Azeotrope-like compositions comprising dichloromethane, 1h,1h,2h-heptafluorocyclopentane, and a hydrofluorocarbon and use of the compositions as flash spinning agents

Azeotrope-like compositions of dichloromethane, 1H,1H,2H-heptafluorocyclopentane, and hydrofluorocarbons address high GWP and recovery issues in flash spinning, enabling efficient and cost-effective production of plexifilamentary fibrils.

WO2026128171A1 Publication Date: 2026-06-18DUPONT SAFETY & CONSTRUCTION INC

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
DUPONT SAFETY & CONSTRUCTION INC
Filing Date
2025-11-18
Publication Date
2026-06-18

AI Technical Summary

Technical Problem

Existing flash spinning processes using solvent mixtures for polymers face challenges with high global warming potential (GWP), complex recovery processes due to liquid phase separation, and unsuitable cloud point pressures, especially when using dichloromethane (DCM) with hydrofluorocarbons like 1H,6H-perfluorohexane or 1H-perfluorohexane.

Method used

Development of azeotrope-like compositions comprising dichloromethane, 1H,1H,2H-heptafluorocyclopentane, and hydrofluorocarbons with 4 to 6 carbon atoms, such as 1H,1H,3H,3H-pentafluorobutane (HFC-365mfc) or 1H,4H-octafluorobutane (HFC-338pcc), which form homogeneous phases and provide suitable cloud point pressures for flash spinning a broad range of polymers.

🎯Benefits of technology

The azeotrope-like compositions simplify spin agent recovery, reduce GWP, and enable flash spinning at lower temperatures, enhancing process efficiency and reducing equipment costs.

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Abstract

The present invention relates to (i) azeotrope-like compositions comprising dichloromethane, 1H,1H,2H-heptafluorocyclopentane, and a hydrofluorocarbon (HFC) with 4 to 6 carbon atoms, (ii) a spin fluid for flash spinning comprising this azeotrope-like composition and a polyolefin, and (iii) a process for the preparation of plexifilamentary fibrils of polyolefins using the spin fluid.
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