Bucket lip having coupler stations for multi-directional load support

The bucket lip design with coupler stations and a segmented integral beam addresses the challenges of weight and structural shortcomings in existing bucket lips, enhancing durability and ease of installation through improved load support and structural integrity.

WO2026064138A1 Publication Date: 2026-03-26CATERPILLAR INC
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Patent Information

Application Number
PCT/US2025/045021
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-09-20
Filing Date
2025-09-05
Publication Date
2026-03-26

AI Technical Summary

Technical Problem

Existing bucket lips in heavy-duty machinery, such as hydraulic mining shovels, are often heavy, difficult to manufacture, and have structural shortcomings, necessitating improvements for enhanced durability and efficiency.

Method used

A bucket lip design featuring an elongate lip body with coupler stations that include varying load support surfaces for reacting up, down, and side loads, along with a segmented integral beam for structural strength and weight reduction, and a one-piece casting with alternating coupler and shroud stations for improved attachment and wear resistance.

Benefits of technology

The design provides enhanced structural strength, reduced weight, and improved durability, allowing for easier installation and maintenance, while maintaining robustness under harsh operating conditions.

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Abstract

A bucket lip (22) includes an elongate lip body (28) having a plurality of coupler stations (52) arranged along a forward lip edge (46). Each coupler station includes a base portion (410), and a nose portion (412) extending to a nose end surface (414). Each base portion includes at least one coupler-loading shoulder (416) stepped off from the nose portion, and forming a plurality of up load support surfaces (418), a plurality of down load support surfaces (420), and a plurality of side load support surfaces (421) oriented, respectively, for reacting up, down, and side loads on an attached coupler (104).
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