05 wt % or more. The upper limit is preferably 0.5 wt % or less, more preferably 0.3 wt % or less, and most preferably 0.1 wt % or less relative to the total weight of the NIB electrolyte. The NIB electrolyte of the present invention can improve the cycle characteristics of the NIB by containing an appropriate amount of alkyl sulfates used in combination with the NIB electrolyte of the present invention, such as one or more selected from lithium methyl sulfate, lithium ethyl sulfate, sodium methyl sulfate, sodium ethyl sulfate, potassium methyl sulfate, and potassium ethyl sulfate.

[0032] Furthermore, as a fluorine-containing sulfonate that is preferably used in combination with the alkyl sulfate, lithium fluorosulfate (FSO 3 Li), sodium fluorosulfate (FSO 3Na) and potassium fluorosulfate (FS0 3 These compounds are contained in an amount exceeding 0.01 wt % of the total weight of the NIB electrolyte solution of the present invention, more preferably 0.03 wt % or more, and most preferably 0.05 wt % or more. The upper limit is preferably 5 wt % or less of the total weight of the NIB electrolyte solution, more preferably 3 wt % or less, and most preferably 1 wt % or less.

[0033] Furthermore, in the present invention, it has been found that adding dinitriles with carbon chain lengths of 2 to 5, such as succinonitrile, glutaronitrile, adiponitrile, and pimelonitrile, to a nonaqueous electrolyte improves the cycle characteristics of NIBs. These compounds are preferably present in an amount of 0.1 wt % or more, more preferably 0.5 wt % or more, and most preferably 1 wt % or more, based on the total weight of the NIB electrolyte of the present invention. The upper limit is preferably 5 wt % or less, more preferably 3 wt % or less, and most preferably 2 wt % or less, based on the total weight of the NIB electrolyte.

[0034] The NIB of the present invention comprises a positive electrode, a negative electrode, a separator, and the NIB electrolyte of the present invention. The separator of the present invention is not particularly limited as long as it can be used in the NIB. It is most preferable to use a separator made of a microporous membrane formed from a polyolefin material such as polypropylene or polyethylene, but a nonwoven fabric separator can also be used. The porous sheet or nonwoven fabric may have a single-layer or multilayer structure, and the separator surface may be coated with an oxide such as alumina. The thickness of the separator must be as thin as possible to increase the volumetric energy density of the battery. Therefore, a thickness of 20 μm or less is preferable, and a thickness of 10 μm or less is particularly preferable.

[0035] The negative electrode in the present invention is made of a material containing hard carbon. The negative electrode active material used in the negative electrode is a carbon material having a lattice spacing (d 002 A suitable example is a non-graphitizable material (hard carbon) having a lattice spacing (d ) of 0.37 nm or more. Carbon-based materials are often used as general battery materials, but in the present invention, a non-graphitizable material (hard carbon) having a lattice spacing (d ) of 0.37 nm or more is preferably used. 002Graphite materials such as natural graphite and artificial graphite having a particle size of 0.340 nm or less are not preferred.

[0036] Examples of binders used in the negative electrode composite include ethylene propylene diene terpolymer (EPDM), polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), styrene and butadiene copolymer (SBR), acrylonitrile and butadiene copolymer (NBR), sodium carboxymethyl cellulose (CMC), etc. The negative electrode is produced, for example, by kneading the negative electrode active material with these binders to form a slurry negative electrode composite, applying this negative electrode composite to a copper foil or aluminum foil current collector, drying, pressure molding, and then heat treating, for example, under vacuum at 80°C.

[0037] The positive electrode active material used in the positive electrode of the present invention is, for example, sodium chromite (NaCrO 2 ), sodium nickel manganate (NaNi 0.5 Mn 0.5 O 2 , Na 2/3 Ni 1/3 Mn 2/3 O 2 , NaNi 0.5 Mn 0.2 Ti 0.3 O 2 , Na 2/3 Ni 1/3 Mn 1/2 Ti 1/6 O 2 , NaNi 1/3 Mn 1/3 Ti 1/3 O 2 , NaNi 0.33 Ti 0.33 Mn 0.16 Mg 0.17 O 2 etc.), sodium ferromanganate (NaFe 0.5 Mn 0.5 O 2 , Na 2/3 Fe 1/3 Mn 2/3 O 2 , NaFe 0.4 Ni 0.3 Mn 0.3 O2 , NaFe 1/3 Ni 1/3 Mn 1/3 O 2 etc.), sodium iron cobaltate (NaFe 0.5 Co 0.5 O 2 In particular, a positive electrode active material containing a sodium composite oxide containing Fe is preferably used. 4 , NaVPO 4 F, Na 3 V 2 (P.O. 4 ) 3 , Na 2 Fe 2 (SO 4 ) 3 Polyanionic compounds such as the above are also suitably used.

[0038] Examples of conductive additives used in the positive electrode composite include known or commercially available conductive additives such as carbon black (e.g., acetylene black, Ketjen black), carbon nanotubes, carbon fiber, activated carbon, and graphite. Examples of binders include polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), styrene-butadiene copolymer (SBR), acrylonitrile-butadiene copolymer (NBR), and sodium carboxymethyl cellulose (CMC). The positive electrode is prepared, for example, by kneading the conductive additive and binder with the positive electrode active material to form a slurry-like positive electrode composite, applying the resulting positive electrode composite to an aluminum foil current collector, drying, pressure molding, and then heat-treating the composite at, for example, 80°C under vacuum. If the battery can be assembled without using a binder, the binder need not be used.

[0039] Other materials for the NIB of the present invention are not particularly limited as long as they can be used for the NIB. The current collector used in the present invention is not particularly limited, but aluminum foil is preferred, and the current collector may be made porous to improve the permeability of the electrolyte.

[0040] In the present invention, the solvent used for the binder is not particularly limited, and various solvents can be selected depending on the active material or binder used. Specifically, when PVDF is used as the binder, it is preferable to use N-methyl-2-pyrrolidone as the solvent, while when a rubber-based binder such as styrene butadiene rubber (SBR), polytetrafluoroethylene, polyvinyl alcohol, or sodium carboxymethyl cellulose (CMC) is used, water is a suitable solvent.

[0041] The structure of the sodium ion secondary battery of the present invention is not particularly limited, but examples of the shape of the secondary battery having a positive electrode, a negative electrode, and a separator include a coin-type battery, a cylindrical battery, a square battery, a pouch-type battery, etc. In addition, the present invention is also applicable to a clay-like pouch-type NIB in which two electrode layers, a clay-like positive electrode and a clay-like negative electrode, are separated by a separator, instead of a sheet-like positive electrode or negative electrode.

[0042] EXAMPLES Next, the present invention will be specifically explained with reference to examples and comparative examples, but these do not limit the present invention in any way.

[0043] [Example 1] [Preparation of Electrolyte] A non-aqueous solvent was mixed at a volume ratio of EC / EMC=30 / 70, and NaPF 6 was added as a supporting electrolyte. 6 was dissolved at 1M (mol / L). 0.1 wt % of 1,3-bis(isocyanatomethyl)cyclohexane (B1) was added as an additive to the solution thus obtained to prepare the electrolyte solution of Example 1. The cis / trans ratio of B1, as separated by gas chromatography, was 75:25. The weight % of B1 (additive) in Table 1 represents the respective proportion relative to the weight of the entire electrolyte solution prepared, and the M (mol / L) of the supporting salt represents the respective proportion relative to the volume of the entire electrolyte solution prepared.

[0044] [Preparation of sodium ion secondary battery (NIB) and measurement of battery characteristics] NaFe 1/3 Ni 1/3 Mn 1/3 O 2A mixture of 96% by weight of ethylene black (positive electrode active material), 2% by weight of acetylene black (conductive additive), and 2% by weight of polyvinylidene fluoride (binder) was mixed, and 1-methyl-2-pyrrolidone was added to form a slurry to prepare a positive electrode composite, which was then applied to aluminum foil. The mixture was then dried and pressure-molded to prepare a positive electrode. Similarly, 98% by weight of hard carbon (negative electrode active material), 1% by weight of a styrene-butadiene copolymer binder, and 1% by weight of sodium carboxymethyl cellulose were added to water, mixed, and the slurry to prepare a negative electrode composite, which was then applied to aluminum foil. The mixture was then dried, pressure-molded, and heat-treated to prepare a negative electrode sheet. A three-layer 20-micron microporous film consisting of polyethylene sandwiched between polypropylene was used as the separator, and the electrolytes of Examples 1 to 5 and Comparative Examples 1 and 2 were injected to prepare coin batteries (coin-shaped NIB: diameter 20 mm, thickness 3.2 mm).

[0045] This coin battery was charged at 25°C using a charge / discharge device ACD-MO1A (manufactured by Asuka Electronics) in CCCV mode at a constant current and constant voltage of 1C rate up to an upper limit voltage of 4.0 V, and then discharged in CC mode at a 1C rate down to a lower limit voltage of 2.0 V. The discharge capacity at the first cycle was measured using a non-aqueous solvent mixture of EC / DMC = 30 / 70 (volume ratio) as the electrolyte, and NaPF as the supporting electrolyte. 6 The discharge capacity at the first cycle was calculated as a relative ratio compared to that at the first cycle when an electrolyte solution containing only 1 mol / L of ethylenediaminetetraacetic acid (Comparative Example 1, no additives) was used. The cycle performance (%) was calculated by multiplying the obtained capacity (mAh / g) by 200th cycle / 1st cycle x 100. The results are shown in Table 1.

[0046] Comparative Example 1 An electrolyte solution was prepared in the same manner as in Example 1, except that B1 was not added, and a coin battery was fabricated in the same manner as in Example 1, and the battery characteristics were measured. The results are shown in Table 1.

[0047] [Comparative Example 2] An electrolyte solution was prepared in the same manner as in Example 1, except that hexamethylene diisocyanate (HMDI) was added instead of B1, and a coin battery was fabricated in the same manner as in Example 1, and the battery characteristics were measured. The results are shown in Table 1.

[0048] Examples 2 to 17, Comparative Example 3 Coin batteries were fabricated in the same manner as in Example 1, except that the electrolyte composition and additives (amounts of additives) were changed as shown in Table 1, and the battery characteristics were measured. The results are shown in Table 1.

[0049]

[0050] The results in Table 1 show that a sodium ion secondary battery (NIB) with a positive electrode containing a sodium composite oxide and a negative electrode made of a material containing hard carbon, and a non-aqueous electrolyte containing a specific amount of an additive selected from perfluorobenzene, perfluorobenzene methanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate can be provided (Examples 1, 6, 11, 14, and 16). Comparative Example 2 shows that the addition of HMDI containing two isocyanate groups alone does not have any effect on the cycle characteristics (cycle life).

[0051] From Examples 2 to 5, Examples 7 to 10, Examples 12 to 13, Examples 15, and Examples 17, CH 3 OSO 3 It can be seen that by adding alkyl sulfate such as Na to the non-aqueous electrolyte, NIB with even better cycle characteristics (cycle life) can be obtained. 3 It can be seen that the capacity (initial capacity) at the first cycle increases by adding a fluorine-containing sulfonate such as Na to the non-aqueous electrolyte (Examples 3 to 5). It can also be seen that the addition of a dinitrile such as adiponitrile to the non-aqueous electrolyte results in an NIB with excellent cycle characteristics (cycle life) (Example 13). Note that in Comparative Example 3, CH 3 OSO 3In Comparative Example 3, an alkyl sulfate such as Na was added to the nonaqueous electrolyte of Comparative Example 2, to which HMDI containing two isocyanate groups was added. In Comparative Example 3, although the cycle characteristics (cycle life) were improved compared to Comparative Example 2, it could not be said that the synergistic effect of adding the alkyl sulfate was as great as that shown in each example, and only cycle characteristics comparable to those of Example 1, in which only 1,3-bis(isocyanatomethyl)cyclohexane (B1) was added, were obtained. Furthermore, in Comparative Example 3, the deterioration of cycle characteristics after 200 cycles was significant. It should be noted that the alkyl sulfates and fluorine-containing sulfonates used in the present invention can be used not only as Na salts, but also as Li salts and K salts to obtain NIBs with excellent cycle characteristics.

[0052] By using the nonaqueous electrolyte of the present invention, it is possible to provide a sodium ion secondary battery with excellent battery characteristics such as battery cycle characteristics. The present invention aims to solve the problems of raw material cost and resource quantity seen in LIB while maintaining the performance of NIB, and the contribution of the present invention is immeasurable.

Claims

1. A sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a non-aqueous electrolyte solution in which a supporting salt is dissolved in a non-aqueous solvent, wherein the positive electrode is made of a material containing a sodium composite oxide, the negative electrode is made of a material containing hard carbon, and the non-aqueous electrolyte solution contains more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

2. A non-aqueous electrolyte solution for use in a sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a non-aqueous electrolyte solution in which a supporting salt is dissolved in a non-aqueous solvent, the positive electrode being made of a material containing a sodium composite oxide, and the negative electrode being made of a material containing hard carbon, the non-aqueous electrolyte solution for use in a sodium ion secondary battery comprising more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

3. The non-aqueous electrolyte for a sodium ion secondary battery according to claim 2, wherein the non-aqueous solvent is at least two solvents selected from the group consisting of cyclic carbonates and chain carbonates.

4. The nonaqueous electrolyte solution for a sodium ion secondary battery according to claim 2, wherein the nonaqueous solvent is a solvent comprising a combination of a cyclic carbonate and a chain carbonate, and the volume ratio of the cyclic carbonate to the chain carbonate is within the range of 5:95 to 50:

50.

5. The non-aqueous electrolyte for a sodium ion secondary battery according to claim 2, which contains at least one selected from the group consisting of lithium methyl sulfate, lithium ethyl sulfate, sodium methyl sulfate, sodium ethyl sulfate, potassium methyl sulfate and potassium ethyl sulfate.

6. The nonaqueous electrolyte for a sodium ion secondary battery according to claim 2, which contains at least one selected from the group consisting of lithium fluorosulfate, sodium fluorosulfate and potassium fluorosulfate.

7. Use of the nonaqueous electrolyte in a sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte in which a supporting salt is dissolved in a nonaqueous solvent, the positive electrode being made of a material containing a sodium composite oxide, and the negative electrode being made of a material containing hard carbon, characterized in that the nonaqueous electrolyte contains more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

8. A method for using a nonaqueous electrolyte in a sodium ion secondary battery comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte in which a supporting salt is dissolved in a nonaqueous solvent, the positive electrode being made of a material containing a sodium composite oxide, and the negative electrode being made of a material containing hard carbon, characterized in that the nonaqueous electrolyte contains more than 0.01 wt % and not more than 5 wt % of at least one selected from perfluorobenzene, perfluorobenzenemethanesulfonate, 1,3-bis(isocyanatomethyl)cyclohexane, 4,4'-diphenylmethane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(2-isocyanato-2-propyl)benzene, and methyl fluorosulfonate.

Citation Information

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