Chest binder garment, and method of producing it
The chest binder garment addresses discomfort and health issues by using differential compression zones, a breathable inner layer, and a rigid panel to flatten the chest effectively while maintaining comfort and ventilation, suitable for diverse wearers.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- DELTA GALIL INDUSTRIES
- Filing Date
- 2025-11-20
- Publication Date
- 2026-05-28
AI Technical Summary
Existing chest flattening garments cause discomfort, overheating, and health issues such as back pain and shortness of breath due to abrupt pressure changes and inadequate ventilation.
A chest binder garment with differential and graduated compression zones, a breathable inner layer, a rigid intermediate panel bonded to the inner layer, and a seamless outer layer to ensure even pressure distribution and ventilation, minimizing discomfort and maintaining a flatter chest appearance.
The garment provides effective chest flattening without causing pain or excessive restriction, ensuring comfort and breathability by distributing pressure gradually and preventing tissue displacement, suitable for diverse wearers including transgender and gender-fluid individuals.
Smart Images

Figure IL2025051044_28052026_PF_FP_ABST
Abstract
Description
Chest Binder Garment, and Method of Producing ItCross-Reference to Related Applications
[0001] This patent application claims priority and benefit from US 63 / 724,344, filed on November 24, 2024, which is hereby incorporated by reference in its entirety.Field
[0002] Some embodiments are related to the field of clothing.Background
[0003] Clothing articles and clothes are typically formed of textile material and are worn on the body. Clothes are worn for various purposes, for example, to keep the human body warm in a cold weather, to protect the human body from rough surfaces or insects or plants, to provide a hygienic barrier between the human body and the environment, to protect the human body from ultraviolet radiation, to cover genitals, for social reasons or as fashion, or the like.Summary
[0004] Some embodiments provide a chest binder garment or a chest flattening garment, as well as methods and systems for producing such garments.
[0005] For example, a chest flattening garment includes: an inner layer, an outer layer, and a rigid or semi-rigid intermediate panel positioned between them. The intermediate panel is bonded to the inner layer across substantially its entire surface. The garment has multiple chest zones characterized by having differential and graduated compression intensities configured to flatten breast tissue while maintaining breathability and user comfort. Optionally, the intermediate panel is formed from a polymeric or composite sheet that is fully laminated to the inner layer using a continuous adhesive layer that prevents shifting, wrinkling, or deformation during wear. Optionally, the outer layer remains unattached to most of the intermediate panel, creating an internal airflow space that enhances ventilation, cooling, and thermal comfort. Optionally, the intermediate panel includes distributed perforations that reduce weight and permit airflow, allowing the material to remain rigid enough for chest flattening while improving breathability.
[0006] Some embodiments may provide other or additional benefits or advantages.Brief Description of the Drawings
[0007] Fig. 1 is a schematic illustration of a chest binder garment, in accordance with some demonstrative embodiments.
[0008] Fig. 2 is a schematic illustration of another chest binder garment, in accordance with some demonstrative embodiments.
[0009] Fig. 3A is a schematic illustration of a set of components that can be connected or glued to form a chest binder garment, in accordance with some demonstrative embodiments.
[0010] Fig. 3B is a schematic illustration of another set of components that can be connected or glued to form the chest binder garment, in accordance with some demonstrative embodiments.
[0011] Fig. 4 is a schematic illustration of yet another set of components that can be connected or glued to form the chest binder garment, in accordance with some demonstrative embodiments.
[0012] Fig. 5A is a schematic illustration of a chest binder garment, in accordance with some demonstrative embodiments.
[0013] Fig. 5B is a schematic illustration of another chest binder garment, in accordance with some demonstrative embodiments.
[0014] Fig. 5C is a schematic illustration of still another chest binder garment, in accordance with some demonstrative embodiments.
[0015] Fig. 5D is a schematic illustration of yet another chest binder garment, in accordance with some demonstrative embodiments.
[0016] Figs. 6A and 6B are schematic illustrations of the front side and the back side (respectively) of the inner fabric layer, in accordance with some embodiments.
[0017] Figs. 7A and 7B are schematic illustrations of the front side and the back side (respectively) of the chest binder garment, in accordance with some embodiments.
[0018] Fig. 8 A is a photograph showing a person with breasts who wears a shirt without also wearing a chest binder garment.
[0019] Fig. 8B is a photograph of that person who wears a shirt over a chest binder garment in accordance with some demonstrative embodiments.
[0020] Fig. 9A is a photograph showing a person with breasts who wears a shirt without also wearing a chest binder garment.
[0021] Fig. 9B is a photograph of that person who wears a shirt over a chest binder garment in accordance with some demonstrative embodiments.
[0022] Fig. 10A is a photograph showing a person with breasts who wears a shirt without also wearing a chest binder garment.
[0023] Fig. 10B is a photograph of that person who wears a shirt over a chest binder garment in accordance with some demonstrative embodiments.Detailed Description of Some Demonstrative Embodiments
[0024] Some embodiments provide a garment or a clothing article that can be referred to as a Chest Binder or a Chest Flattener or a Chest Thinner or a Chest Flattening Garment or a Chest Binding Garment; as well as systems and methods for producing or manufacturing such garments.
[0025] The chest binder is structured and configured to flatten the breasts of the human wearer. It can be worn by a diverse range of people who may have different needs, for example, women who want to flatten their breasts, transgender females or transgender males or LGBTQ+ persons or non-binary persons who want to flatten their breasts or their breast tissue or their chest tissue in order to hide or conceal femininity and / or to obscure biological gender and / or to assume or support a particular choice of gender, binary people, non-binary people, a person that does not identify with a particular gender or with a single gender, a gender-fluid person, a person who wishes to achieve a less feminine / more masculine contour or appearance or silhouette, or a person who may wish (for any reason) to conceal or to flatten or to not highlight or to not emphasize their breasts, such as men with gynecomastia (a medical condition that causes breast tissue in males to enlarge).
[0026] The Applicant has realized that some men or women may try to flatten their breasts using a pressure-sensitive fabric, and that many of them may suffer a variety of problems or negative effects from such attempts, such as: back pain, overheating, chest pain, shortness of breath, unflattering look, and / or a general feeling of pressure and inconvenience.
[0027] The Applicant has developed a garment with differential pressure zones; each zone having a different level of pressure or compression; the transition between the zones is gradual or non-abrupt, in order to create a distribution of the breasts tissue over the surface, without causing the breasts to stand out or to “spill” sideways towards one side, and while reducing or eliminating pain or excessive pressure, and while avoiding or minimizing inconvenience to the wearer.
[0028] The chest binder garment, some embodiments, creates a flatter chest appearance through targeted diffusion; uses graduated or gradual pressure distribution on breast tissue; features and includes breathable, body-friendly inner fabric layer; optionally incorporatesplant-based, sustainable odor control agents or odor absorbing agents; is structured with a smooth cut-free outer layer for invisibility under clothing; and / o includes a non-rigid back region to allow proper breathing.
[0029] Reference is made to Fig. 1, which is a schematic illustration of a chest binder garment 100, in accordance with some demonstrative embodiments. The garment includes a plurality of fabric-regions or garment-regions, denoted 101 through 107. In some embodiments, the garment is seam-less or seam-free, or excludes any seams and any stitches, to achieve a smooth and convenient and irritation-free feeling to the wearer. In some embodiments, the garment is a continuous knitted fabric that is continuously knitted in a continuous and seam-free / stitch-free manner.
[0030] In accordance with some embodiments, fabric -region 101 cover the front side of the breasts tissue, or covers approximately 51 to 90 percent of the breast tissue, or covers 60 to 90 percent of the breast tissue; and has a first degree of pressure Pl or compression that provides an almost rigid compression or holding or tightening or flattening to the chest tissue. In a pressure or compression scale of 0 to 10, in which 0 indicates an entirely loose garment and where 10 indicates a compression that is almost causing pain to the wearer but is not causing pain, fabric-region 101 may have a pressure level of 10 out of 10. It is a generally-horizontal fabric-region that rigidly and tightly covers the central region of the breasts tissue.
[0031] Immediately adjacent to fabric -region 101, located above it is the generallyhorizontal fabric-region 102, which has a restrictive pressure of about 8 out of 10 in said scale. Similarly, immediately adjacent to fabric -region 101, located beneath it is the generallyhorizontal fabric-region 103, which has a restrictive pressure of about 8 out of 10 in said scale.
[0032] Beneath the fabric -region 103 is located an additional fabric -region 104 that provides a “tight hug” to the wearer’s body, with a pressure of about 6 out of 10 in said scale. Similarly, fabric -regions 106 and 107 are beneath the armpits or are covering the armpits, and they similarly provide a “tight hug” to the wearer’s body, with a pressure of about 6 out of 10 in said scale and they assist in preventing the breasts tissue from “spilling” sideways or from “inflating” sideways.
[0033] Reference is made to Fig. 2, which is a schematic illustration of a chest binder garment 200, in accordance with some demonstrative embodiments. The garment includes a plurality of fabric -regions or garment-regions, that are depicted with their relative level of pressure or compression on said scale.
[0034] The differential and gradual compression level or pressure level can be achieved by different gluing level / density, and / or can be combined with different knitting technique,and / or using a different knitting density, and / or by inserting or adding or connecting other materials (e.g., by bonding, gluing, adhesive, sewing, or any other connecting techniques).
[0035] Reference is made to Fig. 3A, which is a schematic illustration of a set 300 of components that can be connected or glued to form the chest binder garment, in accordance with some demonstrative embodiments. An outer layer 301 is formed of fabric; and an inner layer 303 is formed of fabric, such as a breathing / breathable fabric and / or natural fabric as the inner layer 303 would touch the wearer’s skin. A rigid intermediate panel or middle panel is shown as a sandwiched panel 302, as it is trapped or sandwiched between the outer layer 301 and the inner layer 303. For example, the sandwiched panel 302 is connected via full adhesion to the inner layer 303, such that the entirety of the area (or of the sandwiched panel 302 (or, in some embodiments, at least 90 or 95 percent of that area) is covered with glue or adhesive and is glued or bonded to the inner layer 303. It is noted that the rigid sandwiched panel 302 is not glued / bonded / adhered at its outer side to the outer layer 301, to avoid external appearance of adhesion marks and / or to provide a smooth and discrete visual appearance.
[0036] Then, the two components, namely the inner layer 303 that has the sandwiched panel 302 glued to it, are bonded or glued or connected to the outer layer 301, such as via contour gluing / contour bonding / contour adhesion only; such that the adhesion agent or glue is applied only at or near the contour / edges / margins / borders of the inner layer 303, and not on the entirety of the area of the inner layer 303; or such that the glued surfaces of the inner layer 303, that are glued to the outer layer 301, are not more than 2 or 5 or 10 percent of the entire surface area of the inner layer 303. Such partial adhesion or contour-only gluing enables the garment to utilize the limited stretching capability of the fabric of the inner layer 303.
[0037] Reference is made to Fig. 3B, which is a schematic illustration of a set 350 of components that can be connected or glued to form the chest binder garment, in accordance with some demonstrative embodiments. It shows the outer fabric layer 351; the rigid middle panel 352 that is glued using a full adhesive layer 353 to an inner fabric layer 354 made of natural fabric; and only the contour / edges / margins / borders of the inner fabric layer 354 are glued via an adhesive to the outer fabric layer 351.
[0038] Reference is made to Fig. 4, which is a schematic illustration of a set 400 of components that can be connected or glued to form the chest binder garment, in accordance with some demonstrative embodiments.
[0039] Component 401 is the inner layer of breathable / natural / non-synthetic fabric, further showing its contour adhesive regions that would glue this component to the outer layer.
[0040] Component 402 is the full adhesive layer, and component 403 is the middle panel / sandwiched panel / rigid intermediate panel that is fully glued via that full adhesive layer to the inner layer.
[0041] Component 404 is the outer fabric layer, such as a cut-free / seam-less fabric; that is glued to the inner layer via the partial adhesion that is applied only at the contour / margins / edges / borders of the inner fabric layer.
[0042] In some embodiments, optionally, the inner fabric layer (that touches the human body) is coated with, or treated with, or infused or soaked with, an anti-odor agent or an odorabsorbing agent. Additionally or alternatively, the outer fabric layer (that does not touch the human body) is optionally coated with, or treated with, or infused or soaked with, an anti-odor agent or an odor-absorbing agent.
[0043] In some embodiments, the garment is structured such that it does not cause the chest area to overheat or to sweat: the inner fabric layer that touches the body is a natural and breathable fabric with sweat absorption capabilities; and the middle (sandwiched) panel (and the adhesive layer that is between the middle panel and the inner fabric layer) is not glued to the outer fabric layer, which gives airiness between the multiple layers of the product; and the fabric layers are kept light and thin.
[0044] Reference is made to Fig. 5A, which is a schematic illustration of a chest binder garment 510, in accordance with some demonstrative embodiments. The garment includes a plurality of generally-horizontal fabric-regions that have, or provide, differential levels of pressure or compression: a central fabric-region 511, that provides the highest level of pressure or compression; an upper fabric -region 512, and a lower fabric-region 513, each of them providing a level of compression / pressure that is smaller (e.g., smaller by 20 to 50 percent) from the level of compression / pressure that the central fabric-region 511 provides. In some embodiments, the differential compression / pressure is achieved by using different knitting techniques and / or different yarns and / or different yarn density; and / or by including melting yarn(s) or post-melted yarns that provide increased rigidity; and / or by including an inner rigid panel or a sandwiched panel that is glued internally relative to the outer layer of the garment.
[0045] Reference is made to Fig. 5B, which is a schematic illustration of a chest binder garment 520, in accordance with some demonstrative embodiments. The garment includes a plurality of generally-horizontal fabric-regions that have, or provide, differential levels of pressure or compression: a central fabric-region 521, that provides the highest level of pressure or compression; an upper interim fabric -region 522, that provides providing a level of compression / pressure that is smaller (e.g., smaller by 10 to 33 percent) from the level ofcompression / pressure that the central fabric -region 521 provides; and two more fabric regions 523 and 524 that provide an even smaller level of compression / pressure (e.g., smaller by 33 to 50 percent relative to that of the central fabric-region 521). In some embodiments, the differential compression / pressure is achieved by using different knitting techniques and / or different yarns and / or different yarn density; and / or by including melting yarn(s) or post-melted yarns that provide increased rigidity; and / or by including an inner rigid panel or a sandwiched panel that is glued internally relative to the outer layer of the garment.
[0046] Reference is made to Fig. 5C, which is a schematic illustration of a chest binder garment 530, in accordance with some demonstrative embodiments. The garment includes a plurality of generally-horizontal fabric-regions that have, or provide, differential levels of pressure or compression: a central fabric-region 531, that provides the highest level of pressure or compression; a lower interim fabric-region 532, that provides a level of compression / pressure that is smaller (e.g., smaller by 10 to 33 percent) from the level of compression / pressure that the central fabric-region 531 provides; and two more fabric regions 533 and 534 that provide an even smaller level of compression / pressure (e.g., smaller by 33 to 50 percent relative to that of the central fabric -region 531). In some embodiments, the differential compression / pressure is achieved by using different knitting techniques and / or different yarns and / or different yarn density; and / or by including melting yarn(s) or post-melted yarns that provide increased rigidity; and / or by including an inner rigid panel or a sandwiched panel that is glued internally relative to the outer layer of the garment.
[0047] Reference is made to Fig. 5D, which is a schematic illustration of a chest binder garment 540, in accordance with some demonstrative embodiments. The garment includes a plurality of generally-horizontal fabric-regions that have, or provide, differential levels of pressure or compression: a central fabric-region 541, that provides the highest level of pressure or compression; a lower interim fabric-region 544 and an upper interim fabric -region 543, each of them providing a level of compression / pressure that is smaller (e.g., smaller by 10 to 33 percent) from the level of compression / pressure that the central fabric -region 541 provides; and two more fabric regions 543 and 545 that provide an even smaller level of compression / pressure (e.g., smaller by 33 to 50 percent relative to that of the central fabric-region 541). In some embodiments, the differential compression / pressure is achieved by using different knitting techniques and / or different yarns and / or different yarn density; and / or by including melting yarn(s) or post-melted yarns that provide increased rigidity; and / or by including an inner rigid panel or a sandwiched panel that is glued internally relative to the outer layer of the garment.
[0048] Reference is made to Fig. 6A and Fig. 6B, which are schematic illustrations (respectively) of the front side 601 and the back side 602 of the inner fabric layer, in accordance with some embodiments. Optionally, the rigid panel may partially wrap around the inner layer of fabric, to provide an even improved attachment or connection.
[0049] Reference is made to Fig. 7A and Fig. 7B, which are schematic illustrations (respectively) of the front side 701 and the back side 702 of the chest binder garment, in accordance with some embodiments. As demonstrated, the garment appears to be a regular garment and it conceals the fact that it includes a chest flattening component or panel or middle rigid element.
[0050] In some embodiments, optionally, the differential and / or gradual and / or selective properties of pressure / compression / elasticity / rigidity, of the different fabric -regions or garment-regions, can be achieved by using different knitting techniques and / or by using different yarns and / or different yarn density, and / or by using controlled exposure to heat and using yarns or threads with low tolerance to heat that can melt and solidify and then in their solid post-melted / post-molten state they can limit or stop or constrain the stretching of the fabric in selected area and / or along particular directions.
[0051] Reference is made to Fig. 8 A, which is a photograph 811 showing a person with breasts who wears a shirt without also wearing a chest binder garment; and to Fig. 8B, which is a photograph 812 of that person who wears a shirt over a chest binder garment in accordance with some demonstrative embodiments. The chest flattening effect of the chest binder garment is demonstrated from a front-side view.
[0052] Reference is made to Fig. 9 A, which is a photograph 911 showing a person with breasts who wears a shirt without also wearing a chest binder garment; and to Fig. 9B, which is a photograph 912 of that person who wears a shirt over a chest binder garment in accordance with some demonstrative embodiments. The chest flattening effect of the chest binder garment is demonstrated from a side view.
[0053] Reference is made to Fig. 10A, which is a photograph 1011 showing a person with breasts who wears a shirt without also wearing a chest binder garment; and to Fig. 10B, which is a photograph 1012 of that person who wears a shirt over a chest binder garment in accordance with some demonstrative embodiments. The chest flattening effect of the chest binder garment does not adversely affect the visual appearance of the back side of the wearer.
[0054] In some embodiments, the armpit area is specifically structured to provide a tight hug to the armpit region of the wearer, to avoid “spilling” of the breast tissue or other soft tissue outwardly / sideways from the chest binder garment. The graduated or gradual pressure of thegarment maintains an aesthetic appearance and prevents cutting of the skin or unnecessary pressure while distributing the pressure in an efficient way that flattens the chest.
[0055] Some embodiments may implement the garment as a shirt, a tank-top, a sleeveless shirt, a sleeved shirt, a short sleeve shirt, a long sleeve shirt, a swimsuit, a strapless shirt or garment, a yoga shirt, an aerobic shirt, a fitness shirt, a sportswear shirt or garment, a dress, a sports bra, a fitness bra, a bralette, a crop top garment, a camisole or a “cami” garment, a T- shirt, or other suitable garments.
[0056] In some embodiments, the level of rigidity / pressure / compression that is provided by the chest binder garment, is configured to avoid any pain or inconvenience to the wearer, and to avoid damage to the breasts tissue or the chest tissue.
[0057] The various fabric -regions of the garment may be formed of natural and / or synthetic materials / yarns / threads, and may optionally be coated / treated / infused / soaked with one or more functional agents or functional materials such as anti-bacterial agent, anti-viral agent, Silver Ions, anti-odor agent, warming agent, cooling agent, Aloe Vera, a hydrophobic coating or solution to repel sweat or wetness, a hydrophilic coating or solution to absorb sweat or wetness, and / or other additives or agents or coating layers.
[0058] The garment may be formed using a seamless knitting technique, or using a sew- and-cut knitting technique, using bonding / gluing / adhesive layer / adhesive tape, and / or using a process that includes ultrasonic fusion / ultrasonic vibrations / ultrasonic heating-and-cutting of yarns or fabrics, and / or using a heat-and-press process or a heat process in which some but not all yarns are melted and then solidify into rigid post-molten yarns, and / or using one or more suitable knitting techniques such as weaving, knitting weft, knitting warp, single Jersey single, double Jersey, woven, non-woven, or a combination thereof. In some embodiments, optionally, an entirety of the garment is seam-less or seam-free, and excludes and does not include any seams or hems or stitches; such as, by using other bonding / connecting mechanisms (e.g., glue, adhesive, continuous knitting) rather than seams or hems or stitches.
[0059] Some embodiments provide an innovative garment designed to compress the chest area to create a flatter appearance while prioritizing user comfort and safety. The garment, such as a chest binder, is specifically engineered to address the diverse needs of individuals who wish to reduce the prominence of their chest, whether for personal, medical, or genderaffirming reasons. It offers a thoughtful solution for a wide demographic, including those who identify as transgender, non-binary, or gender- fluid, as well as individuals with conditions such as gynecomastia. This comprehensive design avoids the common discomforts and health issues often associated with traditional binding methods.
[0060] An important feature of the chest binder garment is its use of strategically varying pressure zones. These zones ensure the compression is distributed gradually and precisely across the chest, preventing excessive strain or discomfort. The core region of the garment applies the most compression, while adjacent areas provide slightly less pressure, gradually tapering off toward the edges. This graduated approach enhances the overall aesthetic by avoiding bulging or lateral displacement of tissue, and reduces the risk of issues like shortness of breath, back pain, or skin irritation. By adopting this method, the garment ensures a secure yet breathable fit that minimizes discomfort for the wearer during prolonged use.
[0061] The materials used in the garment are specifically chosen to promote comfort and durability. The inner layer, which comes into direct contact with the skin, is made from breathable and often natural fabrics to reduce overheating and wick away moisture. Some implementations may include additional treatments such as odor-controlling agents or antibacterial coatings to enhance hygiene and user experience. The outer layer is seamless and smooth, providing an inconspicuous appearance under clothing. Between these layers lies a central, rigid panel that adds structure to the design without compromising the garment’s flexibility. This rigid section is bonded to the inner layer with a precise application of adhesive, ensuring secure attachment while avoiding unsightly marks or restricting movement.
[0062] The chest binder’s construction is achieved through manufacturing techniques that allow for seamless integration of its various components. The structure incorporates methods such as continuous knitting or targeted adhesive applications to create a uniform structure that avoids harsh seams or edges. Different knitting densities and fabric combinations are employed to provide the desired levels of compression across the garment's surface. In some versions, heat-sensitive threads are used to reinforce specific areas, offering additional rigidity where needed without adding bulk.
[0063] Another aspect of some embodiments is the ability to maintain comfort and air circulation. The construction minimizes the buildup of heat by ensuring that the layers remain thin and lightweight, while the absence of full adhesive coverage between layers allows for improved ventilation. This thoughtful design helps reduce sweating and the potential for skin irritation, making the garment suitable for everyday wear, even in warmer climates or during physical activity.
[0064] The chest binder may accommodate a wide variety of styles to suit different preferences and lifestyles. It can be configured as a tank top, T-shirt, sports bra, or even integrated into athletic gear or swimwear. This versatility enables users to select a format that best fits their needs while maintaining the core functionality of chest compression.Additionally, the structure can be adapted for use in garments meant for different activities, such as yoga or fitness, ensuring users feel supported and comfortable in a range of contexts.
[0065] Some embodiments provide a garment comprising a plurality of fabric regions with varying compression levels, wherein a central region provides the highest compression, gradually decreasing toward adjacent regions, achieving even pressure distribution to flatten the chest while minimizing discomfort and tissue displacement.
[0066] Some embodiments provide a garment comprising an inner breathable fabric layer, an outer smooth layer, and a rigid intermediate panel, wherein the intermediate panel is bonded to the inner layer via adhesive, providing targeted chest compression and maintaining flexibility and ventilation between layers. Some embodiments provide a garment comprising a seamless construction formed through continuous knitting, wherein the fabric regions employ different knitting densities to provide graduated compression, ensuring effective chest flattening, minimizing skin irritation, and preventing lateral tissue displacement for enhanced comfort and aesthetics.
[0067] Some embodiments provide a garment comprising an inner layer treated with odorcontrolling agents, a rigid panel providing chest compression, and an outer seamless layer, wherein the layers are partially bonded, enabling improved ventilation and reduced sweating during prolonged or active use. Some embodiments provide a garment comprising differential pressure zones, wherein each zone transitions gradually to an adjacent zone, creating a graduated compression effect that flattens the chest without causing pain or excessive restriction, and prevents side-spill of breast tissue. Some embodiments provide a garment comprising a rigid intermediate panel, partially bonded or fully bonded to a breathable fabric layer with contour adhesives, wherein the panel provides targeted chest compression while maintaining flexibility and minimizing overheating, allowing for long-term use without discomfort. Some embodiments provide a garment comprising multiple fabric regions providing differential compression, including a central region with the highest compression and peripheral regions with reduced compression, achieved through varying knitting techniques, yarn densities, and adhesive bonding, wherein the garment maintains a breathable structure and prevents lateral tissue displacement to create a flatter chest appearance while minimizing skin irritation, overheating, and wearer discomfort.
[0068] Some embodiments provide a garment comprising an inner breathable layer infused with anti-odor agents, a rigid intermediate panel bonded with full adhesive to the inner layer, and a smooth outer layer bonded via partial adhesives, wherein the construction maintains alightweight structure, enhances ventilation, and prevents visible adhesion marks while providing effective and evenly distributed chest compression.
[0069] Some embodiments provide a garment comprising fabric zones providing graduated pressure, wherein the highest compression zone covers the central chest area and transitions seamlessly to lower-pressure zones at the upper and lower regions, enabling effective chest flattening while avoiding pain, excessive restriction, and tissue bulging or displacement.
[0070] Some embodiments provide a garment comprising a seamless construction with integrated pressure zones, wherein differential compression is achieved using heat-melted yarns, varied knitting densities, and selective adhesive bonding, providing a comfortable, breathable, and non-irritating chest flattening garment suitable for prolonged or active wear.
[0071] Some embodiments provide a garment comprising a multilayered structure, including a breathable inner layer, a rigid intermediate panel, and a smooth outer layer, wherein the intermediate panel is fully bonded to the inner layer and only partially bonded to the outer layer, preserving ventilation and ensuring wearer comfort.
[0072] Some embodiments provide a garment comprising differential pressure zones, a rigid intermediate panel, and a lightweight, seamless outer fabric, wherein the garment employs eco-friendly materials and techniques, such as plant-based odor control agents and sustainable knitting methods, to provide comfortable and environmentally conscious chest compression for various applications.
[0073] Some embodiments may be implemented by using a machine or an automated or semi-automatic production line, which may comprise, for example: cutting unit, welding unit, bonding unit, sewing unit, stitching unit, ultrasonic operations unit, ultrasonic cutting unit, gluing unit, ultrasonic bonding unit, ultrasonic gluing unit, folding unit, adhesive painting unit or adhesive application unit or adhesive coating unit, heat-sealing unit, heat-and-press unit, connection-creating unit, knitting machine, circular / tubular knitting machine, seamless knitting machine, seamless circular / tubular knitting machine, weaving machine, conveyor belt, robotic arm, control unit, workstation; lamination unit such that layered materials are joined under heat and pressure to form composite panels; calendaring unit that applies rollers to smooth or compress the bonded fabric assembly; embossing unit that presses raised or recessed patterns into the outer fabric surface for texture or grip; pre-treatment bath or posttreatment bath, to immerses fabrics in chemical or enzyme solutions to prepare for finishing or as part of the finishing process; flame-treatment unit to exposes fabric surfaces to an open flame or hot gas to alter surface properties; coating applicator that sprays or rolls functional finishes such as moisture-wicking or antimicrobial agent onto the fabric; laser-marking unit that uses alaser beam to etch logos, pattern alignment marks or cut lines into the textile; pattern-plotter machine that cuts precise shape outlines on fabric layers using plotter tools guided by Computer-Aided Design (CAD) files; inspection scanner that optically checks fabric defects, alignment, and bonding quality; edge-trimming station that removes excess material or "tails" from bonded seams or panels; shrink-tunnel oven that heats and shrinks fabric assemblies to final dimensions and relieve stress; ultrasonic seam-sealing machine that uses ultrasonic energy to seal seams and bond waterproof membranes; foam-injection unit that injects polymeric foam into cavities or between layers for added padding or support structure; rotary embossing drum, such as a rotating cylinder that provides a continuous texture to a fabric roll; chemical finishing chamber that subjects the textile to vapor-phase treatments for flame retardancy or anti-odor finish; buffer-roll accumulator that temporarily stores fabric web length to synchronize downstream operations; automatic roll-and-rewind unit that winds treated fabric into rolls after finishing operations; pick-and-place robotic unit that transfers pre-cut fabric panels to sewing or bonding stations; ultrasonic cleaning bath that removes residual adhesives or contaminants from components prior to assembly; humidification chamber that controls moisture content in fabric layers (e.g., before bonding) to improve adhesion; tension-control feeder that maintains controlled fabric tension through the production line to avoid distortion; tag-insertion module that can integrate labels, tags, sensors, and / or RFID tags into the garment structure during assembly or production; as well as suitable hardware components and / or software components, for example, processor to execute code, memory unit, storage unit, input unit (keyboard, mouse, touch-screen), output unit (screen, touch-screen), modems, transceivers or transmitters or receivers, wireless and / or wired communication links and / or transceivers or transmitters or receivers, power sources, Operating System (OS) and suitable applications, or the like.
[0074] In some embodiments, a garment is constructed with a multilayer architecture that is engineered and configured to flatten or compress or redistribute chest tissue in a controlled, safe, and comfortable manner. The garment may include an inner layer that is structured to contact the wearer’s skin, an outer layer that provides a smooth or uniform or visually consistent external appearance, and an intermediate structural element that may be referred to as a rigid panel or semi-rigid panel or stiffening plate. The intermediate element may be positioned between the inner layer and the outer layer and may be bonded or laminated or fused to the inner layer over substantially its entire surface area, while remaining unbonded or only minimally bonded to the outer layer to preserve flexibility and airflow. The garment may be manufactured as a tank top or shirt or sports bra or compression top or swimwear top orcamisole, and the multilayer construction may be adapted for different silhouettes without altering the functional flattening properties.
[0075] In accordance with some implementations, the garment may include a system of differential compression regions or zones that extend horizontally or laterally across the chest area. These regions may be formed by varying knit techniques, yarn types, yarn densities, or post-knit treatments that locally increase or decrease stiffness. A central region may be configured to apply a relatively high compression intensity suitable for reducing forward chest projection. Adjacent regions, which may be located above or below the central region or both, may apply intermediate or lower compression forces. This arrangement may create a gradual or tapered or progressive compression profile that reduces visible protrusion while distributing pressure in a way that reduces discomfort or breathing restriction. The graduated structure may also limit undesirable lateral displacement of chest tissue toward the underarm region.
[0076] In some implementations, the inner layer may be formed from a breathable or moisture-wicking or high-airflow textile such as cotton or a cotton blend or a synthetic performance fabric. The textile may be knitted or woven to a predetermined gauge or stitch density that promotes airflow while maintaining adequate support. The inner layer may optionally include antimicrobial and / or antibacterial and / or anti-odor treatments or agents or substances, that are applied by infusion or coating or soaking or brushing or spraying or microencapsulation. These treatments may be plant-derived or biodegradable or microbe-inhibiting formulations configured to reduce odor formation during extended daily use. The inner layer may further include edge finishes or binding structures that limit skin irritation and maintain stability during donning and removal.
[0077] In some implementations, the outer layer may be formed from a breathable or moisture-wicking or high-airflow textile such as cotton or a cotton blend or a synthetic performance fabric. The textile may be knitted or woven to a predetermined gauge or stitch density that promotes airflow while maintaining adequate support. The outer layer may optionally include antimicrobial and / or antibacterial and / or anti-odor treatments or agents or substances, that are applied by infusion or coating or soaking or brushing or spraying or microencapsulation. These treatments may be plant-derived or biodegradable or microbe-inhibiting formulations configured to reduce odor formation during extended daily use. The outer layer may further include edge finishes or binding structures that limit skin irritation and maintain stability during donning and removal.
[0078] In some embodiments, the outer layer may be made of a thin and smooth or slick fabric that remains visually consistent over the chest region even when compression forces areapplied from the inside. The outer layer may be formed from a knit or woven textile with high stretch or moderate stretch or controlled stretch properties. The outer layer may be coupled to the inner layer only along a perimeter contour that generally traces the shape of the garment. This contour bonding may be done using heat-activated adhesive films or ultrasonic welding or seam-tape lamination or stitching combined with bonding agents. By joining the layers only along the contour, an air gap or separation region is formed between the inner layer and the outer layer, permitting airflow or moisture vapor passage or thermal regulation during wear.
[0079] In some implementations, the intermediate rigid panel may be constructed of a polymeric sheet or composite sheet or multilayer laminates that provide limited stretch and increased structural stability. The rigid panel may include a polyester sheet or polyurethane sheet or an engineered composite of polymer fibers. The panel may be thin enough to maintain comfort but stiff enough to provide shape control when the garment is worn. The panel may be bonded to the inner layer using a full-surface adhesive layer applied by heat-press, roll-to-roll bonding, ultrasonic fusion, or other lamination techniques. This full bonding prevents the panel from shifting or wrinkling or buckling during use, thereby maintaining consistent flattening.
[0080] In some embodiments, the outer layer may be intentionally left unbonded over most or all of the area facing the rigid panel. By limiting the bonding points to the garment’s edges, the outer layer remains flexible and able to move or stretch independently from the rigid panel. This may prevent visible distortions or glue marks or panel outlines from appearing on the garment exterior. This may further maintain the garment’s aesthetic appearance as a typical athletic or casual top, concealing the functional compression structure from external view.
[0081] In some implementations, the differential compression regions may be created through multiple engineering methods. One method may use yarns of differing compositions such as nylon, spandex, elastane, polyester, rayon, or blends thereof. A second method may vary the knit pattern or stitch type such as jersey knit or rib knit or mesh knit or warp knit. A third method may integrate melting or heat-fusible yarns that partially melt when subjected to controlled heating, forming stiffened segments that contribute to local compression. These methods may be used independently or in combination to generate the desired compression gradient. Localized bonding or fusing between layers may also be used to further increase stiffness in specific areas.
[0082] In some embodiments, the garment may include additional underarm or side panels configured to prevent tissue shift toward the lateral direction. These regions may be designed with a moderate compression level that is lower than the central region but sufficient to maintain a smooth appearance along the sides of the chest. The underarm or side regions maybe engineered with additional breathability features such as mesh structures or perforations or high-airflow textiles to reduce heat buildup in areas prone to perspiration. The garment may also include shoulder straps or upper torso panels that maintain a balanced distribution of forces and reduce pressure concentration on any single area.
[0083] In accordance with some implementations, the back portion of the garment may be designed with lower compression or greater stretch compared to the chest region. The back portion may include stretchable fabrics that facilitate full inhalation and exhalation, thereby reducing the risk of breathing restriction. The back construction may also reduce the sensation of tightness that occurs in some conventional binders. Various back designs may be implemented, including racerback, cross-back, straight-back, or split-back configurations. Each design may accommodate different styling preferences and mobility requirements.
[0084] In some embodiments, the garment may be manufactured using circular knitting machinery or seamless knitting machinery to form a tubular body that eliminates side seams. In other implementations, the garment may be manufactured using cut-and-sew techniques combined with bonding or lamination of layers. Specialized ultrasonic fusion units or heatpress machines or adhesive-dispensing units may be used to assemble the garment in a mass production environment. Robotic arms or conveyor transport modules may be used to align and laminate the rigid panel to the inner layer. A control unit with processor and memory may operate the production line according to programmed instructions or templates that dictate panel placement and bonding conditions.
[0085] In accordance with some implementations, the rigid panel may include features such as small perforations or engineered cavities that increase airflow or reduce weight while retaining stiffness. The perforations may be uniformly spaced or non-uniformly spaced depending on the desired compressive properties. The panel may also include curved or contoured sections pre-shaped using thermal forming or pressure forming to match the natural curvature of the chest, enabling the panel to distribute pressure more evenly.
[0086] In some embodiments, the garment may be offered in multiple sizes or dimensions to accommodate a wide range of body shapes. The compression gradient may be scaled by adjusting the width or density of the compression zones. Larger sizes may use proportionally wider regions of intermediate compression to maintain smooth transitions across the chest. Smaller sizes may use narrower zones that match shorter torso lengths. The rigid panel dimensions may also be adjusted to maintain coverage over the central chest region.
[0087] In some implementations, the garment may optionally include additional features designed to adjust or fine-tune compression. These may include removable inserts that can bepositioned between the inner and outer layers in lower-compression versions of the garment. Adhesive film strips or bonding pads may be added in predetermined patterns to increase stiffness in selected regions. Alternatively, elastic tapes or sewn reinforcements may be incorporated to increase tensile strength in specific areas.
[0088] In some embodiments, the outer layer may incorporate color variations, patterns, or textures that mask any subtle underlying contours formed by the rigid panel. The outer layer may also be configured to stretch more easily in the horizontal direction than in the vertical direction or vice versa, depending on the required fabric behavior. Finishing treatments such as anti-pilling coatings or abrasion-resistant coatings may be applied to extend the life of the garment.
[0089] In some implementations, the garment may be tested using pressure sensors or thermal sensors or fabric tension meters to validate performance. Devices may be used to record compression forces applied across multiple points on the chest. In manufacturing scenarios, automated inspection modules or vision systems may be used to confirm panel alignment, ensure proper bonding, and verify that the contour bond line is continuous.
[0090] In some embodiments, the garment may be produced with sustainability features such as recycled yarns or low-impact dyes or biodegradable adhesives. The rigid panel may be manufactured from recycled polymer sheets. The garment may be packaged in recyclable materials. These features may be implemented without altering the structural or functional performance of the chest-flattening system.
[0091] In some embodiments, the garment may incorporate a multi-directional stretch mapping strategy in which different regions of the garment exhibit distinct stretch ratios in the vertical, horizontal, and diagonal directions. This approach may be implemented by modifying the knitting pattern or introducing composite yarns that respond differently to directional forces. A central chest region may have limited horizontal stretch and moderate vertical stretch to maintain flattening while allowing natural torso movement. Surrounding areas may include diagonal stretch zones that facilitate bending, reaching, or twisting without disrupting the function of the central compression region. This directional mapping may be further enhanced by the rigid intermediate panel, which may be engineered to flex slightly in predetermined directions while resisting deformation in others. In some implementations, the rigid panel may be segmented into laterally spaced strips or longitudinal channels separated by micro-gaps that allow differential bending. Such segmentation may maintain overall structural stability while reducing resistance during daily activities. The garment may therefore produce a controlledinteraction between fabric elasticity and panel rigidity, yielding a consistent flattening effect without inhibiting natural torso and shoulder mechanics during routine physical activities.
[0092] In some implementations, the garment may include an adjustable tensioning system integrated into the inner or outer layers. This system may include elastic bands or pull tabs or discrete compression sub-panels that are sewn, bonded, or laminated into specific areas of the garment. The user may adjust the tensioning system by pulling or sliding or repositioning the bands through concealed pathways or pockets, enabling individualized compression levels across different regions of the chest. The tensioning system may operate in conjunction with the rigid panel and the knitted compression zones, allowing the user to increase compression in a central region while maintaining reduced compression in peripheral regions. The adjustability may be particularly advantageous for wearers with asymmetric chest shapes or varying daily comfort requirements. The tensioning components may be produced using low- profile elastic materials that do not produce visible bulges under clothing. The tensioning adjustments may be integrated into the seams or hemline to maintain aesthetic continuity. This configuration may allow the garment to adapt to the user’s preferences while preserving the functional principles of graduated compression and controlled structural support.
[0093] In some implementations, the garment may incorporate moisture management mechanisms configured to manage sweat, humidity, and heat accumulation during extended wear. The inner layer may include moisture- wicking fibers such as hydrophilic or hydrophobic yarns that draw perspiration away from the skin. These fibers may be woven or knitted in a pattern that promotes rapid evaporation, reducing discomfort and skin irritation. Additionally, the space between the outer layer and the rigid panel may function as a ventilation cavity that supports convection or passive airflow. The outer layer may be constructed from a hydrophobic yarn blend that repels absorbed moisture and prevents visible dampness. In some embodiments, micro-ventilation channels may be engineered into the rigid panel by using laser-cut perforations or embossed channels that guide air circulation. These ventilation features may reduce overheating and improve the wearing capability through a full day of use. The moisture management mechanisms may also mitigate the buildup of bacteria or odors, particularly when combined with optional antimicrobial treatments on the inner layer. These combined features may provide enhanced comfort for individuals who wear the garment for prolonged periods or in warm environments.
[0094] In some embodiments, the garment may integrate shaping technologies into additional body regions adjacent to the chest. For example, the garment may include contouring regions around the upper torso, ribcage, and midsection to maintain smooth transitions betweenthe compressed chest area and surrounding areas of the body. These regions may be formed with fabrics that have moderate compression or shaping characteristics designed to visually integrate the chest-flattening profile into a cohesive overall silhouette. The shaping regions may employ knit-in contours or flexible reinforcements or bonded laminates that gently guide the torso into a uniform appearance. In some implementations, the shaping regions may extend into the shoulder or upper back areas to counterbalance the tension created by the chest compression zones. This extended shaping architecture may prevent unwanted pulling or fabric distortion around the neckline or armholes. The shaping technologies may be subtle enough to remain unnoticed under clothing, while still providing functional support that enhances the flattening effect produced by the central compression system and the rigid panel.
[0095] In some implementations, the garment may include reinforcement structures placed at selected high-stress locations such as the shoulder straps, neckline, hemline, or underarm edges. These reinforcement structures may be created using bonded tapes, stitched reinforcements, or fused overlays that increase durability without significantly altering the stretch characteristics of the surrounding fabrics. Reinforcements may be engineered to preserve the geometry of the garment during donning, removal, or long-term use, preventing deformation that could compromise the flattening performance. In some embodiments, the reinforced regions may include multi-directional stabilizing elements made from thermoplastic elastomers, polyurethane films, or similar materials that provide both flexibility and strength. These reinforcements may also help maintain the position of the rigid panel relative to the inner layer, preventing panel drift or rotation over time. The reinforcement structures may be carefully placed so that they remain low-profile and undetectable when the garment is worn under everyday clothing.
[0096] In some embodiments, the garment may incorporate an alternative rigid panel configuration that uses two or more overlapping or interlocking sub-panels instead of a single monolithic structure. These sub-panels may be arranged horizontally, vertically, or diagonally depending on the desired compression pattern. Each sub-panel may include distinct stiffness values or thicknesses or curvature profiles, allowing for more sophisticated pressure distribution across the chest. In some implementations, the sub-panels may be connected by flexible hinges or bonded seams or narrow linking zones that permit coordinated movement. This multi-panel arrangement may improve conformity to the chest while maintaining sufficient rigidity to achieve effective flattening. Additionally, the sub-panels may be removable or replaceable, enabling customization of stiffness levels based on user needs. A modular panel approach may also simplify laundering or maintenance by allowing users todetach the rigid components when needed. These configurations may expand the versatility of the garment while maintaining adherence to the underlying principles of layered construction, differential compression, and controlled flattening.
[0097] Some embodiments provide a garment structured with plural fabric regions that apply different compression levels across the chest, including a highest-compression central region and lower-compression surrounding regions, the garment further comprising a rigid panel secured to an inner layer and spaced from an outer layer to create ventilation, thereby producing controlled chest flattening with reduced discomfort and reduced lateral tissue spill.
[0098] Some embodiments provide a garment including an inner skin-contacting layer, an outer visible layer, and an internal stiffening panel fully adhered to the inner layer, the inner and outer layers being joined primarily along a contour region, wherein differential stretch characteristics across multiple knitted zones generate a graduated compressive effect that flattens chest tissue without restricting breathing.
[0099] Some embodiments provide a garment configured for chest flattening, comprising a multilayer construction with a bonded inner layer and rigid intermediate panel, and an outer layer that is not fully bonded to the inner layer, the garment further including horizontally oriented compression zones of varying elasticity arranged to produce a smooth flattened profile and to limit side-displacement of chest tissue.
[0100] Some embodiments provide a garment comprising multiple knitted regions formed with different yarn densities or knit structures that establish a pressure gradient across the chest, together with an internal rigid panel anchored to an inner layer, the outer layer being coupled mainly at perimeter sections, the combined arrangement providing distributed compression and thermal ventilation during extended wear.
[0101] Some embodiments provide a garment having a chest-compression system of at least three zones that progressively decrease in compressive force above and below a central high-compression area, the garment further including a rigid support panel bonded to an inner fabric layer and spaced from an outer fabric layer, thereby achieving controlled breast flattening while reducing overheating and back-pressure.
[0102] Some embodiments provide a garment comprising an inner layer, an outer layer, and a rigid intermediate structure embedded between them, wherein the intermediate structure is adhered to the inner layer to define a stabilizing compression surface, and wherein multiple adjacent fabric bands with differing stretch properties create a graduated contour that flattens chest tissue while maintaining mobility and comfort.
[0103] Some embodiments provide a garment comprising: (a) an inner layer positioned to contact a wearer’s chest; (b) an outer layer forming a smooth exterior surface; and (c) a rigid or semi-rigid panel secured to said inner layer; wherein the garment includes multiple regions of differing elasticity that collectively produce a graduated chest-flattening effect with reduced lateral tissue migration.
[0104] Some embodiments provide a garment comprising: (a) a first fabric layer having high breathability; (b) a second fabric layer defining a visible outer surface; and (c) an internal stiffening structure bonded substantially across the first fabric layer; the garment further including horizontally arranged compression zones configured to generate a controlled flattening profile across the wearer’s chest.
[0105] Some embodiments provide a garment comprising: (a) an inner textile layer; (b) an outer textile layer joined to the inner textile layer primarily along a perimeter contour; and (c) an intermediate compression panel laminated to the inner textile layer; wherein multiple chest regions differ in stretch resistance so as to apply a tapered sequence of compression forces that flatten chest tissue comfortably.
[0106] Some embodiments provide a garment comprising: (a) a skin-facing layer; (b) a structural panel fixed directly to said skin-facing layer; (c) an exterior layer that is not fully bonded to the skin-facing layer; the garment including knitted or woven zones having distinct firmness levels arranged to create a graded pressure pattern that reduces chest protrusion during wear.
[0107] Some embodiments provide a garment comprising: (a) an inner comfort layer made of a breathable material; (b) an outer presentation layer defining the external appearance; and (c) a rigid support element positioned between the layers and secured to the inner comfort layer; wherein a set of adjacent compression bands of differing rigidity are configured to generate a central high-compression area flanked by lower-compression chest regions.
[0108] Some embodiments provide a garment configured to flatten chest tissue, comprising an inner layer configured for direct skin contact, an outer layer forming an exterior surface, and a rigid intermediate panel positioned between the inner layer and the outer layer, wherein the rigid intermediate panel is bonded to the inner layer across substantially its full area. The garment includes a plurality of horizontally oriented compression regions arranged across the chest, the compression regions including a central region of highest compression and at least two adjacent regions that exhibit progressively lower compression intensities. The outer layer is secured to the inner layer primarily along a perimeter contour so that the outer layer remains flexible and uncompressed by the rigid intermediate panel, thereby enabling ventilationbetween layers. The plurality of compression regions is configured to reduce forward chest projection while limiting sideward tissue displacement.
[0109] In some embodiments, a garment has a multilayer construction that includes an inner textile layer, an outer textile layer, and a stiffening panel laminated directly to the inner textile layer, the stiffening panel being dimensioned to cover a majority of the wearer’s chest area. The garment further comprises at least three fabric zones integrated into the multilayer construction, wherein each fabric zone possesses a different knit density or yarn elasticity so as to create distinct compression levels when the garment is worn. The at least three fabric zones include a high-compression zone positioned substantially at a central chest portion, a medium-compression zone bordering the high-compression zone, and a low-compression zone extending toward an upper or lower chest portion. The combination of the stiffening panel and the graduated compression zones is configured to produce a smooth flattened appearance while maintaining breathability and reducing wearer discomfort during extended use.
[0110] Some embodiments provide a garment comprising an inner comfort layer, an outer presentation layer, and a rigid chest-flattening panel secured to the inner comfort layer, wherein the rigid chest-flattening panel is spaced from the outer presentation layer except along a peripheral bond line. The garment includes multiple knitted zones that differ in stiffness as a result of differing stitch structures, yarn types, or localized treatments. The knitted zones include a primary compressive zone positioned across a central chest region and at least one secondary compressive zone surrounding the primary zone. The differing knitted zones cooperate with the rigid chest-flattening panel to generate a controlled flattening effect that reduces chest protrusion while limiting visible seams or bulk on the outer presentation layer. The spacing between the rigid chest-flattening panel and the outer presentation layer enhances ventilation and reduces overheating.
[0111] Some embodiments provide a garment configured to flatten chest tissue, the garment comprising an inner layer formed of a breathable textile, an outer layer formed of a smooth, low-friction textile, and a rigid intermediate plate disposed between the inner layer and the outer layer, wherein the rigid intermediate plate is adhered to the inner layer using a substantially continuous adhesive layer. The garment includes at least three adjacent compression segments extending laterally across the chest, each compression segment being engineered to exhibit a different degree of stretch resistance by varying knitting techniques, yarn denier, or post-processing treatments. The at least three adjacent compression segments include a central segment of greatest rigidity and two flanking segments of lesser rigidity. Theouter layer is joined to the inner layer mainly along a peripheral contour so that the outer layer can flex independently, enabling air circulation and reducing visible deformation.
[0112] Some embodiments provide a garment for chest flattening, comprising an inner layer configured to rest against the wearer’s torso, an outer layer providing an outward-facing appearance, and an intermediate structural panel that is permanently bonded to the inner layer and dimensioned to apply pressure across at least a central portion of the chest. The garment further includes a sequence of compression bands integrated into the inner layer and outer layer, the compression bands having differing elastic moduli arranged to form a gradient of compression. The gradient includes a highest-compression band situated approximately at a central chest region and at least two lower-compression bands disposed above and below the highest-compression band. The structural panel and the compression bands collectively create a chest-flattening profile that reduces protrusion, while the non-bonded areas between the intermediate structural panel and the outer layer facilitate ventilation and improved thermal comfort.
[0113] Some embodiments provide a garment comprising an inner layer, an outer layer, and a rigid or semi-rigid intermediate panel positioned between them, the intermediate panel being bonded to the inner layer across substantially its entire surface, wherein the garment includes multiple chest zones exhibiting graduated compression intensities configured to flatten breast tissue while maintaining breathability and user comfort.
[0114] In some embodiments, the inner layer comprises a breathable or moisture-wicking textile configured to transport perspiration away from the skin to reduce skin irritation and improve comfort during prolonged or repeated periods of wear.
[0115] In some embodiments, the outer layer comprises a smooth knit or woven fabric joined to the inner layer predominantly along a perimeter contour so as to preserve flexibility and an externally uniform visual appearance.
[0116] In some embodiments, the intermediate panel comprises a polymeric sheet or composite sheet laminated to the inner layer through a substantially continuous adhesive layer configured to prevent panel shifting, wrinkling, or buckling during use.
[0117] In some embodiments, the multiple chest zones are arranged as generally horizontal or laterally extending bands across a front chest portion of the garment and are configured to apply differing compression forces across those bands.
[0118] In some embodiments, the multiple chest zones include a central chest zone providing a highest compression intensity and at least one adjacent chest zone providing a lower compression intensity, thereby generating a tapered compression profile.
[0119] In some embodiments, the multiple chest zones comprise at least three distinct regions, including a high-compression region, a medium-compression region, and a low- compression region, each region exhibiting a different stretch resistance when the garment is worn.
[0120] In some embodiments, the intermediate panel is dimensioned to cover between about fifty percent and about ninety percent of a frontal chest area of the garment, thereby stabilizing the graduated compression provided by the multiple chest zones.
[0121] In some embodiments, the outer layer is unbonded to the intermediate panel across at least a majority of an overlapping area therebetween so as to define an air gap that facilitates ventilation and thermal regulation.
[0122] In some embodiments, the garment comprises underarm and / or lateral side regions configured with moderate compression that is lower than a central chest compression, the underarm or lateral side regions inhibiting lateral migration of breast tissue toward the armpit.
[0123] In some embodiments, a back portion of the garment comprises a fabric having lower compressive stiffness than the multiple chest zones, thereby accommodating expansion of the ribcage and reducing breathing restriction during inhalation. In some embodiments, at least two of the multiple chest zones are formed using different knit structures or stitch patterns so that each knit structure defines a different in-plane elasticity and corresponding compression intensity. In some embodiments, at least one of the multiple chest zones incorporates melting or heat-fusible yarns that are partially melted and re-solidified to create a localized reduction in stretch and an associated increase in compression.
[0124] In some embodiments, optionally, the inner layer is treated with an antimicrobial or antibacterial or anti-odor formulation configured to reduce microbial growth and odor formation when the garment is worn for extended durations. Additionally or alternatively, in some embodiments, optionally, the outer layer is treated with an antimicrobial or antibacterial or anti-odor formulation configured to reduce microbial growth and odor formation when the garment is worn for extended durations.
[0125] In some embodiments, optionally, the inner layer and / or the outer layer may comprise one or more Magnesium Compounds, such as magnesium oxide (MgO), nanomagnesium oxide (nano-MgO), magnesium hydroxide (Mg(OH)2), magnesium sulfate (MgSC ), and / or magnesium chloride (MgCh), which may be incorporated into the textile substrate to provide enhanced comfort, improved durability, increased freshness, reduced wrinkles, and increased functional performance that complements the structural features of the garment. In some implementations, magnesium oxide and nano-MgO may be introduced intothe fibers or onto the surface of the knit via coating, padding, brushing, spraying, soaking, or by integrating a nano-powder dispersion directly into a finishing bath, thereby allowing the compound to penetrate the fiber matrix and form a stable bond that persists after repeated washing cycles. Incorporating MgO or nano-MgO into the inner layer and / or the outer layer may provide odor- adsorption and anti-bacterial capabilities, helping maintain freshness for extended periods of wear, reducing the microbial activity that might develop in close-fitting garments, and / or delaying the accumulation of sweat-related odors. The nano-scale structure may further improve elasticity and wrinkle resistance by enhancing the resilience of the fibers, allowing the binder to retain its intended shape even after compression, bending, or prolonged tension, while additional UV-absorption and scattering effects supplied by nano-MgO may help protect the wearer’s skin and extend the lifespan of the garment when used outdoors. Additionally or alternatively, magnesium hydroxide may be incorporated into the textile as a fine powder or slurry, delivered or embedded via soaking, padding, brushing, spraying, or coating processes, and / or may be mixed with the raw polymer before the yarn is spun, thereby providing environmentally friendly flame -retardant and smoke-suppressant performance; as the magnesium hydroxide decomposes under heat, it may release water vapor that cools the fabric and dilutes flammable gases, contributing an additional measure of thermal stability and safety to the overall garment. In some implementations, magnesium sulfate, which is water- soluble, can be introduced into the textile during dyeing operations, functioning as a mordant, electrolyte, and / or pH regulator that enhances the uptake and fixation of pigments, improves colorfastness, and contributes indirectly to the garment’s long-term durability by ensuring that the outer layer maintains its visual integrity after repeated wear and laundering. Magnesium chloride, also water-soluble, may be applied through controlled padding or coating or soaking procedures to enhance anti-corrosion behavior, increase the dimensional stability of the fibers, and further improve fire resistance, especially when combined with magnesium hydroxide in multi-component formulations. Across these embodiments, the magnesium compounds may be delivered in powder, particulate, nano-powder, slurry, liquid, or aqueous-solution form, spray, droplets, brushing, coating, soaking, padding, and / or via other delivery or embedding methods; and / or may be applied as a thin topical coating, absorbed into the fiber structure through immersion and / or padding, brushed onto selected regions to create targeted performance zones, or introduced into the dye bath for integrated coloration and functional finishing. Embedding one or more of these compounds into the inner layer and / or the outer layer may enable the garment to remain fresher for longer periods of time, require less frequent washing, exhibit reduced wrinkle formation, and maintain improved mechanical strength andsurface quality, thereby extending its useful life while providing a more pleasant wearing experience.
[0126] In some embodiments, bonding between two or more textile layers of the garment, such as an inner comfort layer, an intermediate support panel, and an outer concealment layer, may be performed using a digitally controlled “glue printer” system configured for apparel production, which precisely applies adhesive only where needed instead of saturating the entire fabric surface. In one implementation, the glue printer may resemble a Direct-to-Film (DTF) style machine in which a thermoplastic hot-melt adhesive, such as a polyurethane or TPU powder, is first deposited in a controlled pattern onto a carrier film and then transferred under heat and pressure onto the textile panel; this allows the manufacturer to define dots, lines, grids, or continuous areas of adhesive that match the geometry of the support panel or compression zones, while preserving breathability in non-bonded regions. In another implementation, the glue printer may be a digital hot-melt laminating or coating machine that meters molten adhesive from a heated reservoir and lays it down through slot-die, gravure, or screen-printing heads, enabling uniform or regionally varied coat weights across wide rolls of knitted or woven fabric used to construct the garment. Such systems, which have been developed for textile and technical fabric lamination, can maintain tight control of adhesive temperature, viscosity, and coating thickness, for example within a narrow tolerance across the web, so that the bond between layers is strong and durable yet thin enough to preserve softness, stretch, and drape. In some cases, the glue printer may employ an automated hot-melt powder applicator that distributes a fine adhesive powder over a previously printed or pre-defined pattern, followed by melting and pressing steps that anchor the powder at specific locations; this approach is widely used in high speed textile transfer processes and can be adapted so that only the surfaces of the intermediate support panel that need to contact the inner layer receive adhesive, leaving other portions free for ventilation and mechanical flex. In other embodiments, the glue printer may be implemented as a spray or “random fiber” adhesive system that deposits discrete filaments or micro-dots of hot-melt adhesive across the fabric in a controlled pattern, or as a spray adhesive system similar to those used in fabric-to-neoprene lamination, where atomized adhesive is laid down to create a repositionable or permanent bond; this allows the manufacturer to tune the density of adhesive application to create zones of higher anchoring under the chest and lower add-on in regions where comfort and stretch are prioritized. In still other implementations, the term “glue printer” may include industrial fabric printers with a sticky belt or conveyor that temporarily holds the textile flat and stable while a liquid adhesive is digitally printed, jetted, or otherwise deposited or applied in register with printed graphicsor structural features; it may also include systems that use repositionable spray adhesive to attach fabric to a paper or film backing, allowing the assembly to pass through inkjet or laser printing engines and then be laminated to another textile layer in a subsequent heat-press step. Across these variants, the glue printer approach or other "glue stickers" elements may enable repeatable, programmable patterns of adhesive that can be adjusted automatically and / or digitally for different garment sizes, panel shapes, and compression profiles; to therefore increase production efficiency relative to cut-and-sew or full-surface glue application, and supports “no-sew” bonding or seam-less connection of structural panels and hems, which can improve wearer comfort by eliminating seams.
[0127] In some embodiments, the garment is configured in a tank-top or sleeveless shirt style having shoulder straps and an extended torso portion adapted to be worn as an outer garment or undergarment.
[0128] In some embodiments, the garment is configured as a sports bra or crop-top silhouette with an elasticized lower band configured to maintain the intermediate panel and multiple chest zones in a stable position during movement.
[0129] In some embodiments, the intermediate panel includes a plurality of perforations or apertures distributed across its area, the perforations being configured to improve airflow and reduce weight while maintaining sufficient rigidity to support chest flattening.
[0130] In some embodiments, the intermediate panel is thermoformed or pre-contoured to approximate a predetermined chest curvature so as to distribute compression forces more uniformly across the breast tissue.
[0131] In some embodiments, at least one of the multiple chest zones combines a relatively high yarn density with elastomeric yarns so as to provide both elevated compression and controlled stretch recovery characteristics.
[0132] In some embodiments, the garment includes shoulder strap regions having greater tensile strength and reduced elongation relative to adjacent fabric regions, thereby stabilizing vertical positioning of the intermediate panel during wear.
[0133] In some embodiments, the inner layer and at least a portion of the outer layer are formed as a substantially seamless tubular structure produced by circular knitting machinery, thereby reducing chafing associated with side seams.
[0134] In some embodiments, the widths and compression levels of the multiple chest zones are graded differently for different garment sizes so that the graduated compression profile scales proportionally with wearer chest dimensions.
[0135] In some embodiments, the garment further comprises a front opening with a zipper or hook-and-eye or similar closure, the intermediate panel being configured to span laterally across the front opening when the closure is fastened.
[0136] In some embodiments, at least one of the multiple chest zones exhibits reduced stretch in a horizontal direction relative to a vertical direction, thereby preferentially limiting forward projection while permitting natural torso lengthening and shortening. In some embodiments, the intermediate panel comprises a plurality of laterally or vertically segmented sub-panels separated by flexible joints or gaps, the segmented sub-panels cooperating to provide rigidity while permitting controlled bending of the garment.
[0137] In some embodiments, the garment comprises one or more reinforcement structures located at one or more of a neckline, armholes, underarm edges, or hemline, the reinforcement structures being configured to reduce deformation and maintain positional stability of the multiple chest zones. In some embodiments, the garment comprises an adjustable tensioning system including at least one elastic band or strap integrated with the inner layer, the adjustable tensioning system configured to locally increase or decrease compression in selected chest zones. In some embodiments, the inner layer comprises a fabric blend including between about thirty percent and about ninety percent cotton or other natural fibers combined with synthetic elastomeric fibers to balance comfort and compression performance.
[0138] In some embodiments, the outer layer comprises a fabric having printed or woven patterns or color variations configured to visually mask any subtle contours associated with the intermediate panel and multiple chest zones. In some embodiments, the intermediate panel is formed from recycled polymer material or bio-based polymer material, and the inner layer and outer layer are selected from textiles compatible with environmentally conscious or reduced- impact manufacturing processes.
[0139] Functions, operations, components and / or features described herein with reference to one or more embodiments, may be combined with, or may be utilized in combination with, one or more other functions, operations, components and / or features described herein with reference to one or more other embodiments, or vice versa.
[0140] While certain features of some embodiments have been illustrated and described herein, many modifications, substitutions, changes, and equivalents may occur to those skilled in the art. Accordingly, the claims are intended to cover all such modifications, substitutions, changes, and equivalents.
Claims
CLAIMS1. A garment comprising: an inner layer, an outer layer, a rigid or semi-rigid intermediate panel positioned between the inner layer and the outer layer; wherein the intermediate panel is bonded to the inner layer across substantially its entire surface; wherein the garment comprising multiple chest zones characterized by having differential and graduated compression intensities configured to flatten breast tissue while maintaining breathability and user comfort.
2. The garment according to claim 1, wherein the inner layer comprises a breathable or moisture-wicking textile configured to transport perspiration away from the skin to reduce skin irritation and improve comfort during prolonged or repeated periods of wear.
3. The garment according to any one of claims 1-2, wherein the outer layer comprises a smooth knit or woven fabric joined to the inner layer predominantly along a perimeter contour to preserve flexibility and an externally uniform visual appearance.
4. The garment according to any one of claims 1-3, wherein the intermediate panel comprises a polymeric sheet or composite sheet laminated to the inner layer through a substantially continuous adhesive layer configured to prevent panel shifting, wrinkling, or buckling during use.
5. The garment according to any one of claims 1-4, wherein the multiple chest zones are arranged as generally horizontal or laterally extending bands across a front chest portion of the garment and are configured to apply differing compression forces across those bands.
6. The garment according to any one of claims 1-5, wherein the multiple chest zones include a central chest zone providing a highest compression intensity and at least one adjacent chest zone providing a lower compression intensity, thereby generating a tapered compression profile.
7. The garment according to any one of claims 1-6, wherein the multiple chest zones comprise at least three distinct regions, including a high-compression region, a medium-compression region, and a low-compression region, each region exhibiting a different stretch resistance when the garment is worn.
8. The garment according to any one of claims 1-7, wherein the intermediate panel is dimensioned to cover between about fifty percent and about ninety percent of a frontal chest area of the garment, thereby stabilizing the graduated compression provided by the multiple chest zones.
9. The garment according to any one of claims 1-8, wherein the outer layer is unbonded to the intermediate panel across at least a majority of an overlapping area therebetween so as to define an air gap that facilitates ventilation and thermal regulation.
10. The garment according to any one of claims 1-9, further comprising underarm or lateral side regions configured with moderate compression that is lower than a central chest compression, the underarm or lateral side regions inhibiting lateral migration of breast tissue toward the armpit.
11. The garment according to any one of claims 1-10, wherein a back portion of the garment comprises a fabric having lower compressive stiffness than the multiple chest zones, thereby accommodating expansion of the ribcage and reducing breathing restriction during inhalation.
12. The garment according to any one of claims 1-11, wherein at least two of the multiple chest zones are formed using different knit structures or stitch patterns so that each knit structure defines a different in-plane elasticity and corresponding compression intensity.
13. The garment according to any one of claims 1-12, wherein at least one of the multiple chest zones incorporates melting or heat-fusible yarns that are partially melted and re-solidified to create a localized reduction in stretch and an associated increase in compression.
14. The garment according to any one of claims 1-13, wherein the inner layer is treated with an antimicrobial or antibacterial or anti-odor formulation configured to reduce microbial growth and odor formation when the garment is worn for extended durations.
15. The garment according to any one of claims 1-14, wherein the garment is configured in a tank-top or sleeveless shirt style having shoulder straps and an extended torso portion adapted to be worn as an outer garment or undergarment.
16. The garment according to any one of claims 1-15, wherein the garment is configured as a sports bra or crop-top silhouette with an elasticized lower band configured to maintain the intermediate panel and multiple chest zones in a stable position during movement.
17. The garment according to any one of claims 1-16, wherein the intermediate panel includes a plurality of perforations or apertures distributed across its area, the perforations being configured to improve airflow and reduce weight while maintaining sufficient rigidity to support chest flattening.
18. The garment according to any one of claims 1-17, wherein the intermediate panel is thermoformed or pre-contoured to approximate a predetermined chest curvature so as to distribute compression forces more uniformly across the breast tissue.
19. The garment according to any one of claims 1-18, wherein at least one of the multiple chest zones combines a relatively high yarn density with elastomeric yarns so as to provide both elevated compression and controlled stretch recovery characteristics.
20. The garment according to any one of claims 1-19, wherein the garment includes shoulder strap regions having greater tensile strength and reduced elongation relative to adjacent fabric regions, thereby stabilizing vertical positioning of the intermediate panel during wear.
21. The garment according to any one of claims 1-20, wherein the inner layer and at least a portion of the outer layer are formed as a substantially seamless tubular structure produced by circular knitting machinery, thereby reducing chafing associated with side seams.
22. The garment according to any one of claims 1-21, wherein the widths and compression levels of the multiple chest zones are graded differently for different garment sizes so that the graduated compression profile scales proportionally with wearer chest dimensions.
23. The garment according to any one of claims 1-22, wherein the garment further comprises a front opening with a zipper or hook-and-eye or similar closure, the intermediate panel being configured to span laterally across the front opening when the closure is fastened.
24. The garment according to any one of claims 1-23, wherein at least one of the multiple chest zones exhibits reduced stretch in a horizontal direction relative to a vertical direction, thereby preferentially limiting forward projection while permitting natural torso lengthening and shortening.
25. The garment according to any one of claims 1-24, wherein the intermediate panel comprises a plurality of laterally or vertically segmented sub-panels separated by flexible joints or gaps, the segmented sub-panels cooperating to provide rigidity while permitting controlled bending of the garment.
26. The garment according to any one of claims 1-25, further comprising reinforcement structures located at one or more of a neckline, armholes, underarm edges, or hemline, the reinforcement structures being configured to reduce deformation and maintain positional stability of the multiple chest zones.
27. The garment according to any one of claims 1-26, further comprising an adjustable tensioning system including at least one elastic band or strap integrated with the inner layer, the adjustable tensioning system configured to locally increase or decrease compression in selected chest zones.
28. The garment according to any one of claims 1-27, wherein the inner layer comprises a fabric blend including between about thirty percent and about ninety percent cotton or other natural fibers combined with synthetic elastomeric fibers to balance comfort and compression performance.
29. The garment according to any one of claims 1-28, wherein the outer layer comprises a fabric having printed or woven patterns or color variations configured to visually mask any subtle contours associated with the intermediate panel and multiple chest zones.
30. The garment according to any one of claims 1-29, wherein the intermediate panel is formed from recycled polymer material or bio-based polymer material, and the inner layer and outer layer are selected from textiles compatible with environmentally conscious or reduced-impact manufacturing processes.
31. The garment according to any one of claims 1-30, wherein at least one of the inner layer and the outer layer comprises a magnesium compound selected from the group consisting of: magnesium oxide (MgO), nano-magnesium oxide (nano-MgO), magnesium hydroxide (Mg(OH)2), magnesium sulfate (MgSC>4), magnesium chloride (MgCh).