A flexible collapsible hat

Abstract

The invention relates to a collapsible hat designed for easy packing and storage, primarily in the field of fashionable and travel-friendly accessories. The hat consists of a flexible structure that features a sequential sliding mechanism. This mechanism allows the hat to collapse and become flat, making it ideal for travel and storage in luggage or bags. The invention solves the technical problem of creating a lightweight, foldable headgear that maintains its shape and aesthetic when worn, while offering the convenience of easy storage. The invention offers a novel solution to the problem of bulky, difficult-to-pack hats, particularly for travelers and outdoor enthusiasts.

Description

A FLEXIBLE COLLAPSIBLE HATFIELD OF THE INVENTION:

[001] The present invention relates to a hat. In particular, the present invention relates to a flexible collapsible hat having bottom, middle and upper portion. The hat can be used in the fields of fashion, retail, outdoor gear, travel accessories.BACKGROUND OF THE INVENTION:

[002] Headwear serves a crucial role in safeguarding individuals from diverse environmental hazards, including sunlight, debris, and rain. While wide-brimmed hats offer enhanced protection, they often come with the drawback of bulkiness compared to more streamlined styles like caps with visors. Recognizing the lack of more compact wide brim rigid hats, it becomes imperative to innovate and overcome the inherent travel and packing limitations of these classic traditional hats.

[003] The genesis of the present invention can be traced back to the deficiencies associated with conventional headwear. Traditional hats, for the most part, are bound by fixed sizes. Available folding solutions damage the shape of the hat in the long term and create creases in the hat that will weaken the material and destroy the hat shape. Furthermore, some brim hats that are made of more rigid material cannot at all be compacted lacking the versatility required to accommodate while travelling.

[004] Moreover, the absence of adjustable features and a collapsible or folding mechanism in traditional hats exacerbates their impracticality. The inability to adapt to different head sizes and the incapacity to compactly fold or collapse hinder the convenience of storage and transportation. Traditional hats, without these essential features, occupy more space than desired, impeding their versatility and portability.

[005] In response to these drawbacks, the present invention aims to revolutionise the concept of headwear by addressing the limitations imposed by fixed sizes and non-collapsible structures. The invention’s mechanism can flatten the shape of the hat while preserving the original shape once the hat is deployed / worn. This allows users to not compromise between aesthetics and travel comfort. Previous packing solutions eventually damaged the hat in the long term or even after first use as folding creates creases and deforms the original shape of the hat. The collapsible nature of the mechanism solves for the hat damage and crease problems of previous solutions. The invention ensures that individuals can enjoy protection without compromising on comfort and convenience especially when storing, packing and travelling with the hat. Whether facing environmental challenges or seeking a compact storage solution, this innovative headwear design endeavours to offer a protective, easy and effective solution for a diverse spectrum of users.

[006] Earlier embodiments of the invention included magnetic elements positioned along the bands to facilitate alignment and stability during deployment and collapse. While functional, the magnet feature was removed in favor of a more lightweight and cost-effective design relying on ribbons only. However, the combination of magnetic elements with the disclosed collapsible mechanism falls within the conceptual scope of the invention and constitutes prior art under this application.SUMMARY OF THE INVENTION

[007] This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features.

[008] In one aspect of the invention, the disclosed invention presents a groundbreaking Collapsible Rigid hat designed to overcome the inherent limitations of traditional headwear. Comprising key components such as the Brim, Outer Bottom Band, Middle Circular Band, Upper Band, and Ribbons, this innovative headgear introduces a sophisticated collapsible mechanism that seamlessly marries form and function.

[009] The Brim serves as the foundational link, intricately stitched to the Outer Bottom Band, providing both structural integrity and aesthetic appeal. Nestled between the bottom and top bands, the Middle Circular band plays a pivotal role in the hat’s dynamic mechanism, creating more height extension during deployment.

[0010] The Upper Band completes the sliding mechanism, securely attaching to the Middle Circular Band and finalising the hat’s structure by stitching and glueing to the top (116).

[0011] Significantly contributing to stability and sequential order of the bands during deployment and collapse, Ribbons are vertically glued onto the bands, preventing unintended separation.

[0012] The interplay of these components is crucial for the hat’s functionality. The brim and outer bottom band provide the initial connection. The middle circular band bridges the connection between the outer bottom band and upper bands during deployment. The upper band completes the structure, attaching securely to the middle band. Ribbons maintain the sequential order, preventing inadvertent separation.

[0013] The innovative flexible hat addresses the packing shortcomings of traditional headwear, offering users an effortless, shape preserving and practical solution. With its harmonious interconnection and collapsible mechanism, this headgear maintains the original structure of a hat when worn while adding extra collapsing features for easier packing.BRIEF DESCRIPTION OF THE FIGURES:

[0014] In order that the invention may be readily understood and put into practical effect, reference will now be made to exemplary embodiments as illustrated with reference to the accompanying drawings, where like reference numerals refer to identical or functionally similar elements throughout the separate views. The figures together with a detailed description below, are incorporated in and form part of the specification, and serve to further illustrate the embodiments and explain various principles and advantages, in accordance with the present invention where:

[0015] Figure 1 illustrates a perspective view of a flexible hat, in accordance with an embodiment of the present invention,

[0016] Figure 2 illustrates a hook in a flexible hat, in accordance with an embodiment of the present invention,

[0017] Figure 3 illustrates a flexible hat having Ribbons (110) in accordance with an embodiment of the invention;

[0018] It may be noted that to the extent possible, like reference numerals have been used to represent like elements in the drawings. Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the dimensions of some of the elements in the drawings may be exaggerated relative to other elements to help to improve understanding of aspects of the present invention. Furthermore, one or more elements may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.DETAILED DESCRIPTION OF THE INVENTION:

[0019] For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.

[0020] It will be understood by those skilled in the art that the foregoing general description and the following detailed description are explanatory of the invention and are not intended to be restrictive thereof.

[0021] As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.

[0022] Reference throughout this specification to “an aspect”, “another aspect” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrase “in an embodiment”, “in another embodiment”, and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.

[0023] The terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that one or more devices or sub-systems or elements or structures or components proceeded by "comprises... a" does not, without more constraints, preclude the existence of other devices or other sub-systems or other elements or other structures or other components or additional devices or additional sub-systems or additional elements or additional structures or additional components.

[0024] In an embodiment of the invention as shown in Figures 1, 2 and 3, there described a collapsible hat (100) comprise a Brim (102), Outer Bottom Band (104), Middle Circular Band (106), Upper Band (108) and Ribbons (110), top / crown of the hat (116). The brim is the circular portion that serves as both structural and aesthetic foundation. Stitched with precision to the outer bottom band, it establishes the lower perimeter of the hat, providing stability and a distinct visual appeal. The Middle Circular Band (106) is nestled between the bottom and top bands, the middle circular band plays a pivotal role in the hat’s dynamic mechanism. The Upper Band (108) completes the sliding mechanism. Its upper edge is intricately stitched with the top, finalizing the structural integrity of the hat. The Ribbons (110) contribute significantly to the hat’s stability and sequential order of the bands during deployment. Vertically glued onto the bands, these ribbons serve a dual purpose by ensuring that the bands remain in the correct order (bottom, middle, top) and preventing unintended separation, especially when pulling is applied to the top of the hat (116) during deployment.

[0025] In an embodiment of the invention, the flexible hat is equipped with a user-friendly hook (112), as depicted in Figure 2, enabling effortless deployment of the hat’s height by simply pulling and pushing. This ingenious design not only offers a personalised fit but also proves exceptionally convenient for on-the-go individuals, especially during travel. The hat can regain its original position in two ways: firstly, by simply pulling a hook (112), and secondly, by pushing from the inside. Additionally, the hat can be compressed by applying pressure to the top (116) of the hat.

[0026] In a specific embodiment of the present invention, the interaction of all components and the stitching mechanism is depicted in Figure 3. This interplay is pivotal for the hat’s functionality. The brim, firmly affixed through stitching to the outer bottom band, establishes the initial connection. The stitching along the outer bottom band ensures a secure link to the brim. The upper band (108) completes the hat’s structure by securely attaching to the middle band through ribbons and stitching to the top (116). Ribbons play a crucial role in enhancing cohesion by preserving the sequential order of the bands and preventing unintended separation. This harmonious interconnection results in a hat with a sophisticated collapsible mechanism, seamlessly blending form and function.

[0027] At the heart of this inventive hat design are its main components, each meticulously crafted to enhance both form and function. The top, positioned at the apex of the hat, serves as the focal point and foundational structure for the entire design. Surrounding the top are three sliding circular bands: the bottom, middle, and top bands – intricately composing the sides of the hat.

[0028] The brim, in turn, not only contributes to the hat’s structural integrity but also adds a distinctive shape to the overall aesthetic of the hat. To ensure the orderly arrangement of the sliding bands during deployment, ribbons are strategically integrated, securing the bands in the correct sequence – bottom, middle, top – and preventing any unintended separation. This unique combination of the top, sliding bands, brim, ribbons, and pin culminates in a hat that seamlessly marries style and practicality, introducing a collapsible feature that distinguishes it from conventional headwear.

[0029] In one aspect of the present invention the method for preparing the flexible hat comprises a systematic sequence of steps to ensure the successful assembly of its key components. Beginning with the cutting of rigid material and covering it meticulously with fabric using a double-sided adhesive film establishes the foundational structure. The bands are also subsequently covered with fabric, the adherence secured by glueing. The integration of the bottom band with the brim, facilitated by adhesive and stitching, marks a critical juncture in the assembly process. A meticulous check follows, validating the harmonious alignment of bands (one behind the other) and the seamless sliding between them. The top of the hat, after being carefully cut and covered with fabric, is affixed to the upper band, undergoing stitching and gluing for additional reinforcement. Ribbons, crucial for band organisation and prevention of separation, are affixed vertically to the bands, and the lining is meticulously hand-stitched into position. A final scrutiny of measurements ensures symmetry before placing the central pin at the hat’s apex, creating a flexible hat with an innovative sliding band mechanism.

[0030] In an embodiment the materials utilised in crafting this innovative hat include but not limited to a combination of functional and durable elements. The components of the hat are constructed using, but not limited to hat material. This choice offers a robust foundation for the hat’s structure. To enhance both aesthetics and texture, each of these elements is carefully covered with fabric, creating a visually appealing and tactile exterior. The secure adhesion of the fabric to the hat material is achieved through the application of double-sided adhesive film and stitching. Additionally, ribbons play a crucial role in the hat’s functionality, providing organizational support for the sliding bands. Together, these materials converge to form a hat that not only addresses the drawbacks of traditional headwear but also embodies a harmonious blend of functionality, durability, and aesthetic appeal.

[0031] The sewing pattern of the hat involves a meticulous arrangement of the three sliding circular bands: bottom, middle, and top. Each band is crafted from hat material, with specific measurements for optimal fit and function.

[0032] The invention is not limited to a specific number of bands. While certain embodiments describe a design with three bands, the invention applies equally to configurations with fewer or more bands, provided the sequential sliding mechanism and ribbon or similar support system are implemented.

[0033] The invention is not restricted to hats with a circular shape. The collapsible mechanism can be applied to hats of any geometry, including but not limited to oval, square, rectangular, or irregular shapes.

[0034] In an embodiment of the present invention, the material of the hat includes but is not limited to hat material, texon, wool, cotton, linen, leather and denim etc. Any substitution of materials that replicates the described functionality falls within the scope of this invention.

[0035] Activating the collapsible mechanism of this innovative hat is a user-friendly process, requiring users to gently push the top of the hat with one hand. As a result, the sliding bands respond in a coordinated manner, falling one after the other in a controlled descent. When fully collapsed, all bands align perfectly on the same level. The bottom band takes the outermost position, followed seamlessly by the middle band, and ultimately the top band. This deliberate arrangement ensures that the hat achieves a compact and flat form, optimising storage convenience and portability for users.

[0036] While specific language has been used to describe the disclosure, any limitations arising on account of the same are not intended. As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein.

[0037] The figures and the foregoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment. For example, orders of processes described herein may be changed and are not limited to the manner described herein. The scope of embodiments is by no means limited by these specific examples.PRIOR EMBODIMENT OF THE INVENTION:

[0038] In earlier embodiments of the invention, as disclosed in the related provisional application filed on December 20, 2023 (US Provisional Application No. 63 / 612,371), the invention incorporated magnetic components positioned along the edges of the bands to assist in alignment and stabilization during deployment and collapse.

[0039] As a solution to fight gravity of the bands and keep them up during the deployed state, the magnets were strategically placed along the inner top edge of the outer bottom band, both external bottom and internal upper edges of the middle band and the bottom external edge of the upper band.

[0040] This embodiment was effective in providing more stability during the deployed state; however, magnets were later removed to reduce weight, cost, and complexity.

[0041] Any attempt to integrate magnets into the disclosed collapsible mechanism, either to replace or supplement the ribbon system, would infringe upon the inventive concept described herein. The magnets, as disclosed in the provisional application, form part of the prior art owned by the applicant and are protected under the priority date of this application.

Claims

Claim 1. A collapsible hat that flattens, comprising:● A brim;● A bottom band attached to the brim;● At least one middle band positioned above the bottom band;● An upper band positioned above the middle band and attached to the top of the hat;● A plurality of ribbons vertically connecting the bands, wherein the ribbons are configured to maintain sequential alignment of the bands during deployment and collapse;● Wherein the bands are configured to slide sequentially during deployment and collapse, and the ribbons prevent unintended separation of the bands.  Claim 2. The collapsible hat of claim 1, wherein the hat is configured in any shape, including but not limited to circular, oval, square, rectangular, or irregular geometries.  Claim 3. The collapsible hat of claim 1, wherein the number of bands is not limited to three and may include any number of bands that cooperate to create the collapsible mechanism.  Claim 4. The collapsible hat of claim 1, wherein the collapsible mechanism is activated by applying pressure to the top portion, causing the bands to slide into a flat configuration.  Claim 5. The collapsible hat of claim 1, wherein the ribbons vertically connect the bottom band, at least one middle band, and the upper band, maintaining structural cohesion during deployment and collapse.  Claim 6. The collapsible hat of claim 1, wherein the ribbons are affixed to the bands using adhesive, stitching, or any other fastening technique.  Claim 7. The collapsible hat of claim 1, wherein the bands and ribbons are constructed from any material, including but not limited to natural or synthetic fibers, plastic, or composite materials.  Claim 8. The collapsible hat of claim 1, wherein the bands expand sequentially during deployment to form a stable structure, guided by the ribbons.  Claim 9. The collapsible hat, wherein the ribbons are configured to prevent misalignment of the bands during repeated cycles of deployment and collapse.  Claim 10. The collapsible hat, wherein the sequential sliding mechanism of the bands and the structural support provided by the ribbons is independent of the material composition of the bands, ribbons, or their fastening method.  Claim 11. The collapsible hat, wherein the number of bands, their dimensions, or the shape of the hat does not limit the functionality of the sequential sliding mechanism or the ribbon support system.  Claim 12. The collapsible hat, wherein any variation in the number of bands, their geometry, or the shape of the hat replicating the described mechanism constitutes an infringement of this invention.      

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