Systems and methods for providing leakage current detection
The power supply circuit with current sensing and polarity-based fault detection addresses insulation fault detection in battery cell packs, ensuring safe and efficient power distribution by tripping circuit breakers when faults are detected.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- INSTAGRID GMBH
- Filing Date
- 2025-10-08
- Publication Date
- 2026-05-15
AI Technical Summary
Existing battery cell packs face challenges in detecting insulation faults and leakage currents, which can lead to safety hazards and inefficiencies in power distribution.
A power supply circuit with a current sensing element that monitors currents on multiple lines, detects insulation faults based on current imbalances, and triggers circuit breakers to prevent damage, using a controller to manage polarity differences between currents.
The system effectively identifies and mitigates insulation faults, ensuring safe and efficient power distribution by tripping circuit breakers when necessary, thereby preventing potential hazards and optimizing power supply operations.
Smart Images

Figure EP2025078918_15052026_PF_FP_ABST
Abstract
Description
SYSTEMS AND METHODS FOR PROVIDING LEAKAGE CURRENT DETECTIONCROSS-REFERENCE TO RELATED APPLICATION(S)
[0001] The present application claims priority to and the benefit of European Patent Application No. 24212209.1 which was filed on November 11, 2024. The content of this European Patent Application is incorporated herein by reference in its entirety.BACKGROUNDDescription of the Related Art
[0002] Battery cell packs are often used to power electronic devices. Different combinations of the battery cell packs are used to provide different output voltages.SUMMARY
[0003] The present disclosure concerns implementing systems, methods and software products for operating a power circuit, such as a power supply circuit. The methods comprise: providing electrical power, from a power source, at a first socket of a power supply circuit and a second socket and a third socket of the power supply circuit; concurrently monitoring, by a current sensing element, (i) first currents on first lines (wherein the first lines facilitate electrical connection of the power source to the first socket of the plurality of sockets), and (ii) second currents on second lines (wherein the second lines facilitate electrical connection of the power source to the second socket of the plurality of sockets); detecting an insulation fault based on a current imbalance in the concurrent monitoring; and optionally causing at least one circuit breaker of the power supply circuit to trip when the insulation fault is detected. The first currents have a polarity that is opposite to a polarity of the second currents.
[0004] The present disclosure also concerns a power supply circuit, comprising: a power source circuit (e.g., a power source); a plurality of sockets electrically connected to the power source circuit; at least one circuit breaker connected between the power source circuit and the plurality of sockets; a current sensing element configured to concurrently monitor (i) first currents on first lines (wherein the first lines facilitate electrical connection of the power source circuit to a first socket of the plurality of sockets), and (ii) second currents on second lines(wherein the second lines facilitate electrical connection of the power source circuit to a second socket of the plurality of sockets); and a controller configured to detect an insulation fault based on a current imbalance in the concurrent monitoring, and optionally cause that at least one circuit breaker to trip when the insulation fault is detected. The first currents have a polarity that is opposite to a polarity of the second currents.BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The present solution will be described with reference to the following drawing figures, in which like numerals represent like items throughout the figures.
[0006] FIG. 1 A provides a schematic diagram of an example energy storage module, according to some non-limiting embodiments or aspects.
[0007] FIG. IB provides an illustrative block diagram of a circuit in the energy storage module.
[0008] FIG. 1 C provides a circuit diagram of an energy storage module, according to some non-limiting embodiments or aspects.
[0009] FIG. ID provides a perspective view of an energy storage module.
[0010] FIG. IE provides an illustrative circuit diagram for the transistor active bridge circuit.FIGS. 1 A-1E are collectively referred to as “FIG. 1”.
[0011] FIGS. 2A-2C (collectively referred to as “FIG. 2”) are schematic diagrams of an example energy storage module container of energy storage modules, according to some nonlimiting embodiments or aspects.
[0012] FIGS. 3A and 3B (collectively referred to as “FIG. 3”) are schematic diagrams of an example power supply system, according to some non-limiting embodiments or aspects.
[0013] FIG. 4 is a circuit diagram of an example power supply system, according to some non-limiting embodiments or aspects.
[0014] FIG. 5 provides an illustration that is useful for understanding a novel technique for controlling the energy storage modules in accordance with the present solution.
[0015] FIG. 6 provides an illustration of a system in which a single electronic device is supplied power from a power supply.
[0016] FIG. 7 provides an illustration of a system in which two electronic devices are supplied power from a power supply. In this case, there may be a fault condition but no danger to the user since the enclosures are electrically connected.
[0017] FIG. 8 provides an illustration of a system in which an insulation fault occurs when two electronic devices are being supplied power from a power supply.
[0018] FIGS. 9A-9C (collectively referred to as “FIG. 9”) provide illustrations of a system in which two electronic devices are supplied power from a power supply with one or more residual current devices (RCD) to provide leakage current protection.
[0019] FIGS. 10A-10D (collectively referred to as “FIG. 10”) provide illustrations of a system in which two electronic devices are supplied power from a power supply with a residual current sensing element (RCSE) to provide leakage current protection.
[0020] FIGS. 11 A-l IB (collectively referred to herein as “FIG. 11”) provide illustrations of other power supply architectures with more than three sockets.
[0021] FIG. 12 provides a flow diagram of an illustrative method for operating a circuit to provide with leakage current protection.
[0022] FIG. 13 provides a flow diagram of an illustrative method for operating a power supply circuit.
[0023] FIG. 14 provides a flow diagram of another illustrative method for operating a power supply circuit.
[0024] FIG. 15 provides a block diagram of an illustrative device.DETAILED DESCRIPTION
[0025] The present solution is described with reference to the attached figures. The figures are not drawn to scale and they are provided merely to illustrate the instant solution. Several aspects of the present solution are described below with reference to example applications forillustration. It should be understood that numerous specific details, relationships, and methods are set forth to provide a full understanding of the present solution. One having ordinary skill in the relevant art, however, will readily recognize that the present solution can be practiced without one or more of the specific details or with other methods. In other instances, well- known structures or operations are not shown in detail to avoid obscuring the present solution. The present solution is not limited by the illustrated ordering of acts or events, as some acts may occur in different orders and / or concurrently with other acts or events. Furthermore, not all illustrated acts or events are required to implement a methodology in accordance with the present solution.
[0026] It should also be appreciated that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present solution. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, to the extent that the terms "including", "includes", "having", "has", "with", or variants thereof are used in either the detailed description and / or the claims, such terms are intended to be inclusive in a manner similar to the term "comprising."
[0027] Further, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this solution belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0028] Referring now to FIG. 1 A, depicted is a schematic diagram of an example energy storage module 100, according to some non-limiting embodiments or aspects. As shown in FIG. 1, energy storage module 100 may include housing 101, at least one energy storage component 102, module controller 103, connectors 104, top cover 105, and bottom cover 106. The number and arrangement of components shown are provided as an example. In some non-limiting embodiments or aspects, energy storage module 100 may include additional components, fewer components, different components, or differently arranged components than those shown. Additionally or alternatively, a set of components (e.g., one or more components) of energystorage module 100 may perform one or more functions described as being performed by another set of components of energy storage module 100.
[0029] In some non-limiting embodiments or aspects, housing 101 may include plastic, metal, any combination thereof, and / or the like. For example, housing 101 may include a plastic housing.
[0030] In those or other non-limiting embodiments or aspects, housing 101 may be configured to hold at least one (e.g., a plurality of) energy storage components 102. For example, as shown in FIG. 1, housing 101 may be shaped to have six energy storage components 102 uniformly distributed in an interior space defined by housing 101.
[0031] In those or other non-limiting embodiments or aspects, each energy storage component 102 may include at least one of a battery, a rechargeable battery (e.g., a lithium-ion battery), a cell (e.g., battery cell, an electrochemical cell, and / or the like), a rechargeable cell, a capacitor, an ultra- capacitor, any combination thereof, and / or the like. For example, as shown in FIG. 1, each energy storage component 102 may include a cylindrical cell (e.g., lithium-ion battery cell).
[0032] In those or other non-limiting embodiments or aspects, module controller 103 may include a controller and associated circuitry. Optionally, module controller 103 may include a microcontroller, a computing device, a processor, a microprocessor, a digital signal processor (DSP), and / or any processing component (e.g., a field-programmable gate array (FPGA), an application-specific integrated circuit (ASIC), etc.) that can be configured to perform at least one function.
[0033] In those or other non-limiting embodiments or aspects, connectors 104 may connect the terminals (e.g., ends) of each energy storage component 102 to module controller 103. Additionally or alternatively, at least one connector 104 may connect at least one terminal (e.g., end) of one energy storage component 102 to another terminal of another energy storage component 102. For example, connectors 104 may include a conductive (e.g., electrically conductive) material, such as metal and / or the like. In those or other non-limiting embodiments or aspects, some or all of the connectors 104 may be used for energy storage component 102 (e.g., cell) voltage measurements.
[0034] In those or other non-limiting embodiments or aspects, each of top cover 105 and bottom cover 106 may include plastic, metal, any combination thereof, and / or the like. For example, each of top cover 105 and bottom cover 106 may include a plastic cover. In some nonlimiting embodiments or aspects, top cover 105 and bottom cover 106 may be configured to (e.g., sized and shaped to) cover openings at top and bottom ends, respectively, of housing 101. In those or other non-limiting embodiments or aspects, top cover 105 may include a first electrical connection (e.g., SI, as described herein), a second electrical connection (e.g., S2, as described herein), and / or at least one communication connection, as described herein. For example, these connections may allow for electrical and / or communicative connection between module controller 103 and external components (e.g., other components of the power supply system external to the energy storage module housing).
[0035] In those or other non-limiting embodiments or aspects, energy storage module 100 may include a battery module. For example, the battery module may include at least one energy storage component (e.g., a battery cell, such as a rechargeable battery cell). For the purpose of illustration, as shown in FIG. 1 A, the battery module may include six energy storage components (e.g., rechargeable battery cells, such as lithium-ion cells, supercapacitors, and / or the like).
[0036] In those or other non-limiting embodiments or aspects, energy storage components 102 (e.g., battery cells) of energy storage module 100 may be connected in series. In some nonlimiting embodiments or aspects, energy storage components 102 (e.g., battery cells) of energy storage module 100 may be connected in parallel.
[0037] In those or other non-limiting embodiments or aspects, at least some (e.g., a subset of) energy storage components 102 may be connected in series, for example, so that the combined (e.g., summed and / or the like) voltage of the series-connected components satisfies (e.g., equals, exceeds, and / or the like) the target (e.g., desired) operating voltage of energy storage module 100. In those or other non-limiting embodiments or aspects, at least some (e.g., a subset of) energy storage components 102 may be connected in parallel, for example, so that the combined (e.g., summed and / or the like) capacity (e.g., current) of the parallel-connected components satisfies (e.g., equals, exceeds, and / or the like) the target (e.g., desired) a target capacity (e.g., operating current of energy storage module 100). For example, energy storage module 100 may include a plurality of subsets of energy storage components 102 such that energy storagecomponents 102 of each subset are connected in series (e.g., to combine to output the desired module voltage) and / or connected in parallel (e.g., to combine to output the desired module current).
[0038] In those or other non-limiting embodiments or aspects, energy storage module 100 may be the same as or similar to or include at least some components that are the same as or similar to the battery modules described in at least one of U.S. Patent Application Pub. No. 2022 / 0037891, U.S. Patent Application Pub. No. 2022 / 0247030, U.S. Patent Application Pub. No. 2022 / 0359918, and / or U.S. Patent Application Pub. No. 2022 / 0360094, the disclosures of each of which are hereby incorporated by reference in their entireties.
[0039] As shown in FIG. IB, a circuit 120 of the energy storage module 100 comprises voltage and optionally, current sensors 126 connected to the energy storage components 102. The energy storage components 102 may include, but are not limited to, electrical energy storage cells as shown in FIG. IB. These sensors 126 are configured to measure the voltage and / or current of each energy storage component. Circuit 120 may also comprise temperature sensors 128 and a module temperature sensor 130. Each temperature sensor 128 is configured to measure a temperature of one or more energy storage components, while the module temperature sensor 130 is configured to measure an internal temperature of the energy storage module. These sensor measurements are communicated from the sensors 126, 128, 130 to the data processing circuit 132 for processing. The data processing circuit 132 is connected to isolators 138. The data processing circuit 132 can perform operations to communicate sensor measurements as sensor data to the module controller 103 or an external circuit, and / or perform operations to analyze the sensor measurements to determine if certain criteria is met. For example, if a parameter measurement falls outside of defined range at a given time or for a certain amount of time, then the data processing circuit 132 causes the selective circuit interrupt 134 to transition from a closed state to an open state such that the energy storage module 100 is turned off. The parameter measurement can include a voltage measurement, a current measurement or a temperature measurement.
[0040] The data processing circuit 132 may be configured to access datastore(s) 136. Datastore(s) 136 can comprise computer-readable storage medium on which is stored one or more sets of instructions configured to implement one or more of the methodologies, procedures,or functions described herein. The instructions can also reside, completely or at least partially, within the data processing circuit 132 during execution thereof by the data processing circuit 132. Datastore(s) 136 and data processing circuit 132 also can constitute machine-readable media. The term "machine-readable media", as used here, refers to a single medium or multiple media (e.g., a centralized or distributed database, and / or associated caches and servers) that store the one or more sets of instructions. The term "machine-readable media", as used here, also refers to any medium that is capable of storing, encoding or carrying a set of instructions for execution by the data processing circuit 132 and that cause the data processing circuit 132 to perform any one or more of the methodologies of the present disclosure. Data processing circuit 132 can include, but is not limited to, processor(s).
[0041] Circuit 120 also comprises a switching circuit, shown here in a non-limiting manner as transistor active bridge circuit 144. Switching circuit comprises at least one switching element. As some non-limiting examples, the switching circuit may be realized as a bridge topology comprising switching elements, e.g., as a full H-bridge or a half H-bridge. The switching circuit may be in any form e.g., which facilitates electrical connection of one or more of the storage components 102 to the electrical connection SI and / or S2. The switching circuit or the transistor active bridge circuit 144 comprises at least one switching element (e.g., first switching element 110-1, second switching element 110-2, third switching element 110-3, and / or fourth switching element 110-4, collectively referred to as “switching elements 110,” and individually referred to as “switching element 110”), first electrical connection SI, and second electrical connection S2.
[0042] In some non-limiting embodiments or aspects, switching elements 110 may be part of (e.g., integrated on, connected to, and / or the like) module controller 103. In some non-limiting embodiments or aspects, first electrical connection SI and / or second electrical connection S2 may be part of (e.g., integrated on, connected to, and / or the like) module controller 103 and / or may extend through top cover 105. The number and arrangement of components shown are provided as an example. In some non-limiting embodiments or aspects, energy storage module 100 may include additional components, fewer components, different components, or differently arranged components than those shown. Additionally or alternatively, a set of components (e.g.,one or more components) of energy storage module 100 may perform one or more functions described as being performed by another set of components of energy storage module 100.
[0043] As shown in the example in FIG. IB, energy storage module 100 may include six energy storage components 102 (e.g., rechargeable battery cells and / or the like) connected in series. In some non-limiting embodiments or aspects, energy storage components 102 may be in other arrangements and / or have other connections, as described herein.
[0044] In some non-limiting embodiments or aspects, switching elements 110 may be switched (e.g., opened, closed, activated, deactivated, and / or the like) to selectively connect energy storage component(s) 102 to first electrical connection SI and / or second electrical connection S2, e.g., to control a module voltage across first electrical connection SI and second electrical connection S2. For example, switching elements 110 may be switched so that: (1) first electrical connection SI and second electrical connection S2 are both connected to negative side (e.g., DC minus) of energy storage component(s) 102 (e.g., series connected storage components 102); (2) first electrical connection SI is connected to the negative side (e.g., DC minus) of energy storage component(s) 102 and second electrical connection S2 is connected to the positive side (e.g., DC plus) of energy storage component(s) 102; or (3) first electrical connection SI is connected to the positive side (e.g., DC plus) of energy storage component(s) 102 and second electrical connection S2 is connected to the negative side (e.g., DC minus) of energy storage component(s) 102. As such, the voltage across first electrical connection SI and second electrical connection S2 may be zero, negative, or positive, respectively.
[0045] For the purpose of illustration by way for a few examples, to connect both first electrical connection SI and second electrical connection S2 to the negative side (e.g., DC minus) of energy storage component(s) 102, fourth switching element 110-4 and third switching element may both be activated (e.g., closed, set to act as a closed switch, switched ON, and / or the like), while second switching element 110-2 and first switching element 110-1 are deactivated (e.g., open, set to act as an open switch, switched OFF, and / or the like). To connect first electrical connection SI to the negative side (e.g., DC minus) and connect second electrical connection S2 to the positive side (e.g., DC plus) of energy storage component(s) 102, fourth switching element 110-4 and second switching element 110-2 may be activated, while third switching element 110-3 and first switching element 110-1 are deactivated. To connect firstelectrical connection SI to the positive side (e.g., DC plus) and second electrical connection S2 to the negative side (e.g., DC minus) of energy storage component(s) 102, first switching element 110-1 and third switching element 110-3 may be activated, and fourth switching element 110-4 and second switching element 110-2 may be deactivated. In some non-limiting embodiments or aspects, the switching elements 110 may be operated to be in states such as: a high-impedance (Hi-Z) state (e.g., in which all of the switching elements 110 are deactivated), a bypass state (e.g., in which the low-side switching elements 110-3 and 110-4 are activated while the high-side switching elements 110-1 and 110-2 are deactivated), and two polarity states (e.g., in which the energy storage component(s) 102 are connected between the first electrical connection SI and the second electrical connection S2 in opposite polarity manner). Even though in the discussed examples, the storage components 102 are connected between the electrical connections SI, S2 as a stack, it shall be appreciated that individual cell / storage component level connection may also be possible, e.g., by providing additional switching components to the switching circuit. Thus, each, some, or all storage components 102 of the energy storage module 100 may be connectable at the electrical connections SI and / or S2.
[0046] In those or other non-limiting embodiments or aspects, each switching element 110 may include at least one of a transistor (e.g., bipolar transistor, field-effect transistor (FET), metal-oxide-semiconductor field-effect transistor (MOSFET), and / or the like), a switch, a contactor, any combination thereof, and / or the like. In those or other non-limiting embodiments or aspects, the energy storage module 100 may include one or more driver circuits, such as a gate driver circuit, for driving each switching element 110. For example, the driver circuits may be part of (e.g., integrated on, connected to, and / or the like) module controller 103.
[0047] In those or other non-limiting embodiments or aspects, each switching element 110 may be driven, or controlled, via the module controller 103. For example, module controller 103 may control the switching elements 110 to selectively connect energy storage component(s) 102 to first electrical connection SI and / or second electrical connection S2, as described herein. For example, module controller 103 may be connected to each switching element 110 in order to drive, or optionally control, such switching element 110. In those or other non-limiting embodiments or aspects, the module controller 103 provides signals to the gate driver circuit for driving the switching elements 110.
[0048] As shown in FIG. 1C, each energy storage module 100 may be represented by the symbol (e.g., for brevity and clarity of the following drawings). The symbol is shown on the right-hand side. On the left-hand side, transistor active bridge circuit 144 is shown in a nonlimiting manner, for demonstrating a possible relationship between terminals SI, S2 of the symbol 100 and switching circuit which in this example is shown as bridge circuit 144.
[0049] FIG. ID provides an illustration of an energy storage module 100. An assembly view of the energy storage module 100 is provided in FIG. 1 A. Energy storage module 100 comprises a housing 101 in which energy storage components 102 are housed so as to maintain certain positions relative to each other. The energy storage components 102 can be arranged in two rows of three energy storage components as shown in FIG. 1A. The present solution is not limited in this regard. The energy storage components can have a different arrangement than that shown in FIG. 1 A. Any number of energy storage components can be provided in the energy storage module in accordance with a given application. Each energy storage component may include, but is not limited to, a lithium-ion cell. The lithium-ion cell may have a cylindrical shape as shown or another shape (e.g., a rectangular shape) not shown.
[0050] A top cover 105 and a bottom cover 106 are provided for the housing 101. The covers 105, 106 may be configured to provide an environment seal with the housing 101. The environmental seal may be facilitated by gaskets (not visible or shown in FIG. ID and / or FIG. 1A) compressed between the covers 105, 106 and the housing’s sidewalls. The energy storage module 100 also comprises a power out interface 151. It shall be appreciated that electrical connections SI, S2 may be part of the power out interface 151.
[0051] The safe and reliable operation of the energy storage module 100 may require constant monitoring of each energy storage component 102, e.g., to detect when its current (optional), voltage and / or temperature fall outside of defined operating range(s). This monitoring may be achieved using a circuit 120 that may also be housed in the housing 101. Conductive connectors 104 are provided to connect the energy storage components 102 to the circuit 120 for at least voltage measurements. In some non-limiting examples, the conductive connectors 104 may also be used for leading operationally generated heat away from the circuit 120 (e.g., heat generated by switching elements 110) preferably away from the energy storage module 100. Alternatively or in addition, some non-limiting examples, the circuit 120 may bearranged such that the storage components 102 are also used for leading operationally generated heat away from the circuit 120. For example, a thermal coupling (e.g., passive and / or active, such as gas or fluid cooled) may be provided between the circuit 120 and one or more of the storage components 102. Alternatively or in addition, as some non-limiting examples, the power out interface 151 (e.g., via any of the connections SI and / or S2) may be used for leading operationally generated heat away from the circuit 120. For example, conductive connectors 104 and connections SI and S2 are realized in electrically conductive materials such as metal.Usually electrical conductors are also good thermal conductors. This can be leveraged to also act as heat sinks or heat pipes for transporting operationally generated heat (e.g., heat generated when the switching components are conducting current) away from the circuit 120. It shall be appreciated that either alone or in any combination, these measures can make the energy storage module 100 more compact, and in some cases also allow hermetically sealing of the energy storage module 100. This can further result in a more compact system which uses one or more of such energy storage modules 100. These measures can also result in a module and / or system comprising one or more modules that do not require active cooling (e.g., a fan or any other types of additional component or medium used for cooling).
[0052] As shown in a non-limiting example of FIG. IE, the switching circuit or transistor active bridge circuit 144 comprises gate drivers 160i, I6O2, a voltage regulator 164, diodes I661, I662 (collectively referred to as “166”), optional resistors 170i, 1702, 1703, 1704 (collectively referred to as “170”), capacitors 178i, 1782, I8O1, 18O2, and a transistor active bridge 144. The transistor active bridge circuit 144 is supplied a voltage waveform from the energy storage components 102. As such, the transistor active bridge circuit 144 is connected to energy storage components 102 via input lines 152, 154. Input line 152 may be referred to as a high input line, while input line may be referred to as a low input line 154. The transistor active bridge circuit 144 is also connected between a pair of output lines 156, 158. The output lines 156, 158 are connected to the power out interface 151 of FIG. ID. With reference to the previous FIGs and discussion, it shall be appreciated that the high input line 152 may be connected to the positive terminal of the storage component stack 102, while the low input line 154 may be connected to the negative terminal of the stack of storage components 102. For example, FIG. 1C shows storage components 102 arranged as a stack, where positive terminal of the stack is connected todrain terminals of transistors 110-1 and 110-2, while the negative terminal is connected to drain terminals of transistors 110-3 and 110-4.
[0053] The transistor active bridge circuit 144 includes a plurality of switching elements or switches, shown in this example as field-effect transistors (FETs) 110-2, 110-3, 110-1, 110-4 of an N-channel type. Each of the FETs may comprise a metal-oxide semiconductor FET (MOSFET), but other types of switches or FETs (e.g., insulated gate bipolar transistors (IGBTs), bipolar junction transistors (BJTs), gate turn-off thyristors (GTOs) or their likes or combinations) instead of the shown type can also be contemplated. Each FET 110-2, 110-3, 110-1, 110-4 has three (3) terminals respectively defined as a source S, a gate G and a drain D. An electrical path is provided from the source to the drain of each FET 110-2, 110-3, 110-1, 110-4. This path is generally referred to herein as the source-drain path. A source-drain path of first FET 110-2 is connected in series with a source-drain path of the second FET 110-3. The series connected transistor pair 110-2, 110-3 form a first series transistor combination that is connected across the input lines 152, 154. A source-drain path of the third FET 110-1 is connected in series with a source-drain path of the fourth FET 110-4 to form a second series transistor combination connected across the input lines 152, 154.
[0054] The transistor active bridge circuit 144 can have an output defined by output lines 156, 158. A first one of the output lines 156 can be connected to the first series combination 110-2 / 110-3 at an interconnection point 194 between the first and the second fieldeffect transistors 110-2, 110-3. A second one of the output lines 158 can be connected to the second series combination 110-1 / 110-4 at an interconnection point 196 between the third and fourth field-effect transistors 110-1, 110-4.
[0055] Gate driver 160i is provided for driving the gate G of each FET 110-2, 110-3. Similarly, gate driver I6O2 is provided for driving the gate G of each FET 110-1, 110-4. In this regard, the gate drivers are configured to supply a voltage to the gate G of each respective FET at certain times for switching the FET to its “on” state or “off’ state. The gate drivers are also configured to stop supplying the voltage to the gate G of the FET at certain times for switching the FET to its “on” state or “off’ state. Gate driver circuits are well known. Known or to be known gate driver circuit can be used here.
[0056] When the gate drivers communicate gate control signals to the FETs, the FETs 110-2, 110-3, 110-1, 110-4 will be biased and switch to their “on” states. In effect, current will flow between the drain D and source S of these FETs. The FETs transition back to their “off’ states when the gate control signals are no longer being output from the gate drivers. The gate drivers are configured to prevent the two FETs in each series pair 110-2 / 110-3 and 110-1 / 110-4 from being closed simultaneously or concurrently.
[0057] The FETs are switched alternatively by the gate driver to provide a certain power output across lines 156, 158. For example, when the energy storage module is in its “on” state, one of the high side FETs 110-2, 110-1 is transitioned to its “on” state for a given period of time (e.g., 1 microsecond (ps) - 15 milliseconds (ms), as some further non-limiting examples, a few microseconds (ps), 10 ps, 20 ps, 50 ps, 0.1 ms, 2 ms, 5 ms, or even 10 ms). When the energy storage module is in its “off’ state, the two high side FETs 110-2, 110-1 are in their “off’ states and the two low side FETs 110-3, 110-4 are in their “on” states. In effect, the two low side FETs are conducting while the two high side FETs are not conducting.
[0058] The capacitors 178 are provided to store charge for driving the respective FETs 110- 2, 110-1. The respective capacitor 178 is chargeable via their respective diode 166. In this regard, the supply voltage for the high-side gate driver output stages 176i, 1762 is stored in capacitors 178i, 1782. Each of the capacitors 178i, 1782 is recharged when the corresponding output line 156, 158 is slewing towards the low supply line 154, e.g., when the corresponding low side FETs 110-3 or 110-4 is switched to the “on” state. For example, when FET 110-3 is turned “on”, the potential at output S2 is pulled towards the potential at source S of FET 110-3. At this time, diode 166i becomes conductive such that current flows from the voltage regulator 164 through capacitor 178i and transistor 110-3 to line 154. In effect, capacitor 178i is recharged as the current flows therethrough. When the potential at output S2 is slewing towards the high supply line 152, the diode 166i acts as a blocking diode such that charge on the capacitor 178i is prevented from flowing back towards the voltage regulator 164. Thus, charged capacitor 178i supplies voltage to the high-side gate driver output stage 176i for driving the gate terminal of FET 110-2. At some point, the capacitor will be discharged to a level which may cause the gate driver 160i to enter an undervoltage mode in which the gate driver is not operational anymore. The capacitor is recharged before it reaches this level of discharge. Anadvantage of the preset teachings is that switching of the low-side FETs 110-3, 110-4 can be used to simultaneously charge their corresponding capacitor 178 which is used for driving the high-side FETs 110-2, 110-1.
[0059] It is rather common in gate driver circuits to use charge pumps or transformer isolated (e.g., multi-channel) DC-DC converters to facilitate power supply to the gate driver(s). These circuits tend to be relatively expensive. As evident from FIG. IE, circuit 144 is absent of any charge pumps and therefore is less costly than conventional transistor active bridge circuits. The elimination of the charge pumps was achieved using circuit components 166, 178 to provide the voltage for the high-side gate driver output stages 176 in a controlled manner to avoid or minimize the likelihood that the gate driver 160i enters an undervoltage mode.
[0060] Capacitors 180i, I8O2 have a similar role as capacitors 178i, 1782. However, capacitors I8O1, I8O2 are permanently supplied a voltage signal by the voltage regulator 164. As such, the low-side FETs 110-3, 110-4 can be turned “on” for as long as desired. When low-side FET 110-3 is in its “on” state, the potential at output S2 is equal to the potential at source S of FET 110-3. Likewise, the potential at output SI is equal to the potentiation at source S of FET 110-4 when the FET is in its “on” state.
[0061] In those or other non-limiting embodiments or aspects, housing 202 may be configured to hold at least one (e.g., a plurality of, a set of, and / or the like) energy storage modules 100. For example, as shown in FIG. 2A, housing 202 may be shaped to have three energy storage modules 100 uniformly distributed in an interior space defined by housing 202. In some non-limiting embodiments or aspects, there may be any number of energy storage modules 100, as described herein. For example, housing 202 may contain six energy storage modules 100, nine energy storage modules 100, twelve energy storage modules 100, and / or the like. In those or other non-limiting embodiments or aspects, the arrangement of the energy storage modules 100 such as the one shown in FIG. 2A may be a multilevel inverter, for example a cascaded multilevel inverter. In cases where switches such as FETs 110-1, 110-2, 110-3, 110-4 are used, the arrangement may be a cascaded H-Bridge multilevel inverter.
[0062] In those or other non-limiting embodiments or aspects, bar connections 204 may connect energy storage modules 100 within housing 202. For example, as shown in FIG. 2A, afirst (e.g., left) bar connection 204 may connect second electrical connection S2 of a first (e.g., left) energy storage module 100 to first electrical connection SI of a second (e.g., center) energy storage module 100, and a second (e.g., right) bar connection 204 may connect second electrical connection S2 of the second (e.g., center) energy storage module 100 to first electrical connection SI of a third (e.g., right) energy storage module 100. As such, these energy storage modules 100 may be connected in series. In some non-limiting embodiments or aspects, energy storage modules 100 and / or bar connections 204 may be in other arrangements and / or have other connections (e.g., to connect energy storage modules 100 in series, in parallel, a combination of series and parallel connections, and / or the like, as described herein). In those or other nonlimiting embodiments or aspects, bar connections 204 may include a conductive (e.g., electrically conductive) material, such as metal and / or the like. As it was discussed, previously, in some non-limiting embodiments or aspects, bar connections 204 may also be used for leading operationally generated heat away from the respective energy storage module(s) 100 (e.g., from circuit 120 of the corresponding energy storage module 100) to which the respective bar connection 204 is connected.
[0063] In those or other non-limiting embodiments or aspects, electrical connections 206-1, 206-2 (collectively referred to as “206”) may include a conductive (e.g., electrically conductive) material, such as metal and / or the like. For example, electrical connections 206 may include a wire, a cable, and / or the like. In those or other non-limiting embodiments or aspects, electrical connections 206 may allow for electrical connection between energy storage module container 200 (e.g., energy storage modules 100 within energy storage module container 200) and external components (e.g., other components of the power supply system external to housing 202).
[0064] In those or other non-limiting embodiments or aspects, first electrical connection 206- 1 may be connected to first electrical connection SI of at least one energy storage module 100. For example, first electrical connection 206-1 may be connected to first electrical connection SI of a first (e.g., left) energy storage module 100 (e.g., of a group of energy storage modules 100 connected in series). In those or other non-limiting embodiments or aspects, second electrical connection 206-2 may be connected to second electrical connection S2 of at least one energy storage module 100. For example, second electrical connection 206-2 may be connected tosecond electrical connection S2 of a last (e.g., right) energy storage module 100 (e.g., of a group of energy storage modules 100 connected in series).
[0065] In those or other non-limiting embodiments or aspects, communication connection 208 may include at least one component that permits communication among other components. For example, communication connection 208 may include a bus connection (e.g., digital bus, such as controller area network bus (CAN-bus), isolated serial port Interface (isoSPI), any derivatives thereof, any combination thereof, and / or the like). In those or other non-limiting embodiments or aspects, communication connections 208 may allow for communicative connection between container energy storage modules 100 within energy storage module container 200 (e.g., module controllers 103 of such energy storage modules 100) and external components (e.g., other components of the power supply system external to housing 202, such as a system controller and / or the like). The system controller may provide a signal (e.g., command) via communication connection 208 to any of module controllers 103 for operating the switching elements 110 thereof (e.g., via one or more gate driver circuits) in a particular (e.g., controlled) manner.
[0066] FIGS. 2B-2C provide schematic diagrams of an example energy storage module container 200 of energy storage modules, according to some non-limiting embodiments or aspects. As shown in FIGS. 2A-2C, energy storage module container 200 may include at least one energy storage module 100 (e.g., a plurality or energy storage modules 100, a set of energy storage modules 100, and / or the like of), housing 202 (e.g., including top cover 202a and holder 202b), bar connections 204, first electrical connection 206-1 and second electrical connection 206-2 (collectively referred to as “electrical connections 206” and individually referred to as “electrical connection 206”), and / or communication connection 208. The number and arrangement of components shown are provided as an example. In those or other non-limiting embodiments or aspects, energy storage module container 200 may include additional components, fewer components, different components, or differently arranged components than those shown. Additionally or alternatively, a set of components (e.g., one or more components) of energy storage module container 200 may perform one or more functions described as being performed by another set of components of energy storage module container 200. In some nonlimiting examples, energy storage module container 200 and / or housing 202 may be built fromthermally conductive materials, e.g., to lead away operational heat generated in the energy storage modules 100. Especially in combination with earlier discussed measures for heat transfer, this may also allow sealing the energy storage module container 200 and / or housing 202 such that they can result in a device which can be operated in presence of moisture and / or dust. Furthermore, requirement of active cooling may be avoided. Optionally, a thermally conductive coupling may be provided (e.g., air and / or fluid-based cooling) at one or more locations, e.g., circuit 120, top cover 105, bottom cover 106, module housing 101, power out interface 151, bar 204, housing 202, and energy storage module container 200 for improving heat flow.
[0067] Referring now to FIGS. 3A and 3B, shown are schematic diagrams of an example electrical power system, shown here as a power supply system 300, according to some nonlimiting embodiments or aspects. As shown in FIGS. 3A and 3B, power supply system 300 may include at least one energy storage module container 200 (e.g., each including at least one energy storage module 100), electrical connections 206, communication connections 208, housing 302, system controller 304, input connection 306, at least one output connection (e.g., first output connection 308-1 and / or second output connection 308-2, collectively referred to as “output connections 308,” and individually referred to as “output connection 308”), and / or choke 402. In those or other non-limiting embodiments or aspects, power supply system 300 may also include communication connection 310. For brevity and clarity, electrical connections 206 and communication connections 208 inside energy storage module container 200 are not shown in FIG. 3A, but energy storage module(s) 100 may be connected to electrical connections 206 and / or communication connections 208, as described herein. For brevity and clarity, connections between energy storage module container 200 (and / or energy storage module(s) 100 thereof) and input connection 306, output connection(s) 308, and / or communication connection 310 are not shown in FIG. 3A, but energy storage module container 200 (and / or energy storage module(s) 100 thereof) may be connected to input connection 306, output connection(s) 308, and / or communication connection 310, as described herein. For brevity and clarity, connections between system controller 304 and input connection 306, output connect! on(s) 308, and / or communication connection 310 are not shown in FIG. 3A, but system controller 304 may be connected to input connection 306, output connection(s) 308, and / or communication connection 310, as described herein. The number and arrangement of components shown are provided as an example. In those or other non-limiting embodiments or aspects, power supply system 300 mayinclude additional components, fewer components, different components, or differently arranged components than those shown. Additionally or alternatively, a set of components (e.g., one or more components) of power supply system 300 may perform one or more functions described as being performed by another set of components of power supply system 300. For example, in those or other non-limiting embodiments or aspects, choke 402 may be included in and / or a part of system controller 304.
[0068] In those or other non-limiting embodiments or aspects, housing 302 may include plastic, metal, any combination thereof, and / or the like. For example, housing 302 may include a metal housing, such as an aluminum housing. Similar to as was discussed before, in some nonlimiting examples, there may be provided a thermal coupling between housing 202 and / or energy storage module container 200 and the housing 302 for improving heat transfer / dissipation.
[0069] In those or other non-limiting embodiments or aspects, housing 302 may be configured to hold at least one (e.g., a plurality of) energy storage module container(s) 200 and / or at least one (e.g., a plurality of) energy storage modules(s) 100. For example, housing 302 may be configured to hold two energy storage module containers 200, three energy storage module containers 200, four energy storage module containers 200, and / or the like. For the purpose of illustration, housing 302 may be configured to hold two energy storage module containers 200, each of which may hold twelve energy storage modules(s) 100 (e.g., a total of 24 energy storage modules(s) 100). For the purpose of illustration, housing 302 may be configured to hold three energy storage module containers 200, each of which may hold eight energy storage modules(s) 100 (e.g., a total of 24 energy storage modules(s) 100). Other non-limiting configurations are also possible, e.g., housing 302 may hold four energy storage module containers 200, each of which may hold six energy storage modules(s) 100 (e.g., a total of 24 energy storage module(s) 100). For the purpose of illustration, housing 302 may be configured to hold two energy storage containers 200, each of which may hold three energy storage modules(s) 100 (e.g., a total of 6 energy storage modules(s) 100). In those or other non-limiting embodiments or aspects, energy storage module container(s) 200 and / or energy storage module(s) 100 may be in other arrangements within housing 302.
[0070] In those or other non-limiting embodiments or aspects, housing 302 may include a plurality of compartments separated by dividers 302d (e.g., walls, barriers, and / or the like). Forexample, the number of compartments may be equal to the number of energy storage module container(s) 200 (e.g., a respective compartment for each respective energy storage module container 200). Each compartment may be separated from the adjacent compartment(s) by a divider 302d. For example, one divider 302d may separate an interior space of housing 302 into two compartments, two dividers 302d may separate an interior space of housing 302 into three compartments, and so on. In those or other non-limiting embodiments or aspects, divider 302d may be part of housing 302 and / or may include the same material as housing 302 (e.g., aluminum, metal, plastic, and / or the like).
[0071] In those or other non-limiting embodiments or aspects, the arrangement such as the one shown in FIG. 3 A may be a multilevel inverter, for example a cascaded multilevel inverter, or a cascaded H-Bridge multilevel inverter.
[0072] In those or other non-limiting embodiments or aspects, as shown in FIG. 3B, housing 302 may include body 302a, first end cap 302b, second end cap 302c, and / or at least one divider 302d. In those or other non-limiting embodiments or aspects, body 302a and / or divider 302d may include a first material (e.g., metal, such as aluminum), and first end cap 302b and / or second end cap 302c may include a second material (e.g., plastic). In those or other non-limiting embodiments or aspects, at least one of first end cap 302b and / or second end cap 302c may include the same material as body 302a and / or divider 302d. In those or other non-limiting embodiments or aspects, first end cap 302b and second end cap 302c may be configured to (e.g., sized and shaped to) cover openings at respective ends of body 302a.
[0073] In those or other non-limiting embodiments or aspects, first end cap 302b and / or second end cap 302c may include (and / or may have a space to accommodate) input connection 306, output connection(s) 308, and / or communication connection 310. For the purpose of illustration, as shown in FIG. 3B, input connection 306 and communication connection 310 may be located at first end cap 302b, and output connections 308 may be located at second end cap 302c. In those or other non-limiting embodiments or aspects, input connection 306, output connection(s) 308, and / or communication connection 310 may be in other arrangements. For example, all of input connection 306, output connection(s) 308, and communication connection 310 may be located at the same end cap (e.g., one of first end cap 302b or second end cap 302c). As another example, input connection 306 may be located at one end cap, and communicationconnection 310 and output connection(s) 308 may be located at the other end cap. As another example, input connection 306 and output connection(s) 308 may be located at one end cap, and communication connection 310 may be located at the other end cap. As another example, first output connection 308-1 may be located at one end cap, and second output connection 308-2 may be located at the other end cap.
[0074] In those or other non-limiting embodiments or aspects, system controller 304 may include a controller and associated circuitry. For example, system controller 304 may include a microcontroller, a computing device, a processor, a microprocessor, a digital signal processor (DSP), and / or any processing component (e.g., a field-programmable gate array (FPGA), an application-specific integrated circuit (ASIC), etc.) that can be configured to perform at least one function. In some non-limiting embodiments or aspects, system controller 304 may be communicatively connected to energy storage module container 200 and / or energy storage module(s) 100 (e.g., module controller(s) 103 thereof) by communication connection 208. In those or other non-limiting embodiments or aspects, system controller 304 may be electrically connected to energy storage module container 200 and / or energy storage module(s) 100 (e.g., energy storage component(s) 102 thereof) by electrical connection(s) 206. In some non-limiting embodiments or aspects, choke 402 may be included in and / or a part of system controller 304.
[0075] In those or other non-limiting embodiments or aspects, input connection 306 may include at least one connector (e.g., at least one standardized electrical plug connector, e.g., for mains electric power and / or electrical devices compatible therewith). In those or other nonlimiting embodiments or aspects, each output connection 308 may include at least one connector (e.g., at least one standardized electrical plug connector, e.g., for mains electric power and / or electrical devices compatible therewith). For example, first output connection 308-1 may include a connector (e.g., standardized electrical plug connector) suitable for 100-127 V (e.g., at a frequency of 60 Hz suitable for the United States of America, North America, etc.). For example, second output connection 308-2 may include a connector (e.g., standardized electrical plug connector) suitable for 200-240 V (e.g., at a frequency of 50 Hz suitable for the European Union, etc.). In those or other non-limiting embodiments or aspects, communication connection 310 may include at least one connector (e.g., at least one standardized communication plug connector). For example, communication connection 310 may include at least one of a universalserial bus (USB) connector (e.g., USB-A, USB-B, USB-C, USB power delivery (USB-PD), mini-USB, micro-USB, and / or the like), an ethernet connector, a coaxial cable connector, a pin connector, a CAN-bus connector, any combination thereof, and / or the like.
[0076] In those or other non-limiting embodiments or aspects, choke 402 may be electrically connected (e.g., coupled and / or the like) to energy storage module container(s) 200 and / or energy storage module(s) 100, as described herein. For example, a first energy storage module container 200 and / or a first set of energy storage modules 100 may be connected to a first connection (e.g., first end, first winding, and / or the like) of choke 402, as described herein. Additionally or alternatively, a second energy storage module container 200 and / or a second set of energy storage modules 100 may be connected to a second connection (e.g., second end, second winding, and / or the like) of choke 402, as described herein.
[0077] In those or other non-limiting embodiments or aspects, system controller 304 may command module controller(s) 103 of energy storage module(s) 100 to generate an output voltage based on a combination (e.g., sum and / or the like) of the respective module voltage of each respective energy storage module 100, as described herein. For example, by sequentially connecting multiple energy storage module(s) 100 in series in a time-shifted manner, a combined (e.g., summed) voltage may approximate an AC voltage waveform having a target amplitude (e.g., a voltage substantially equal to the nominal voltage of mains electric power, such as 100- 127 V, 200-240 V, and / or the like) and / or a target frequency (e.g., a frequency substantially equal to the nominal frequency of mains electric power, such as 60 Hz, 50 Hz, and / or the like), as described herein.
[0078] In those or other non-limiting embodiments or aspects, system controller 304 may command module controller(s) 103 of energy storage module(s) 100 to cause a respective duty cycle of a respective module voltage of each respective energy storage module 100 to generate an output voltage based on a combination (e.g., sum and / or the like) of the respective module voltage of each respective energy storage module 100, as described herein. For example, by modulating the duty cycle differently for multiple energy storage module(s) 100 connected in series, a combined (e.g., summed) voltage may approximate (e.g., better approximate) an AC voltage waveform having a target amplitude and / or a target frequency, as described herein. In those or other non-limiting embodiments or aspects, the duty cycle of the respective module 1voltage may relate to a switched voltage scheme such as a pulse-width modulation (PWM) type waveform. For example, system controller 304 may command module controlled s) 103 of energy storage modules 100 to switch their output voltage with certain frequency and / or dutycycle. The exact number or range of the switching frequency is not essential to the scope or generality of the teachings of the present disclosure. As some non-limiting examples, the switching frequency of the system may be in the kHz range (1 kHz to 999 kHz). For example, the switching frequency and / or PWM frequency of the system may be between 40 kHz and 100 kHz. In some cases, the switching frequency and / or PWM frequency of the system may be at or around 90 kHz. In those or other non-limiting embodiments or aspects, module output may be switching (e.g., PWM) at a frequency between 1.5 kHz to 7.5 kHz. For example, module output may be switching (e.g., PWM) at a frequency between 3.5 kHz to 4.5 kHz. As a further example, module output may be switching (e.g., PWM) at a frequency at or around 3.75 kHz. As another example, module output may be switching (e.g., PWM) at a frequency at or around 4 kHz. In some non-limiting embodiments or aspects, the switching frequency or PWM frequency of the system may be proportional to a multiplication of the switching frequency and / or PWM frequency of the energy storage module 100 and the number of energy storage modules 100. It shall be appreciated that duty cycle may be anywhere between 0% and 100%, e.g., depending on the time at which the respective energy storage modules 100 are being operated. For example, 0% duty cycle for a given energy storage module 100 may mean that the energy storage module 100 is instructed to be deactivated or in a bypass mode (energy storage module 100 not contributing to the output voltage, but still able to carry current), and 100% duty cycle may mean that that energy storage module 100 is instructed to be switched on or activated in a given polarity. For example, by sweeping the duty cycle of a given energy storage module 100 over time (e.g., between 0% and 100%), the effective output voltage of that energy storage module 100 can be more finely incremented or decremented between voltage steps associated with full switching between two consecutive energy storage modules 100. Various energy storage modules 100 may be orchestrated, e.g., by system controller 304, to generate an output voltage based on a combination of the respective module voltage of each respective energy storage module 100, as described herein.
[0079] Referring now to FIG. 4, shown is a circuit diagram of an example electrical system, for example, a power delivery system such as a power supply system 400, according to somenon-limiting embodiments or aspects. In some non-limiting embodiments or aspects, power supply system 400 may be the same as or similar to electrical system 300. The number and arrangement of components shown are provided as an example. In those or other non-limiting embodiments or aspects, power supply system 400 may include additional components, fewer components, different components, or differently arranged components than those shown. Additionally or alternatively, a set of components (e.g., one or more components) of power supply system 400 may perform one or more functions described as being performed by another set of components of power supply system 400.
[0080] In those or other non-limiting embodiments or aspects, as shown in FIG. 4, input connection 306 may be connected to input choke 416. Input choke 416 may be connected to input capacitor 418 and / or at least one input inductor (e.g., first input inductor 420-1 and / or second input inductor 420-2, collectively referred to as “input inductors 420,” and individually referred to as “input inductor 420”). For example, input choke 416 may be provided for electromagnetic compatibility (EMC) reasons. Similarly, input capacitor 418 may be provided as an EMC capacitor (and / or class-X capacitor), which may stabilize the input voltage and / or make the input less impedant at higher frequencies. For example, input inductor(s) 420 may be used to operate the power supply system 400 in a controlled current mode.
[0081] In those or other non-limiting embodiments or aspects, first output connection 308-1 may be connected to first output choke 414-1. First output choke 414-1 may be connected to at least one of capacitor 412-1 and / or inductors 410.
[0082] In those or other non-limiting embodiments or aspects, second output connection 308- 2 may be connected to second output choke 414-2. Second output choke 414-2 may be connected to capacitor 412-2.
[0083] In those or other non-limiting embodiments or aspects, each of the chokes (e.g., input choke 416, first output choke 414-1, and / or second output choke 414-2) may be common-mode chokes and / or the like, e.g., used for EMC performance. It shall be appreciated that further discussion of EMC inductors or capacitors is not essential to the scope or generality of the present teachings.
[0084] In those or other non-limiting embodiments or aspects, input switch 424 may selectively connect and / or disconnect input 406 from first set 401-1 and second set 401-2 of energy storage modules 100. In those or other non-limiting embodiments or aspects, to operate in a third mode of operation (e.g., a charging mode of operation) input switch 424 at input 406 may be switched to a first state (e.g., closed, activated, and / or the like). For example, switching input switch 424 to the first state (e.g., closed, activated, and / or the like) may allow current to flow from input connection 306 through input 406 to first set 401-1 and second set 401-2 of energy storage modules 100 (e.g., to charge energy storage modules 100). In those or other nonlimiting embodiments or aspects, a power source (e.g., mains electric power, generator power, renewable power (e.g., solar, wind, and / or the like), and / or the like) may be connected to input connection 306. In those or other non-limiting embodiments or aspects, system controller 304 may control module controllers of energy storage modules 100 to charge energy storage components 102 thereof (e.g., based on power from the power source).
[0085] In those or other non-limiting embodiments or aspects, to discontinue the third mode of operation (e.g., stop charging) and / or to prevent current from flowing to input connection 306 when power supply system 400 is not in the third (e.g., charging) mode of operation, input switch 424 at input 406 may be switched to a second state (e.g., open, deactivated, and / or the like).
[0086] In those or other non-limiting embodiments or aspects, at least one output switching element (e.g., first output switch 426-1 and / or second output switch 426-2, collectively referred to as “output switches 426,” and individually referred to as “output switch 426”) may selectively connect and / or disconnect outputs 408 from first set 401-1 and second set 401-2 of energy storage modules 100.
[0087] In those or other non-limiting embodiments or aspects, to operate in the first mode of operation, in addition to switching of switch 404 to a first state (e.g., closed, activated and / or the like), first output switch 426-1 may be switched to a first state (e.g., closed, activated and / or the like). For example, this may allow current to flow from first set 401-1 and second set 401-2 of energy storage modules 100 through first output 408-1 (and inductors 410 and / or capacitor 412- 1) to first output connection 308-1 (e.g., to supply power to a load connected to first output connection 308-1). In those or other non-limiting embodiments or aspects, to prevent currentfrom flowing to first output connection 308-1 when power supply system 400 is not in the first mode of operation, first output switch 426-1 may be switched to a second state (e.g., opened, deactivated and / or the like).
[0088] In those or other non-limiting embodiments or aspects, to operate in the second mode of operation, in addition to switching of switch 404 to a second state (e.g., opened, deactivated and / or the like), second output switch 426-2 may be switched to a first state (e.g., closed, activated and / or the like). For example, this may allow current to flow from first set 401-1 and second set 401-2 of energy storage modules 100 through second output 408-2 (and capacitor 412-2) to second output connection 308-2 (e.g., to supply power to a load connected to second output connection 308-2). In those or other non-limiting embodiments or aspects, to prevent current from flowing to second output connection 308-2 when power supply system 400 is not in the second mode of operation, second output switch 426-2 may be switched to a second state (e.g., opened, deactivated and / or the like).
[0089] In those or other non-limiting embodiments, the first mode of operation and the second mode of operation may be used to provide multi-voltage operation via the power supply system 400. For example, in the first mode of operation, the first set 401-1 and second set 401-2 of energy storage modules 100 may be connected in parallel, while in the second mode of operation, the first set 401-1 and second set 401-2 of energy storage modules 100 may be connected in series. It shall be appreciated that the first mode of operation may provide an output voltage which is lower than the output voltage provided in the second mode of operation. However, the output current provided in the first mode of operation may be larger than the output current provided in the second mode of operation. For example, the first mode of operation may provide a 110 V output, while the second mode of operation provides a 220 V output. This can advantageously allow the power supply system 400 for multi-voltage domain operation. For example, 110 V AC mains voltage domain is predominantly used in the US, while 220 V AC mains voltage domain is used in Europe. The power supply system 400 can thus allow flexibility in using electrical appliances rated for any of the voltage domains. A particular advantage of the shown configuration can be that output power can be similar or identical in either mode. For example, assuming identical sets (401-1 and 401-2) operating identically, output current in the first mode can be double of the output current in the secondmode even though the output voltage in the first mode is half of the output voltage in the second mode. This can allow similar power levels to be used despite the voltage domain which the power supply system 400 output is operating in. The examples of 110 V and 220 V are nonlimiting to the teachings as any voltage domain, or operating frequency can be realized with the present structure. Moreover, it is not limiting to have the two domains which are related by an integer factor to each other in terms of voltage and / or current. It shall be appreciated the operating cycle (e.g., order of plurality of modules) can be adapted according to the operating mode of the power supply system 400.
[0090] In those or other non-limiting embodiments or aspects, each of input switch 424 and output switches 426 may include at least one of a switch, a contactor, a transistor, any combination thereof, and / or the like. For example, each of input switch 424 and output switches 426 may include at least one of an SPST switch, a DPDT switch, an SPDT switch, a DPST switch, any combination thereof, and / or the like. For example, each of the input switch 424 and output switches 426 may include at least one of a DPDT switch or a DPST switch. For the purpose of illustration, as shown in FIG. 4, each of the input switch 424 and output switches 426 may include a DPST switch or a DPDT switch.
[0091] In those or other non-limiting embodiments or aspects, power supply system 400 may include current sensors 422, which may be in communication with system controller 304 (e.g., a microcontroller). In those or other non-limiting embodiments or aspects, each current sensor 422 may include a shunt amplifier. For example, each shunt amplifier may refer to a common potential (e.g., reference voltage), to which system controller 304 (e.g., a microcontroller) also may refer. In those or other non-limiting embodiments or aspects, at least some (e.g., all, a subset, and / or the like) of current sensors 422 may be any other suitable type of current sensor. For example, a current sensor 422 may include measuring voltage drop across a resistor connected in series (e.g., to at least one of first set 401-1 and / or second set 401-2 of energy storage modules 100), e.g., to measure the current flowing through the resistor (and / or any component in series with the resistor). In those or other non-limiting embodiments or aspects, at least one current sensor 422 may be of a different type than another current sensor 422. For example, a current sensor 422 connected to of first set 401-1 of energy storage modules 100 maybe of a different type than another current sensor 422 connected to second set 401-2 of energy storage modules 100.
[0092] In those or other non-limiting embodiments or aspects, by measuring current at locations of current sensors 422, the following may be measured (e.g., by system controller 304 and / or the like): output current (e.g., in a redundant manner), input current (e.g., in a redundant manner), circular current (e.g., if strings are connected in parallel). In some non-limiting embodiments or aspects, current sensors may measure current flowing through each of first set 401-1 and second set 401-2 of energy storage modules 100. As such, relative measurements may be performed to detect if a circular (e.g., loop) current is flowing between first set 401-1 and second set 401-2 of energy storage modules 100. In other words, such relative measurements may be used to detect that the load current is divided evenly between the sets. Such measurements also may be used for orchestrating the operation of energy storage modules 100, e.g., in such a manner that the circular (e.g., loop) current may be reduced (e.g., eliminated). Additionally or alternatively, such orchestration may also include disabling certain energy storage modules 100 in any of sets 401, even if such disabling causes an unequal number of active energy storage modules 100 between the sets 401. This may help running the power supply system 400, for example, even if energy storage modules 100 between sets 401 have different charge levels. Additionally or alternatively, such orchestration may include first module voltages of first set 401-1 being interleaved with second module voltages of second set 401-2. Interleaving of the module voltages can be done by phase shifting output voltage of one set with respect to the output of the other set. Additionally or alternatively, such orchestration may include tolerating, or even in some non-limiting embodiments or aspects, creating, an imbalance in voltages between the first set 401-1 and the second set 401-2. This may result in the loop current which tends to flow from one set 401 to the other set 401 to be a low frequency current which can be used, e.g., to equalize state of charge between the two sets 401. Choke 402, even in such non-limiting embodiments or aspects, may block the high frequency currents, but may allow low frequency or DC current to flow from the set 401 having a higher voltage than the other set 401. As such, power supply system 400 may be more robust, flexible, and balanced. In some non-limiting embodiments or aspects, current sensors 422 may be leveraged for making absolute measurements, such as determining total current flowing through first set 401-1 and / or second set 401-2 of energy storage modules 100. It shall be appreciated that said imbalance maybe caused by unequal number of energy storage modules 100 operating in one set 401 as compared to the number of energy storage modules 100 operating in the other set 401. Additionally or alternatively, the imbalance may be due to unequal charge level between the two sets 401. Similarly, the power supply system 400 may also include circuit for voltage measurement in one or more networks of the power supply system 400. It is neither essential nor limiting to the present disclosure to specify which voltage measurement circuit or scheme must be used.
[0093] As discussed above, the energy storage module 100 has an AC input 290 for charging the internal electrical energy storage cells (e.g., storage components 102). Charging is done in a controlled current mode. In this regard, the energy storage module 100 comprises control circuitry and filter components to operate at a desired current waveform. The energy storage module 100 is designed to quickly charge the electrical energy storage cells 102 without overheating.
[0094] For the energy modules, there may be two modes of operation, namely a first mode and a second mode. The energy modules are deactivated in the first mode which results in a lowest self-consumption. The energy modules are activated in the second mode which results in significant self-consumption. The transistor active bridge circuit 144 operates in accordance with commands from the system controller 304.
[0095] In one implementation, the energy modules are always kept in the second mode during charging, but the root mean square (RMS) value of charging current may vary between two values (e.g., 0 Amps and 4 Amps). So, there are two states for current control. A first state exists when the temperature of an energy module reaches a first threshold and current is set to a first value (e.g., zero amps). The energy module cools down in the first state. A second state exists when the temperature of the energy module falls below a second threshold (which is below the first threshold) and current is set to a higher second value (e.g., four amps).
[0096] In the first state there are two main sources of heat: data processing circuit 132 and transistor active bridge circuit 144. The losses are constant and irrelevant of the current. The following additional sources of heat are added when the energy module is operating in the second state: electrical energy storage components 102 and other resistive components (e.g.,traces and connectors). This results in (i) ohmic loss in the electrical energy storage components 102 plus the other resistive components and (ii) ohmic loss plus switching loss in the power stage. The ohmic losses have a quadratic dependence of the current. Switching loss tends to be roughly linear.
[0097] Ignoring the switching loss and with example values of eleven watts constant losses, 1 R ohmic resistance for the complete system and 3.6 V cell voltage, the percentual loss depending on the current results in the values plotted on graph 500 of FIG. 5.
[0098] FIG. 6 provides an illustration of a system 600 including a power supply 602 to which an external device 604 (e.g., an electric or electronic device) can be electrically connected. The device 604 may be connected via any connecting means such as a plug 620 and socket 612 arrangement. Power supply 602 can include, but is not limited to, the energy storage module(s) discussed above in relation to FIGS. 1-5. For example, power supply 602 may be the same as or similar to energy module 100 of FIG. 1 or a system comprising several energy modules 100. For example, power supply 602 may be the same or similar to electrical system 300, or electrical system 400.
[0099] Power supply 602 shown in this example comprises a power source 610, a circuit breaker 608, and the socket 612. Socket 612 comprises an active conductor 614, a neutral conductor 616 and a protected earth (PE) conductor 618. In certain cases, for example, when the power supply 602 is an isolated unit or system, the earth conductor 618 may be unused (e.g., not connected to earth 626) such that the supply 602 is unearthed. For isolated systems (e.g., those not connected to earth 626), PE conductor 618 may be called “potential equalizing” conductor. As shown in the example of FIG. 6, the PE conductor 618 is not connected to the internal components of the supply 602. However, it is shown that the housing 640 of the device 604 is connected to potential equalizing) terminal 642 of the plug 620. The active conductor 614 is electrically connected to a power source 610 via lines 630, 632 and circuit breaker 608. The active conductor 614 comprises a line or phase wire capable of carrying a voltage (as nonlimiting examples, 50 volts (“V”), 90 V, 110 V, 220 V, or any standard or non-standard mains voltage) (e.g., relative to ground) when the power supply 602 is turned on. The neutral conductor 616 comprises a wire that receives and returns alternating current to the supply duringnormal operation. In some electrical systems, neutral conductor is connected to ground. It shall be appreciated that the so-called “ground” mentioned here may not necessarily be referenced to earth 626. For example, for an isolated system (as shown in FIG. 6), it may be the lowest voltage level (e.g., negative pole, e.g., 634) of the power source 610. It shall also be appreciated that the power source 610 may be an alternating current (“AC”) source or it may be a direct current (“DC”) source. Accordingly, in some cases, without limitation, the active conductor may be called a positive conductor, and the neutral conductor may be called a negative conductor. It shall be appreciated that normally the circuit breaker 608 is provided in series with the active conductor 614 (as shown here) for bringing the supply 602 and / or connected device 604 to a safe state manually and / or automatically. For example, the safe state may be when the power source 610 is electrically disconnected from the socket 612 such that flow of current between the source 610 and any load (e.g., 604) connected at the socket 612 is prevented. In some non-limiting examples, the breaker 608 may automatically trigger in response to detection of a fault condition, e.g., an overcurrent condition. The power source 610 may be the same as or similar to energy module 100 of FIG. 1. For example, the power source 610 may comprise a plurality of energy modules 100. For example, power source 610 may be the same or similar to electrical system 300, or electrical system 400. Although AC currents are discussed herein, it shall be appreciated that the present teachings can apply equally to direct current (DC) operation as well. In some non-limiting examples, the power source 610 may be generator of any type, for example a fuelcell based source, or a fuel powered electrical generator.
[0100] In this example, the neutral conductor 616 is electrically connected to the power source 610 via line 634. Line(s) 630-634 can include wire(s) and / or cable(s). As mentioned previously, in some non-limiting examples, the PE conductor 618 may only be connected at the socket 612 (e.g., unconnected with the earth 626), or in some cases where the supply 602 comprises multiple sockets, it may be connected to those sockets as well.
[0101] The circuit breaker 608 is in a closed state (e.g., in ON state, or conducting state) during normal operation (as shown in FIG. 6) such that a closed-circuit condition is provided between the power source 610 and active conductor 614. Thus, when power is being supplied to the external electronic device 604 and no operational fault (e.g., overcurrent fault) exists, current Io provided (e.g., generated) by the power source 610 flows through line 630, circuit breaker608, and line 632 to the active conductor 614 of socket 612. The current Io continues to flow from active conductor 614 to the external device 604 via the plug’s pin 650 and cable 622. A return current / ;? flows from the device 604 through the plug’s pin 652 to the neutral conductor 616 of socket 612. The return current IR continues to flow from the neutral conductor 616 over line 634 to power source 610. It shall be appreciated that the directions of the currents are merely shown in the figures for the ease of understanding and without limitation. It is known to those with normal skill in the art that while DC current flows in one direction, AC current changes direction of flow during operation. The currents Io and IR as shown drawn in FIG. 6 may thus represent instantaneous or momentary currents at certain time of operation of the power supply 602. Thus, e.g., without limitation, the directions of the currents (e.g., Io and IR) may be opposite of those shown in FIG. 6 at other times. However, during normal operation of the power supply 602, the magnitude of currents Io and IR would be equal while the direction of their flow (e.g., w.r.t the power source 610 and / or load 604) would be opposite to each other (e.g., directions of these as shown in FIG. 6).
[0102] In some scenarios, in electrical devices, there may occur a leakage fault (e.g., an insulation fault caused by insulation failure in the device 604) that creates an unintended leakage circuit between live line and the housing 640. For earthed systems, (e.g., those devices in which PE connection exists to earth 626) the unintended leakage circuit may cause a leakage current II to flow via the housing 640 of device 604 as shown by dotted line 648 when there is further a current flow path between the housing 640 and a different potential (e.g., earth 626). The housing 640 of the device 604 is connected to the PE conductor 618 of socket 612. For a floating system such as that shown in FIG. 6, since the PE conductor 618 of socket 612 is not connected to earth 626 (e.g., the supply 602 is an isolated unit), a return path for the leakage current II to flow is not provided. If the circuit breaker 608 is sensitive to detecting the leakage current II, it will not transition from its closed position to its open position as there is no current flowing through the PE conductor 618 since it is not connected to earth. Nevertheless, in effect, the user 606 is protected from electrical shock when in contact with the housing 640 in such a case since the leakage current II would not flow through the user 606 due to the floating PE conductor 618. The user 606 is protected because of the source 610 is not referenced to earth 626. The circuit breaker 608 is thus ineffective in detecting in this kind of fault.
[0103] FIG. 7 provides an illustration of a system 700 in which more than one external device 704, 708 is connected to the power supply 702 (e.g., for receiving power from the supply 702). Power supply 702 can include, but is not limited to, the energy storage module(s) discussed above in relation to FIGS. 1-5. For example, power supply 702 may be the same as or similar to energy storage module 100 of FIG. 1. For example, power supply 702 may be similar to power supply 602 shown in FIG. 6, but with two instead of one connecting means (e.g., sockets 712 and 714 instead of 612).
[0104] Power supply 702 comprises a power source 710 (e.g., the same as, or similar to power source 610 of FIG. 6), a circuit breaker 730, and sockets 712, 714. Socket 712 comprises a neutral conductor 716, an active conductor 720 and PE conductor 718. The active conductor 720 is electrically connected to the power source 710 via lines 750, 752, 754 and circuit breaker 730. The active conductor 720 comprises a line or phase wire capable of carrying a voltage (e.g., as non-limiting examples, 50 volts (“V”), 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) (e.g., relative to ground) when the power supply 702 is turned on. The neutral conductor 716 is electrically connected to a power source 710 via lines 760, 762. The neutral conductor 616 comprises a wire that comprises a wire that may carry voltage of the negative pole of the power source 710, e.g., zero volts relative to ground. It receives and returns alternating current to the source 710 during normal operation. As discussed in context of FIG. 1 , the so-called “ground” mentioned here may not necessarily be referenced to earth. Lines 750-754, 760, 762 can include wire(s) and / or cable(s).
[0105] Socket 714 comprises a neutral conductor 724, an active conductor 728 and PE conductor 726. The active conductor 728 is electrically connected to the power source 710 via lines 750, 752, 756 and circuit breaker 730. The active conductor 728 comprises a line or phase wire capable of carrying a voltage (e.g., (as non-limiting examples, 50 volts (“V”), 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) (e.g., relative to ground) when the power supply 702 is turned on. The neutral conductor 724 is electrically connected to power source 710 via lines 760, 764. The neutral conductor 724 comprises a wire that may carry voltage of the negative pole of the power source 710, e.g., zero volts relative to ground. The neutral conductor 724 of socket 714 is connected to the neutral conductor 718 of socket 712 via line 766. PE conductors 718 and 726 of sockets 712 and 714 respectively areconnected via line 766. At least in cases such as when the power supply 702 is enclosed in a conductive (e.g., metal) housing, the conductive connection (e.g., 766) between PE conductors of sockets of the supply 702 may be required by certain electrical standards. Lines 756, 764, 766 can include wire(s) and / or cable(s). Socket 714 may or may not be similar to socket 712 in terms of type of connections and functionality.
[0106] The circuit breaker 730 is normally in a closed state (as shown in FIG. 7) such that a closed circuit condition is provided between the power source 710 and active conductors 720, 728 of sockets 712, 714. Circuit breaker 730 may be similar to circuit breaker 608. Thus, when power is being supplied to the external devices 704, 708 and no fault (e.g., overcurrent fault) exists, current IOT provided (e.g., generated) by the power source 710 flows through line 750, circuit breaker 730, and line 752. In normal operation, current IOT may be defined by the following mathematical equation.IOT = loi + 102, where loi represents the outgoing current (e.g., flowing from the source 710) that flows on line 754 to the active conductor 720 of socket 712, and I02 represents the outgoing current (e.g., flowing from the source 710) that flows on line 756 to the active conductor 728 of socket 714. It shall again be appreciated that the specific directions of the currents are merely referred to for brevity and ease of understanding and thus without limitation. Particularly AC currents will change direction of flow regularly. Hence, the terms such as “outgoing”, “forward”, “return”, etc. when referring to such currents should not be construed in a manner which is limiting to the generality or scope of the present teachings.
[0107] Current loi continues to flow to active conductor 720 of socket 712 via line 754. For example, current loi continues to flow from active conductor 720 to external device 704 via plug 732 and cable 780. A return current IRI may flow from the device 704 through the cable 780 and the plug 732 to the neutral conductor 716 of socket 712. The return current IRI may continue to flow on lines 762, 760 to power source 710.
[0108] Current I02 continues to flow through pin 790 of plug 734 and cable 782 to the external device 708. A return current IR2 flows from the device 708 through the cable 782 and the plug’s pin 792 to the neutral conductor 724 of socket 714. The return current IR2 continues toflow on lines 764, 760 to power source 710. As mentioned in context of FIG. 1, the directions of the currents are merely shown as “forward” or “return” for the ease of understanding and without limitation. It shall be appreciated that while DC current flows in one direction, AC current changes direction of flow during operation, hence the directions of the currents may be opposite of what is shown.
[0109] In some scenarios, there may occur a leakage fault (e.g., insulation faults caused by insulation failure in both devices 704, 708) that creates an unintended leakage circuit, e.g., between live line and the housing of the respective device 704 and 708. In certain cases, (e.g., for an earthed system), the unintended leakage circuit may cause leakage currents In, IL2 to flow via the housings 770, 772 of devices 704, 708 as shown by dotted lines 784, 786 when there is further a current flow path between the respective housing 770, 772 and a different potential. In this example, the insulation fault of device 704 is on the output line 796 connected to the neutral conductor 716 of socket 712, while the insulation fault of device 708 is on the input line 798 connected to the active conductor 728 of socket 714. Thus, the insulation faults are on opposite types of socket conductors (or on conductors carrying different polarity). Thus, an effective short-circuit of both conductors is created via line 766. Even though the user 706 is also in electrical contact with these leaky conductors (by touching the housings 770 and 772), the majority (e.g., nearly all) leakage current would flow via the lower impedance path of line 766, rather than via the user’s body. Thus, even in cases where user 706 contacts both housings 770 and 772 concurrently, the path of lower impedance would be through line 766. Therefore, the user 706 is protected from a high current flowing through their body. Moreover, due to non- zero internal impedance of the source 710 and / or impedance of the circuit (e.g., of lines 752, 760, 754, 756, 762, 764, 780, 782, paths 784 and 782, etc.) will further cause voltage difference between housings 770 and 772 to drop to a low value due to low impedance of line 766.Dependent upon the impedance of the leakage circuit, the leakage current (especially flowing via line 766) might be very large such that it in this case causes the circuit breaker 730 to transition from its closed state to its open state (e.g., due to overcurrent protection), whereby the user 706 is also isolated from power source 710.
[0110] FIG. 8 provides an illustration of a system 800 in which more than one external device 804, 808 is connected to the power supply 802 (e.g., for receiving power from supply802). It shall be appreciated that the system 800 is similar to the system 700 shown in FIG. 7 except that a current sensing device 840 is shown provided. Furthermore, the fault mode shown in FIG. 8 is different from that shown in FIG. 7. Power supply 802 can include, but is not limited to, the energy storage module(s) discussed above in relation to FIGS. 1-5. For example, power supply 802 may be the same as or similar to energy storage module 100 of FIG. 1, or as discussed in previous figures. For example, power supply 802 may be the same as or similar to power supply 702 shown in FIG. 7.
[0111] Power supply 802 comprises a power source 810 (e.g., the same as or similar to power source 710 of FIG. 7), a circuit breaker 830, a current sensing device (as a non-limiting example, a residual current device (“RCD”)) 840, and connecting means (e.g., sockets or receptacles of similar or dissimilar types) 812, 814. Socket 812 comprises a neutral conductor 816, an active conductor 820 and PE conductor 818. The active conductor 820 is electrically connected to the power source 810 via lines 854, 856, circuit breaker 830 and current monitoring device or RCD 840. The active conductor 820 comprises a line or phase wire capable of carrying a voltage (e.g., as non-limiting examples, 50 volts (“V”), 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) (e.g., relative to ground) when the power supply 802 is turned on. The neutral conductor 816 is electrically connected to a power source 810 via lines 860, 862, 864 and RCD 840. The neutral conductor 816 comprises a wire that may carry voltage of the negative pole of the power source 810, e.g., zero volts relative to ground. It receives and returns alternating current to the source 810 during normal operation. As discussed in context of FIG. 1, the so-called “ground” mentioned here may not necessarily be referenced to earth. Lines 852-856, 860-864 can include wire(s) and / or cable(s).
[0112] Socket 814 comprises a neutral conductor 824, an active conductor 828 and PE conductor 826. The active conductor 828 is electrically connected to the power source 810 via lines 854, 858, circuit breaker 830 and RCD 840. The active conductor 828 comprises a line or phase wire capable of carrying a voltage (e.g., as non-limiting examples, 50 volts (“V”), 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) (e.g., relative to ground) when the power supply 802 is turned on. The neutral conductor 824 is electrically connected to a power source 810 via lines 860, 862, 866 and RCD 840. The neutral conductor 824 comprises a wire that may carry voltage of the negative pole of the power source810, e.g., zero volts relative to ground. It receives and returns alternating current to the source 810 during normal operation. The neutral conductor 824 of socket 814 is connected to the neutral conductor 816 of socket 812. Lines 858, 866, 868 can include wire(s) and / or cable(s). PE conductors 818 and 826 of sockets 812 and 814 respectively may be connected via line 868. In some cases the conductive connection (e.g., 868) between PE conductors of sockets of the supply 802 may be required by certain electrical standards, although it is not mandatory. It shall be appreciated that the PE connection 868 is shown in this example for ease in understanding of various fault scenarios, especially with comparison with the previous figures.
[0113] The circuit breaker 830 is normally in a closed state (as shown in FIG. 8) such that a closed circuit condition is provided between the power source 810 and active conductors 820, 828 of sockets 812, 814. Circuit breaker 830 may be similar to circuit breaker 730. Thus, when power is being supplied to the external devices 804, 808, current IOT provided (e.g., generated) by the power source 810 flows through line 852, circuit breaker 830, RCD 840, and line 854. Current IOT (e.g., total output current: l Out Total) may be defined by the following mathematical equation.IOT = loi + 102, where loi represents the outgoing current (e.g., flowing from the source 810) that flows on line 856 to the active conductor 820 of socket 812, and I 02 represents the outgoing current (e.g., flowing from the source 810) that flows on line 858 to the active conductor 828 of socket 814. Current I02 continues to flow through pin 890 of plug 834 and cable 882 to the external device 808.
[0114] Unlike the scenario shown in FIG. 7, in the scenario shown in FIG. 8, cable 882 is damaged such that an insulation fault occurs. Thus, at the site of the leakage on cable 882 there is no direct leakage circuit or path between the housing of the device 808. In such a case, when the user 806 concurrently contacts the exposed wire or cable 882 and housing 870 of device 804, the current flows through the user 806 back to the power supply 802 via the housing 870 of device 804. Consequently, the user 806 may be exposed to electric shock since a current loop is formed therethrough (and not through the PE conductor(s) 818, 826 and line 868).
[0115] Generally, current sensitive devices such as RCDs are provided to detect leakage current. However in this case, the RCD 840 may not facilitate protection of the user 806 from electric shock. The RCD 840 compares currents IOT and IRT (i.e., IRI + IR2) to each other and determines that the two currents are the same. Since the two currents are the same, the circuit breaker 830 is not tripped and therefore remains in its closed state. In general, it shall be appreciated that user 806 will be protected while using the circuit of FIG. 8 for similar fault scenarios as were discussed in previous figures. However, there can be three different fault or failure modes in which the user 806 is not protected. These fault or failure modes can include: (1) a first mode in which a fault occurs in relation to a housing of device 804 and a fault occurs in relation to a cable 882 (i.e., scenario shown in FIG. 8); (2) a second mode in which a fault occurs in relation to a housing of device 808 and a fault occurs in relation to cable 880, and (3) a third mode in which faults occur in relation to cables 880, 882. Scenarios (1) and (2) are especially relevant when the devices 804 and 808 have electrically conductive housings respectively.
[0116] Different methods may be used to address the scenario of FIG. 8. One solution is shown in FIG. 9A in which a first current sensing device 940 (referred without limitation herein as first RCD) is placed between lines 858, 866 connecting power source 810 to plug 814 and a second current sensing device 942 (referred without limitation herein as second RCD) is placed between lines 856, 864 connecting power source 810 to plug 812. The first RCD 940 is configured to monitor or compare only two currents to each other, i.e., the current on line 858 to the current on line 866. RCD 940 causes the circuit breaker 830 to transition to its open state when the current on line 858 is not the same as (e.g., greater than or less than) the current on line 866. The second RCD 942 is configured to compare or monitor only two currents to each other, i.e., the current on line 864 to the current on line 856. RCD 942 causes the circuit breaker 830 to transition to its open state when the current on line 864 is not the same as (e.g., greater than or less than) the current on line 856.
[0117] When the fault scenario such as that shown in FIG. 8 occurs in the arrangement shown in FIG. 9, the current balance monitored by at least one of the RCDs 940, 942 will be altered, thereby causing the breaker 830 to trip such that the source 810 is disconnected from the sockets 812, 814. For example, some of the current flowing through line 858 will flow throughthe user, thereby causing mismatch between the magnitude of currents flowing in lines 858 and 866. This will be detected by the first RCD 940, which will trip the breaker 830. Similarly, the current which the user’s body draws from line 858 will return to the source 810 via line 864, thereby causing a mismatch between the magnitude of currents flowing in lines 856 and 864. This will be detected by the second RCD 942, which will trip the breaker 830. For ease of understanding, these non-limiting examples assumed a certain polarity of the current flowing through the lines.
[0118] Another solution is shown in FIGS. 9B-9C in which a single RCD is provided in the circuit rather than two RCDs. This RCD 950 may be provided either between lines 858, 866 connecting power source 810 to plug 814 as shown in FIG. 9B or between lines 856, 864 connecting power source 810 to plug 812 as shown in FIG. 9C. RCDs are costly, and therefore an alternative solution is desirable in which RCDs are eliminated from the circuit or a total number of RCDs in the circuit is minimized.
[0119] The power supply may be provided with three or more connecting means (e.g., receptacles or sockets of similar or dissimilar types) which are connected in parallel to the same internal output (as non-limiting examples, 50 V, 90 V, 110 V, 220 V, or any standard or nonstandard mains voltage output of AC or DC type). It shall be appreciated that the internal output may be provided via the power source as was discussed in the preceding figures, e.g., source 810. The present solution can protect users of power systems from electric shock in a way that is more cost effective than the solutions, e.g., shown in FIGS. 9A-9C. Illustrations are provided in FIGS. 10-11 that are useful for understanding the present solution.
[0120] FIG. 10 shows an example system 1000 in which the present solution is implemented in a non-limiting manner. System 1000 comprises a power supply 1002 configured to provide power to external device 1004, 1008. Power supply 1002 can include, but is not limited to, the energy storage module(s) discussed above in relation to FIGS. 1-5. For example, power supply 1002 may be the same as or similar to energy storage module 100 of FIG. 1. Some of the components of system 1000 may be similar to those discussed in context of FIGS. 6 - 9.
[0121] Power supply 1002 comprises a power source 1010 (e.g., the same as or similar to power source 710 of FIG. 7), one or more circuit breaker(s) 1050, 1052, a current sensing device(e.g., referred to in non-limiting manner as a residual current sensing element (“RCSE”)) 1054, and connecting means or receptacles (referred to herein in a non-limiting manner as sockets) 1012, 1014, 1056 of similar or dissimilar type. Power source 1010 is configured to provide (e.g., generate) a power signal (e.g., DC or AC voltage and / or current) to be supplied to the sockets 1012, 1014, 1056
[0122] Socket 1012 comprises a neutral conductor 1016, an active conductor 1020 and PE conductor(s) 1018. The active conductor 1020 is electrically connected to the power source 1010 via lines 1080, 1082, 1084 and circuit breaker 1052. The active conductor 1020 comprises a line or phase wire capable of carrying a voltage (e.g., as non-limiting examples, 50 V, 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) (e.g., relative to ground) when the power supply 1002 is turned on. The neutral conductor 1016 is electrically connected to a power source 1010 via lines 1090, 1092, 1094 and circuit breaker 1050. It shall be appreciated that for some applications one of the breakers 1050 and 1052 (e.g., breaker 1050) may not be required, i.e., just breaker 1052, or one of the breakers 1050 and 1052 may be sufficient. The neutral conductor 1016 comprises a wire that may carry voltage of the negative pole of the power source 1010, e.g., zero volts relative to ground. It receives and returns alternating current to the source 1010 during normal operation. As discussed in the context of FIG. 1, the so-called “ground” mentioned here may not necessarily be referenced to earth. Lines 1080-1084, 1090-1094 can include wire(s) and / or cable(s).
[0123] Socket 1014 comprises a neutral conductor 1024, an active conductor 1028 and PE conductor(s) 1026. The active conductor 1028 is electrically connected to the power source 1010 via lines 1080, 1082, 1086 and circuit breaker 1052. The active conductor 1028 comprises a line or phase wire capable of carrying a voltage (e.g., as non-limiting examples, 50 V, 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) (e.g., relative to ground) when the power supply 1002 is turned on. The neutral conductor 1024 is electrically connected to a power source 1010 via lines 1096, 1092, 1094 and circuit breaker 1050. The neutral conductor 1024 comprises a wire that may carry voltage of the negative pole of the power source 1010, e.g., zero volts relative to ground. It receives and returns alternating current to the source 1010 during normal operation. As discussed in the context of FIG.1 , the so-called “ground” mentioned here may not necessarily be referenced to earth. Lines 1086, 1096 can include wire(s) and / or cable(s).
[0124] Socket 1056 comprises a neutral conductor 1042, an active conductor 1046 and PE conductor(s) 1044. The active conductor 1046 is electrically connected to the power source 1010 via lines 1080, 1082, 1088 and circuit breaker 1052. The active conductor 1046 comprises a line or phase wire capable of carrying a voltage (e.g., as non-limiting examples, 50 V, 90 V, 110 V, 220 V or any standard or non-standard DC or AC voltage, e.g., mains voltage) relative to ground when the power supply 1002 is turned on. The neutral conductor 1042 is electrically connected to a power source 1010 via lines 1098, 1092, 1094 and circuit breaker 1050. The neutral conductor 1042 comprises a wire that may carry voltage of the negative pole of the power source 1010, e g , zero volts relative to ground. It receives and returns alternating current to the source 1010 during normal operation. As discussed in the context of FIG. 1, the so-called “ground” mentioned here may not necessarily be referenced to earth. Lines 1088, 1098 can include wire(s) and / or cable(s).
[0125] The circuit breakers 1050, 1052 are normally in closed states such that closed circuit conditions are provided between the power source 1010 and conductors of sockets 1012, 1014, 1056. Thus, when power is being supplied to the external device 1008, current IOT provided (e.g., generated) by the power source 1010 flows through line 1080, circuit breaker 1052, and line 1082. In normal operation, the current IOT (or l Out Total) on line 1082 is defined by the following mathematical equation (1).IOT = loi + 102 + 103, ( 1 ) where loi represents the current on line 1084, I 2 represents the current on line 1086, and 1 3 represents the current on line 1088. Line 1084 is connected to the active conductor 1020 of socket 1012. Line 1086 is connected to the active conductor 1028 of socket 1014. Line 1088 is connected to the active conductor 1046 of socket 1056. So, current loi flows from socket 1012 to device 1004 via plug 1032 and cable 1070. Current I02 flows from socket 1014 to device 1008 via plug 1034 and cable 1072. It shall again be appreciated that the specific directions of the currents are merely referred to for brevity and ease of understanding and thus without limitation. Particularly AC currents will change direction of flow regularly. Hence, the termssuch as “outgoing”, “forward”, “return”, etc. when referring to such currents should not be construed in a manner which is limiting to the generality or scope of the present teachings.
[0126] The return current IRT (or I Return Total) on line 1092 may be defined by the following mathematical equation (2).IRT = IRI + IR2 + IR3, (2) where IRI represents the current on line 1090, IR2 represents the current on line 1096, and IR3 represents the current on line 1098. Line 1090 is connected to the neutral conductor 1016 of socket 1012. Line 1096 is connected to the neutral conductor 1024 of socket 1014. Line 1098 is connected to the neutral conductor 1042 of socket 1056. So, current IRI flows from socket 1012 to power source 1010 via lines 1090, 1092, circuit breaker 1050, and line 1094 when a device is connected to the socket 1012 and being supplied power from power source 1010 under normal (e.g., no insulation fault) conditions. Current IR2 flows from socket 1014 to power source 1010 via lines 1096, 1092, circuit breaker 1050, and line 1094 when a device is connected to the socket 1014 and being supplied power from power source 1010 under normal (e.g., no insulation fault) conditions. Current IR3 flows to power source 1010 via lines 1098, 1092, circuit breaker 1050, and line 1094 when a device is connected to the socket 1056 and being supplied power from power source 1010 under normal (e.g., no insulation fault) conditions. As mentioned in context of previous figures, the directions of the currents are merely shown as “forward” or “return” for the ease of understanding and without limitation. It shall be appreciated that while DC current flows in one direction, AC current changes direction of flow during operation, hence the directions of the currents may be opposite of what is shown.
[0127] RCSE 1054 is provided to facilitate protection of the user 1006 from being exposed to electric shock, e.g., caused by leakage faults which may result in current leaking to the housings of the devices 1004, 1008 while being powered by the power supply 1002. It shall be appreciated that in the example shown in FIGS. 10, PE conductors 1018, 1026 and 1044 are not connected to each other, thus unlike examples shown in previous figures, the user 1066 would be exposed to electric shock when they are in concurrent contact with housings which have a leakage fault associated with a live wire and neutral wire respectively (e.g., fault scenario as shown in FIG. 10A and assuming RSCE 1054 were not present). The RCSE 1054 can include,but is not limited to, a fluxgate-based residual current sensor and / or a controller 1060. RSCE 1054 may thus be any kind of known or to-be-known device which can detect and / or monitor currents concurrently in different lines. Controller 1060 may be part of the RCSE or be a device separate from the RCSE. For example, the RCSE 1054 may comprise a fluxgate-based residual current sensor having a part number FG-R02 which is available from KEMET Electronic Corporation of Fort Lauderdale, Florida. The present solution is not limited in this regard, for example, other kinds of current sensors such as Hall-effect sensors and magnetoimpedance sensors (e.g., magnetoresistance, giant magnetoresistance (“GMR”), giant magnetoimpedance (“GMI”), anisotropic magnetoresistance (“AMR”), tunnel magnetoresistance (“TMR”)), other flux sensors, their likes or their combinations may also be usable as RCSE. For example, the fluxgate-based residual current sensor may comprise a magnetic core around which a pickup coil is wrapped and that is integrated into a low-voltage oscillator circuit. Imbalances in current feed paths (e.g., forward path) and return current paths couple into the pickup coil through the magnetic core. As such, the fault current condition (e.g., imbalance or mismatch between currents in forward and return paths) can be detected by the controller 1060 based on a change in the oscillator frequency or oscillator duty cycle caused in response to the imbalance. The controller 1060 may provide (e.g., generate) and communicate control signals to circuit breakers 1050, 1052 when a fault current is detected. The control signals may cause the circuit breakers 1050, 1052 to trip or otherwise transition to their open states. In some cases, controller 1060 may even receive signals from circuit breakers 1050, 1052, e.g., state of the respective breaker.
[0128] RCSE 1054 is configured to sense the current on four lines of the circuit, namely the two active (e.g., live or positive) lines and their corresponding two neutral (e.g., negative pole or negative) lines, e.g., associated with a pair of sockets. In FIG. 10, these lines include line 1096 (the neutral line associated with socket 1014), line 1086 (the active line associated with socket 1014), line 1098 (the neutral line associated with socket 1056), and line 1088 (the active line associated with socket 1056). Line 1096 is arranged such that return current IR2 would flow though the magnetic core 1078 of RCSE 1054 in a first direction (e.g., pointing away from socket 1014), towards power source 1010. Line 1086 is arranged such that the outgoing current I02 would flow though the magnetic core 1078 of RCSE 1054 in a second direction opposite to the first direction (e.g., a direction pointing away from the power source, and towards socket 1014). Line 1088 is arranged such that the current I03 would flow in the first direction (i.e., thesame direction as current IRI). Line 1098 is arranged such that current IR3 would flow in the second direction (i.e., the same direction as current 102)
[0129] With reference to FIG. 10A, a scenario is shown in which both devices 1004, 1008 are being supplied power from power source 1010. Device 1004 is coupled to socket 1012, while device 1008 is coupled to socket 1014. No insulation fault exists in this scenario. The return currents in lines 1090, 1096, 1098 are determined by the respective load. So, the current in each of these paths equals the load current from the connected load. The load current associated with a load connected to socket 1012 is referred to as ILI. The load current associated with a load connected to socket 1014 is referred to as IL2. The load current associated with a load connected to socket 1056 is referred to as IL3. Thus, the return current IRI, IR2, IR3 may be defined by the following mathematical equations (3)-(5).IRI - - loi — ILI (3)IR2 = - I 02 = IL2 (4)IR3 = - 103 = IL3 (5)Those skilled in the art shall appreciate that the specific polarity of the signs shown in the equations is non-limiting and dependent upon the notation one decides to use. For example, the above equations are meant to signify that the “so-called” forward current here flows in the opposite direction as compared to the “so-called” return current (e.g., with reference to the source 1010), and that they have equal magnitude in a no leakage scenario (e.g., normal operation). The current Isense sensed by the RCSE 1054 may be defined by the following mathematical equation (6).Isense OC (102 + fe) “ (103 + IRI) (6)
[0130] In FIG. 10A, I03 and ILS are both equal to zero since there is no load connected to socket 1056. So, mathematical equation (6) may be rewritten as follows.Lense OC (102 + IR2) ~ ( o3 + IR3) = ( 02 + - I02) ~ ( 03 + - I03) = (0) - (0 + 0) = 0Since Lense = 0, the RCSE 1054 does not cause the circuit breakers 1050, 1052 to trip or otherwise transition to their open states.
[0131] In the scenario shown in FIG. 10B, both devices 1004, 1008 are being supplied power from power source 1010. Device 1004 is coupled to socket 1012, while device 1008 is coupled to socket 1014. However, cable 1072 is damaged such that an insulation fault occurs there. Additionally, device 1004 has an internal insulation failure which has created an undesired electrical path between the neutral line in the device 1004 and the housing 1076. As a result, due to the user 1006 being in contact, an additional current flows between the fault in the cable 1072 and the housing 1076 of load 1004. This additional current is referred to as Ifault. I03 and IRS are both equal to zero since there is no load connected to socket 1056. Therefore, currents loi, I02, IRI, IR2 may be defined by the following mathematical expressions (7)-(10). 02 = IL2 + Ifault (7)IRI = -ILI + Ifault (8)IR2 = - IL2 (9)IOI = ILI (10)Accordingly, mathematical equation (6) may be re-written as follows.Isense OC (( / / .2 + Ifault) ~ IL2) - (0+ 0) - IfaultSince Isense is non-zero, (in this case Isense is proportional to (e.g., equal to) Ifault), it is detected by the RCSE 1054 which may then perform or trigger one or more operations, e.g., to cause at least one of the circuit breakers 1050, 1052 to trip or otherwise transition to their safe (e.g., open) states. These operations can include, but are not limited to, generating control signals and communicating the control signals to the circuit breakers 1050, 1052. Any known or to be known technique for controlling a circuit breaker or other switch can be used here. It is not essential in context of the present teachings to specify what the minimum magnitude of Isense needs to be for RCSE 1054 to act. Those with normal skill in the art shall appreciate that sensitivity of the sensor (e.g., RCSE 1054) can be designed or set according to relevant application or regulatory norms. It shall also be appreciated that pursuant to the present teachings, lines (e.g., current flowing therein) associated with two (e.g., different) sockets are measured concurrently or collectively in opposite polarity to each other. In this specific example, the lines (e.g., 1086 and 1088) which are connected at the same pole (e.g., 1080) of thesource 1010 are arranged such that their currents (e.g., load currents) flowing in the same direction between the source 1010 and their respective socket (e.g., 1014 and 1056) would cause sense signals in opposite polarity in the RSCE 1054. In other words, current (e.g., load current) signals from these lines are subtractively (e.g., differentially) combined (e.g., measured and / or monitored) via the sensor (e.g., RSCE 1054). Similarly, the lines (e.g., 1096 and 1098) which are connected at the same pole (e.g., 1094) of the source 1010 are arranged such that their currents (e.g., load currents) flowing in the same direction between the source 1010 and their respective socket (e.g., 1014 and 1056) would cause signals in opposite polarity at (e.g., in) the RSCE 1054. In other words, current (e.g., load currents) signals from these lines are also subtractively (e.g., differentially) combined via the sensor (e.g., RSCE 1054). This causes any currents (e.g., load currents) associated with these sockets to influence RCSE 1054 in opposite polarity to each other. For example, a sense signal caused in RCSE 1054 due to current I02 flowing from the source 1010 would have a polarity opposite to the sense signal caused in RCSE 1054 due to current I03 flowing from the source 1010. Similarly, a signal caused in RCSE 1054 due to current IR2 flowing towards the source 1010 would have a polarity opposite to the signal caused in RCSE 1054 due to current IR3 flowing towards the source 1010. Thus, in general, the present teachings propose measuring / monitoring both pole currents of two sockets in a differential manner (e.g., first pole current I02 of first socket 1014 and first pole current I03 of second socket 1056 measured differentially, and second pole current IR2 of first socket 1014 and second pole current IR3 of second socket 1056 measured differentially). The advantages will become more clear in the following discussion. Advantageously, with the realization shown in FIG. 10, the RCSE 1054 is also sensitive to current in any single line, or to any two lines connected to opposite polarity poles of the source 1010. As seen in above example, the RCSE 1054 would also respond should only leakage current flow through the line 1086 (e.g., fe). This would also hold true if currents in other lines monitored by RSCE 1054 were zero (e.g., each of I02, 103 and IR3 is zero). It shall be appreciated that even though this situation would not occur when devices connected at sockets 1014 and 1056 are drawing load current from the source 1010, it is possible in another example leakage scenario with similar fault in device 1004 as shown in FIG. 10B. Assuming that none of the devices 1004 and 1008 is drawing a load current (e.g., each device 1004, 1008 is internally “OFF”) whilst being connected to the respective sockets 1012 and 1014, the leakage current would still flow from the first pole 1080 via thefaulty cable 1072 to the body of the user 1006 and then via the user 1006 to the housing 1076 of the device 1004 and then manifesting as I / auit in the line 1090 towards the second pole 1094 of the source 1010. In such a case, currents I02, I03 and IR3 would be zero (assuming device 1008 is not drawing a load current from the socket 1014, and the socket 1056 is not connected to any device thus not drawing any load current from the source 1010). Another example scenario with “no load current” can be when someone has connected extension cords at sockets 1012 and 1014 (e.g., devices 1004 and 1008 are extension cords or power strips). In such cases, devices 1004 and 1008 may be powered, but not drawing any load current. The proposed solutions can thus provide reliable detection of leakage currents which may expose a user to electric shock, independent of the load currents.
[0132] In FIG. 10C, both devices 1004, 1008 are being supplied power from power source 1010. Device 1004 is coupled to socket 1014, while device 1008 is coupled to socket 1056. No insulation fault exists in this scenario. I01 and IRI are both equal to zero since there is no load connected to socket 1012. So, mathematical equation (6) may be rewritten as follows.Isense OC (I 02 + / / ??) “ (1 3 + IR3) = (I 02 + - I02) ~ (I 03 + - I 03) = (0) - (0) = 0Since Isense = 0, the RCSE 1054 does not cause the circuit breakers 1050, 1052 to trip or otherwise transition to their open states.
[0133] In the scenario shown in FIG. 10D, both devices 1004, 1008 are being supplied power from power source 1010. Device 1004 is coupled to socket 1014, while device 1008 is coupled to socket 1056. Cable 1072 is damaged such that an insulation fault occurs there. Additionally, device 1004 has an internal insulation failure which has created an undesired electrical path between the neutral line in the device 1004 and its housing 1076. As a result, due to the user 1006 being in contact, an additional current flows between the fault in the cable 1072 and the housing 1076 of load 1004. This additional current is referred to as Ifauit. loi and IRI are both equal to zero since there is no load connected to socket 1056. Therefore, currents I02, 103, IR2, IR3 may be defined by the following mathematical expressions (11 )-(l 4).IO2 = lL2 (11)IR2 ~ -IL2 + Ifauit (12)I()3 ~ IL3 + Ifault (13)IR3 ~ -IL3 (14)Accordingly, mathematical equation (6) may be re-written as follows.Isense OC I 2 ~ (1 L2 "F Ifault) ~ ( IL3 + Ifault) ~ Il3) (" Ifault ~ Ifault 2(Ifault)Since Isense is non-zero, (in this case Isense is proportional to (e.g., equal to) -2(Ifaui ), the RCSE 1054 performs or triggers operations to cause at least one of the circuit breakers 1050, 1052 to trip or otherwise transition to their safe (e.g., open) states. These operations can include, but are not limited to, generating control signals and communicating the control signals to the circuit breakers 1050, 1052. Any known or to be known technique for controlling a circuit breaker or other switch can be used here. It shall be appreciated that even though equation (6) and any equations referring to it is written in a “proportional to” format, it is non-limiting to the scope of the present teachings. It is, therefore, to be interpreted as “dependent upon”, which may also include realizations e.g., where case Isense has an inversely proportional relationship, e.g., to Ifault.
[0134] It shall be appreciated that the present teachings can allow monitoring (and preferably acting in response to) fault current essentially independent of the load current(s). Furthermore, the subtractive differential approach allows influence due to load currents to be removed from the sensor signal based on which the sensor is triggered. The sensor and / or any subsequent processing thus does not need to handle large signal values. For example, if not removed equation, the load current (e.g., In which can be several orders larger than the fault or leakage current (e.g., Ifault) can saturate the sensor and drown the much more interesting fault signal. Since sensor response is made at least significantly insensitive to load current value, dynamic range (e.g., measurement range) of the sensor can be more effectively used. Furthermore, sensitivity (e.g., detectability) to fault current values can be improved. This can result in a more precise and / or cheaper solution for detecting fault current at least in floating (e.g., unearthed) electrical circuits. The present teachings can also allow a reduced number of current sensors needed for monitoring a multi-socket (e.g., 3 -socket) power circuit. This can save costs and make the power circuit more compact whilst maintaining safety.
[0135] It shall also be appreciated that the present teachings allow detection of faults even when PE conductors of the sockets (e.g., 1012, 1014 and 1056) are not connected to each other. Thus, the user can be prevented from being exposed to electric shock due to leakage fault in either one or more housings (e.g., fault in two housings) and / or in combination with one or more leakage faults in cables which are connected to the sockets. Thus, as non-limiting examples, types of fault or failure modes which can be addressed can include: (1) a first mode in which a fault occurs in relation to housing of device 1004 and a fault occurs in relation to cable 1072 (i.e., scenario shown in FIG. 10D); (2) a second mode in which a fault occurs in relation to housing of device 1008 and a fault occurs in relation to cable connected to plug 1032; (3) a third mode in which faults occur in relation to cables 1072, 1032; and (4) a fourth mode in which faults occur in relation to the housings of devices 1004 and 1008. Similarly, failure modes and their combinations related to the socket 1012 can also be detected.
[0136] As evident from the above discussion, each two-socket group may be monitored with a single RCSE. Additionally, a single socket can remain unmonitored (i.e., does not require a dedicated RCSE). In other words, for three sockets, the circuit comprises a single RCSE monitoring a pair of sockets, and a single socket not directly monitored by a separate RCSE. If two more sockets are added to the disclosed three socket arrangement (i.e., five sockets total), they can be monitored via a second RCSE, and so forth. If one more socket is added to the disclosed three socket arrangement (i.e., four sockets in total), the fourth socket could be monitored with a second RCSE. FIG. 11 A provides an illustration showing a four socket scenario. FIG. 1 IB provides an illustration showing a five socket scenario.
[0137] The present teachings have been described in relation to multiple circuit diagrams. The present teachings are not limited to what is shown. The circuits of two or more of FIGS. 8- 11 can be used provided in a single device or separate devices, and used independently or collectively to provide protection to a user of the device(s). For example, the present teachings also disclose a power delivery circuit or sub-circuit, outputs related to which are protected by the protection technique herein disclosed. Hence, the scope of the term “power supply” may also include a power delivery circuit. The power delivery circuit may be a part of a larger system, e.g., an electric vehicle (“EV”), power delivery station, e.g., a charging station, kiosk or any other kinds of system via which power is delivered or dispensed. The “power source” (e.g.,1010) may or may not be a part of such a power delivery circuit. Moreover, the teachings are not limited to a specific type of power source. Similarly, the terms “sockets” may also include “ports” or any connecting means for delivery of electric power. The present teachings also disclose use of a current sensor in a power delivery circuit (e.g., a power supply) pursuant the herein disclosed any one or more aspects. For example, it may be provided a use of a current sensor (e.g., 1054) to detect (and preferably prevent) unsafe condition by monitoring electric lines (e.g., 1086, 1096 and 1088, 1098) for carrying load currents (e.g., I02, IR2 an Io3, IR3) of two electric ports (e.g., 1014 and 1056), wherein the electric lines are arranged in opposite polarity to each other for load currents with respect to the sensor. Thus, the present teachings also disclose methods of detection of an unsafe condition using a current sensor pursuant the herein disclosed any one or more aspects. The aspects as discussed in this disclosure (e.g., with reference to any of the above FIGS.) apply interchangeably without limitation to the power delivery circuit, the use of sensor, etc.
[0138] FIG. 12 provides a flow diagram of an illustrative method 1200 for operating a system to provide leakage current protection. Method 1200 can be implemented by a system or circuit such as that shown, for example, in FIGS. 8-10. Method 1200 begins with 1202 and continues with 1204 where a power supply (e.g., power supply 1002 of FIG. 10) provides (e.g., supplies) electrical power at a first socket, at a second socket, and at a third socket, e.g., for supplying to a first device (e.g., device 1004 of FIG. 10) electrically connected to the first socket (e.g., socket 1014 of FIG. 10) of the power supply and a second device (e.g., device 1008 of FIG. 10) electrically connected to the second socket (e.g., socket 1056 of FIG. 10) or the third socket (e.g., socket 1012 of FIG. 10) of the power supply. The electrical power may be provided from a power source, e.g., 1010.
[0139] In 1206, a residual current sensing element (e.g., residual current sensing element 1054 of FIG. 10) senses currents on four lines (e.g., lines 1086, 1088, 1096, 1098 of FIG. 10) of the circuit that are each connected between a power source (e.g., power source 1010 of FIG. 10) and a respective conductor of the first or second socket. The residual current sensing element can include, but is not limited to, a fluxgate-based residual current sensor. The currents can include, but are not limited to: a first current (e.g., current I02 of FIG. 10) on a first line (e.g., line 1086 of FIG. 10) connected between the power source and an active conductor (e.g., activeconduction 1028 of FIG. 10) of the first socket (e.g., socket 1014); a second current (e.g., current feof FIG. 10) on a second line (e.g., line 1096 of FIG. 10) connected between the power source and a neutral conductor (e.g., neutral conductor 1024 of FIG. 10) of the first socket (e.g., socket 1014 of FIG. 10); a third current (e.g., current / a? of FIG. 10) on a third line (e.g., line 1088 of FIG. 10) connected between the power source and an active conductor (e.g., active conductor 1046 of FIG. 10) of the second socket (e.g., socket 1056 of FIG. 10); and a fourth current (e.g., current IR3 of FIG. 10) on a fourth line (e.g., line 1098 of FIG. 10) connected between the power source and a neutral conductor (e.g., neutral conductor 1098 of FIG. 10) of the second socket (e.g., socket 1056 of FIG. 10). The first and fourth lines (e.g., line 1086, 1098 of FIG. 10) are arranged such that the first and fourth currents (e.g., currents I 02, IR3 of FIG. 10) flow through the residual current sensing element in a first direction. The second and third lines (e.g., line 1096, 1088 of FIG. 10) are arranged such that the second and fourth currents (e.g., currents I03, Tro of FIG. 10) flow through the residual current sensing element in a second direction opposite to the first direction.
[0140] In 1208, a detection is made as to whether an insulation fault has occurred based on the first, second, third and fourth currents (e.g., currents I02, IR3, I 03, IR3 of FIG. 10). One or more of these currents may be zero. This detection may be further based on: whether a first combined current associated with the first and second currents (e.g., I02 + IR2 of FIG. 10) is equal to a second combined current associated with the third and fourth currents (e.g., 103 + IR3 of FIG. 10); and / or a comparison of the first combined current and the second combined current. An occurrence of the insulation fault may be detected when a non-zero current value is obtained by subtracting the second combined current from the first combined current. An occurrence of the insulation fault may not be detected when a zero current value is obtained by subtracting the second combined current from the first combined current.
[0141] In 1210, at least one circuit breaker (e.g., circuit breaker(s) 1050, 1052 of FIG. 10) is tripped to provide leakage current protection responsive to a detection of the insulation fault. Any known or to be known technique for tripping a circuit breaker can be used here.
[0142] In view of the forgoing, FIG. 12 shows a method 1200 for operating a power supply circuit. Step 1204 may be considered as providing electrical power, from a power source, at a first socket (e.g., socket 1014) of a power supply circuit (e.g., power supply circuit 1002) and asecond socket (e.g., socket 1056) and a third socket (e.g., socket 1012) of the power supply circuit (e.g., power supply circuit 1002). Step 1206 may be considered as concurrently monitoring, by a current sensing element (e.g., current sensing element 1054), first currents (e.g., currents I02, IR2) on first lines (e.g., lines 1086, 1096) and second currents (e.g., currents I03, IRS) on second lines (e.g., lines 1088, 1098). The first lines (e.g., lines 1086, 1096) facilitate electrical connection of the power source (e.g., power source 1010) to the first socket (e.g., socket 1014) of the plurality of sockets (e.g., sockets 1012, 1014, 1056). The second lines facilitate electrical connection of the power source (e.g., power source 1010) to the second socket (e.g. socket 1056) of the plurality of sockets (e.g., sockets 1012, 1014, 1056). The first currents (e.g., currents I02, IR2) have a polarity that is opposite to a polarity of the second currents (e.g., currents I03, IRS). Step 1208 may be considered as detecting an insulation fault based on a current imbalance in the concurrent monitoring. Optional step 1210 may be considered as causing at least one circuit breaker (e.g., circuit breaker 1050, 1052) of the power supply circuit (e.g., power supply circuit 1002) to trip when the insulation fault is detected.
[0143] FIG. 13 provides a flow diagram of an illustrative method 1300 for operating a power supply circuit. Method 1300 can be implemented by a system or circuit such as that shown, for example, in FIGS. 8-10. Method 1300 begins with block 1302 and continues to block 1304 where electrical power is provided, from a power source, at a first socket (e.g., socket 1014 of FIG. 10) of a power supply circuit (power supply circuit 1002 of FIG. 10) and a second socket (e.g., socket 1056 of FIG. 10) and or a third socket (e.g., socket 1012 of FIG. 10) of the power supply circuit (e.g., socket 1002 of FIG. 10).
[0144] Next in block 1306, a current sensing element (e.g., current sensing element 1054 of FIG. 10) concurrently monitors (i) first forward and return currents (e.g., current I 02, IR2 of FIG. 10) on first lines (e.g., lines 1086, 1096 of FIG. 10) and second forward and return currents (e.g., current / <B, IR3 of FIG. 10) on second lines (e.g., lines 1088, 1098 of FIG. 10). The first lines facilitate electrical connection of the power source circuit to the first socket, and the second lines facilitate electrical connection of the power source circuit to the second socket. The current sensing element can include, but is not limited to, a residual current device or a fluxgate-based residual current sensor.
[0145] In block 1308, an insulation fault is detected on a current imbalance in the concurrent monitoring of block 1306. This detection may alternatively or additionally be based on: whether a first combined current associated with the first forward and return currents (e.g., 102 + IR2) is equal to a second combined current associated with the second forward and return currents (e.g., a comparison of a first combined current associated with the first forward and return currents (e.g., I 02 + / / <■?) and a second combined current associated with the second forward and return currents (e.g., 103 + / / «); whether the first forward current (e.g., 102) and the first return current (e.g., / / <•?) are not equal to each other; and / or whether the second forward current (e.g., 103) and the second return current (e.g., 1113) are not equal to each other. The insulation fault may be detected when a non-zero current value is obtained (e.g., a value at or above a certain threshold value) by subtracting the second combined current from the first combined current. It shall be appreciated that any of the combined currents may also be zero (e.g., when one or more devices are not drawing any load current).
[0146] One or more circuit breakers (e.g., circuit breakers 1050, 1052 of FIG. 10) of the power supply circuit (1002) are caused to trip in block 1310 when the insulation fault is detected. The first, second and / or third sockets may be electrically disconnected from the power supply circuit when the at least one circuit breaker is tripped. Subsequently, method 1300 continues to block 1312 where it ends or other operations are performed (e.g., return to block 1302).
[0147] FIG. 14 provides a flow diagram of an illustrative method 1400 for operating a power supply circuit (e.g., power supply circuit 1002 of FIG. 10). Method 1400 can be implemented by a system or circuit such as that shown, for example, in FIGS. 8-10. Method 1400 begins with block 1402 and continues to block 1404 where electrical power is provided, from a power source (e.g., power source 1010 of FIG. 10), at a first socket (e.g., first socket 1014 of FIG. 10) of the power supply circuit and a second socket (e.g., socket 1056 of FIG. 10) and a third socket (e.g., socket 1012 of FIG. 10) of the power supply circuit.
[0148] Next in block 1406, a current sensing element (e.g., current sensing element 1054 of FIG. 10) concurrently monitors first currents (e.g., currents I 02, IR2 of FIG. 10) on first lines (e.g., lines 1086, 1096 of FIG. 10) and second currents (e.g., currents I03, IR3 of FIG. 10) on second lines (e.g., lines 1088, 1098 of FIG. 10). The first lines facilitate electrical connection of the power source to the first socket of the plurality of sockets (e.g., sockets 1012, 1014, 1056 ofFIG. 10). The second lines facilitate electrical connection of the power source to the second socket of the plurality of sockets. The first currents have a polarity that is opposite to a polarity of the second current. For example, the first currents (I 02, h ) may comprise a first forward current (102) and a first return current (IR2), while the second currents (I03, IRS) may comprise a second forward current (103) and a second return current (IR3). The present solution is not limited to the particulars of this example.
[0149] Next in block 1408, the system detects an insulation fault based on a current imbalance in the concurrent monitoring. Optionally, one or more circuit breakers (1050, 1052) of the power supply circuit are caused to trip when the insulation fault is detected. Subsequently, method 1400 continues to block 1412 where it ends or other operations are performed (e.g., return to block 1402).
[0150] Referring now to FIG. 15, shown is a diagram of example components of a device 1500 according to non-limiting embodiments. Device 1500 may correspond to at least one of module controller 103, system controller 304 and / or controller 1060, as an example. In some non-limiting embodiments or aspects, such controllers may include at least one device 1500 and / or at least one component of device 1500. The number and arrangement of components shown are provided as an example. In some non-limiting embodiments or aspects, device 1500 may include additional components, fewer components, different components, or differently arranged components than those shown. Additionally or alternatively, a set of components (e.g., one or more components) of device 1500 may perform one or more functions described as being performed by another set of components of device 1500.
[0151] As shown in FIG. 15, device 1500 may include bus 1502, processor 1504, memory 1506, storage component 1508, input component 1510, output component 1512, and communication interface 1514. Bus 1502 may include a component that permits communication among the components of device 1500. In some non-limiting embodiments or aspects, processor 1504 may be implemented in hardware, firmware, or a combination of hardware and software. For example, processor 1504 may include a microcontroller, a processor (e.g., a central processing unit (CPU), a graphics processing unit (GPU), an accelerated processing unit (APU), etc.), a microprocessor, a digital signal processor (DSP), and / or any processing component (e.g., a field-programmable gate array (FPGA), an application-specific integrated circuit (ASIC), etc.)that can be programmed to perform a function. Memory 1506 may include random access memory (RAM), read only memory (ROM), and / or another type of dynamic or static storage device (e.g., flash memory, magnetic memory, optical memory, etc.) that stores information and / or instructions for use by processor 1504.
[0152] With continued reference to FIG. 15, storage component 1508 may store information and / or software related to the operation and use of device 1500. For example, storage component 1508 may include a hard disk (e.g., a magnetic disk, an optical disk, a magneto-optic disk, a solid-state disk, etc.) and / or another type of computer-readable medium. Input component 1510 may include a component that permits device 1500 to receive information, such as via user input (e.g., a touch screen display, a keyboard, a keypad, a mouse, a button, a switch, a microphone, etc.). Additionally or alternatively, input component 1510 may include a sensor for sensing information. Output component 1512 may include a component that provides output information from device 1500 (e.g., a display, a speaker, one or more light-emitting diodes (LEDs), etc.). Communication interface 1514 may include a transceiver-like component (e.g., a transceiver, a separate receiver and transmitter, etc.) that enables device 1500 to communicate with other devices, such as via a wired connection, a wireless connection, or a combination of wired and wireless connections. Communication interface 1514 may permit device 1500 to receive information from another device and / or provide information to another device. For example, communication interface 1514 may include an Ethernet interface, an optical interface, a coaxial interface, an infrared interface, a radio frequency (RF) interface, a universal serial bus (USB) interface, a Wi-Fi® interface, a cellular network interface, and / or the like.
[0153] Device 1500 may perform one or more processes described herein. Device 1500 may perform these processes based on processor 1504 executing software instructions stored by a computer-readable medium, such as memory 1506 and / or storage component 1508. A computer- readable medium may include any non-transitory memory device. A memory device includes memory space located inside of a single physical storage device or memory space spread across multiple physical storage devices. Software instructions may be read into memory 1506 and / or storage component 1508 from another computer-readable medium or from another device via communication interface 1514. When executed, software instructions stored in memory 1506 and / or storage component 1508 may cause processor 1504 to perform one or more processesdescribed herein. Additionally or alternatively, hardwired circuitry may be used in place of or in combination with software instructions to perform one or more processes described herein.Thus, embodiments described herein are not limited to any specific combination of hardware circuitry and software. The term “configured to,” as used herein, may refer to an arrangement of software, device(s), and / or hardware for performing and / or enabling one or more functions (e.g., actions, processes, steps of a process, and / or the like). For example, “a processor configured to” may refer to a processor that executes software instructions (e.g., program code) that cause the processor to perform one or more functions. It shall be appreciated that the present teachings also disclose a software program product comprising instructions which when executed by a suitable computer processor cause the computer processor to perform the methods herein disclosed.
[0154] Although the present solution has been illustrated and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature of the present solution may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Thus, the breadth and scope of the present solution should not be limited by any of the above described scenarios. Rather, the scope of the present solution should be defined in accordance with the following claims and their equivalents.
[0155] Thus, the present teachings relate to systems, methods and software products for operating a power supply circuit (PSC). For example, at least some of the methods may comprise: providing electrical power, from a power source, at two or more sockets (e.g., at a first socket of a power supply circuit and a second socket and a third socket) of the power supply circuit; concurrently monitoring, by a current sensing element, currents of any two of the sockets in a differential manner; detecting an insulation fault based on a current imbalance in the concurrent monitoring; and optionally, in response to detecting the insulation fault, causing the power supply circuit to enter a safe state. At least some of the methods may comprise: providing electrical power, from a power source, at a first socket of a power supply circuit and a second socket and / or third socket of PSC; concurrently monitoring, by a current sensing element (i) firstcurrents on first lines (wherein the first lines facilitate electrical connection of the power source to the first socket of the plurality of sockets), and (ii) second currents on second lines (wherein the second lines facilitate electrical connection of the power source to the second socket of the plurality of sockets; detecting an insulation fault based on a current imbalance in the concurrent monitoring; and causing at least one circuit breaker of the power supply circuit to trip when the insulation fault is detected. The first currents have a polarity that is opposite of a polarity of the second currents. The present teachings also disclose use of a current sensor in a power supply circuit.
[0156] Without excluding further possible embodiments, certain example embodiments are summarized in the following clauses:
[0157] Clause 1 : A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket (1014) of a power supply circuit (1002) and a second socket (1056) and a third socket (1012) of the power supply circuit (1002); concurrently monitoring, by a current sensing element (1054), first currents (I02, IR2) on first lines (1086, 1096), the first lines (1086, 1096) facilitating electrical connection of the power source (1010) to the first socket (1014) of the plurality of sockets (1012, 1014, 1056), and second currents (I03, IRS) on second lines (1088, 1098), wherein the second lines facilitating electrical connection of the power source (1010) to the second socket (1056) of the plurality of sockets (1012, 1014, 1056), wherein first currents (I02, IR2) have a polarity that is opposite to a polarity of the second current (I03, IR3),' detecting an insulation fault based on a current imbalance in the concurrent monitoring; and optionally, in response to detecting the insulation fault, causing the circuit to enter a safe state (e.g., causing at least one circuit breaker (1050, 1052) of the power supply circuit (1002) to trip).
[0158] Clause 1A: The method according to Clause 1, wherein: a line (1088) of the second lines (1088, 1098) extends between a first tap on one (1086) of the first lines (1086, 1096) and the second socket 1056, the first tap located between a positive terminal of the power source (1010) and the current sensing element (1054); and another line (1098) of the second lines (1088, 1098) extends between a second tap on another one (1096) of the first lines (1086, 1096) and the second socket 1056, the second tap located between a negative terminal of the power source (1010) and the current sensing element (1054).
[0159] Clause IB: The method according to any of the preceding method clauses, wherein: a first outgoing current (102) of the first currents (I02, h ) flows from the power source (1010) along the line (1086) of the first lines (1086, 1096) such that the first outgoing current ( / 02) travels in a first direction through the current sensing element (1054); and a second outgoing current (103) of the second currents (I03, IRS) flows from the power source (1010) along the line (1088) of the second lines (1088, 1098) such that the second outgoing current (I03) travels in an opposing second direction through the current sensing element (1054).
[0160] Clause 1C: A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket (1014) of a power supply circuit (1002) and a second socket (1056) and a third socket (1012) of the power supply circuit (1002); concurrently monitoring, by a current sensing element (1054), first currents (I02, IR2) on first lines (1086, 1096), the first lines (1086, 1096) facilitating electrical connection of the power source (1010) to the first socket (1014) of the plurality of sockets (1012, 1014, 1056), and second currents (I03, IRS) on second lines (1088, 1098), wherein the second lines facilitating electrical connection of the power source (1010) to the second socket (1056) of the plurality of sockets (1012, 1014, 1056), wherein first currents (I02, IR2) have a polarity that is opposite to a polarity of the second current (I03, IRS),' and detecting an insulation fault based on a current imbalance in the concurrent monitoring; wherein the first currents (I02, IR2) comprise a first forward current (102) and a first return current IR2), while the second currents (I03, IRS) comprise a second forward current (703) and a second return current (IRS).
[0161] Clause ID: A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket (1014) of a power supply circuit (1002) and a second socket (1056) and a third socket (1012) of the power supply circuit (1002); concurrently monitoring, by a current sensing element (1054), first currents (I02, IR2) on first lines (1086, 1096), the first lines (1086, 1096) facilitating electrical connection of the power source (1010) to the first socket (1014) of the plurality of sockets (1012, 1014, 1056), and second currents (I03, IRS) on second lines (1088, 1098), wherein the second lines facilitating electrical connection of the power source (1010) to the second socket (1056) of the plurality of sockets (1012, 1014, 1056), wherein first currents (I02, IR2) have a polarity that is opposite to a polarity of the second current (I03, I 3)~ , and detecting an insulation fault based on a current imbalance inthe concurrent monitoring; wherein the first currents (I02, h ) comprise a first forward current (102) and a first return current fra), while the second currents (I03, IRS) comprise a second forward current (703) and a second return current (7 / w); and wherein the first forward current ( 02) and the second return current IR3 flow through the current sensing element (1054) in a first direction, and the first return current (7 / ?2) and the second forward current ( / <«) flow through the current sensing element (1054) in a second direction opposite to the first direction.
[0162] Clause IE: The method according to any of the preceding method clauses, further comprising in response to detecting the insulation fault, causing the circuit to enter a safe state (e.g., causing at least one circuit breaker (1050, 1052) of the power supply circuit (1002) to trip).
[0163] Clause IF: A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at at least two sockets (e.g., at a first socket (1014) of a power supply circuit (1002) and a second socket (1056) and a third socket (1012)) of the power supply circuit (1002); concurrently monitoring, by a current sensing element (1054), currents (e.g., pole currents) of any two of the sockets (e.g., any two of the first socket (1014), the second socket (1056), and the third socket (1012)) in a differential manner; detecting an insulation fault based on a current imbalance in the concurrent monitoring; and optionally, in response to detecting the insulation fault, causing the circuit to enter a safe state (e.g., causing at least one circuit breaker (1050, 1052) of the power supply circuit (1002) to trip).
[0164] Clause 2: The method according to any of the preceding method clauses, wherein the current sensing element (1054) comprises a residual current device or a fluxgate-based residual current sensor.
[0165] Clause 3: The method according to any of the preceding method clauses, wherein the first, second and or third sockets (1014, 1056, 1012) are electrically disconnected from the power supply circuit (1002) when the at least one circuit breaker (1050, 1052) is tripped.
[0166] Clause 4: The method according to any of the preceding method clauses, wherein the first currents (I02, IR2) comprise a first forward current (102) and a first return current (7 / ?2), while the second currents (I03, IR ) comprise a second forward current (103) and a second return current (7T«).
[0167] Clause 5: The method according to any of the preceding method clauses, wherein the first forward current (102) and the second return current IRS flow through the current sensing element (1054) in a first direction, and the first return current (IR2) and the second forward current (I03) flow through the current sensing element (1054) in a second direction opposite to the first direction.
[0168] Clause 6: The method according to any of the preceding method clauses, wherein third currents (I01, IRI) on third lines (1084, 1090) are unmonitored during use of the power supply circuit, the third lines facilitating electrical connection of the power source (1010) to a third socket (1012) of the plurality of sockets (1012, 1014, 1056).
[0169] Clause 7: The method according to any of the preceding method clauses, wherein: one of the first lines (1086) facilitates an electrical connection between the power source (1010) and an active conductor (1028) of the first socket (1014); another one of the first lines (1096) facilitates an electrical connection between the power source (1010) and a neutral conductor (1024) of the first socket (1014); one of the second third lines (1088) facilitates an electrical connection between the power source (1010) and an active conductor (1046) of the second socket (1056); and another one of the second lines (1098) facilitates an electrical connection between the power source (1010) and a neutral conductor (1098) of the second socket (1056).
[0170] Clause 8: The method according to any of the preceding method clauses, wherein the detecting is further based on whether a first combined current associated with the first currents (e.g., 102 + IR2) is equal to a second combined current associated with the second currents (e.g., I 03 + IRS).
[0171] Clause 9: The method according to any of the preceding method clauses, wherein said detecting is further based on a comparison of a first combined current associated with the first currents (e.g., I02 + IR2) and a second combined current associated with the second currents (e.g., I03 + IR3).
[0172] Clause 10: The method according to any of the preceding method clauses, wherein the insulation fault is detected when a non-zero current value is obtained by subtracting the second combined current from the first combined current.
[0173] Clause 11 : The method according to any of the preceding method clauses, wherein the insulation fault is not detected when a zero current value is obtained by subtracting the second combined current from the first combined current.
[0174] Clause 12: A power supply circuit, comprising: a power source (1010); a plurality of sockets (1012, 1014, 1056) electrically connected to the power source (1010); at least one circuit breaker (1050, 1052) connected between the power source (1010) and the plurality of sockets (1012, 1014, 1056); a current sensing element (1054) configured to concurrently monitor first currents (I02, IR2) on first lines (1086, 1096), the first lines (1086, 1096) facilitating electrical connection of the power source (1010) to a first socket (1014) of the plurality of sockets (1012, 1014, 1056), and second currents (I03, IRS) on second lines (1088, 1098), the second lines (1088, 1098) facilitating electrical connection of the power source (1010) to a second socket (1056) of the plurality of sockets (1012, 1014, 1056), wherein the first currents (I02, IR2) have a polarity that is opposite to a polarity of the second currents (I03, IR3), ' and a controller (1060) configured to detect an insulation fault based on a current imbalance in the concurrent monitoring, and cause that at least one circuit breaker (1050, 1052) to trip when the insulation fault is detected.
[0175] Clause 12A: A power supply circuit, comprising: a power source (1010); a plurality of sockets (1012, 1014, 1056) electrically connected to the power source (1010); at least one circuit breaker (1050, 1052) connected between the power source (1010) and the plurality of sockets (1012, 1014, 1056); a current sensing element (1054) configured to concurrently monitor first currents (I02, IR2) on first lines (1086, 1096), the first lines (1086, 1096) facilitating electrical connection of the power source (1010) to a first socket (1014) of the plurality of sockets (1012, 1014, 1056), and second currents (I03, IRS) on second lines (1088, 1098), the second lines (1088, 1098) facilitating electrical connection of the power source (1010) to a second socket (1056) of the plurality of sockets (1012, 1014, 1056), wherein the first currents (I02, IR2) have a polarity that is opposite to a polarity of the second currents (I03, IRS),' and a controller (1060) configured to detect an insulation fault based on a current imbalance in the concurrent monitoring; and wherein the first currents (I02, IR2) comprise a first forward current (102) and a first return current IR2), while the second currents (I03, IRS) comprise a second forward current (103) and a second return current (IRS).
[0176] Clause 12B: The power supply circuit according to any of the preceding power supply circuit clauses, wherein: one (1088) of the second lines (1088, 1098) extends from a first tap on one (1086) of the first lines (1086, 1096) to the second socket (1056), the first tap located between a positive terminal of the power source (1010) and the current sensing element (1054); and another one (1098) of the second lines (1088, 1098) extends from a second tap (1086) on another one (1096) of the first lines (1086, 1096) to the second socket (1056), the second tap located between a negative terminal of the power source (1010) and the current sensing element (1054).
[0177] Clause 12C: A power supply circuit, comprising: a power source (1010); a plurality of sockets (1012, 1014, 1056) electrically connected to the power source (1010); at least one circuit breaker (1050, 1052) connected between the power source (1010) and the plurality of sockets (1012, 1014, 1056); a current sensing element (1054) configured to concurrently monitor first currents (I02, IR2) on first lines (1086, 1096), the first lines (1086, 1096) facilitating electrical connection of the power source (1010) to a first socket (1014) of the plurality of sockets (1012, 1014, 1056), and second currents (I03, IRS) on second lines (1088, 1098), the second lines (1088, 1098) facilitating electrical connection of the power source (1010) to a second socket (1056) of the plurality of sockets (1012, 1014, 1056), wherein the first currents (I02, IR2) have a polarity that is opposite to a polarity of the second currents (I03, IRS),' and a controller (1060) configured to detect an insulation fault based on a current imbalance in the concurrent monitoring; wherein the first currents (I02, IR2) comprise a first forward current (102) and a first return current (IR2), while the second currents (I03, IRS) comprise a second forward current (103) and a second return current ( / / «); and wherein the first forward current (102) and the second return current IR3 flow through the current sensing element (1054) in a first direction, and the first return current (IR2) and the second forward current (103) flow through the current sensing element (1054) in a second direction opposite to the first direction.
[0178] Clause 12D: The power supply circuit according to any of the preceding power supply circuit clauses, wherein the controller is further configured to cause that at least one circuit breaker (1050, 1052) to trip when the insulation fault is detected
[0179] Clause 13: The power supply circuit according to any of the preceding power supply circuit clauses, wherein the current sensing element (1054) comprises a residual current device or a fluxgate-based residual current sensor.
[0180] Clause 14: The power supply circuit according to any of the preceding power supply circuit clauses, wherein the first and or second sockets (1014, 1056, 1012) are electrically disconnected from the power supply circuit (1002) when the at least one circuit breaker (1050, 1052) is tripped.
[0181] Clause 15: The power supply circuit according to any of the preceding power supply circuit clauses, wherein the first currents (I02, IR2) comprise a first forward current (I02) and a first return current fra), while the second currents (I03, h ) comprise a second forward current (103) and a second return current (IR3).
[0182] Clause 16: The power supply circuit according to any of the preceding power supply circuit clauses, wherein the first forward current (102) and the second return current IR3 flow through the current sensing element (1054) in a first direction, and the first return current (IR2) and the second forward current (103) flow through the current sensing element (1054) in a second direction opposite to the first direction.
[0183] Clause 17: The power supply circuit according to any of the preceding power supply circuit clauses, wherein third currents (I01, IRI) on third lines (1084, 1090) are unmonitored during use of the power supply circuit, the third lines facilitating electrical connection of the power source (1010) to a third socket (1012) of the plurality of sockets (1012, 1014, 1056).
[0184] Clause 18: The power supply circuit according to any of the preceding power supply circuit clauses, wherein: one of the first lines (1086) facilitates an electrical connection between the power source (1010) and an active conductor (1028) of the first socket (1014); another one of the first lines (1096) facilitates an electrical connection between the power source (1010) and a neutral conductor (1024) of the first socket (1014); one of the second lines (1088) facilitates an electrical connection between the power source (1010) and an active conductor (1046) of the second socket (1056); and another one of the second lines (1098) facilitates an electricalconnection between the power source (1010) and a neutral conductor (1098) of the second socket (1056).
[0185] Clause 19: The power supply circuit according to any of the preceding power supply circuit clauses, wherein a detection of the insulation fault is further based on whether a first combined current associated with the first currents (e.g., I 02 + / / <■?) is equal to a second combined current associated with the second currents (e.g., I03 + IR3).
[0186] Clause 20: The power supply circuit according to any of the preceding power supply circuit clauses, wherein the detection of the insulation fault is further based on a comparison of a first combined current associated with the first currents (e.g., I 02 + / / <■?) and a second combined current associated with the second currents (e.g., I03 + / / «)•
[0187] Clause 21 : The circuit according to any of the preceding power supply circuit clauses, wherein the insulation fault is detected when a non-zero current value or a zero current value is obtained by subtracting the second combined current from the first combined current.
[0188] Clause 22: The circuit according to any of the preceding power supply circuit clauses, wherein a trip of the at least one circuit breaker (1050, 1052) provides leakage current protection to a user of the circuit.
[0189] Clause 23: A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket (1014) of a power supply circuit (1002) and a second socket (1056) and or a third socket (1012) of the power supply circuit (1002); concurrently monitoring, by a current sensing element (1054), first forward and return currents (I02, IR2) on first lines (1086, 1096) (wherein the first lines (1086, 1096) facilitate electrical connection of the power source (1010) to the first socket (1014) of the plurality of sockets (1012, 1014, 1056)), and second forward and return currents (I03, IRS) on second lines (1088, 1098) (wherein the second lines facilitate electrical connection of the power source (1010) to the second socket (1056) of the plurality of sockets (1012, 1014, 1056)); detecting an insulation fault based on a current imbalance in the concurrent monitoring; and causing at least one circuit breaker (1050, 1052) of the power supply circuit (1002) to trip when the insulation fault is detected.
[0190] Clause 24: The method of Clause 23, wherein the current sensing element (1054) comprises a residual current device or a fluxgate-based residual current sensor.
[0191] Clause 25: The method of any of the preceding method clauses, wherein the first, second and or third sockets (1014, 1056, 1012) are electrically disconnected from the power supply circuit (1002) when the at least one circuit breaker (1050, 1052) is tripped.
[0192] Clause 26: The method of any of the preceding method clauses, wherein the first forward current (102) and the second return current IR3 flow through the current sensing element (1054) in a first direction, and the first return current (IR2) and the second forward current (103) flow through the current sensing element (1054) in a second direction opposite to the first direction.
[0193] Clause 27: The method of any of the preceding method clauses, wherein third forward and return currents (I01, IRI) on third lines (1084, 1090) are unmonitored during use of the power supply circuit, the third lines facilitating electrical connection of the power source (1010) to a third socket (1012) of the plurality of sockets (1012, 1014, 1056).
[0194] Clause 28: The method of any of the preceding method clauses, wherein: one of the first lines (1086) facilitates an electrical connection between the power source (1010) and an active conductor (1028) of the first socket (1014); another one of the first lines (1096) facilitates an electrical connection between the power source (1010) and a neutral conductor (1024) of the first socket (1014); one of the second third lines (1088) facilitates an electrical connection between the power source (1010) and an active conductor (1046) of the second socket (1056); and another one of the second lines (1098) facilitates an electrical connection between the power source (1010) and a neutral conductor (1098) of the second socket (1056).
[0195] Clause 29: The method of any of the preceding method clauses, wherein the detecting is further based on whether a first combined current associated with the first forward and return currents (e.g., 102 + IR2) is equal to a second combined current associated with the second forward and return currents (e.g., 103 + IRS).
[0196] Clause 30: The method of any of the preceding method clauses, wherein said detecting is further based on a comparison of a first combined current associated with the firstforward and return currents (e.g., 102 + IR2) and a second combined current associated with the second forward and return currents (e.g., 103 + IRS).
[0197] Clause 31 : The method of any of the preceding method clauses, wherein the insulation fault is detected when a non-zero current value is obtained by subtracting the second combined current from the first combined current.
[0198] Clause 32: The method of any of the preceding method clauses, wherein the insulation fault is not detected when a zero current value is obtained by subtracting the second combined current from the first combined current.
[0199] Clause 33: A power supply circuit, comprising: a power source (1010); a plurality of sockets (1012, 1014, 1056) electrically connected to the power source (1010); at least one circuit breaker (1050, 1052) connected between the power source (1010) and the plurality of sockets (1012, 1014, 1056); a current sensing element (1054) configured to concurrently monitor first forward and reverse currents (I02, IR2) on first lines (1086, 1096) (wherein the first lines (1086, 1096) facilitate electrical connection of the power source (1010) to a first socket (1014) of the plurality of sockets (1012, 1014, 1056)), and second forward and reverse currents (I03, IRS) on second lines (1088, 1098) (wherein the second lines (1088, 1098) facilitate electrical connection of the power source (1010) to a second socket (1056) of the plurality of sockets (1012, 1014, 1056)); and optionally a controller (1060) configured to detect an insulation fault based on a current imbalance in the concurrent monitoring, and further optionally cause that at least one circuit breaker (1050, 1052) to trip when the insulation fault is detected. The sockets (1012, 1014, 1056) may be electrically connected in parallel with each other and / or the power source (1010).
[0200] Clause 34: The power supply circuit of Clause 11, wherein the current sensing element (1054) comprises a residual current device or a fluxgate-based residual current sensor.
[0201] Clause 35: The power supply circuit of any of the preceding power supply circuit clauses, wherein the first and or second sockets (1014, 1056, 1012) are electrically disconnected from the power supply circuit (1002) when the at least one circuit breaker (1050, 1052) is tripped.
[0202] Clause 36: The power supply circuit of any of the preceding power supply circuit clauses, wherein the first forward current (102) and the second return current IR3 flow through the current sensing element (1054) in a first direction, and the first return current ( / / <•?) and the second forward current (103) flow through the current sensing element (1054) in a second direction opposite to the first direction.
[0203] Clause 37: The power supply circuit of any of the preceding power supply circuit clauses, wherein third forward and return currents (I01, IRI) on third lines (1084, 1090) are unmonitored during use of the power supply circuit, the third lines facilitating electrical connection of the power source (1010) to a third socket (1012) of the plurality of sockets (1012, 1014, 1056)
[0204] Clause 38: The power supply circuit of any of the preceding power supply circuit clauses, wherein: one of the first lines (1086) facilitates an electrical connection between the power source (1010) and an active conductor (1028) of the first socket (1014); another one of the first lines (1096) facilitates an electrical connection between the power source (1010) and a neutral conductor (1024) of the first socket (1014); one of the second lines (1088) facilitates an electrical connection between the power source (1010) and an active conductor (1046) of the second socket (1056); and another one of the second lines (1098) facilitates an electrical connection between the power source (1010) and a neutral conductor (1098) of the second socket (1056).
[0205] Clause 39: The power supply circuit of any of the preceding power supply circuit clauses, wherein a detection of the insulation fault is further based on whether a first combined current associated with the first forward and return currents (e.g., I02 + IR2) is equal to a second combined current associated with the second forward and reverse currents (e.g., I03 + I S).
[0206] Clause 40: The power supply circuit of any of the preceding power supply circuit clauses, wherein the detection of the insulation fault is further based on a comparison of a first combined current associated with the first forward and reverse currents (e.g., 102 + / / <■?) and a second combined current associated with the second forward and reverse currents (e.g., I03 + I S).
[0207] Clause 41 : The power supply circuit of any of the preceding power supply circuit clauses, wherein the insulation fault is detected when a non-zero current value or a zero current value is obtained by subtracting the second combined current from the first combined current.
[0208] Clause 42: The power supply circuit of any of the preceding power supply circuit clauses, wherein a trip of the at least one circuit breaker (1050, 1052) provides leakage current protection to a user of the circuit.
[0209] Clause 43: The method of any of the preceding method clause and / or the power supply circuit of any of the preceding power supply circuit clauses, wherein the first currents (I02, IR2) have opposite polarity.
[0210] Clause 44: A system (e.g., a power circuit, power supply circuit or a power supply system), or a system comprising means, configured to perform the steps of any of the preceding method clauses.
[0211] Clause 44: Use of a current sensor (e.g., a residual current device or a fluxgate-based residual current sensor) to perform the steps of any of the preceding method clauses.
[0212] The breadth and scope of this disclosure should not be limited by any of the abovedescribed example embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
CLAIMS1. A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket of a power supply circuit and a second socket and a third socket of the power supply circuit; concurrently monitoring, by a current sensing element, currents of any two of the sockets in a differential manner; detecting an insulation fault based on a current imbalance in the concurrent monitoring; and optionally, in response to detecting the insulation fault, causing the power supply circuit to enter a safe state.
2. A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket of a power supply circuit and a second socket and a third socket of the power supply circuit; concurrently monitoring, by a current sensing element,• first currents on first lines, the first lines facilitating electrical connection of the power source to the first socket of the plurality of sockets, and• second currents on second lines, wherein the second lines facilitating electrical connection of the power source to the second socket of the plurality of sockets,• wherein first currents have a polarity that is opposite to a polarity of the second currents; detecting an insulation fault based on a current imbalance in the concurrent monitoring; and optionally, causing at least one circuit breaker of the power supply circuit to trip when the insulation fault is detected.
3. The method according to claim 1 or 2, wherein the current sensing element comprises a residual current device or a fluxgate-based residual current sensor.
4. The method according to claim 1 or 2, wherein the first, second and or third sockets are electrically disconnected from the power supply circuit when the at least one circuit breaker is tripped.
5. The method according to claim 1 or 2, wherein the first currents comprise a first forward current and a first return current, while the second currents comprise a second forward current and a second return current.
6. The method according to claim 5, wherein the first forward current and the second return current flow through the current sensing element in a first direction, and the first return current and the second forward current flow through the current sensing element in a second direction opposite to the first direction.
7. The method according to any of the claims 2 - 6, wherein third currents on third lines are unmonitored during use of the power supply circuit, the third lines facilitating electrical connection of the power source to a third socket of the plurality of sockets.
8. The method according to any of the claims 2 - 7, wherein: one of the first lines facilitates an electrical connection between the power source and an active conductor of the first socket; another one of the first lines facilitates an electrical connection between the power source and a neutral conductor of the first socket; one of the second third lines facilitates an electrical connection between the power source and an active conductor of the second socket; and another one of the second lines facilitates an electrical connection between the power source and a neutral conductor of the second socket.
9. The method according to any of the claims 2 - 8, wherein the detecting is further based on whether a first combined current associated with the first currents is equal to a second combined current associated with the second currents.
10. The method according to any of the claims 2 - 9, wherein said detecting is further based on a comparison of a first combined current associated with the first currents and a second combined current associated with the second currents.
11. The method according to claim 9 or 10, wherein the insulation fault is detected when a nonzero current value is obtained by subtracting the second combined current from the first combined current.
12. The method according to claim 9 or 10, wherein the insulation fault is not detected when a zero current value is obtained by subtracting the second combined current from the first combined current.
13. A system configured to perform the steps of any of the preceding method claims.
14. Use of a current sensor to perform the steps of any of the preceding method clauses.
15. The use of claim 14, wherein the current sensor comprises a residual current device or a fluxgate-based residual current sensor.
16. A power supply circuit, comprising: a power source; a plurality of sockets electrically connected to the power source; at least one circuit breaker connected between the power source and the plurality of sockets; a current sensing element configured to concurrently monitor• first currents on first lines, the first lines facilitating electrical connection of the power source to a first socket of the plurality of sockets, and• second currents on second lines, the second lines facilitating electrical connection of the power source to a second socket of the plurality of sockets,• wherein the first currents have a polarity that is opposite to a polarity of the second currents; and optionally a controller configured to detect an insulation fault based on a current imbalance in the concurrent monitoring, and further optionally cause that at least one circuit breaker to trip when the insulation fault is detected.
17. A method for operating a power supply circuit, the method comprising: providing electrical power, from a power source, at a first socket of a power supply circuit and a second socket and a third socket of the power supply circuit; concurrently monitoring, by a current sensing element,• first currents on first lines, the first lines facilitating electrical connection of the power source to the first socket of the plurality of sockets, and• second currents on second lines, wherein the second lines facilitating electrical connection of the power source to the second socket of the plurality of sockets,• wherein first currents have a polarity that is opposite to a polarity of the second currents; detecting an insulation fault based on a current imbalance in the concurrent monitoring; and causing at least one circuit breaker of the power supply circuit to trip when the insulation fault is detected; wherein the first currents comprise a first forward current and a first return current, while the second currents comprise a second forward current and a second return current; and wherein the first forward current and the second return current flow through the current sensing element in a first direction, and the first return current and the second forward current flow through the current sensing element in a second direction opposite to the first direction.
18. The method according to claim 16, wherein the current sensing element comprises a residual current device or a fluxgate-based residual current sensor.
19. The method according to claim 16, wherein the first, second and or third sockets are electrically disconnected from the power supply circuit when the at least one circuit breaker is tripped.
20. The method according to claim 16, wherein third currents on third lines are unmonitored during use of the power supply circuit, the third lines facilitating electrical connection of the power source to a third socket of the plurality of sockets.
21. The method according to claim 16, wherein:one of the first lines facilitates an electrical connection between the power source and an active conductor of the first socket; another one of the first lines facilitates an electrical connection between the power source and a neutral conductor of the first socket; one of the second third lines facilitates an electrical connection between the power source and an active conductor of the second socket; and another one of the second lines facilitates an electrical connection between the power source and a neutral conductor of the second socket.
22. The method according to claim 16, wherein the detecting is further based on whether a first combined current associated with the first currents is equal to a second combined current associated with the second currents.
23. The method according to claim 16, wherein said detecting is further based on a comparison of a first combined current associated with the first currents and a second combined current associated with the second currents.
24. The method according to claim 22, wherein the insulation fault is detected when a non- zero current value is obtained by subtracting the second combined current from the first combined current.
25. The method according to claim 22, wherein the insulation fault is not detected when a zero current value is obtained by subtracting the second combined current from the first combined current.
26. A system configured to perform the method of claim 16.
27. A power supply circuit, comprising: a power source; a plurality of sockets electrically connected to the power source;1at least one circuit breaker connected between the power source and the plurality of sockets; a current sensing element configured to concurrently monitor• first currents on first lines, the first lines facilitating electrical connection of the power source to a first socket of the plurality of sockets, and• second currents on second lines, the second lines facilitating electrical connection of the power source to a second socket of the plurality of sockets,• wherein the first currents have a polarity that is opposite to a polarity of the second currents,• wherein the first currents comprise a first forward current and a first return current, while the second currents comprise a second forward current and a second return current, and• wherein the first forward current and the second return current flow through the current sensing element in a first direction, and the first return current and the second forward current flow through the current sensing element in a second direction opposite to the first direction; and a controller configured to detect an insulation fault based on a current imbalance in the concurrent monitoring, and further optionally cause that at least one circuit breaker to trip when the insulation fault is detected.