Linear compressor

By using non-metallic discharge covers with low heat transfer coefficients and a metal third cover fastened to the frame, the linear compressor addresses heat transfer and noise issues, improving efficiency and stability.

WO2026095104A1PCT designated stage Publication Date: 2026-05-07LG ELECTRONICS INC
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
LG ELECTRONICS INC
Filing Date
2024-10-30
Publication Date
2026-05-07

AI Technical Summary

Technical Problem

Linear compressors experience decreased compression efficiency due to heat transfer from high-temperature discharge gas to the frame, leading to increased refrigerant suction temperature and generation of vibration and noise from pulsating refrigerant flow through multiple discharge covers.

Method used

The discharge cover is configured with a combination of non-metallic materials having a low heat transfer coefficient for the first and second discharge covers, and a metal third discharge cover fastened to the frame to reduce heat transfer and vibration, while a damping member reduces noise and pulsation.

Benefits of technology

This configuration effectively lowers the discharge cover temperature, prevents excessive heat transfer to the frame, stabilizes the connection, reduces vibration and noise, and enhances compression efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a linear compressor. The linear compressor according to an embodiment of the present invention comprises: a first discharge cover forming a discharge chamber for refrigerant discharged through a discharge valve; a second discharge cover, coupled to the first discharge cover, forming a discharge chamber for the refrigerant discharged from the discharge chamber; and a third discharge cover fixing the second discharge cover to a frame, wherein the third discharge cover comprises: a cover main body forming an insertion space into which a portion of the second discharge cover is inserted; and a terminal protection part extending radially from the cover main body to protect a terminal part.
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Description

Linear compressor

[0001] The present invention relates to a linear compressor.

[0002] In a reciprocating compressor, a compression space for compressing the working gas is formed between the piston and the cylinder, and the piston compresses the refrigerant introduced into the compression space as it moves in a straight line back and forth inside the cylinder.

[0003] Recently, among the aforementioned reciprocating compressors, many linear compressors have been developed that are simple in structure and can improve compression efficiency without mechanical losses occurring when converting the motor's rotational motion into linear motion, by directly connecting the piston to a drive motor that performs reciprocating linear motion.

[0004] Generally, a linear compressor is configured such that a piston moves in a reciprocating linear motion inside a cylinder driven by a linear motor within a sealed shell, drawing in and compressing refrigerant, and then discharging it.

[0005] The high-temperature refrigerant compressed in the compression space of the cylinder can flow toward the discharge cover via the discharge valve. The discharge cover is coupled to a frame supporting the cylinder and can form a discharge chamber through which the high-temperature discharge gas flows.

[0006] The above-mentioned high-temperature discharge gas transfers a certain amount of heat to the frame through the discharge cover, and the transferred heat becomes a factor that raises the temperature of the refrigerant (hereinafter referred to as the suction temperature) sucked into the compression space of the cylinder.

[0007] If the aforementioned suction temperature increases, the volume of refrigerant per unit mass—that is, the specific volume of the refrigerant—increases, leading to a decrease in volumetric efficiency. Consequently, this can result in a problem where the compression efficiency of the compressor decreases. Therefore, it is necessary to reduce the amount of heat transferred from the discharge cover to the frame.

[0008] In addition, the discharge cover may be composed of a plurality of discharge covers arranged to be stacked or in contact with one another. However, there is a problem in that significant vibration and noise are generated due to the pulsation of the refrigerant as it passes through the plurality of discharge covers.

[0009] Korean Registered Patent Publication No. 10-2357601 (January 26, 2022), Title of Invention: Linear Compressor

[0010] The present invention aims to provide a linear compressor capable of reducing the amount of heat transfer from the discharge cover to the frame and preventing the suction temperature of the refrigerant from rising excessively by improving the thermal insulation structure of the discharge cover.

[0011] The present invention aims to provide a linear compressor capable of lowering the temperature of a discharge cover by configuring the discharge cover, through which high-temperature discharge gas flows, with a material having a low heat transfer coefficient.

[0012] The present invention aims to provide a linear compressor capable of preventing high-temperature heat from being transferred to a frame connected to a discharge cover by lowering the temperature of the discharge cover.

[0013] The present invention aims to provide a linear compressor capable of preventing defects in the connection between the discharge cover and the frame caused by thermal shrinkage, by reducing the amount of heat transferred to the frame by configuring some of the discharge covers forming the discharge chamber among a plurality of discharge covers with a non-metallic material having a low heat transfer coefficient, and configuring other discharge covers connected to the frame with a metal material.

[0014] The present invention aims to provide a linear compressor capable of reducing the magnitude of vibration or noise generated during the refrigerant discharge process by stacking a plurality of discharge covers and firmly fixing the plurality of discharge covers.

[0015] The present invention aims to provide a linear compressor in which a plurality of discharge covers can be securely fixed without separate fastening members by press-fitting and fixing them.

[0016] The present invention aims to provide a linear compressor capable of minimizing damage to parts by absorbing shock that may occur between the compressor shell and the discharge cover.

[0017] The present invention aims to provide a linear compressor capable of stably protecting the terminal portion and fixing the power line connected to the terminal portion without shaking.

[0018] A linear compressor according to an embodiment of the present invention may include a first discharge cover forming a discharge chamber through which high-temperature discharge gas flows, a second discharge cover coupled to the first discharge cover and forming a discharge chamber for refrigerant discharged from the discharge chamber, and a third discharge cover that fixes the second discharge cover to a frame.

[0019] The third discharge cover may include a cover body that forms an insertion space into which a part of the second discharge cover is inserted.

[0020] The third discharge cover may include a terminal protection portion that extends radially from the cover body and protects the terminal portion.

[0021] The first discharge cover, the second discharge cover, and the third discharge cover can each be supported to be in contact with the frame.

[0022] The first discharge cover can be placed inside the second discharge cover.

[0023] The third discharge cover can be placed outside the second discharge cover.

[0024] The first discharge cover can be press-fitted and coupled to the second discharge cover.

[0025] The above third discharge cover can be fastened to the frame by a fastening member.

[0026] The third discharge cover may be made of a material different from that of the first and second discharge covers.

[0027] The first discharge cover and the second discharge cover may be made of a non-metallic material.

[0028] The above frame and the above third discharge cover may be made of metal material.

[0029] At least one of the first discharge cover and the second discharge cover may be made of a plastic material.

[0030] The above third discharge cover may be made of aluminum.

[0031] The third discharge cover may further include a cover flange that extends radially outward from the cover body and is fastened to the frame.

[0032] The above cover flanges may be formed in multiple spaced-apart locations along the circumferential direction on the outer surface of the cover body.

[0033] In each of the above plurality of cover flanges, a fastening hole may be formed that is fastened to the frame by a fastening member.

[0034] The terminal protection portion can be extended radially outward from the cover body and connected to the cover flange.

[0035] The terminal protection portion may include a terminal cover portion that extends radially outward from the outer surface of the cover body and covers one side of the terminal portion.

[0036] The terminal protection portion may further include a terminal leg that extends from the edge of the terminal cover portion and covers the other side of the terminal portion.

[0037] A power line receiving space may be formed in the above terminal leg to accommodate a power line extending from the terminal portion.

[0038] A sealing member for securing the power line may be provided between the terminal leg and the frame.

[0039] The above sealing member can be fitted into the inner side of the power line receiving space.

[0040] The third discharge cover may further include a cover bracket that extends radially outward from the cover body and is positioned to face the terminal protection part.

[0041] The above cover bracket may protrude further radially than the cover flange from the outer surface of the cover body.

[0042] In another aspect of the present invention, a linear compressor may include a frame made of a metal material disposed outside a cylinder, a discharge valve for discharging refrigerant compressed in the compression space of the cylinder, a discharge cover body forming a discharge chamber for the refrigerant discharged through the discharge valve, and a discharge cover flange for fastening the discharge cover body to the frame.

[0043] The discharge cover body is supported to be in contact with the frame and may be composed of a non-metallic material to reduce the amount of heat transferred from the discharge cover body to the frame.

[0044] The discharge cover flange may be made of a metal material to prevent poor connection with the frame due to thermal deformation.

[0045] The above discharge cover body may be made of plastic material.

[0046] The above discharge cover flange may be made of aluminum.

[0047] The discharge cover flange may include a cover body that forms an insertion space into which a part of the discharge cover body is inserted.

[0048] The discharge cover flange may further include a terminal protection portion that extends radially outward from the cover body to protect the terminal portion.

[0049] According to an embodiment of the present invention, the compression efficiency of the compressor can be improved by improving the thermal insulation structure of the discharge cover to reduce the amount of heat transfer from the discharge cover to the frame and preventing the suction temperature of the refrigerant from rising excessively.

[0050] According to an embodiment of the present invention, by configuring the discharge cover through which high-temperature discharge gas flows with a material having a low heat transfer coefficient, the temperature of the discharge cover can be effectively lowered.

[0051] According to an embodiment of the present invention, by lowering the temperature of the discharge cover, high-temperature heat can be prevented from being transferred to the frame connected to the discharge cover.

[0052] According to an embodiment of the present invention, some of the discharge covers forming the discharge chamber among a plurality of discharge covers are composed of a non-metallic material having a low heat transfer coefficient, thereby reducing the amount of heat transferred to the frame.

[0053] In addition, by making the other discharge cover connected to the frame out of a metal material, it is possible to prevent defects in the connection between the discharge cover and the frame caused by thermal shrinkage.

[0054] According to an embodiment of the present invention, by stacking a plurality of discharge covers and firmly fixing the plurality of discharge covers, the magnitude of vibration or noise generated during the refrigerant discharge process can be reduced.

[0055] According to an embodiment of the present invention, by press-fitting and fixing a plurality of discharge covers, a robust fixation between discharge covers can be achieved without a separate fastening member.

[0056] According to an embodiment of the present invention, a discharge cover supported to be in contact with a compressor shell is provided, thereby absorbing shock that may occur between the shell and the discharge cover, so as to minimize damage to the parts.

[0057] According to an embodiment of the present invention, by providing a discharge cover that covers a terminal portion, the terminal portion can be stably protected.

[0058] According to an embodiment of the present invention, by providing a sealing member that fixes a power line connected to a terminal part, the power line can be fixed without shaking.

[0059] FIG. 1 is a cross-sectional view of a linear compressor according to an embodiment of the present invention.

[0060] Figure 2 is a cross-sectional view taken along 2-2 of Figure 1.

[0061] FIG. 3 is an upper perspective view of a discharge cover assembly according to an embodiment of the present invention.

[0062] FIG. 4 is a plan view of a discharge cover assembly according to an embodiment of the present invention.

[0063] FIG. 5 is a lower perspective view of a discharge cover assembly according to an embodiment of the present invention.

[0064] FIG. 6 is an upper perspective view of a second discharge cover according to an embodiment of the present invention.

[0065] FIG. 7 is a plan view of a second discharge cover according to an embodiment of the present invention.

[0066] FIG. 8 is a lower perspective view of a second discharge cover according to an embodiment of the present invention.

[0067] FIG. 9 is a bottom view of a second discharge cover according to an embodiment of the present invention.

[0068] FIG. 10 is an upper perspective view of a third discharge cover according to an embodiment of the present invention.

[0069] FIG. 11 is a plan view of a third discharge cover according to an embodiment of the present invention.

[0070] FIG. 12 is a lower perspective view of a third discharge cover according to an embodiment of the present invention.

[0071] FIG. 13 is a bottom view of a third discharge cover according to an embodiment of the present invention.

[0072] FIG. 14 is a bottom view showing the second discharge cover and the third discharge cover combined according to an embodiment of the present invention.

[0073] FIG. 15 is a side view showing the frame and discharge cover assembly combined according to an embodiment of the present invention.

[0074] FIG. 16 is a cross-sectional view showing the configuration of a discharge cover assembly according to an embodiment of the present invention.

[0075] FIG. 17 is a cross-sectional view showing the appearance of a refrigerant flowing through the discharge chamber of a discharge cover assembly according to an embodiment of the present invention.

[0076] Hereinafter, some embodiments of the present invention will be described in detail with reference to exemplary drawings. It should be noted that in assigning reference numerals to the components of each drawing, the same components are given the same reference numeral whenever possible, even if they are shown in different drawings. Furthermore, in describing the embodiments of the present invention, if it is determined that a detailed description of related known components or functions would hinder understanding of the embodiments of the present invention, such detailed description is omitted.

[0077] In addition, terms such as first, second, A, B, (a), (b), etc., may be used when describing the components of the embodiments of the present invention. These terms are intended only to distinguish the components from other components, and the essence, order, or sequence of the components is not limited by the terms. Where it is stated that a component is "connected," "combined," or "connected" to another component, it should be understood that the component may be directly connected or connected to the other component, but that another component may also be "connected," "combined," or "connected" between each component.

[0078] FIG. 1 is a cross-sectional view of a linear compressor according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view taken along 2-2 of FIG. 1.

[0079] Referring to FIGS. 1 and 2, a linear compressor (10) according to an embodiment of the present invention may include a shell (11) and a first shell cover (12) and a second shell cover (13) coupled to both sides of the shell (11). In a broad sense, the first shell cover (12) and the second shell cover (13) may be understood as components of the shell (11).

[0080] The shell (11) has a roughly cylindrical shape and can be arranged in a horizontally lying position or in an axially lying position. Based on FIG. 1, the shell (11) is extended horizontally and may have a somewhat lower height in the radial direction.

[0081] Since the linear compressor (10) can have a low height, for example, when the linear compressor (10) is installed on the base of the machine room of a refrigerator, there is an advantage that the height of the machine room can be reduced.

[0082] The above linear compressor (10) may include a plurality of pipes that are provided in the shell (11) or shell cover (12, 13) and can suck in, discharge, or inject refrigerant.

[0083] The plurality of pipes may include a suction pipe (14) that allows the refrigerant to be sucked into the interior of the linear compressor (10). The suction pipe (14) may be connected to the first shell cover (12). The refrigerant may be sucked into the interior of the linear compressor (10) along the axial direction through the suction pipe (14).

[0084] The plurality of pipes may further include a discharge pipe (not shown) for allowing compressed refrigerant to be discharged from the linear compressor (10) and a process pipe (not shown) for replenishing refrigerant to the linear compressor (10). For example, the discharge pipe and the process pipe may be connected to the outer surface of the shell (11).

[0085] Support devices (20, 90) that support the main body of the linear compressor (10) may be included on both sides of the shell (11). The support devices (20, 90) may include a first support device (20) that is coupled to the first shell cover (12) and elastically supports the main body of the linear compressor (10).

[0086] Here, the main body of the compressor refers to a component provided inside the shell (11), and may include, for example, a drive unit that moves back and forth and a support unit that supports the drive unit. The drive unit may include a piston (70), a permanent magnet (45), a supporter (33), and an intake muffler (25), etc. And, the support unit may include a resonant spring (30), a rear cover (31), a stator cover (32), a first support device (20), and a second support device (90), etc.

[0087] The first support device (20) may include a support bracket (21a) communicating with the suction pipe (14) and a support spring (21b) coupled to the support bracket (21a) and supported by the rear cover (31).

[0088] The above support device may include a second support device (90) that is coupled to the second shell cover (13) and supports the discharge cover assembly.

[0089] The linear compressor (10) may include a frame (50) provided inside the shell (11) and a cylinder (60) inserted inside the frame (50). The cylinder (60) and the frame (50) may be made of a metal material, for example, aluminum or an aluminum alloy.

[0090] The above linear compressor (10) includes a piston (70) that moves in a reciprocating linear motion inside the cylinder (60). The piston (70) can move in an axial direction.

[0091] The above linear compressor (10) may further include a suction muffler (25) coupled to the piston (70) to reduce noise generated from the refrigerant sucked through the suction pipe (14).

[0092] The refrigerant sucked in through the suction pipe (14) flows into the interior of the piston (70) via the suction muffler (25). For example, as the refrigerant passes through the suction muffler (25), the flow noise of the refrigerant can be reduced. The suction muffler (25) may be composed of a plurality of mufflers combined.

[0093] The above linear compressor (10) may include a motor assembly (41, 43, 45) as a linear motor that provides driving force to the piston (70).

[0094] The motor assembly may include an outer stator (41) fixed to the frame (50) and arranged to surround the cylinder (60), an inner stator (43) spaced apart from the inner side of the outer stator (41), and a permanent magnet (45) located in the space between the outer stator (41) and the inner stator (43).

[0095] A stator cover (32) is provided on one side of the outer stator (41). That is, one side of the outer stator (41) is supported by the frame (50), and the other side can be supported by the stator cover (32).

[0096] The permanent magnet (45) can move in a linear reciprocating motion due to the mutual electromagnetic force between the outer stator (41) and the inner stator (43). The permanent magnet (45) may be composed of a single magnet having one pole or may be composed of a plurality of magnets having three poles combined.

[0097] The above permanent magnet (45) can be installed in a magnet frame (46). The magnet frame (46) has a roughly cylindrical shape and can be positioned to be inserted into the space between the outer stator (41) and the inner stator (43).

[0098] The magnet frame (46) is coupled to the piston (70), and when the permanent magnet (45) reciprocates, the piston (70) can reciprocate in the axial direction together with the permanent magnet (45).

[0099] The linear compressor (10) may further include a supporter (33) that supports the piston (70). The supporter (33) is coupled to the rear side of the piston (70), and the muffler (25) may be positioned to pass through the inside thereof. The piston (70), the magnet frame (46), and the supporter (33) may be connected by a fastening member.

[0100] The linear compressor (10) may include a rear cover (31) that is coupled to the stator cover (32), extends rearward, and is supported by a first support device (20). The rear cover (31) may be spring-supported by the supporter (33).

[0101] The rear cover (31) may include a plurality of support legs that are coupled to the rear of the stator cover (32).

[0102] The linear compressor (10) may include an inlet guide (23) coupled to the rear cover (31) to guide the inflow of refrigerant into the intake muffler (25). At least a portion of the inlet guide (23) may be inserted into the inside of the intake muffler (25).

[0103] The above linear compressor (10) may further include a plurality of resonant springs (30) each having an adjusted natural frequency so that the piston (70) can resonate.

[0104] The plurality of resonant springs (30) may include a plurality of first resonant springs supported between the supporter (33) and the stator cover (32), and a plurality of second resonant springs supported between the supporter (33) and the rear cover (31). Through the action of the plurality of resonant springs (30), stable movement of the drive unit reciprocating inside the linear compressor (10) is performed, and vibration or noise generation due to the movement of the drive unit can be reduced.

[0105] The frame (50) is understood as a configuration for fixing the cylinder (60), and, for example, the cylinder (60) can be pressed into the inside of the frame (50). The frame (50) can be arranged to surround the cylinder (60).

[0106] The above frame (50) has a hollow cylindrical shape and includes a frame body (51) that forms a space into which the cylinder (60) is inserted, and a frame flange (52) that extends radially from the front part of the frame body (51).

[0107] A cylinder sealing member (82) may be provided between the frame (50) and the cylinder (60). By means of the cylinder sealing member (82), the adhesion force may be increased during the press-fitting process between the frame (50) and the cylinder (60).

[0108] The cylinder sealing member (82) has a ring shape and can be installed on the inner surface of the frame (50) on which the flange (62) of the cylinder (60) is seated.

[0109] The above frame (50) may have a bearing channel (58) formed therein that extends axially from the frame flange (52) toward the frame body (51). A refrigerant acting as a gas bearing among the compressed discharge gas may flow through the bearing channel (58).

[0110] The refrigerant acting as the gas bearing is supplied between the cylinder body (61) and the piston (70) of the cylinder (60) to cause the piston (70) to float inside the cylinder (60).

[0111] Defines the direction.

[0112] "Axial direction" can be understood as the direction in which the piston (70) reciprocates, i.e., the up-and-down direction in FIG. 2. Among the "axial directions," the direction from the piston (70) toward the compression space (P) of the cylinder (60), i.e., the direction in which the refrigerant flows, is defined as "forward," and the opposite direction is defined as "rear." When the piston (70) moves forward, the compression space (P) is reduced, and when it moves rearward, the compression space (P) can be expanded.

[0113] On the other hand, "radial direction" is a direction perpendicular to the direction in which the piston (70) reciprocates, and can be understood as the horizontal direction of FIG. 2.

[0114] A compression space (P) in which refrigerant is compressed by the piston (70) may be formed inside the cylinder (60). An intake port for introducing refrigerant into the compression space (P) is formed at the front of the piston (70), and an intake valve (75) for selectively opening the intake port may be provided in front of the intake port.

[0115] The above suction port may be provided in multiple numbers. The multiple suction ports are spaced apart in the circumferential direction of the piston (70), and refrigerant is introduced into the compression space (P) through the multiple suction ports. The suction valve (75) may be connected to the front of the piston (70) by a fastening member (78), such as a screw or a bolt.

[0116] In front of the compression space (P), a discharge cover assembly (100, 200, 300) forming a discharge space for the refrigerant discharged from the compression space (P) may be provided. The discharge cover assembly (100, 200, 300) may be positioned in front of the frame (50).

[0117] The above discharge cover assembly may include a first discharge cover (100) and a second discharge cover (200) supported on the front of the frame (50). The first discharge cover (100) may be positioned inside the second discharge cover (200).

[0118] For example, the first discharge cover (100) can be press-fitted and fixed to the second discharge cover (200). The cover flange (150) of the first discharge cover (100) can be press-fitted into the inner circumference of the cover flange (250) of the second discharge cover (200). By press-fitting the first discharge cover (100) into the second discharge cover (200), the first and second discharge covers (100, 200) can be firmly fixed.

[0119] The internal space of the first discharge cover (100) and the internal space of the second discharge cover (200) can form a discharge path (also referred to as a "discharge room") for the refrigerant discharged from the compression space (P). For example, the refrigerant discharged from the compression space (P) can flow through the internal space of the first discharge cover (100), be discharged from the first discharge cover (100), and flow into the internal space of the second discharge cover (200).

[0120] The refrigerant flowing through the discharge chamber of the first discharge cover (100) and the discharge chamber of the second discharge cover (200) can be in a high-temperature gaseous state. The high-temperature heat can be transferred to the frame (50) supporting the first and second discharge covers (100, 200).

[0121] If high-temperature heat is excessively transferred to the frame (50), that heat becomes a factor that raises the temperature (suction temperature) of the refrigerant sucked into the compression space (P) of the cylinder (60).

[0122] If the above suction temperature increases, the volume of refrigerant per unit mass, that is, the specific volume of the refrigerant, increases, causing a decrease in volumetric efficiency, and consequently, a problem may arise in which the compression efficiency of the compressor decreases.

[0123] To prevent such problems, the first discharge cover (100) and the second discharge cover (200) according to an embodiment of the present invention may be composed of a material having a low heat transfer coefficient. The material having a low heat transfer coefficient may be a non-metallic material.

[0124] The first discharge cover (100) and the second discharge cover (200) may include plastic.

[0125] The first discharge cover (100) and the second discharge cover (200) may be made of the same plastic material, for example, polyamide (PA66) as a type of heat-resistant engineering plastic.

[0126] By making the first discharge cover (100) of the above-mentioned first discharge cover (100) of a plastic material, the amount of high-temperature heat within the first discharge cover (100) that is directly transferred to the frame (50) supporting the first discharge cover (100) or transferred to the second discharge cover (200) that is press-fitted to the first discharge cover (100) can be reduced.

[0127] By making the second discharge cover (200) of the above-mentioned second discharge cover (200) of a plastic material, the amount of high-temperature heat within the second discharge cover (200) that is directly transferred to the frame (50) supporting the second discharge cover (200) or transferred to the first discharge cover (100) that is press-fitted to the second discharge cover (200) can be reduced.

[0128] Ultimately, it is possible to prevent excessive transfer of high-temperature heat from the refrigerant present in the discharge chamber within the first and second discharge covers (100, 200) to the frame (50). Accordingly, the suction temperature of the refrigerant can be reduced and the compression efficiency of the compressor can be improved.

[0129] Since the first and second discharge covers (100, 200) are made of a relatively lightweight plastic material, there is a possibility that vibration and noise may occur in the first and second discharge covers (100, 200) due to the high-pressure refrigerant discharged from the compression space (P).

[0130] To prevent such problems, the discharge cover assembly according to the present embodiment may include a damping member (180) for reducing vibration of the first and second discharge covers (100, 200).

[0131] The damping member (180) is mounted in the recess (140) of the first discharge cover (100), and the inner wall (238) of the second discharge cover (200) may be configured to support or press the damping member (180).

[0132] The damping member (180) can offset the magnitude of vibration and noise transmitted from one of the first and second discharge covers (100, 200) to the other. In particular, when the discharge valve (191) is turned on / off, the effect of reducing the magnitude of the valve tapping sound that is frictionally applied to the cylinder (60) can be expected.

[0133] In a structure in which the damping member (180) is mounted on the recess (140) of the first discharge cover (100), the recess (140) and the damping member (180) form a flow path through which refrigerant flows, and the flow path can be understood as defining a pulsation path to reduce pulsation that occurs when high-pressure discharge gas flows.

[0134] The above discharge cover assembly may include a third discharge cover (300) that supports the second discharge cover (200).

[0135] The third discharge cover (300) may have a roughly ring shape and be positioned to surround the rear portion of the second discharge cover (200). The third discharge cover (300) may support the cover flange (250) of the second discharge cover (200).

[0136] The third discharge cover (300) can be supported on the front of the frame (50).

[0137] The third discharge cover (300) is fastened to the frame flange (52) by a fastening member (not shown), and the front surface of the frame flange (52) can come into surface contact with the rear surface of the third discharge cover (300).

[0138] A frame fastening hole (55) into which the fastening member is inserted may be formed in the frame flange (52). Multiple frame fastening holes (55) may be formed. A cover fastening hole (335) may be formed in the third discharge cover (300) at a position corresponding to the frame fastening hole (55).

[0139] The above fastening member can be fastened to the frame fastening hole (55) and the cover fastening hole (335) to fix the frame (50) and the third discharge cover (300).

[0140] The third discharge cover (300) may be made of a material different from the first discharge cover (100) and the second discharge cover (200). The third discharge cover (300) may be made of a material having greater strength than the first discharge cover (100) and the second discharge cover (200).

[0141] The third discharge cover (300) may be made of a metal material, for example, aluminum. Since the third discharge cover (300) is connected to the frame (50) by the fastening member, a failure in connection may occur if the amount of deformation increases due to high heat. Therefore, the third discharge cover (300) may be made of a metal material so that the amount of thermal deformation is not large.

[0142] A frame sealing member (81) capable of increasing bonding strength and preventing refrigerant leakage may be provided at the portion where the second discharge cover (200) and the frame (50) are in surface contact. The frame sealing member (81) has a ring shape and may be installed between the rear surface of the second discharge cover (200) and the front surface of the frame (50).

[0143] The discharge cover assembly may include a discharge valve assembly (190). The discharge valve assembly may include a discharge valve (191) and a spring assembly (193, 195) that provides elastic force to the discharge valve (191) in a direction that brings it into close contact with the front end of the cylinder (60).

[0144] The above spring assembly (193, 195) may include a valve spring (193) composed of a leaf spring and a spring bracket (195) that surrounds the edge of the valve spring (193) to support the valve spring (193).

[0145] The discharge valve (191) is coupled to the central part of the valve spring (193). When the discharge valve (191) is opened, the refrigerant compressed in the compression space (P) of the cylinder (60) is discharged and flows into the internal space of the first discharge cover (100). When the discharge of the refrigerant is completed, the discharge valve (191) can be closed by the restoring force of the valve spring (193).

[0146] The above spring bracket (195) can be seated on the inner surface of the first discharge cover (100).

[0147] A sealing bracket (197) may be installed around the front end of the cylinder (60). For example, the sealing bracket (197) may have a ring shape. The sealing bracket (197) may be seated on the front flange of the cylinder (60) and supported on the rear of the spring bracket (195).

[0148] A bracket sealing member (83) may be provided between the sealing bracket (197) and the flange of the cylinder (60). The bracket sealing member (83) is provided on the contact surface between the sealing bracket (197) and the flange of the cylinder (60), and can prevent refrigerant from leaking through the space between the cylinder (60) and the spring assembly (193, 195).

[0149] FIG. 3 is an upper perspective view of a discharge cover assembly according to an embodiment of the present invention, FIG. 4 is a plan view of a discharge cover assembly according to an embodiment of the present invention, and FIG. 5 is a lower perspective view of a discharge cover assembly according to an embodiment of the present invention.

[0150] FIG. 6 is an upper perspective view of a second discharge cover according to an embodiment of the present invention, FIG. 7 is a top view of a second discharge cover according to an embodiment of the present invention, FIG. 8 is a lower perspective view of a second discharge cover according to an embodiment of the present invention, and FIG. 9 is a bottom view of a second discharge cover according to an embodiment of the present invention.

[0151] Referring to FIGS. 3 to 9, a discharge cover assembly according to an embodiment of the present invention may include a first discharge cover (100) supported on the front of the frame (50), a second discharge cover (200) coupled to the outside of the first discharge cover (100), and a third discharge cover (300) coupled to the outside of the second discharge cover (200).

[0152] The first discharge cover (100) can be coupled to the inside of the second discharge cover (200).

[0153] The first discharge cover (100) may include a cover body (110) forming a discharge chamber and a cover flange (150) provided at the rear end of the cover body (110) and supported by the frame (50).

[0154] The above cover body (110) may be configured to have a cap shape to form a discharge chamber for the refrigerant discharged from the discharge valve (191).

[0155] The above cover body (110) may include a cylindrical outer wall (111a, 111b, 111c, see FIG. 16). The outer wall may include a first part (111a) forming a front portion and a second part (111b) connected to the cover flange (150). The first and second parts (111a, 111b) may be arranged axially.

[0156] The first part (111a) and the second part (111b) may be extended in a rounded manner in the circumferential direction to have a cylindrical shape.

[0157] The outer wall of the cover body (110) may be formed with a step. Specifically, the outer wall of the cover body (110) may include a step portion (111c) connecting the first part (111a) and the second part (111b).

[0158] The stepped portion (111c) may be connected to the second part (111b) by extending radially outward from the end of the first part (111a). Due to the stepped portion (111c), the outer diameter of the second part (111b) may be formed to be larger than the outer diameter of the first part (111a).

[0159] The above step portion (111c) may be configured to correspond to the position where the rear end of the recess (140) of the first discharge cover (100) is formed. That is, the recess (140) is not formed in the second part (111b), and the second part (111b) may be formed thicker than the first part (111a) so as not to be deformed or damaged during the press-fitting process with the second discharge cover (200).

[0160] The first discharge cover (100) may include a front wall (120, see FIG. 16) forming the front of the first discharge cover (100). The front wall (120) may be positioned radially inward of the outer wall.

[0161] The front wall (120) can form a discharge hole (123, see FIG. 16) that transmits the discharge gas present in the internal space of the first discharge cover (100), that is, the discharge chamber, to the outside of the first discharge cover (100).

[0162] The first discharge cover (100) may include a discharge guide (126, see FIG. 16) protruding from the front wall (120) in a direction toward the discharge valve (191). The discharge guide (126) may form the discharge hole (123). That is, the discharge hole (123) may be formed by penetrating from the discharge guide (126) to the front wall (120).

[0163] The first discharge cover (100) may include an inner wall (130, see FIG. 16) extending toward the rear from the edge of the front wall (120). The inner wall (130) may be extended in a rounded manner in the circumferential direction to have a cylindrical shape.

[0164] The front wall (120), the inner wall (130), and the discharge guide (126) can define a discharge chamber within the first discharge cover (100).

[0165] A recess (140) may be formed between the outer walls (111a, 111b, 111c) and the inner wall (130). The recess (140) is formed to have a ring shape along the perimeter of the inner wall (130) and may be configured to be recessed from the front end of the first discharge cover (100) toward the rear. The rear end of the recess (140) may be formed at a height corresponding to the stepped portion (111c) of the outer wall.

[0166] The above-mentioned recess (140) may be formed along the circumference of the discharge hole (123) formed in the center of the first discharge cover (100). Specifically, the discharge hole (123) may be formed in the center of the front wall (120), and the recess (140) may be formed along the outer circumference of the front wall (120).

[0167] The radial width of the above-mentioned recess (140) forms a first width and can be understood as the distance between the inner wall (130) and the first part (111a). The first width may be formed smaller than the width of the discharge chamber (A1, see FIG. 17) of the first discharge cover (100) and / or the width of the discharge chambers (A2, A3, see FIG. 17) of the second discharge cover (200).

[0168] The above-mentioned depression (140) can form a flow path for the discharged gas. The discharged gas exhibits a pulsation phenomenon in which the pressure or flow rate changes periodically, and noise may be generated by the pulsation.

[0169] In this embodiment, the flow path of the discharged gas can be formed roundly through the ring-shaped recess (140) and the length of the flow path can be formed long to reduce pulsation.

[0170] Additionally, the recess (140) is formed between the first discharge chamber (A2, see FIG. 17) and the second discharge chamber (A3, see FIG. 17) of the second discharge cover (200), and the cross-sectional area of ​​the recess (140) may be formed to be smaller than the cross-sectional area of ​​the first discharge chamber (A2) and / or the cross-sectional area of ​​the second discharge chamber (A3).

[0171] Accordingly, as the discharge gas flows from the first discharge chamber (A2), which has a relatively large cross-sectional area, to the recess (140), which has a small cross-sectional area, and then to the second discharge chamber (A3), which has a large cross-sectional area, the pulsating noise can be reduced.

[0172] The linear compressor (10) may further include a loop pipe (290) as a configuration for reducing pulsation. The loop pipe (290) is a pulsation pipe extending from the discharge cover assembly to the discharge pipe of the shell (11) and may be made of a flexible material to reduce pulsation noise.

[0173] The recess (140) of the first discharge cover (100) can be understood to form an additional pulsating pipe in addition to the loop pipe (290), and to form a pulsating flow path inside the recess (140).

[0174] The loop pipe (290) may be coupled to the outside of the second discharge cover (200). At least a portion of the loop pipe (290) may be arranged to surround a portion of the outer surface of the second discharge cover (200).

[0175] The second discharge cover (200) forms an internal space that accommodates the first discharge cover (100), and the internal space may include a flow path for the refrigerant discharged from the discharge valve (191).

[0176] The second discharge cover (200) may include a cover body (210) that forms a discharge chamber for the refrigerant and a cover flange (250) provided at the rear end of the cover body (210) and supported by the frame (50).

[0177] The above cover body (210) may be configured to have a cap shape to form a discharge chamber for the refrigerant discharged from the discharge valve (191).

[0178] The above cover body (210) may include an outer wall (220, 230). The outer wall may include a first part (220) connected to the cover flange (250). The first part (220) may have a cylindrical shape by extending in a rounded manner in the circumferential direction.

[0179] The above outer wall may include a second part (230) extending forward from the front portion of the first part (220). The second part (230) may extend axially from the first part (220).

[0180] The second part (230) can be formed stepwise from the first part (220).

[0181] The size of the second part (230) may be formed to be smaller than the size of the first part (220). For example, the outer diameter or inner diameter of the second part (230) may be formed to be smaller than the outer diameter or inner diameter of the first part (220).

[0182] The second discharge cover (200) may further include a protrusion (233) extending radially outward from the second part (230). The protrusion (233) is connected to the first part (220) and may extend axially to the cover flange (250).

[0183] The above protrusion (233) may include a discharge hole (280) for discharging refrigerant from the discharge chamber of the second discharge cover (200).

[0184] The discharge hole (280) is formed on the side of the protrusion (233) and may be in communication with the internal space (discharge room) of the second discharge cover (200). The discharge hole (280) may be formed by being recessed from the side of the protrusion (233) and penetrating to the shear wall (228) of the first part (220).

[0185] A loop pipe (290) connected to a discharge pipe provided in the shell (11) of the linear compressor (10) may be connected to the discharge port (280). The refrigerant discharged from the discharge port (280) may flow to the discharge pipe through the loop pipe (290).

[0186] The loop pipe (290) is made of a flexible material and can be formed to be relatively long. The loop pipe (290) is connected to the discharge hole (280) and can extend along the outer surface of the second discharge cover (200).

[0187] The second discharge cover (200) may include a recess (235) that guides the extended position of the loop pipe (290). The recess (235) may be configured, for example, to have a shape that is recessed into the outer surface of the second part (230).

[0188] The above-mentioned loop pipe (290) can perform the function of reducing the pulsation of the discharge gas. That is, the above-mentioned loop pipe (290) can function as a pulsation reduction channel that reduces the pulsation of the discharge gas together with the recessed portion (140) of the above-mentioned first discharge cover (100).

[0189] The above protrusion (233) may include a plurality of grooves (234a, 234b). The plurality of grooves (234a, 234b) may allow for a reduction in the contact area with the frame (50) in order to reduce the amount of heat transferred from the high-temperature discharge gas to the frame (50).

[0190] In addition, the plurality of grooves (234a, 234b) may allow for an increase in the heat dissipation area to increase the amount of heat dissipated from the second discharge cover (200).

[0191] The plurality of grooves (234a, 234b) may include a first groove (224a) that is recessed from the outermost radial surface of the protrusion (233). The first groove (234a) may include a plurality of grooves that are formed axially from the second part (230) to the rear end of the second discharge cover (200) and are aligned in the circumferential direction. By the first groove (234a), the heat dissipation area of ​​the protrusion (233) may be increased.

[0192] The plurality of grooves (234a, 234b) may include a second groove (234b) formed on a contact surface (234c) that contacts the frame (50). The contact surface (234c) forms the rear end of the protrusion (233) and can be supported by the frame (50).

[0193] The second groove portion (234b) may include a plurality of grooves that are recessed forward from the contact surface (234c). The plurality of grooves of the second groove portion (234b) may be aligned in a circumferential direction.

[0194] The second discharge cover (200) may include a third part (240) extending forward from the second part (230). The third part (240) may protrude in a direction extending from the second part (230) toward the second shell cover (13). The third part (240) may be located adjacent to the second shell cover (13).

[0195] The above linear compressor (10) may include a cap member (285) to prevent noise that occurs when the second discharge cover (200) and the second shell cover (13) come into contact. The cap member (285) may be made of, for example, a rubber material to absorb shock that may occur between the second discharge cover (200) and the second shell cover (13).

[0196] The third part (240) may include a first coupling hole (241) into which the cap member (285) is coupled. A protrusion of the cap member (285) is inserted into the first coupling hole (241), thereby facilitating the coupling of the second discharge cover (200) and the cap member (285). The first coupling hole (241) may, for example, be formed at the front end of the third part (240).

[0197] The third part (240) may include a second coupling hole (242) that is coupled to the second support device (90). The second coupling hole (242) is formed on the outer surface of the third part (240), and at least a portion of the second support device (90) may be coupled to the second coupling hole (242) to support the discharge cover assembly.

[0198] The cap member (285) includes an insertion projection (286, see FIG. 16) that is inserted into the second coupling hole (242), and the insertion projection (286) can form the coupling hole (285a, see FIG. 16). At least a portion of the second support device (90) can be coupled to the second coupling hole (242) of the third part (240) through the coupling hole (285a).

[0199] The cover flange (250) forms the rear end of the second discharge cover (200) and may have an outer diameter and an inner diameter larger than that of the discharge body (210). For example, the cover flange (250) may have a ring shape.

[0200] The above cover flange (250) may include a contact surface (251) that contacts the frame (50). The contact surface (251) may form a rear end of the cover flange (250) and extend along the outer circumference of the cover flange (250) to have a ring shape.

[0201] The above cover flange (250) may include an outer surface portion (252) that forms the exterior of the cover flange (250) and defines the outer diameter of the cover flange (250), and an inner surface portion (253) that supports the first discharge cover (100) and defines the inner diameter of the cover flange (250).

[0202] The above cover flange (250) may include a projection (255) extending radially inward from the inner circumferential portion (253). The projection (255) may define a step difference between the cover body (210) and the cover flange (250).

[0203] The inner surface portion (253) and the jaw (255) can support the cover flange (150) of the first discharge cover (100). For example, the first discharge cover (100) is pressed into the inner side of the second discharge cover (200), and the inner surface portion (253) and the jaw (255) can provide a press-fit surface of the first discharge cover (100).

[0204] The second discharge cover (200) may include an inner wall (238) protruding from the inner surface of the outer wall (220, 230). The inner wall (238) may be configured to extend rearward from the rear end of the second part (230).

[0205] The inner wall (238) can extend from the second part (230) toward the recess (140) of the first discharge cover (100).

[0206] The inner wall (238) has a ring shape and may have a size corresponding to the recess (140) so that it can be inserted into the recess (140) of the first discharge cover (100).

[0207] The inner wall (238) can be inserted into the groove of the damping member (180).

[0208] By connecting the inner wall (238) to the first discharge cover (100) through the damping member (180), vibration and noise generated from the second discharge cover (200) and the first discharge cover (100) can be reduced.

[0209] The inner wall (238) can divide the internal discharge space (discharge room) of the second discharge cover (200) into a first discharge room (A2, see FIG. 17) and a second discharge room (A3, see FIG. 17). The first discharge room (A2) forms an inner discharge room of the inner wall (238), and the second discharge room (A3) forms an outer discharge room of the inner wall (238).

[0210] The second discharge chamber (A3) is arranged to surround the first discharge chamber (A2), and the refrigerant of the first discharge chamber (A2) can flow into the recess (140) of the first discharge cover (100) and be discharged into the second discharge chamber (A3). That is, the second discharge chamber (A3) can form a downstream flow path of the first discharge chamber (A2).

[0211] The above second discharge cover (200) may include reinforcing ribs (227, 237) to reinforce the strength of the cover made of a non-metallic material.

[0212] The reinforcing ribs (227, 237) are provided in the discharge chamber of the second discharge cover (200) and act as a flow resistance for the refrigerant, thereby reducing the discharge pulsation of the refrigerant.

[0213] The above reinforcing ribs (227, 237) may include a first reinforcing rib (227) provided on the inner surface of the first part (220). The first reinforcing rib (227) may include a first portion (227a) protruding from the inner circumference of the first part (220). The first portion (227a) may extend in the axial direction.

[0214] The first reinforcing rib (227) may include a second part (227b) that is bent from the first part (227a) and extends radially. The second part (227b) may be placed in an area connecting the first part (220) and the second part (230).

[0215] For example, the first part (220) includes a shear wall (228) that defines a step with respect to the second part (230), and the second part (227b) may be provided on the inner surface of the shear wall (228) of the first part (220).

[0216] The first reinforcing ribs (227) are provided in multiple numbers, and the multiple first reinforcing ribs (227) may be spaced apart from each other in the circumferential direction of the first part (220). By arranging the multiple first reinforcing ribs (227), strength reinforcement in the axial and radial directions of the first part (220) can be achieved.

[0217] In addition, the plurality of first reinforcing ribs (227) act as flow resistance for the refrigerant flowing through the second discharge chamber (A3), thereby reducing the pulsating noise of the refrigerant.

[0218] The above reinforcing ribs (227, 237) may include a second reinforcing rib (237) provided on the inner surface of the second part (230). The second reinforcing rib (237) may include a first portion (237a) protruding from the inner circumference of the second part (230). The first portion (237a) may extend in the axial direction.

[0219] The second reinforcing rib (237) may include a second part (237b) that is bent from the first part (237a) and extends radially. The second part (237b) may be placed in an area connecting the second part (230) and the third part (240).

[0220] For example, the second part (230) includes a shear wall (236) that defines a step with respect to the third part (240), and the second part (237b) may be provided on the inner surface of the shear wall (236) of the second part (230).

[0221] The above second reinforcing ribs (237) are provided in multiple numbers, and the multiple second reinforcing ribs (237) may be spaced apart from each other in the circumferential direction of the second part (230). By arranging the multiple second reinforcing ribs (237), strength reinforcement in the axial and radial directions of the second part (230) can be achieved.

[0222] In addition, the plurality of second reinforcing ribs (237) can act as flow resistance for the refrigerant flowing through the first discharge chamber (A2) to reduce the pulsating noise of the refrigerant.

[0223] The third part (240) may include a weight reduction section (245). The weight reduction section (245) may include a recessed portion that is recessed forward from the rear end of the third part (240). By the weight reduction section (245), the weight of the third part (240) is reduced, and the amount of vibration of the second discharge cover (200) can be reduced.

[0224] FIG. 10 is an upper perspective view of a third discharge cover according to an embodiment of the present invention, FIG. 11 is a top view of a third discharge cover according to an embodiment of the present invention, FIG. 12 is a lower perspective view of a third discharge cover according to an embodiment of the present invention, and FIG. 13 is a bottom view of a third discharge cover according to an embodiment of the present invention.

[0225] FIG. 14 is a bottom view showing the second discharge cover and the third discharge cover combined according to an embodiment of the present invention, and FIG. 15 is a side view showing the frame and the discharge cover assembly combined according to an embodiment of the present invention.

[0226] Referring to FIGS. 10 to 15, a discharge cover assembly according to an embodiment of the present invention may include a third discharge cover (300) supported on the frame (50). The third discharge cover (300) may support the second discharge cover (200) on the frame (50).

[0227] The third discharge cover (300) may be disposed on the outer surface of the second discharge cover (200). The third discharge cover (300) may be disposed on the radially outer side of the second discharge cover (200). The third discharge cover (300) may be formed to wrap around the outer circumference of the second discharge cover (200).

[0228] A portion of the third discharge cover (300) may be in contact with the second discharge cover (200), and another portion may be in contact with the frame (50). The third discharge cover (300) may be positioned to face the frame (50) while being arranged to surround the second discharge cover (200). At this time, the rear end of the third discharge cover (300) and the rear end of the second discharge cover (200) may be positioned on the same line.

[0229] The third discharge cover (300) may have a ring shape to include a portion that surrounds the outer circumference of the second discharge cover (200).

[0230] The third discharge cover (300) may include a cover body (310) that defines an insertion space (312) into which at least a portion of the second discharge cover (200) is inserted. The cover body (310) may have a roughly ring shape.

[0231] The above cover body (310) may be configured to contact or support the outer surface of the second discharge cover (200). The above cover body (310) may include an inner surface portion (311) that surrounds the cover flange (250) of the second discharge cover (200).

[0232] The inner surface portion (311) extends in the axial direction, and the axial length of the inner surface portion (311) may correspond, for example, to the axial length of the cover flange (250) of the second discharge cover (200).

[0233] The above cover body (310) may include a projection (313) that extends radially inward from the inner circumferential portion (311) to support the front portion of the cover flange (250). The projection (313) may form a supporting surface of the second discharge cover (200) together with the inner circumferential portion (311).

[0234] The above third discharge cover (300) can be fastened to the frame (50) by means of a fastening member, for example, a screw.

[0235] The third discharge cover (300) may include a cover flange (330) extending radially outward from the cover body (310). The cover flange (330) may include a support surface (331) supported by the frame (50). The support surface (331) may form the rear end of the third discharge cover (330).

[0236] The above cover flange (330) may include a fastening hole (335) for fastening with the frame (50). The fastening hole (335) is formed by penetrating the cover flange (330), and the fastening member may be fastened to the frame (50) by penetrating the fastening hole (335).

[0237] The above cover flange (330) is provided in multiple numbers, and the third discharge cover (300) can be firmly fixed to the frame (50) through the multiple cover flanges (330).

[0238] A plurality of the above cover flanges (330) may be provided on the outer surface of the cover body (310). The plurality of cover flanges (330) may be spaced apart along the circumferential direction on the outer surface of the cover body (310). The plurality of cover flanges (330) may be spaced apart from each other at equal intervals. For example, the plurality of cover flanges (330) may include three cover flanges, but the number of cover flanges (330) is not limited thereto.

[0239] The third discharge cover (300) may include a protrusion support member (340) that supports a protrusion (233) of the second discharge cover (200). The protrusion support member (340) may be configured to protrude radially outward from the cover body (310) to accommodate at least a portion of the protrusion (233).

[0240] The third discharge cover (300) may include a terminal protection portion (350) formed on the cover body (310). The terminal protection portion (350) can be understood as a configuration that supports and protects the terminal assembly (400). The terminal protection portion (350) may extend radially from the outer surface of the cover body (310).

[0241] The linear compressor (10) may include a terminal assembly (400). The terminal assembly (400) may be covered by the terminal protection part (350). A part of the terminal assembly (400) may be placed inside the frame (50), and another part may be placed inside the terminal protection part (350).

[0242] The terminal assembly (400) may include a terminal portion (410). The terminal portion (410) may be provided on the outer stator (41). The terminal portion (410) may guide a power line (430) to be drawn out to the outside of the outer stator (41).

[0243] For example, a part of the terminal portion (410) may be received inside the frame (50), and another part may be received inside the terminal protection portion (350).

[0244] The terminal assembly (400) may include a power line (420). The power line (420) may be connected to the outer stator (41). The power line (420) may be drawn out to the outside of the outer stator (41) through the terminal portion (410).

[0245] For example, the power line (420) can pass through the internal space of the terminal part (410) and be drawn out into the inside of the terminal protection part (350).

[0246] The terminal assembly (400) may include a terminal bracket (430) coupled to the terminal portion (410). The terminal bracket (430) may be configured to support the terminal portion (410) on the third discharge cover (300).

[0247] The terminal bracket (430) may be formed to wrap around the outer surface of the terminal portion (410). For example, the terminal bracket (430) may be coupled to the front end of the terminal portion (410). The terminal bracket (430) may be detachably coupled to the inside of the terminal protection portion (350).

[0248] The terminal protection portion (350) may include a terminal cover portion (351). The terminal cover portion (351) may be configured to extend radially outward from the cover body (310) and cover the front end of the terminal portion (410).

[0249] The terminal protection portion (350) may include a terminal leg (352) connected to the terminal cover portion (351). The terminal leg (352) may extend rearward from the terminal cover portion (351) to support the side of the terminal portion (410).

[0250] The terminal leg (352) may be composed of multiple units. The multiple terminal legs (352) may be spaced apart from each other and positioned facing each other. For example, one terminal leg (352) may extend rearward from one edge of the terminal cover portion (351), and another terminal leg (352) may extend rearward from the other edge of the terminal cover portion (351).

[0251] By the configuration of the terminal cover portion (351) and the terminal leg (352), a terminal receiving space (350a) in which a part of the terminal assembly (400) is received can be formed inside the terminal protection portion (350). That is, the terminal cover portion (351) covers the front of the terminal portion (410), and one or more terminal legs (352) can cover the sides of the terminal portion (410).

[0252] A power line receiving space (350b) for receiving the power line (420) may be formed in the terminal leg (352). The power line receiving space (350b) may be formed by cutting or recessing a part of the terminal leg (352). The power line receiving space (350b) may be connected to the terminal receiving space (350a). Accordingly, the power line (420) drawn out by the terminal portion (410) can be easily guided to the power line receiving space (350b) through the wire receiving space (350a).

[0253] A power line sealing member (85) may be provided between the terminal protection part (350) and the frame (50). The power line sealing member (85) can be understood as a configuration for fixing the power line (420).

[0254] The power line sealing member (85) has a ring shape and can be fitted into the inner side of the terminal protection part (350). Specifically, the power line sealing member (85) can be fitted in close contact with the power line receiving space (350b) of the terminal leg (352). A portion of the power line sealing member (85) may be in contact with the inner surface of the terminal leg (352), and another portion may be in contact with the front surface of the frame (50).

[0255] By the configuration of the power line sealing member (85) above, the power line (420) can be stably fixed without shaking inside the third discharge cover (300).

[0256] The third discharge cover (300) may include a cover bracket (360) formed on the cover body (310). The cover bracket (360) may protrude radially outward from the outer surface of the cover body (310). The cover bracket (360) may be positioned opposite the terminal protection part (350) with respect to the center of the third discharge cover (300).

[0257] By the configuration of the cover bracket (360) above, the center of gravity of the third discharge cover (300) can be prevented from shifting toward the terminal protection part (350).

[0258] The cover bracket (360) may protrude further radially outward from the outer surface of the cover body (310) than the cover flange (330). For example, the radial distance from the center of the cover body (310) to the outer end of the cover bracket (360) may be formed to be farther than the radial distance from the center of the cover body (310) to the outer end of the cover flange (330).

[0259] With this configuration of the present invention, when an impact is applied to the main body of the compressor or vibration occurs, the cover bracket (360) of the third discharge cover (300) among the discharge cover assemblies comes into contact with the inner surface of the compressor shell (11) first, thereby absorbing the impact that may occur between the compressor shell (11) and the discharge cover assembly. In other words, there is an advantage in that damage to the discharge cover assembly can be minimized.

[0260] The third discharge cover (300) may be made of a material different from that of the first and second discharge covers (100, 200).

[0261] The third discharge cover (300) may be made of a material that is heavier and has higher strength than the first and second discharge covers (100, 200).

[0262] The third discharge cover (300) may be made of a metal material. For example, the third discharge cover (300) may be made of aluminum.

[0263] In order to reduce the amount of heat transferred from the third discharge cover (300) to the frame (50), if the third discharge cover (300) is made of a non-metallic material like the first and second discharge covers (100, 200), thermal shrinkage may occur due to the high-temperature discharge gas, and a problem arises in that a failure in the connection between the third discharge cover (300) and the frame (50) occurs due to the thermal shrinkage.

[0264] Accordingly, in this embodiment, the third discharge cover (300) connected to the frame (50) is made of a metal material with a low thermal deformation rate, thereby reducing the failure rate of connection to the frame (50).

[0265] FIG. 16 is a cross-sectional view showing the configuration of a discharge cover assembly according to an embodiment of the present invention, and FIG. 17 is a cross-sectional view showing the appearance of a refrigerant flowing through the discharge chamber of a discharge cover assembly according to an embodiment of the present invention.

[0266] Referring to FIGS. 16 and 17, a discharge cover assembly according to an embodiment of the present invention may be supported on the frame (50). The discharge cover assembly may include a first discharge cover (100) and a second discharge cover (200) that are stacked in the axial direction.

[0267] The first and second discharge covers (100, 200) are installed to contact the frame (50), and in order to reduce the amount of heat transfer from the first and second discharge covers (100, 200) to the frame (50), the first and second discharge covers (100, 200) may be made of a non-metallic material, for example, a plastic material.

[0268] The discharge cover assembly may include a third discharge cover (300) that is fastened to the frame (50). The third discharge cover (300) may be configured to surround at least a portion of the second discharge cover (200) so as to press the second discharge cover (200) toward the frame (50).

[0269] The third discharge cover (300) can be connected to the frame (50). To prevent failure in connection between the third discharge cover (300) and the frame (50), the third discharge cover (300) may be made of a metal material with low thermal deformation, for example, aluminum.

[0270] The above discharge cover assembly may include a discharge chamber through which high-pressure discharge gas discharged from the discharge valve (191) flows.

[0271] The above discharge chamber may include a first discharge chamber (A1) formed in the internal space of the first discharge cover (100). The first discharge chamber (A1) may be formed to face the discharge valve (191) as an internal space defined by the inner wall (130) of the first discharge cover (100).

[0272] When the discharge valve (191) is opened, the first discharge chamber (A1) is connected to the compression space (P), and the refrigerant compressed in the compression space (P) can flow into the first discharge chamber (A1).

[0273] The refrigerant in the first discharge chamber (A1) is discharged from the first discharge cover (100) through the discharge hole (123) of the first discharge cover (100), and the discharged refrigerant can flow to the first discharge chamber (A2) of the second discharge cover (200).

[0274] The first discharge chamber (A2) above can be understood as one area of ​​the discharge chambers formed in the internal space of the second discharge cover (200), and as the inner space of the inner wall (238) of the second discharge cover (200).

[0275] The inner wall (238) is inserted into the recess (140) of the first discharge cover (100), and a damping member (180) is interposed in the area where the inner wall (238) and the recess (140) are joined, thereby reducing vibration and noise generated in the first and second discharge covers (100, 200).

[0276] The inner wall (238) can be understood as a partition wall that divides the discharge chamber of the second discharge cover (200) into a first discharge chamber (A2) and a second discharge chamber (A3). The second discharge chamber (A3) can be understood as an outer space of the inner wall (238).

[0277] For convenience of explanation, the first discharge chamber (A1) of the first discharge cover (100) and the first and second discharge chambers (A2, A3) of the second discharge cover (200) may be named, in order, the first discharge chamber (A1), the second discharge chamber (A2), and the third discharge chamber (A3).

[0278] The refrigerant of the second discharge chamber (A2) can flow into the recess (140) of the first discharge cover (100) through the inlet of the pulsating passage formed in the recess (140), that is, the first recess. Since the second discharge chamber (A2) and the third discharge chamber (A3) are separated from each other by the inner wall (238) being coupled to the recess (140), the refrigerant of the second discharge chamber (A2) may be restricted from flowing directly into the third discharge chamber (A3).

[0279] The refrigerant introduced into the recess (140) can flow along the ring shape of the recess (140) and be discharged from the recess (140) through a second recess formed on the opposite side of the first recess. The second recess can function as an outlet for the pulsating flow path.

[0280] The pulsating noise generated from the discharged refrigerant can be reduced by the refrigerant flowing through a pulsating path formed along the shape of the recess (140).

[0281] The second recess can be connected to the outer space of the inner wall (238), that is, the third discharge chamber (A3). Accordingly, the refrigerant discharged from the second recess can flow into the third discharge chamber (A3).

[0282] The third discharge chamber (A3) can be connected to the discharge hole (280) of the second discharge cover (200). Accordingly, the refrigerant of the third discharge chamber (A3) can be discharged to the outside of the second discharge cover (200) through the discharge hole (280) and discharged to the discharge pipe of the shell (11) through the loop pipe (290).

[0283] Meanwhile, in order to reinforce the strength of the first and second discharge covers (100, 200) composed of a relatively light and weak material, the discharge cover assembly may include a plurality of reinforcing ribs (135, 227, 237).

[0284] The plurality of reinforcing ribs (135, 227, 237) may include reinforcing ribs (135) provided on the first discharge cover (100). The reinforcing ribs (135) are provided on the inner surface of the first discharge cover (100) and act as a flow resistance for the refrigerant flowing through the first discharge chamber (A1) to reduce pulsating noise.

[0285] The above plurality of reinforcing ribs (135, 227, 237) may include a first reinforcing rib (227) provided on the second discharge cover (200). The first reinforcing rib (227) is provided on the inner surface of the first part (220) of the second discharge cover (100) and acts as a flow resistance for the refrigerant flowing through the third discharge chamber (A3) to reduce pulsating noise.

[0286] The plurality of reinforcing ribs (135, 227, 237) may include a second reinforcing rib (237) provided on the second discharge cover (200). The second reinforcing rib (237) is provided on the inner surface of the second part (230) of the second discharge cover (200) and acts as a flow resistance for the refrigerant flowing through the second discharge chamber (A2), thereby reducing pulsating noise.

[0287] The first discharge cover (100) and the second discharge cover (200) function to form a discharge chamber, so they can be named "discharge cover body".

[0288] The third discharge cover (300) above functions to support the outer side of the second discharge cover (200), so it can be named a "discharge cover flange."

Claims

1. A cylinder having a piston inserted therein that reciprocates axially and forms a compression space; A frame positioned outside the above cylinder; A discharge valve for discharging the refrigerant compressed in the above compression space; A first discharge cover forming a discharge chamber for the refrigerant discharged through the above discharge valve; A second discharge cover coupled to the first discharge cover and forming a discharge chamber for the refrigerant discharged from the discharge chamber; and It includes a third discharge cover that fixes the second discharge cover to the frame, and The above third discharge cover is, A cover body forming an insertion space into which a part of the second discharge cover is inserted; and A linear compressor including a terminal protection member that extends radially from the above cover body and protects the terminal part.

2. In Paragraph 1, The first discharge cover, the second discharge cover, and the third discharge cover are each linear compressors that are supported to be in contact with the frame.

3. In Paragraph 1, The first discharge cover is disposed inside the second discharge cover, and The above third discharge cover is a linear compressor disposed outside the above second discharge cover.

4. In Paragraph 3, A linear compressor in which the first discharge cover is press-fitted to the second discharge cover and the third discharge cover is fastened to the frame by a fastening member.

5. In Paragraph 4, The above third discharge cover is a linear compressor composed of a material different from the material of the above first and second discharge covers.

6. In Paragraph 5, The first discharge cover and the second discharge cover are made of a non-metallic material, and A linear compressor in which the above frame and the above third discharge cover are made of metal material.

7. In Paragraph 6, A linear compressor in which at least one of the first discharge cover and the second discharge cover is made of a plastic material.

8. In Paragraph 6, The above third discharge cover is a linear compressor made of aluminum.

9. In Paragraph 1, The above third discharge cover is, A linear compressor further comprising a cover flange that extends radially outward from the cover body and is fastened to the frame.

10. In Paragraph 9, The above cover flanges are formed in multiple spaced-apart locations along the circumferential direction on the outer surface of the cover body, and A linear compressor in which a fastening hole is formed in each of the above-mentioned plurality of cover flanges to be fastened to the frame by a fastening member.

11. In Paragraph 9, The above terminal protection part extends radially outward from the cover body and is connected to the cover flange, forming a linear compressor.

12. In Paragraph 11, The above terminal protection unit is, A terminal cover portion extending radially outward from the outer surface of the above cover body and covering one side of the above terminal portion; and A linear compressor comprising a terminal leg extending from the edge of the terminal cover portion and covering the other side of the terminal portion.

13. In Paragraph 12, A linear compressor in which a power line receiving space is formed in the terminal leg to receive a power line extending from the terminal section.

14. In Paragraph 13, A linear compressor having a sealing member for fixing the power line between the terminal leg and the frame.

15. In Paragraph 14, The above sealing member is a linear compressor fitted into the inner side of the power line receiving space.

16. In Paragraph 9, A linear compressor comprising a third discharge cover that extends radially outward from the cover body and further includes a cover bracket positioned to face the terminal protection part.

17. In Paragraph 16, The above cover bracket is a linear compressor that protrudes radially further than the cover flange from the outer surface of the cover body.

18. A cylinder having a piston inserted therein that reciprocates axially and forms a compression space; A frame disposed outside the above cylinder and made of a metal material; A discharge valve for discharging the refrigerant compressed in the above compression space; A discharge cover body forming a discharge chamber for the refrigerant discharged through the above discharge valve; It includes a discharge cover flange that fastens the discharge cover body to the frame, and The discharge cover body is supported to be in contact with the frame and is composed of a non-metallic material to reduce the amount of heat transfer from the discharge cover body to the frame, and A linear compressor in which the discharge cover flange is made of a metal material to prevent poor connection with the frame due to thermal deformation.

19. In Paragraph 18, The above discharge cover body is made of plastic material, and The above discharge cover flange is a linear compressor made of aluminum.

20. In Paragraph 18, The above discharge cover flange is, A cover body forming an insertion space into which a part of the discharge cover body is inserted; and A linear compressor comprising a terminal protection member that extends radially outward from the above cover body and protects the terminal portion.

Citation Information

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