Separator and preparation method therefor

By using a three-layer separator structure and modified polymer microsphere coating technology, the problem of lithium battery temperatures exceeding the human body's tolerance limit during short circuits has been solved. This effectively reduces the risk of short-circuit temperature rise and thermal runaway without increasing battery volume and energy density, thereby improving battery safety and electrochemical performance.

WO2026129565A1PCT designated stage Publication Date: 2026-06-25EVE ENERGY CO LTD

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
EVE ENERGY CO LTD
Filing Date
2025-06-04
Publication Date
2026-06-25

AI Technical Summary

Technical Problem

Existing lithium batteries have surface temperatures that exceed the limits tolerable by the human body when short-circuited. External fuses or positive temperature coefficient materials increase battery volume and reduce energy density, and cannot effectively prevent medical accidents caused by short circuits.

Method used

A three-layer membrane structure is adopted, in which the first isolation layer is a ceramic material, the second isolation layer is a polymer material, and the third isolation layer is a modified polymer composite material. It is formed by coating a mixture of modified polymer microspheres, binders and thickeners to ensure that the membrane maintains structural integrity and stability in high-temperature environments, prevents positive and negative electrodes from contacting each other, and utilizes the pores of the polymer material to promote gas flow and heat dissipation.

Benefits of technology

Without increasing battery size, it effectively reduces short-circuit temperature rise, prevents short circuits and thermal runaway, improves battery safety and electrochemical performance, and ensures that the battery temperature does not exceed 50°C during a short circuit.

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Abstract

The present application relates to the technical field of lithium batteries. Provided are a separator and a preparation method therefor. The separator comprises: a first isolation layer, which is configured to be in contact with a positive electrode sheet of a lithium battery; a third isolation layer, which is configured to be in contact with a negative electrode sheet of the lithium battery; and a second isolation layer, which is arranged between the first isolation layer and the third isolation layer, wherein the first isolation layer comprises a ceramic material, the second isolation layer comprises a polymer layer material, and the third isolation layer comprises a modified polymer composite layer material.
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